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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary
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SECTION – I
EXECUTIVE SUMMARY
INDEX
1.1 IDENTIFICATION OF PROJECT.................................................................................. 27
1.2 SALIENT FEATURES OF THE PROJECT ................................................................... 27
1.3 RAW MATERIAL........................................................................................................... 29
1.4 PRODUCT ....................................................................................................................... 29
1.5 CONCLUSION ................................................................................................................ 29
PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary
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EXECUTIVE SUMMARY
1.1 IDENTIFICATION OF PROJECT
“Bharat Petroleum Corporation Limited” a public sector undertaking company of government of
India, deals in refining petroleum crude oil, distribution and marketing of the same in domestic and
international market.
Bharat Petroleum Corporation Limited (BPCL) - LPG plant, Allahabad, is proposing augmentation of
LPG storage by additional 3 nos. of mounded storage vessels of capacity 300 MT each. Presently, the
plant has 3 nos. of A/G storage bullets of 150 MT each with cumulative capacity of 450 MT with
bottling capacity of approx 12000 cylinders/shift. Thus, after augmentation the total LPG storage
capacity of the plant will be 1350 MT with the same bottling capacity of approx 12000 cylinders/shift.
About 16 nos. of bulk LPG tankers having 16 MT capacity each, are being unloaded in this plant, 16
nos. of additional trucks will be unloaded for the proposed expansion. Therefore, the total nos. of
trucks unloaded in the plant after the proposed expansion will be 32 trucks nos., while about 65 nos.
of filled cylinder trucks (306 cylinders of 14.2 Kg each / truck) are dispatched per day. This will
remain the same after the proposed expansion.
The proposed augmentation of 900 MT mounded storage vessel is planned in existing plant area of
27.5 acre (11.13 ha.) No additional land is required for the proposed expansion. The expected capital
investment for the proposed augmentation is 2613 lacs. The proposed storage expansion of LPG
bottling plant is categorized as ‘B ‘in 6 (b) (iv) of Gazette Notification dated Sep 14th, 2006,
amendment on 01.12.2009 {isolated storage & handling of hazardous chemical, as per threshold
planning quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules 1989 amended 2000}
04.04.2011,16.07.2013 and 09.09.2013.
As of now there is no duly constituted SEIAA & SEAC in the state of Uttar Pradesh, therefore, as per
the provision of Para- 4 of EIA notification 14 September, 2006, “in the absence of a duly constituted
SEIAA & SEAC, category "B" Project shall be treated as a category "A" Project”. Thus, the project
shall be treated as category “A”.
1.2 SALIENT FEATURES OF THE PROJECT
S.No Parameter Description
1. Plant Capacity Existing and proposed plant details are given below.
Particulars Existing Proposed After Augmentation
LPG Storage Capacity A/G Bullets : 3 X 150 MT = 450 MT Mounded Bullet vessel:
3 X 300 MT= 900 MT
1350 MT
LPG Bottling Capacity 12000 X2 shifts= 24000 cylinders
/day
-- 12000 X2 shifts= 24000
cylinders /day
The proposed expansion will also include addition of 1 mechanical carousel station (24 nos.) by replacing manual filling
machine.
PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary
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2. Total area of the
plant
The proposed expansion is planned in existing plant area of 27.5 acre (11.13 ha.) No additional
land is required for the proposed expansion.
3. Capital Cost The expected capital investment for the proposed expansion is 2613 lacs
4
Location
N E
Latitude 25°20'10.37"N Latitude 25°20'2.79"N
Longitude 81°55'2.33"E Longitude 81°55'8.61"E
S W
Latitude 25°19'56.79"N Latitude 25°20'5.41"N
Longitude 81°54'57.66"E Longitude 81°54'51.64"E
5 Total Water
Requirement/Source
Existing
KLD
Proposed
KLD
After
Expansion
KLD
Source
Cleaning &
Washing
7 - 7 bore wells within the site.
Domestic 3.0 - 3.0
Total 10.0 10.0
The unit has two 2600 KL X 2 nos. (Above ground M.S. fire water Tank) in compliance of OISD
guidelines for emergency purpose. The water of the tanks is replaced on half yearly basis.
