separator-overview-customer-2004 (1)
TRANSCRIPT
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ANDERSON SEPARATOR™
Product Overview
ENGINEERED PRODUCTS
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Engineered Equipment• Gas/Liquid • Gas Solid• Liquid/Solids
Engineered Systems• Project Management• Pre-assembled Systems• Modular Skid Systems
Filtration Services• Liquid Filter Elements• Air/Gas Filter Elements• Coalescing Filter Elements• Micron Ratings from 0.3 µm• Custom Sizes
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Methods of Gas / Liquid Separation
• Gravity• Centrifugal• Demister Pad• Vanes • Filter Coalescer
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Gravity Separation
• Slow the gas down allowing droplets and particles to fall out• Practical limits to this process
Drain
X
3X
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Gravity Separation
Other Separation
Devices Relying
Primarily Upon Gravity
Settling
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Centrifugal SeparationSeparation Devices Relying Primarily Upon Centrifugal Force
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Demister Separation
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Vane Separation Separation Devices Relying Primarily
Upon Impingement
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Filter SeparationSeparation Devices Relying Primarily Upon Filtration
Packed Granulated Filter Media
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Expected Efficiencies of Separation Methods
METHOD EFFICIENIESGravity 20 – 100 MicronsCentrifugal 10 MicronDemister Pad 3 –10 MicronVanes 3 – 8 MicronFilter Coalescer 0.3 Micron
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What is a Micron?
25.4 mm 25,400 MICRONS1 MICRON .000039 INCHLOWEST LIMIT OF VISIBILITY(NAKED EYE) 40 MICRONSMICROSCOPIC 0.2 uM TO 40 uMULTRA-MICROSCOPIC .001 uM to 0.2 uM
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Micron Basics -SIZE COMPARISON TABLESUS SIEVE # MESH/INCH OPEN- INCH OPEN-MICRON
50 52 .0117 29770 72 .0083 210
100 101 .0059 149 140 143 .0041 105 200 200 .0029 74 270 270 .0021 53 325 323 .0017 44 400 --- .0015 37
INCHES MILLIMETERS MICRONS 1.0 25.4 25,4000.0394 1.0 1,000 1/64 -- 4000.0000394 .001 1.0
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Ultra Microscopic Microscopic Normal Eyesight
.001 .01 0.1 1.0 10 100 1000 Microns
ANDERSON Hi-EF
ACF - Coalescing Filter
0.3 3.0
AFS - Filter Separator
AMCS - Multi-Cyclone
5.0
Tobacco Smoke FOG MIST Rain Drop
Quiet AtmosphereDisturbed Atmosphere
Sea SaltN H4Cl Fumes Sulfied Ore
Oil Smoke Spray-Dried MilkVirus & Protein
Bacteria PollensDust Causing Lung Damage
Rosin Smoke H2 SO4 Mist Ground LimestoneCarbon Black SO3 Mist Stoker Fly Ash
Pigments Pulverized CoalOil Smoke Pulverized Coal Fly Ash
Zinc Oxide Fumes Foundry DustAlkali Fumes Cement Dust
Metallurgical Fumes Metallurgical Dust
Talc Human HairSilicaBlood CorpuscleStreptococcus Pyogenes
Cyclone Separators
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Efficiency What do People Mean?
- Percent Removal Ratei.e.. 99%, 99.5%, 100%
- Total Removed by Count % Of Total Particles Of A Certain Range or Minimum Size.
i.e. 99% of all particles 10 microns and larger.i.e. 100% of all liquid particles 8 microns and larger, and 100% of all solid particles 8 microns and larger.
