selective collection & compacting of packages for recycling july 23rd msc. engineering design...
TRANSCRIPT
![Page 1: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/1.jpg)
Selective Collection & Compacting of Packages for Recycling
July 23rd
MSc. Engineering Design 2003 2004
project :: Eduardo Santos
coordinators :: Arlindo Silva and Paulo Ferrão
...from idea to prototype.
![Page 2: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/2.jpg)
2/21
Contents
Project Scope
Product Design & Development
Future Work
•Concepts
•Solutions
•Validation
![Page 3: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/3.jpg)
3/21
Project Scope
![Page 4: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/4.jpg)
4/21
Challenge
Design an equipment to automatically separate and collect used beverage containers for reuse and recycling.
![Page 5: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/5.jpg)
5/21
Business concept
Convenient & cost-effective solutions
• Collection programs with consumer incentives achieve high recycling rates.
€
RVM ‘Reverse Vending Machines’
• Machines receive packages from customers, identify, compact, separate and store them for recycling. A cupon with a discount is returned to the customer in exchange.
![Page 6: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/6.jpg)
6/21
Design & Development
![Page 7: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/7.jpg)
7/21
Application
• Supermarkets and retail stores
• Restaurants
• Recycling centers
![Page 8: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/8.jpg)
8/21
Functionality
• Reception
• Identification
• Compacting
• Separation
• Collection
• Refund
![Page 9: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/9.jpg)
9/21
•Reception
•Identification
•Compacting
•Separation
•Collection
•Refund
Module 1
Module 2
Module 3
•Modularity
Product concept
![Page 10: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/10.jpg)
10/21
Module 1
Reception + Refund
Product
![Page 11: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/11.jpg)
11/21
• Individual reception (package by package)
Cupon printer
LCD display
• Multiple reception (several packages at once)
Package introduction
Package introduction
Module 1
![Page 12: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/12.jpg)
12/21
Module 2
Identification + Compacting
Product
![Page 13: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/13.jpg)
13/21
•Artificial vision
•Metal detection
•Weight control
From ‘Tomra Systems ASA’
•Identification
Module 2
![Page 14: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/14.jpg)
14/21
•Compacting
Compacting force: 1800N
Module 2
![Page 15: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/15.jpg)
15/21
• 2 chambers (Identification + Compacting)
Module 2
![Page 16: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/16.jpg)
16/21
Module 2
• Double chamber
• Compacting
![Page 17: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/17.jpg)
17/21
Module 3
Separation + Collection
Product
![Page 18: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/18.jpg)
18/21
Volume: 4 x 68L
Removable base and recipients
Washable
Module 3
![Page 19: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/19.jpg)
19/21
•on site storage for high capacity processing
From ‘Tomra Systems ASA’
Module 3
![Page 20: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/20.jpg)
20/21
Product costs
Components Cost per unit (€)
Camera controller F150-3 Omron
Camera (without lens)
CCTV lens
Camera controller cable (5m)
Screen controller cable
Software (Vision Composer v2.0)
Controller programmer
Weight sensor (with wiring and electrics)
Metal detector (with wiring and electrics)
Receipt printer
LCD pannel
3 electric motors
1998
1226
120
216
79
500
199
320
480
380
400
1200
Total. 7158
![Page 21: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/21.jpg)
21/21
Product costs
Production Cost per unit (€)
Raw materials (metal sheet and plastic)
Operations with labour (metal sheet cutting,
welding, drilling, plastic injection, ...)
128
250 (RVM)
221 (nRVM)
Total product cost (€)
‘RVM’ version 7.537
‘not RVM’ version 7.510
![Page 22: Selective Collection & Compacting of Packages for Recycling July 23rd MSc. Engineering Design 2003 2004 project :: Eduardo Santos coordinators :: Arlindo](https://reader035.vdocuments.us/reader035/viewer/2022062520/5697bfda1a28abf838cafd02/html5/thumbnails/22.jpg)
Selective Collection & Compacting of Packages for Recycling
July 23rd
MSc. Engineering Design 2003 2004
:: project by Eduardo Santos
:: coordinators Arlindo Silva and Paulo Ferrão