sekisui softlon tube brochure · co, hcl, hbr, hf, hcn, nox, so2 ul 94 horizontal burn approved...

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Softlon ® Tube is a flexible copper pipe insulation for AC and refrigeration systems. • Made from closed cell physically crosslinked polyolefin foam • Excellent insulation properties • Available in fire retardant grades (UL94 HF-1) • Choice of surface coverings • Wide temperature range (Up to 120C) PHYSICALL Y C R O S S L I N K E D SEKISUI TECHNOLOGY REFRIGERATION PIPE INSULATION SOFTLON ® Tube

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Page 1: Sekisui Softlon tube Brochure · CO, HCl, HBr, HF, HCN, NOx, SO2 UL 94 Horizontal Burn APPROVED (HF-1) SPC011_Thermobreak 8pp_concept_FA.indd 8 28/04/14 3:24 PM Australia Plant 1-5

Softlon®Tube is a flexible copper pipe insulation for AC and refrigeration systems.

• Made from closed cell physically crosslinked polyolefin foam• Excellent insulation properties• Available in fire retardant grades (UL94 HF-1)• Choice of surface coverings• Wide temperature range (Up to 120C)

PHYSICALLYC R O S S L I N K E DS E K I S U I T E C H N O L O G Y

REFRIGERATION PIPE INSULATION

SOFTLON ®Tube

Page 2: Sekisui Softlon tube Brochure · CO, HCl, HBr, HF, HCN, NOx, SO2 UL 94 Horizontal Burn APPROVED (HF-1) SPC011_Thermobreak 8pp_concept_FA.indd 8 28/04/14 3:24 PM Australia Plant 1-5

REFRIGERATION PIPE INSULATION

SOFTLON ®Tube

Product Features • Lowest thermal conductivity (0.032 W/mK) ensures excellent thermal resistance at small thicknesses• Closed cell structure with almost zero water absorption• High vapour permeability resistance factor• Wide temperature range ( -80C to 100C for S type and up to 120C for NF grade)• Very low shrinkage• High flexibility and conformability allows easy installation• Surface coverings provide protection against damage

Page 3: Sekisui Softlon tube Brochure · CO, HCl, HBr, HF, HCN, NOx, SO2 UL 94 Horizontal Burn APPROVED (HF-1) SPC011_Thermobreak 8pp_concept_FA.indd 8 28/04/14 3:24 PM Australia Plant 1-5

REFRIGERATION PIPE INSULATION

SOFTLON ®Tube

Product Range FOAM

Type Properties Application

S Standard type General insulation

FR-ND Fire Retardant Type foam (UL 94- HF1)

Applications requiring higher fire resistance is required

NF Heat Resitant type General insulation where a higher temperature resistance is required (up to 120C)

COVERING

Type Properties

Embossed clear LLDPE film

• UV treated clear film.• Offers protection of the foam during installation and wall

penetrations.• Improved water vapour permeability resistance

Embossed white LLDPE film

• Embossed white UV treated film offers better aesthetics and flexibility.

• UV resistant and durable.• Superior protection to the foam during installation.• Improved water vapour permeability resistance

PVC Film (Hi Temp) • The heavy PVC film offers outstanding UV and physical protection. • Maximum water vapour transmission resistance • Superior heat and chemical resistance.

Page 4: Sekisui Softlon tube Brochure · CO, HCl, HBr, HF, HCN, NOx, SO2 UL 94 Horizontal Burn APPROVED (HF-1) SPC011_Thermobreak 8pp_concept_FA.indd 8 28/04/14 3:24 PM Australia Plant 1-5

Technical SpecificationsTypical Values

Property 40X Series (S type) 30X Series (S Type) Test MethodDensity 25 kg/m3 (nominal) 33 kg/m3 (nominal) Internal

Tensile Strength3.6 kg/cm2 MD2.2 kg/cm2 CD

4.7 kg/cm2 MD2.8 kg/cm2 CD

JIS K6767

Elongation 237% MD 277% MD JIS K6767 198% CD 206% CD Tear Strength 2.0 kg/cm MD 2.9 kg/cm MD JIS K6767 1.0 kg/cm CD 1.7 kg/cm CD Compressive Hardness 0.27 kg/cm2 0.32 kg/cm2 JIS K6767 Compression Strength 0.30 kg/cm2 @ 25% 0.35 kg/cm2 @ 25% Internal 0.85 kg/cm2 @ 50% 1.00 kg/cm2 @ 50% 2.51 kg/cm2 @ 75% 3.25 kg/cm2 @ 75% Compression Set 7.5% @ 25% 7.0% @ 25% JIS K6767 Dimensional Change Heat -1.50% MD -1.45% MD 70°C, 22hr -0.90% CD -0.75% CD Operating Temperature Range -80°C - +100°C -80°C - +100°C Thermal Conductivity 0.032 W/m/°K 0.034 W/m/°K ASTM C518 Water Absorption 0.10 mg/cm2 0.07 mg/cm2 JIS K6767Water Vapour Permeability 8.3 x 10-14 kg/m/s/Pa 7.3 x 10-14 kg/m/s/Pa JIS Z0208

Size Range COPPER PIPE

Inches mm Thickness Availability (mm) ID Tolerance

3/8 9.5 3 mm ~ 10 mm -1.0 ~ +1.51/2 12.7 3 mm ~ 10 mm -1.0 ~ +2.05/8 15.9 3 mm ~ 10 mm -1.0 ~ +2.03/4 19.1 3 mm ~ 10 mm -1.0 ~ +2.07/8 22.2 3 mm ~ 10 mm -1.0 ~ +2.5 1 25.4 3 mm ~ 10 mm -1.0 ~ +2.5