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Anderson’s Separation MethodsAll Mechanical
• Gravity• Centrifugal• Impingement• Filtering
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General Applications• Gas Processing• Compressed Air• Industrial Markets• Power Generation
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Natural Gas Processing Applications • OIL/GAS WELL HEAD• GAS CONDITIONING• TRANSMISSION STATIONS• DISTRIBUTION STATIONS/CITY GATE• COMPRESSOR STATIONS• METERING STATIONS• OFF-SHORE PRODUCTION• TURBINE & COMPRESSOR PACKAGERS
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Compressed Air Applications
• COMPRESSOR OEMs• AFTERCOOLER-EXCHANGER
OEMs• AIR DRYING• INDUSTRIAL USE• PLANT MAINTENANCE
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Industrial Applications• Petrochemical
- Refining- Chemical Production- Polymer Production
• Steel Mills• Pulp and Paper Production• Refrigeration
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Power Generation Applications• Fuel Gas Conditioning• Internal Steam Drum Separators - HRSG• Steam Turbine - Combined Cycle• Air Atomization
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Anderson’s Vane Type Separators• AVS - Inline vane Separator• AVGS - Vertical Gas Separator• AVB - Internal Boiler Drum Separator• 100 % Removal of 8 Micron Liquid Particles• Pocketed Vane Design
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Vane DesignsGEN 1. AKA “CHEVRONS” - Now Used as Coalescer
GEN 2. “HOOK TYPE”- Greater Liquid Retention
GEN 3.- “HOOK 2”- Even Greater Liquid Retention- Higher P
GEN. 4- “POCKET VANE” - CURRENT ANDERSON DESIGN
• Lowest P of 2,3,&4. • Highest Liquid Removal• Most Efficient Separation /FT^2 = SMALLER DIAMETER SEPARATORS
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Vane Performance• Standard Efficiency is 100% of 8 > Liquids only• Some Solids Entrained with Liquid OK- Consult Factory• Addition of a Coalescing Mesh Pad Increases Efficiencies to 100% of 3 >• TURNDOWN IS EXCELLENT: Down to 10% of Design Flow in Every Case
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AVS Type In-Line Separators• Custom Designed Per Application• 100% of 8 Liquid• Limited Solids - Pockets Can Plug• Turndown ratio is 10 - 110% of Design Flow• Vanes are 316 L SS Construction - Standard• Removable Vane Design Available• Increase to 100% of 3 With Mesh or Vane Coalesce• Ideal For All Gas Processes• No Slugging- 5% Maximum by Weight of Entrainment
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TOP VIEW
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AVGS Type Vertical Gas Separator
• Same Principle as The AVS Type Separator• Primarily Used Where Liquid / Gas Ratios Exceed 5% by Weight• Also Used For Slugs Or Where Liquid Hold Up Is Desired To De-gas Liquids
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AVGS Type Vertical Gas
Separator
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Double & Single Vane Bank Separators• Units Specifically Designed For Steam Drums • Same Technology As Previous Vane Separators• Single VS. Double Depends On Several Factors / Same Performance• Turndown 10-110 % of Operating Design Flow• Custom Built Per Application• 316L SS Vanes / CS Optional
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Anderson’s Centrifugal Type Separators
• L and LC - Inline Separators Vertical Down Flow and Horizontal• TL - Inline Separators
Horizontal Shorter face to face
• 99% of 10 and Larger Liquid and Solid Particles
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Anderson’s Centrifugal Type Separators -Cont
• Combination Separator Traps
- 81S, HS, HSW - Inline • Exhaust Heads
- Cast and Fabricated• BI - Internal Steam Drum Separator
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Anderson’s Centrifugal Type Separators - Cont.