6
Total waste water
Generation and
Management
Waste Water Existing
KLD
Proposed
KLD
After
Expansion
KLD
Management
Washing and
cleaning
waste
0.8 - 0.8 The same is and will be
utilized for plantation after
routing through vapor seal to
collect the vapors of gasses.
Domestic 2.1 - 2.1 The same is and will be
routed through septic tank
followed by soak pit.
Total 2.9 - 2.9
7. Employment
generation
Category Manpower
Permanent BPCL Staff 09 nos.
Contractual Staff 45 nos.
Total 54 nos.
8.
Power Supply Particulars Existing Proposed Total
Power demand 200 kVA (180 kW) - 200 kVA (180 kW)
Transformer capacity 250 kVA (225 kW) - 250 kVA (225 kW)
Capacitor bank 75 KVR - 75 KVR
9 Power backup Particulars Existing Proposed Total
DG sets 250 kVA - 250 kVA
125 kVA - 125 kVA
400 kVA - 400 kVA
The existing power supply & backup is sufficient for the proposed augmentation.
PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary
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1.3 RAW MATERIAL
This is not a production unit but a storage facility for Liquefied Petroleum Gas (LPG), its main
function to receive gas from nearby area. At present the unit storage is 450 MT. While after
augmentation of additional storage Total capacity shall be 1350 MT.
1.4 PRODUCT
The existing unit is a LPG filling plant. The product is LPG (Liquefied Petroleum Gas). The physical
and chemical property of LPG is given as follows:-
S. No. PARAMETER SPECIFICATION
1 Boiling range - 42 to 2 oC
2 Melting/freezing point - 42 oC
3 Vapor density (Air = 1) 1.8
4 Specific Gravity (Water = 1) 0.562 gm/1@ 15oC
5 Physical State Gas @15 oC & 1 atm
6 Vapor pressure 120 psi @ 38 o C
7 Solubility in water at 30 C Immiscible, liquid floats & boils on water
8 PLL Not pertinent
9 Appearance Colorless
10 Odour Ethyl Mercaptan added for odor warning
11 Other Soluble in organic solvent & alcohol.
1.5 CONCLUSION
The proposed expansion of BPCL LPG bottling plant, Allahabad will not only contribute to the
growth of Indian economy but will also strengthens the socioeconomic values / status in the area. All
the latest and environment friendly technology will be adopted. The unit will adopt all measures like;
pollution control equipments, effective EMP & DMP to prevent harm / damage to the environment.
********************
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background
Information
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SECTION II
PROJECT BRIEF AND BACKGROUND INFORMATION
INDEX
2.1 PROJECT BRIEF ...................................................................................................................... 32
2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE ............................................................... 33
2.3 DEMAND-SUPPLY GAP ........................................................................................................... 33
2.4 IMPORTS VS INDIGENOUS PRODUCTION. ........................................................................... 34
2.5 EXPORT POSSIBILITY ............................................................................................................. 35
2.6 DOMESTIC / EXPORT MARKETS. ........................................................................................... 35
2.7 EMPLOYMENT GENERATION DUE TO THE PROJECT ........................................................ 35
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background
Information
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SECTION II
PROJECT BRIEF AND BACKGROUND INFORMATION
2.1 PROJECT BRIEF
“Bharat Petroleum Corporation Limited” a public sector undertaking company of government of
India, deals in refining petroleum crude oil, distribution and marketing of the same in domestic and
international market.
Bharat Petroleum Corporation Limited (BPCL) - LPG plant, Allahabad, is proposing augmentation of
LPG storage by additional 3 nos. of mounded storage vessels of capacity 300 MT each. Presently, the
plant has 3 nos. of A/G storage bullets of 150 MT each with cumulative capacity of 450 MT with
bottling capacity of approx 12000 cylinders/shift. The proposed expansion consists of augmentation
of the existing LPG storage capacity of the unit by addition of 3Nos, of mounded storage vessels of
300 MT capacity each Thus, after augmentation the total LPG storage capacity of the plant will be
1350 MT with the same bottling capacity of approx 12000 cylinders/shift.
The proposed expansion also includes addition of a mechanical carousel station (24 nos.).
