selection table for trailing cables - 404 | helukabel...to din vde 0482-332-1-2 din en 60332-2-1,...

Selection table for trailing cables

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253

G

TRAILING CABLES

Trailing Cables

TROMMPUR® -40 bis +80 -40 to +80 300/500 10x 10x X X X X 254

Flugzeugheber-T -20 to +80 -20 to +80 300/500 15x 15x X X 255

NSHTÖU -35 to +70 -40 to +70 0.6/1 kV 7.5x 7.5x X X X X 256

(N)SHTÖU-V -25 to +80 -25 to +80 0.6/1 kV 7.5x 7.5x X X 257

(N)TSCGEWÖU -20 to +60 -20 to +80 6-20 kV 15x 15x X X 258

The selection table is intended as an initial orientation. Please see the relevant page of the catalogue for detailed information on the product properties.

Page

Tem

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°C) -

fixe

d

Nom

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oltag

e U0/U

Bend

ing ra

dius -

flexin

g x Ø

Bend

ing ra

dius -

fixed

x Ø

Halog

en-fr

ee

UV-re

sistan

t

Outd

oor u

se

Drag

chain

Color

ed co

res/V

DE 02

93

Scree

ned/

shiel

ded

HAR/

VDE R

EG no

./VDE

UL/C

SA

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CW&A Edition 27 (published 01.04.2015)

TROMMPUR® PUR trailing and control cable, halogen-free

PropertiesCable structureTechnical dataBare copper-conductor, toDIN VDE 0295 cl.6 col.4, extra fine-wire,BS 6360 cl.6, IEC 60228 cl.6

Special PUR insulation and sheathadapted to DIN VDE 0250

High flexibility at low temperaturesUsable for foodstuffs

Strain bearing support strand Abrasion and tear resistantCore insulation of special PURTemperature range

-40°C to +80°C(up to +100°C for short periods)

Loadable under torsional stressSupport core Resistant toCore identification to DIN VDE 0293(flexible cables)

Oils and fatsNominal voltageup to 1 mm² U0/U 300/500 Vfrom 1,5 mm² U0/U 450/750 V

Non-alcoholic fuels and keroseneCores stranded in layers withoptimal lay-length

Atmospheric influencesUV-radiation

Core wrapping with fleeceTest voltageup to 1 mm² = 2000 Vfrom 1,5 mm² = 2500 V

Oxygen and ozoneSupport braiding of synthetic fibres Microbes and rottingOuter sheath of halogen-free PUR Sea and waste water

Breakdown voltageup to 1 mm² = 4000 Vfrom 1,5 mm² = 5000 V

Sheath colour orange Vibrations Note

Insulation resistancemin. 20 MOhm x km

G = with green-yellow conductorAWG sizes are approximate equivalentvalues. The actual cross-section is in mm².Minimum bending radius

10x cable ØRadiation resistanceup to 100x106 cJ/kg (up to 100 Mrad)

ApplicationTROMMPUR® has taken the development of the neoprene type cables one step further. It is a robust, all-weather cable, halogen-free, tear and abrasionresistant and suitable for use in drag-chains, in ship docks, on building sites, for conveyor systems, in mining, for tunnels and roadbuilding. For theconnecting the ski lift terminal positions to the control unit, surveillance of the joining rods in ski lift cables, as feeder cables for very high currents asfor example in pump engineering, mining, locomotive and rail-carriage construction, for oil rig platforms, emergency power generators etc.

= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

AWG-No.Breaking strain

ca. kpWeightapp. kg / km

Cop.weightkg / km

Outer Øapp. mm

No.cores xcross-sec.mm²

Part no.

19250320,0154,016,514 G 0,752603518500300,0115,017,512 G 12603618500480,0173,023,018 G 12603716200110,043,09,53 G 1,52603816200220,072,012,55 G 1,52603916250270,0101,015,57 G 1,52604016750450,0173,021,012 G 1,52604116750620,0259,027,018 G 1,52604216750850,0346,030,024 G 1,526043167501100,0533,034,030 G 1,526044167501600,0605,040,042 G 1,52604514200250,096,014,04 G 2,52604614250280,0120,015,05 G 2,52604714300360,0168,018,07 G 2,52604814750740,0288,025,012 G 2,526049147501400,0576,036,024 G 2,526050147501740,0864,040,030 G 2,526051147502050,0998,044,036 G 2,52605212500600,0269,022,07 G 426053

8500650,0384,022,04 G 102605465001100,0614,027,04 G 162605567501600,0768,034,05 G 162605945001600,0960,030,04 G 2526056210002050,01344,036,04 G 3526057110002800,01920,042,04 G 5026058

Dimensions and specifications may be changed without prior notice. (RG01)

254

Trailing Cables

Suitable accessories can be found in Chapter X.