1 1/8 28.6 3 mm ~ 10 mm -1.0 ~ +2.5 1 3/8 34.9 3 mm ~ 10 mm -1.0 ~ +2.5 1 5/8 41.3 3 mm ~ 10 mm -1.0 ~ +2.5 2 1/8 54.0 3 mm ~ 10 mm -1.0 ~ +2.5 2 5/8 66.7 3 mm ~ 10 mm -1.0 ~ +2.5 3 1/8 79.4 3 mm ~ 10 mm -1.0 ~ +2.5 3 5/8 92.1 3 mm ~ 10 mm -1.0 ~ +2.5 4 1/8 104.8 3 mm ~ 10 mm -1.0 ~ +2.5 4 1/2 114.0 3 mm ~ 10 mm -1.0 ~ +2.5 5 1/5 139.7 3 mm ~ 10 mm -1.0 ~ +2.5

6 162.4 3 mm ~ 10 mm -1.0 ~ +2.5

Tolerances

Wall Thickness (mm) mm <5 -0.5 ~ +1.0

5 - 10 -0.5 ~ +1.5 >10 -0.5 ~ +2.0

Length (mm) mm 100 - 500 -0 ~ +5 500 - 1000 -0 ~ +20 1000 - 2000 -0 ~ +30 2000 - 3000 -0 ~ +40

> 3000 -0 ~ + 2%

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Other sizes available on request.

8-mm 50m X 1200 mm rolls

10-mm 20m X 1200 mm rolls

12-mm 20m X 1200 mm rolls

15-mm 20m X 1200 mm rolls

20-mm 20m X 1200 mm rolls

25~50-mm 2300mm X 1200mm sheets

Product Certification may be plant specific. Please consult with your local representative.

Technical Specifications

Distributed by

Thailand Plant700/329 Moo 6, Amata Nakorn Industrial Estate,Tumbol Donhua-Ioh, Amphur Muang Chonburi 20000Tel: +66 38 213219-26Email: [email protected]: www.thaisekisui.co.th

Australian Plant1-5 Parraweena Rd, PO BOX 2898, Taren Point NSW 2229 AustraliaTel: +61 2 9525 9880Email: [email protected] Web: www.sekisuifoam.com.au

PHySiCAL PRoPERTiES

Material: Physically (irradiation) crosslinked closed cell polyolefin foam with factory applied reinforced aluminium foil and acrylic adhesive backing

Density: 25 kg/m3 (foam core only)

Thermal Conductivity: 0.032 W/m/°K (@ 23°C mean temp.)(ASTM C518) 0.036 W/m/°K (@ 36°C mean temp.)

Water vapour Permeability: 8.19 x 10-15 kg/Pa.s.m(ASTM E96) (0.029 mg.m/N.h)

Water vapour Permeance: 3.3 x 10-4 g/MN.s

Water absorption by volume: <0.1% v/v(JIS K6767) (0.00038 g/cm2)

Permeability Resistance Factor: μ > 20,000

Resistance to fungi: Zero Growth(ASTM G21)

ozone Resistance: Excellent

Uv Resistance: Excellent

Noise Reduction Coefficient: 0.20 (12mm foam thickness)(ISO 354) 0.30 (25mm foam thickness)

operating Temperature Range: -80 °C ~ +100 °C (no adhesive)

GreenStar Rating: Low VOC Emitting(ASTM D5116)

Physical Property Requirements: COMPLIES (Type II - Sheet)(ASTM C1427)

REACH Directives: COMPLIES(1907/2006/EC)

FiRE AND SMoKE BEHAvioUR

BS476 Parts 6 & 7: CLASS 0

AS1530 Part 3 Ignitability Index: 0

Spread of Flame Index: 0

Heat Evolved Index: 0

Smoke Developed Index: 0-1

ASTM E84: COMPLIES (NFPA 90A & B)Flame Spread Index: <25

Smoke Developed Index: <50

ASTM C411: COMPLIES (NFPA 90A & B)

FM 4924 Thermobreak Sheet APPROVED

Up to 25mm thickness

AS 3837 BCA Group Number: 1

Smoke Index: ≤250

BS 6853 Annex B Smoke Toxicity COMPLIES (R < 1.0)

iMo MSC 61(67) Part 2 Smoke Toxicity COMPLIES

iSo 5659 Part 2 Smoke Density COMPLIES (IMO MSC 61(67) Part 2)

Dm < 200

Satisfies max allowable concentrations for the following combustion gases: CO, HCl, HBr, HF, HCN, NOx, SO2

UL 94 Horizontal Burn APPROVED (HF-1)

SPC011_Thermobreak 8pp_concept_FA.indd 8 28/04/14 3:24 PM

Australia Plant1-5 Parraweena Rd, PO Box 2898,Taren Point NSW 2229 AustraliaTel: +61 2 9525 9880Fax: +61 2 9525 8004Email: [email protected]: www.sekisuifoam.com.au

Thailand Plant700/329 Moo 6, Amata Nakorn Industrial Estate,Tumbol Donhua-loh, Amphur Muang,Chonburi 20000 THAILANDTel: + 66 (0) 3821 3219 ~ 26Email: [email protected]: www.thaisekisui.co.th

Other Sizes available on request