About 16 nos. of bulk LPG tankers having 16 MT capacity each, are being unloaded in this plant, 16
nos. of additional trucks will be unloaded for the proposed expansion. Therefore, the total nos. of
trucks unloaded in the plant after the proposed expansion will be 32 trucks nos., while about 65 nos.
of filled cylinder trucks (306 cylinders of 14.2 Kg each / truck) are dispatched per day. This will
remain the same after the proposed expansion.
The proposed augmentation of 900 MT mounded storage vessel is planned in existing plant area of
27.5 acre (11.13 ha.) No additional land is required for the proposed expansion. The expected capital
investment for the proposed augmentation is 2613 lacs. The proposed storage expansion of LPG
bottling plant categorized as ‘B ‘in 6 (b) (iv) of Gazette Notification dated Sep 14th, 2006, amendment
on 01.12.2009 {isolated storage & handling of hazardous chemical, as per threshold planning
quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules 1989 amended 2000}
04.04.2011,16.07.2013 and 09.09.2013.
As of now there is no duly constituted SEIAA & SEAC in the state of Uttar Pradesh, therefore, as per
the provision of Para- 4 of EIA notification 14 September, 2006, “in the absence of a duly constituted
SEIAA & SEAC, category "B" Project shall be treated as a category "A" Project”. Thus, the project
shall be treated as category “A”.
2.1.1 BACKGROUND OF THE PROJECT PROPONENT
Bharat Petroleum Corporation Limited (BPCL) is second largest PSU companies, with Fortune
Global 500 rank of 225 (2012). BPCL is involved in the refining and retailing of petroleum products.
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background
Information
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BPCL’s growth post-nationalization (in 1976) has been phenomenal. One of the single digit Indian
representatives in the Fortune 500 & Forbes 2000 listings, BPCL is often referred to as an “MNC in
PSU garb”. It is considered a pioneer in marketing initiatives, and employs “Best in Class” practices.
During recent past years the demand of LPG has increased many folds in western region especially
in UP region. The demand of LPG cylinders in and around Bhopal for the year 2007-08, 2008-09 and
2009-10 has been registered as 11.79 TMTPA, 15.65 TMTPA, and 17.96 TMTPA. From the year
2007-08 to 2008-09 the growth of demand has been registered as 32.8% and from year 2008-09 to
2009-10 the growth of demand has been registered as 15%. With heavy LPG subsidies taking a toll
on oil marketing companies’ under recoveries and the government’s petroleum subsidy burden, the
United Progressive Alliance government had imposed a cap of six cylinders per household on LPG
sales in 2012. The cap resulted in a 4.9 per cent dip in subsidised consumption between October
2012 and January 2013 when the cap was eased to nine cylinders. Commercial sales grew at 24 per
cent during the period. In order to meet the growing demand of LPG, M/s Bharat Petroleum
Corporation Limited (BPCL) proposes to expand their storage capacity from 450 MT capacity to
1350 MT within existing premises of LPG Bottling Plant at C- 45 TO C-47, UPSIDC industrial area,
Naini District Allahabad, (UP).
2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE
BPCL is India`s flagship national company. It has laid down distribution centers to cater the demand
of LPG products in the various regions of the country. The existing LPG bottling plant, (since 1997),
requires augmentation in storage capacity for smooth supply and reduction in waiting time.
There will be an additional central excise, and other applicable taxes through the proposed storage
capacity augmentation. This will contribute to the regional/central revenue and will be further put in
public expenditure. The augmented capacity will help reduce waiting time and overcome the
congestion of traffic, in various regions in the state of U.P.
2.3 DEMAND-SUPPLY GAP
The diagram below explains the forces acting upon LPG sector instilling its growth upwardly, and the
inhibitors which deter growth rate of industry. Dynamics in LPG sector is largely affected by both
micro and macroeconomic factors as shown. The growth rates of this industry are highly affected by
economic growth rate of the country as GDP, growth in population, agricultural and commercial
usage, which in turn changes the demand for LPG. Regulatory framework is expected to be an active
enabler for the LPG sector, considering it is a loss making sector to the government; India also
requires huge investments for infrastructural developments in the LPG sector. A National &
International political decision is an uncontrollable factor which affects the demand and supply
scenario of LPG industry. An optimistic view suggests that the drivers foreplay inhibitors and hence
the industry is expected to grow at a significant rate in the coming decade.