• Tool - HAM 1


Flugzeugheber-T trailing, PUR

PropertiesCable structurePart no. 70736

Technical dataTemperature rangeflexing -20°C to +80°C

PUR outer sheath: low adhesion, extremely,abrasion resistant, halogen-free, resistantto UV, oil, hydrolysis and microbial attack

Bare copper-conductor, toDIN VDE 0295 cl.6, extra fine-wire,BS 6360 cl.6, IEC 60228 cl.6

Nominal voltagecontrol cores 300/500 Vpower supply cores 600/1000 V Power supply cores (4 mm²) and

control cores (0,75 mm²)- Core insulation of cold flexible special PVC- Core identification black with numbering 4 mm² No.1-5 + 0,75 mm² No.6-20

A.C. test voltage, 50 Hzcontrol cores 1500 Vpower supply cores 4000 VMinimum bending radiusfor flexible installation 15x cable Ø Data pair ( 0,34 mm²)

- Core insulation data pair of polyethylene- Core identification to DIN 47100- Cores twisted in pairs- Foil wrapping- Tinned copper braided screen, approx. 85% coverage- Inner sheath of cold flexible special PVCCores stranded with elementsInner sheath of cold flexible special PVCOuter sheath of PURwith integrated support braidingSheath colour grey (RAL 7001)

Part no. 77548Bare copper-conductor, toDIN VDE 0295 cl.6, extra fine-wire,BS 6360 cl.6, IEC 60228 cl.6Power supply cores (2,5 mm²) andcontrol cores (1 mm²)- Core insulation of TPE-E- Core identification black with numbering- GN-YE conductorData pair ( 0,34 mm²)- Core insulation of polyethylene- Core identification to DIN 47100- Cores twisted in pairs- Foil wrapping of aluminium-coated polyester- Tinned copper braided screen, approx. 85% coverageCores stranded with elementsOuter sheath of PURwith integrated support braidingSheath colour orange (RAL 2003)

ApplicationThis hybrid cable is designed for the aircraft industry, and contains cores for power supply, control cores, and cores for a positioning laser. The cableis used to control and position a support robot, which absorbs loads at specific points when loading extremely heavy items, for example during loadingof aircraft assemblies in large transport aircraft of the Airbus industry. The cable is trailing, UV and weather-resistant, and is provided with an extremelywear-resistant and petrol-resistant special sheath. Part no. 77548 is designed for similar applications, as a load-reducing lifter in aircraft assembly.


AWG-No.Weight

app.kg / km

Cop.weightkg / km

Outer Øapp. mm


Part no. AWG-No.Weightapp.kg / km

Cop.weightkg / km

Outer Øapp. mm


Part no.

12600,0390,025,65 x 4 + 5 x 3 G 0,75 + 2 x 2 x0,34

70736 14750,0461,027,05 x 2,5 + 18 G 1,0 + 4 x 2 x 0,3477548

Dimensions and specifications may be changed without prior notice.

255

Trailing Cables

G


NSHTÖU drum cable, VDE approved

PropertiesCable structureTechnical dataTinned copper-conductor, toDIN VDE 0295 cl.5, fine-wire,BS 6360 cl.5, IEC 60228 cl.5

Special-crane-drum cable toDIN VDE 0250 part 814

Designed and developed for horizontaldrum-operationPermissible running speed up tomax. 120 m/min

Temperature rangeflexing -35°C to +70°Cfixed installation -40°C to +70°C

Core insulation of rubbercompound type GI1 toDIN VDE 0207 part 20

Polychloroprene-rubber (neoprene)-sheath,extremely cold resistantmax. Temperature at conductor

in operation +60°Cin short-circuit +200°C

Due to the neoprene outer sheath,the cables is resistant against ozoneand radiation, oils, acids, fats, gazoline,solvents and chemicals

