separator 42x10

WELL TESTING& PRODUCTION

The MTC 42” x 10ft x 1440psi well test separator is a three-phase horizontal design packaged into a CSC & DNV 2.7-1 skid and crash frame for offshore type applications. The horizontal design enables efficient 3 phase separation of the well effluent into the Gas, Oil and Water phases for accurate measurement of each phase by industry standard metering devices installed on each of the Gas, Oil and Water outlet lines. The phases are then normally either disposed of by independent burning and flaring or re-combined and re-injected into a production line or stored for further processing or future disposal. Separator vessel has been sized and designed for maximum flexibility to enable operation over a wide range of flowing conditions, flow rates and of fluid types for optimized separation which is achieved by controlling the vessel pressure and Oil, Water levels within the vessel. The vessel internals made up of Inlet vane type diverter, baffle plates, vane type coalescer-defoamer packs and mesh type demister pad have been designed to maximize the efficiency of separation over the optimum range of operation. The vessel is protected from overpressure by two independent calibrated pressure safety valves connected to a common outlet line for disposal of the vented fluids to a safe area.

• Offshore and onshore well testing.• Drill stem testing offshore and onshore.• Well clean up campaigns offshore and onshore.• Extended production / well testing.• Early production facilities.

• Bypass manifold from inlet to gas, oil and water outlets with 3” full bore isolation valves.• Vessel inlet nozzle fitted with 3” wafer type check valve.• Vessel internals designed to be installed / removed through manway.• Vessel internally coated with Belzona 1391 for extended vessel life.• Configured for addition of oil level controller with internal displacer.• Configured for data acquisition system on inlet, vessel and gas, oil and water outlet lines.• Configured for addition of Hi-Lo pressure and level alarms / shutdown system on vessel.• Supplied with 2 x 4ft Zone I fluorescent light units with 50 meters of power supply cable.

Magnum Technology Center, Jebel Ali Free Zone (JAFZA) South, Plot# S61302, P.O. Box: 32478, Dubai (U.A.E).Telephone: +971 (0) 4 8163600 Fax: +971 (0) 4 8163601. Sales Contact: John Sajeev: +971 (0) 50 845 3311.

Three Phase Well Test Separator – 42” x 10ft – 1440psig

Applications

Additional Features

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Magnum Technology Center, Jebel Ali Free Zone (JAFZA) South, Plot# S61302, P.O. Box: 32478, Dubai (U.A.E).Telephone: +971 (0) 4 8163600 Fax: +971 (0) 4 8163601. Sales Contact: John Sajeev: +971 (0) 50 845 3311.

Specifications

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Well Test Separator

Nominal Vessel Size

Design Pressure

Design Temperature

Maximum Working Pressure

Service conditions

Maximum Oil rate (High liquid level)

Maximum Gas rate (Low liquid level)

Maximum Gross Mass

Dimensions

Fluid Inlet

Fluid outlets: Gas

Oil

Water

Vent

42” x 10ft x 1440psi in CSC & DNV 2.7-1 Skid and Crash Frame

42” x 10ft Horizontal

1440psi @ 122 Deg F

-20 to 250 Deg F

1330psi @ 250 Deg F

H2S / CO2

15,000 BOPD

75 MMScfd

16,000 kgs (estimated with vessel empty)

6.058mts x 2.438mts x 2.591mts (L x B x H)

4” ANSI 600RF flange and 3”602 Female

4” ANSI 600RF flange and 3”602 Male





Magnum Technology Center, Jebel Ali Free Zone (JAFZA) South, Plot# S61302, P.O. Box: 32478, Dubai (U.A.E).Telephone: +971 (0) 4 8163600 Fax: +971 (0) 4 8163601. Sales Contact: John Sajeev: +971 (0) 50 845 3311.03

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Oil

Water

Control equipment: Gas

Oil

Water

Manufacturing / Design Codes

Safety devices

Measuring equipment: Gas

6” DC Daniel Orifice meter with 5.761” LBand 3 pen Barton

Pressure, Temperature, PVT sampling pointsincluding 1”NPTF for Isokinetic sampling

2” & 1” Nu-Flo Turbine meters with MCII+ displayPressure, Temperature, PVT sampling points

Calibrated Shrinkage tester

1” Nu-Flo Turbine meter with MCII+ displayPressure, temperature, Sampling points

3” FO pneumatic Pressure control valve withC1 Pressure controller

3” FC pneumatic Level control valve with L3 Level controller with external displacer and Sight glass

2” FC pneumatic Level control valve with L2 Level interface controller with internal displacer and Sight glass

ASME VIII Div.1 & U stamp / ANSI B.31.3 /NACE MR01.75 / DNV 2.7-1 / CSC

2 x 3” x 4” Pilot operated Pressure Safety Valvesmounted directly on independent vessel nozzles

with 4” Vent line to skid edge2 x Grounding points on opposite diagonal sides

of base skid

separator 42x10

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