• AMCS - Multi-Cyclone Separator• Handles Heavy Solid Loadings• 100% of 8 and Larger Liquid Particles• 100% of 5 and Larger Solid Particles• 99% of 5 to 8 and Larger Liquid Particles
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L Type Centrifugal Separator• ASME Code Design Standard• 2-1/2 Inch to 12 Inch Flanged unit standard • Two Standard Models:
-150 PSIG (10 BARG) @ 500 ºF (260 ºC)-300 PSIG (20 BARG) @ 500 ºF (260 ºC)
• Horizontal & Vertical Down Flow (Vert. Down Flow Has Higher Liquid Capacities)• HI-EF Element Standard• Low Press Drop (<1 PSI, .01 BAR F-F)• Very Economical For ASME Code Unit• Popular w/ Air Compressors / Steam Systems / Refining• 99% of 10 : 2:1 TURNDOWN• Solids & Liquids• Maximum Entrainment: 5% By Weight
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LS Type Centrifugal Separator• “S” Stands For Special• Any Special Material 304, 316, and Exotics• Sizes Above 12”• Non Standard Pressures• Special Configurations• Mix & Match Elements• Popular w/ A&E Firms, OEMS• Same Efficiency: 99% 10 , 2:1 Typical Turndown. 5% by Weight
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Anderson’s Centrifugal Type
Separators
wet
gas
Clean Gas
• HOW CENTRIFUGALS WORK• PERFORMANCE• QUICK SIZING
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AMCS Multi-Cyclone Centrifugal Separator
• Nested Multi-Cyclone Elements.• Excellent For Dry Only, Low Maintenance• Efficiency: 100% of 5 Solids, 100% of 8 Liquids. • Versus HI-EF Centrifugal: More Efficient But Higher P (2-3 PSID OVERALL)
• Basic Design No Slugging, MAX 5% Liquid/Solids by Weight• High Liquid Capacity Models Available
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AMCS Multi-Cyclone
Centrifugal Separator
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AMCS Multi-Cyclone Centrifugal Separator
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Anderson’s Filter Type Separators
• AFS - Filter Separator -Filters used in combination with one other method
• 100% of 3 and Larger Liquid and Solid Particles• 99% of .5 to 3 Solid Particles
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Anderson’s Filter Type Separators - Cont.
• ADG- Dry Gas Filter Separator -Filters Only
• 100% of 3 and Solid Particles• 99% of .5 to 3 Solid Particles
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Anderson’s Filter Type Separators - Cont.
• ACF - Coalesce Filter Separator -Filters and / or one other method
• 99.98% of .3 Solid Particles and Aerosol Mist
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AFS Filter / Separator
• Multiple Stages (Impingement-Filtration-Coalescing- Impingement) No Slugging• High Efficiency- 100% Liquids & Solids 3 • 99% of Solids 0.5 to 3 • Horizontal or Vertical Designs• Different Separation Elements Available
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AFS Filter / Separator
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ACF Coalescing Filter Separator• Gas Polishing Coalescing Filter• Extra High Efficiency: 99.98% of 0.3 • Solids and Liquids• Filters are Expensive: Usually Want To Precede With Liquid / Solid Separator, OR:• Knockout Baffle in Lower Chamber , HI-EF, Vane, Or Multi-Cyclone to do Bulk Liquid Cleanup. - Extends Life Filters• Applications Include Gas Turbine Inlet, Oil Removal From Compressor Outlets
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ACF Coalescing
Filter Separator
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ADG Dry Gas Filter• Solids Only (Dry Gas) - Can Coalesce Liquids, But Liquids Will Carry Through• Max Temp: 300°F STD, Up To 700 °F Special• 100% Of 3 , 99% OF .5 To 3 • P 1/2-1 PSID New & Clean, 8-10 PSID Change Out
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ADG Dry Gas Filter
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Required Information• The Big Picture• Gas• Flow Rate• Removal of What?• Slugging / High Solids• Required Removal Efficiency• Minimum / Maximum Operating Pressure• Minimum / Maximum Operating Temp.
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• Pressure Drop
• Arrangement
• Connections
• Materials
• ASME Code Information
Required Information
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InstrumentationGage Glass
Liquid Level Controller
Liquid Level Switches
Dump Valves
Pressure / Temp. Gauges
P Indicators and TransmittersRelief Valves
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Conclusion• Separators are critical pieces of equipment for the smooth operation of most all processes.• Different applications require different approaches, different styles of separators, and sometimes units in combination.• IT IS IMPORTANT TO GET ALL THE INFORMATION CORRECT THE FIRST TIME-- SAVES TIME AND $$
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More Than Just A Separator. . .
Equipment Design & Manufacturing
Systems Design & Integration
Filtration Services
®
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