Core identification to DIN VDE 0293- up to 5 cores coloured- from 6 cores, black with continuous white numbering

Nominal voltage U0/U 0,6/1 kVmax. permissible operating voltagesin three-phase and one-phasea.c. system U0/U 0,7/1,2 kVin direct current systemU0/U 0,9/1,8 kV

Cores stranded (without elongated centralcore) with max. lay-length of 8x Ø over thestranding layers

During the installation and operation thetensile stress on conductor may not increase15 N/mm²

Textile tape Accelaration not more than 0,4 m/s²Textile braiding as protection against torsion,embedded in inner filling sheath

During operation, 1-2 convolutions shouldremain on the operating drum

Test voltage 2500 VInsulation resistancemin. 10 MOhm x km Outer sheath of neoprene

compound type 5GM2 toDIN VDE 0207 part 21

In case of high mechanical stress, especiallyof high dynamic tensile stress result highaccelaration, the permissible stress must bedefined in each case

Minimum bending radius7,5 x cable Ø

Sheath colour blackRadiation resistanceup to 20x106 cJ/kg (up to 20 Mrad) Tests

Behaviour in fireto DIN VDE 0482-332-1-2DIN EN 60332-2-1, IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)Oil resistant acc. toDIN VDE 0473-811-404,DIN EN 60811-404

Note

G = with green-yellow conductorAWG sizes are approximate equivalentvalues. The actual cross-section is in mm².

ApplicationTrailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile andtorsional stress, for building machinery, conveyors, shifts and cranes. They are used as robust and all weather resistant cables of roughest operationsin mining and in flexible handling equipment and railway motors. The cables are suitable for outdoor installation in dry, damp and wet places as wellin open air. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for reelingcables. Please read the installation instructions.


AWG-No.Weight

app. kg / kmCop.weightkg / km

Outer Øapp. mm


Part no. AWG-No.Weightapp. kg / km

Cop.weightkg / km

Outer Øapp. mm


Part no.

16236,047,013,63 G 1,526001 12510,0158,018,54 G 42601912635,0220,021,55 G 42603016274,058,014,04 G 1,526029

16316,081,014,55 G 1,526002 10650,0241,021,04 G 62602016440,0115,018,87 G 1,526003 10800,0317,023,55 G 62603116606,0196,021,012 G 1,526004 81010,0404,026,04 G 102602116696,0259,024,516 G 1,526005 81200,0508,028,05 G 102602216750,0271,025,518 G 1,526006 61300,0642,029,04 G 1626023161150,0390,027,524 G 1,526007 61700,0768,031,55 G 1626032161325,0432,029,530 G 1,526008 42000,01005,035,04 G 252602414305,074,015,33 G 2,526009 22610,01344,037,54 G 352602514350,098,016,54 G 2,526010 13500,02010,044,54 G 502602614465,0124,017,55 G 2,526011 2/04600,02688,049,04 G 702602714576,0168,020,07 G 2,526012 3/06100,03648,056,04 G 952602814850,0308,023,512 G 2,526013141181,0451,028,018 G 2,526014141550,0615,032,524 G 2,526015141810,0770,034,030 G 2,526016143110,01080,042,540 G 2,526017143200,01200,046,550 G 2,526018


256

Trailing Cables


(N)SHTÖU-V Trailing-Cable


Special trailing cable adapted toDIN VDE 0250, Part 814

Permitted running speed up180 m/minHighly resistant to acids, fats,gasoline, solvents and chemicals

Temperature rangeflexing -25°C to +80°C Core insulation of special rubber

compound type 3GI3 toDIN VDE 207 part 20

During installation and operation,the tensile stress must not exceed30 N/mm²

max. Temperature at conductorin operation +90°Cin short-circuit +250°C Core identification to DIN VDE 0293-308

(HD 308 S2) TestsNominal voltage U0/U 0,6/1 kVCores stranded (without elongatedcentral core) with max. lay-length of8x Ø over the stranded layers)

Behaviour in fireto DIN VDE 0482-332-1-2DIN EN 60332-2-1, IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

max. permissible operating voltagein three-phase and one-phasea.c. system U0/U 0,7/1,2 kVin direct current systemU0/U 0,9/1,8 kV

Depending on dimension/structurewith Kevlar fillers Oil resistant to

DIN VDE 0473-811-404,DIN EN 60811-404Inner sheathof special rubbercompound type 5GM5 toDIN VDE 0207 part 21

Test voltage 4 kV Note

Insulation resistancemin. 10 MOhm x km

Torsion protection betweeninner and outer sheath

Minimum bending radius7,5x cable Ø

AWG sizes are approximate equivalentvalues. The actual cross-section is in mm².

