self-service process analytics at total refining ......self-service process analytics at total...
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© Copyright 2017 OSIsoft, LLCUSERS CONFERENCE 2017 #OSIsoftUCosisoft@
Presented by
Self-service Process Analytics at
Total Refining & Chemicals
Improves Overall Equipment
Effectiveness
Fabrice Leclercq
1
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WITH OPERATIONS IN MORE THAN
110 COUNTRIES,
we have over 96,000 employees
who are fully committed to better energy.
1 Based on market capitalization in U.S. dollars at December 31, 2015
Total is the world’s 4th-ranked oil
and gas company1
and a global leader in solar energy
with SunPower.
Company Profile -
2
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Our Activities
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EXPLORE AND PRODUCEOil and Gas
Solar
Biomass
TRANSFORM AND DEVELOPSpecialty Chemicals
Refining – Petrochemicals
SHIP AND MARKETTrading – Shipping
Marketing and Services
1
2
3
4
5
6
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Our Key Indicators in 2015
700+PRODUCTION
FACILITIES
$10.5B*
ADJUSTED
NET INCOME
* €9.5B
$7.39BALLOCATED
TO R&D
between 2015
and 2019
$165.4B*
REVENUE
* €149B
$23B*
ORGANIC INVESTMENT
* €20.7B
EMPLOYEES
96,019
* Employees on the payroll as
of Dec. 31, 2015
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Our Ambition: To Become The Responsible Energy Major
This is what it means to be
Committed to Better Energy
Produce, process and supply
affordable energy while meeting
the highest HSE standards
Introduce solutions that promote
responsible energy use by our customers
Be recognized for our convenient,
quality local serviceSupply a responsible energy mix consistent with the IEA’s 2°C scenario
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© Marc Roussel / Total
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TRENDMINER IN TOTAL REFINING &
CHEMICALS DIGITAL ROADMAP
TOWARDS A DATA-DRIVEN TOTAL
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4 INDUSTRIAL PRIORITIES
• Safety
• Availability
• Cost control
• Energy efficiency
Within TOTAL Refining & Chemicals industrial plants
• Thousands of assets
• Millions of sensors to monitor
• Tons of data to analyze
“We must give the power to the people that can
interpret the thousands of data.“
4 Industrial Priorities
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Performance
Analytics
Predictive
Analytics
Search
Diagnose
Capture
Monitor
Predict
High Performance and multi
dimensional search on process
data
Self-Service and Model free
advanced diagnostics
Capturing manual input on process
events with automatic labeling of
bookmarked situations
Positive and Negative monitoring
for both simple and complex
patterns
Predicting performance based on
historical similar situations
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Trendminer Capabilities
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Both Operational as Non-Operational data
An Infrastructure Connects the Enterprise
5. Safety & Security
1. Process Productivity
2. Asset Health
3. Energy Efficiency
6. Quality Tracking
4. Regulatory Reporting
Assets Assets Weather Assets Assets Assets HVAC IT & DC’s
EnterpriseInfrastructure
Foundation to ease data access, analysis and collaboration
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Visualization /
descriptive
• Easy and user-friendly trend overlays
• Self service access to calculations
Search /
discovery
• Extensive real-time search options on process data.
Diagnostics• Advanced diagnostics : influence factors, comparison
Monitoring and
predictive
• Self-service alerting options for end users
• Fingerprinting options
• Plug-and-play predictive mode
Knowledge
sharing
• Auto and manual annotations for patterns
• Support for communication between engineering and shifts
Trendminer’s Added Value
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ANALYTICS TOOLS MARKET POSITIONING
GENERIC
Any kind of data source
Not ready for end users out-of-the-box
Require IT development
OPERATIONS-SPECIFIC
Specific to operations users and their data sources
Ready to be used by end users out-of-the-box
Require IT configuration
ZOOM ON THE Y-AXIS
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Understanding the Analytics Tools Market in 2017
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ANALYTICS TOOLS MARKET POSITIONING ZOOM ON THE X-AXIS
Increasing Business ValueIncreasing Market Maturity
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Understanding the Analytics Tools Market in 2017
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OVERVIEW OF ANALYTICS TOOLS BY MARKET POSITION
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The Analytics Tools Vision at Total RC in 2017
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Real-Time Infrastructure
for IndustryPredictive Maintenance Discovery & data analytics
Supplier
Target
users
Non-data scientists,
either on site or not
Subject matter experts Subject matter experts
/ data scientists
Use
Describe & Discover functionalities but at a
basic level
Potential increase of
use cases by implementing
PI AF
Can not be implemented
without PI
Benchmark of the
different tools on-going
Can not be implemented
without PI data but
totally new
functionality
These 3 families are neither actual nor potential competitors and
are compatible with each other!