Outer sheath of special rubbercompound type 5GM5 toDIN VDE 0207 part 21Sheath colour yellow

ApplicationFor vertical drum operation under extreme mechanical stress and on moving cable carrieres. Used as a rugged feeder to construction machines,conveyor, transport and crane systems in dry, damp, wet environments and outdoors. For applications that go beyond standard solutions we recommendyou to our specially developed questionnaire for reeling cables. Please note installation instructions.


Control Cable (Kevlar fillers)Power supply CableAWG-No.Tensile

strainmax. N

Weightapp.kg / km

Cop.weightkg / km

Outer Ømin. - max.mm


Part no. AWG-No.Tensilestrainmax. N

Weightapp.kg / km

Cop.weightkg / km



Part no.

16130191,045,010,9 - 13,63 G 1,531040 1834501420,0470,031,0 - 34,549 G 13107814220240,074,012,3 - 14,83 G 2,531041 162318320,0115,014,6 - 16,97 G 1,531079

162540620,0196,020,6 - 23,412 G 1,53108012360362,0115,014,9 - 17,63 G 431042162810650,0271,020,3 - 22,918 G 1,53108110540450,0173,016,2 - 18,93 G 631043163080930,0390,024,2 - 27,424 G 1,5310828900682,0288,019,6 - 22,63 G 10310441633501190,0432,027,7 - 31,130 G 1,53108361440890,0461,021,8 - 24,93 G 16310451636201240,0518,027,9 - 31,336 G 1,531084422501200,0720,027,5 - 30,83 G 25310461639801530,0634,031,2 - 34,844 G 1,531085145002810,01685,036,9 - 40,63 x 50 + 3 G 25/3310471641601610,0691,031,8 - 35,448 G 1,5310862/063003760,02355,040,4 - 44,43 x 70 + 3 G 35/3310481645202020,0807,035,9 - 39,756 G 1,5310873/085504700,03215,046,6 - 50,83 x 95 + 3 G 50/331049142520480,0168,017,5 - 19,87 G 2,5310884/0108005950,04130,050,8 - 55,23 x 120 + 3 G 70/331050142900915,0308,023,8 - 26,712 G 2,531089300 kcmil135007050,04990,055,4 - 60,03 x 150 + 3 G 70/331051143350945,0451,023,4 - 26,218 G 2,531090350 kcmil166508800,06250,060,8 - 65,73 x 185 + 3 G 95/3310521438001330,0615,028,2 - 31,124 G 2,531091500 kcmil2160011700,08065,068,8 - 74,03 x 240 + 3 G 120/3310531442501615,0770,031,1 - 34,430 G 2,53109216180220,058,011,8 - 14,54 G 1,531054 1446801710,0866,031,3 - 34,736 G 2,531093

14300330,099,014,4 - 17,14 G 2,531055 1452502240,01057,036,2 - 40,244 G 2,53109412480440,0158,016,2 - 18,84 G 431056 1455502410,01153,037,2 - 41,048 G 2,53109510720530,0241,017,4 - 20,24 G 631057 1461502930,01344,041,6 - 46,056 G 2,531096

81200835,0404,024,4 - 21,34 G 1031058619201175,0642,024,7 - 27,94 G 1631059430001850,01005,031,4 - 34,94 G 2531060242002250,01344,037,5 - 33,94 G 3531061160003210,02010,040,3 - 44,24 G 5031062

2/084004210,02687,044,5 - 48,64 G 70310633/0114005550,03646,051,1 - 55,54 G 95310644/0144007010,04605,057,4 - 62,04 G 12031065

300 kcmil180008450,05765,062,6 - 67,64 G 15031066350 kcmil2220010000,07110,068,1 - 73,24 G 18531067

16220258,073,012,8 - 15,55 G 1,53106814370389,0124,015,5 - 18,25 G 2,53106912600511,0220,017,4 - 20,25 G 43107010900688,0317,019,6 - 22,75 G 631071

815001002,0508,023,2 - 26,35 G 1031072624001395,0768,026,7 - 30,25 G 1631073437502205,01200,034,1 - 37,75 G 2531074252502960,01680,038,3 - 42,25 G 3531075175003950,02400,043,8 - 47,85 G 5031076

2/0105005455,03360,050,2 - 54,65 G 7031077


257

Trailing Cables

G


(N)TSCGEWÖU extremely torsionally stiff


Medium voltage power cable adapted toVDE 0250 part 813

maximum permissible speed 200 m/min isallowed when operating drums in onedirectionTemperature range

flexing -20°C to +60°Cfixed installation -20°C to +80°C

extremly torsion resistantInner semi-conducting layerCore insulation of HEPR resistant against oils and fats, athmosperic

exposure and UV-radiationNominal voltagesU0/U 3,6/6 kVU0/U 6/10 kVU0/U 8,7/15 kVU0/U 12/20 kV

Outer semi-conducting layer Note

Ground conductor with semi-conductive layerCores concentrically strandedInner sheath, sheath colour red Further dimensions and

special designs on requestAntitorsional protectionOperating voltages max.3,6/6 kV = 4,2/7,2 kV6/10 kV = 6,9/12 kV8,7/15 kV = 10,4/18 kV12/20 kV = 13,9/24 kV

Outer sheath of chloroprene rubbercompound type 5GM3Sheath colour red

Test voltages3,6/6 kV = 11 kV6/10 kV = 17 kV8,7/15 kV = 24 kV12/20 kV = 29 kVMinimum bending radius15x outer Ø

ApplicationReeling medium voltage supply train for use in high mechanical stresses, such as in in container cranes or large mobile equipment as well as excavatorsin the mining industry for days, in dry, damp, wet areas and outdoors.

8,7/15kV3,6/6kV Weight

app.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no. Weightapp.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no.

-2280,01008,02200150037,0 - 40,03 x 25 + 3 x 1038533 -2750,01008,02200150043,0 - 46,03 x 25 + 3 x 1038545-2750,01292,03100200040,0 - 43,03 x 35 + 3 x 1038534 -3210,01292,03100200046,0 - 48,03 x 35 + 3 x 1038546-3400,01728,04300300044,0 - 47,03 x 50 + 3 x 1038535 -3950,01728,04300300049,0 - 52,03 x 50 + 3 x 1038547-4100,02477,05100410047,0 - 50,03 x 70 + 3 x 1638536 -5000,02477,05100410053,0 - 57,03 x 70 + 3 x 1639040-5450,03197,07000560052,0 - 56,03 x 95 + 3 x 1638537 -6150,03197,07000560058,0 - 62,03 x 95 + 3 x 1639041-6650,04176,08500710056,0 - 60,03 x 120 + 3 x 2538538 -7700,04176,08500710063,0 - 67,03 x 120 + 3 x 2539042

6/10kV 12/20kV Weight

app.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no. Weightapp.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no.

-3040,01008,02200150046,0 - 49,03 x 25 + 3 x 1039043-2400,01008,02200150039,0 - 42,03 x 25 + 3 x 1038539-3510,01292,03100200049,0 - 52,03 x 35 + 3 x 1039044-2900,01292,03100200042,0 - 45,03 x 35 + 3 x 1038540-4410,01728,04300300053,0 - 57,03 x 50 + 3 x 1039045-3450,01728,04300300045,0 - 48,03 x 50 + 3 x 1038541-5420,02477,05100410057,0 - 61,03 x 70 + 3 x 1639046-4600,02477,05100410050,0 - 54,03 x 70 + 3 x 1638542-6750,03197,07000560062,0 - 66,03 x 95 + 3 x 1639047-5770,03197,07000560054,0 - 58,03 x 95 + 3 x 1638543-8050,04176,08500710067,0 - 70,03 x 120 + 3 x 2539048-6900,04176,08500710058,0 - 62,03 x 120 + 3 x 2538544

Dimensions and specifications may be changed without prior notice. (RQ03)

258

Trailing Cables

Suitable accessories can be found in Chapter X.

• Tool - HAM 1


selection table for trailing cables - 404 | helukabel...to din vde 0482-332-1-2 din en 60332-2-1,...

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