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Zoom on Industrial Analytics Tools at Total RC
Adv. Monitoring Systems
© Marc Roussel / Total
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TRENDMINER TOOL DISCOVERY AND EXAMPLES
FROM TOTAL RC USERSFeedback workshops Q1 – Q4 2016
RETURN ON EXPERIENCE OF RC PILOT USERS
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“Tremendous time savings thanks to trend
search & filtering capabilities”
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PI Data: Discovery & Analytics with Trendminer
Did it happen before ?
“Filtering out irrelevant time
series directly on the tool”
“Find easily production
transitions and comparable
situations”
“Share knowledge to every one
directly on the tool”
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Operating Windows with Trendminer
“Arrive sooner at a diagnosis, be beneficial to the
interactions between the local and central teams.”
“define an operating window”
“real-time monitoring”
“easy comparison of batch
production typically for different
polymer grades”
“trigger your own alarm
notifications and receive email ”
What is normal operation ?
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Self-Service Analytics
Giving the power of the data to the people who can interpret those
data
±45system matter
experts involved
87%average score
on user-
friendliness
PILOT @
TOTAL
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VALUE POTENTIAL
HOW WOULD YOU QUALIFY THE VALUE POTENTIAL OF TRENDMINER?
57,9% of respondents:
“I see significant value potential
(time gain, $ and / or strategic)”
42,1% of respondents:
“I see some value potential
(time gain, $ and / or strategic)”
AVERAGE SCORE
81%Weighted average score:
FUNCTIONALITY ASSESSMENT
superpos…
trend
synoptique
asset
time…
template…
"linear"…
influent…
search…
share…
forecast
notification
trendminer PI -PIAF real use of PI
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Functional Evaluation by Pilot Users
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TOOL BENEFITS
WHAT ARE THE MAIN POTENTIAL BENEFITS YOU SEE IN USING TRENDMINER?
Time gain: faster trend analysis, automate routine tasks
Test hypotheses
Analyze impact of a problem
Diagnose problems better
Avoid abnormal situations
Predict future process evolution
Spread knowledge better
Other
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Trendminer Benefits Identified @ Total RC
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EXECUTIVE SUMMARY
Functional REX (pilot
users)
IT Security & Integration
(Arch.)
Roll-Out Strategy
Niche positioning
as the ‘GOOGLE of
the Industry’
1 centrally managed
plug & play tool
Compatible with
TOTAL IS landscape
Digital pass
requirements covered
Agile development &
roadmap in line with Total’s
70man years R&D behind +
patented tech
87%average score for
user-friendliness
Gradual deployment
for full RC scope
(2017 – 2018)
Roll-out planning to
be defined according to
site constraints
Change mngt project
(not a classical IT-project)
Yearly follow-up to
evaluate usage and contract
commitment
(1+1+1 formula)
Global partner of
OSIsoft PI
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Conclusion
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Picture / Image
RESULTSCHALLENGE SOLUTION
COMPANY and GOAL
Company
Logo
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Self-service process analytics at Total Refining &
Chemicals improves overall equipment
effectiveness
Total R&C is constantly looking for ways to
improve overall equipment
effectiveness of the production sites.
Give the power to the people
that can interpret the
thousands of data.
Run an advanced
analytics pilot project
on a plant
TrendMiner has been
added to the catalog of
digital solutions which
contribute to 'Data-
Driven Asset
Performance‘
Roll out in 9 months
• Data infrastructure from
OSIsoft
• Asset analytics from
TRENDMINER
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Customer Value of OEM Partnership with OSIsoft
Extended use of real-time data infrastructure
Connect any source
Reliable real-time data processing and storage
Deep integration for PI Asset Framework
Out-of-the-box cross asset search and
monitoring
TrendMiner Analytics on PI Asset attributes and
formulas
Bidirectional integration for PI Event Frames
Available for search and diagnostics
Process knowledge base: event frames based
on search and complex monitoring patterns
General
Widen the range of use cases for self service predictive analytics
Enable organization to solve more cases (unsolved problems)
Increase collaboration and knowledge sharing
Safety
Improved regulatory compliance (Safety, Health & Environment)
Availability (Overall Equipment Effectiveness)
Extend asset lifetime / time to maintenance
Avoid abnormal situations and unplanned maintenance
Diagnose bottlenecks
Cost control
Increase employee efficiency
Reduce operations costs, maintenance costs, waste, etc.
Energy efficiency
Reduce utility costs (WAGES; water, air, gas, electricity, steam)
Benefits for CustomersLeverage OSIsoft’s Key Capabilities
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Contact Information
Fabrice Leclercq
Rotating Machinery Engineer
TOTAL Refining & Chemicals
24
Learn more about TrendMiner at Booth #9OEM partner and Independent Software Vendor
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