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background
Information
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Drivers and Inhibitors of LPG
Growth Growth
Drivers Inhibitors
There is a fair degree of correlation between the growth in Oil & Gas products and the growth in the
population and overall economic activities. Thus demand will be in line with population and
economic growth.
Several factors such as household income, location, and availability and prices of alternatives, appear
to affect the choice of or dependence on LPG.
There is a large gap between the demand and the supply LPG in U.P. The proposed project aims to fill
the demand – supply gap effectively (by reducing the waiting time) through the required storage. The
associated need of the proposed augmentation in storage capacity is required for smooth supply.
Growing
population
Domestic usage
LPG
Commercial
usage
Technological
Advancement
Quality of Life
& Purchasing
Growing service
sector
National &
International
Politics
Limited Funds &
Infrastructure
Regulatory
Framework
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background
Information
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2.4 IMPORTS VS INDIGENOUS PRODUCTION.
The LPG gas is procured from nearby. The proposed project storage capacity augmentation and does
not involves imports.
LPG is used worldwide for cooking and heating, especially in areas without connection to piped
natural gas. LPG is a clean fuel for households and is associated with the need for cylinder refills. The
proposed expansion project aims to fulfill, time and place utility with effective cylinder management
as LPG has to be stored under pressure, with metal cylinders.
2.5 EXPORT POSSIBILITY
There is no export possibility by the proposed capacity augmentation, hence not applicable.
2.6 DOMESTIC / EXPORT MARKETS.
The existing bottling unit aims to cater LPG distribution to nearby area. The proposed storage
expansion is for domestic market.
As on 01.04.2010 As on 1.4.2009
State / UT IOCL/AOD HPCL BPCL TOTAL Total
Company-wise LPG
Distributors in Uttar Pradesh
716 197 272 1185 1166
Source: *Basic Statistics on Indian Petroleum & Natural Gas, 2009-10, Ministry of petroleum & Natural gas, GOI.
As evident from the table above, BPCL has a relatively lesser number of LPG Distributors, in Uttar
Pradesh. The proposed storage augmentation will fulfill the regional demand of 10 districts nearby
Allahabad, and no exports markets will be catered through it.
2.7 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT
Existing total employment is approx. 54 people including security personals (shift wise). No
additional man power will be employed on payroll. However a temporary influx of related skill
manpower will find job-work opportunity for erection and fabrication of the proposed storage vessel
in the expansion project.
Manpower
Category Manpower
Permanent BPCL Staff 09 nos.
Contractual Staff 45 nos.
Total 54 nos.
There will be a positive impact on the indirect employment of the region.
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background
Information
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Transporters (Trucks and logistics) contract with BPCL for distribution purpose will increase
and this would result in the additional employment by the transporter (in-contract).
Due to gas transportation activity, petty food joints and & others en-route (fruits and
vegetable markets) will be benefitted, to full fill the need of associated people.
*********
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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SECTION – III
PROJECT DESCRIPTION
INDEX
3.1 TYPE OF PROJECT ................................................................................................................................... 34
3.2 LOCATION ................................................................................................................................................. 34
3.3 DETAILS OF ALTERNATIVE SITES CONSIDERED ............................................................................ 36
3.4 SIZE OR MAGNITUDE OF OPERATION ............................................................................................... 36
3.5 MANUFACTURING PROCESS ................................................................................................................ 36
3.6 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT ........................ 38
3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT ............... 39
3.8 AVAILABILITY OF WATER, ENERGY / POWER REQUIREMENT AND SOURCE ........................ 39
3.9 WASTE GENERATION AND MANAGEMENT ..................................................................................... 39
3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE
INFORMATION OF EIA PURPOSE ..................................................................................................... 39
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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SECTION III
PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
The proposed storage expansion of LPG bottling plant is categorized as ‘B’ in 6 (b) (iv) of Gazette
Notification dated Sep 14th, 2006, amendment on 01.12.2009 {isolated storage & handling of
hazardous chemical, as per threshold planning quantity indicated in column 3 of schedule 2 & 3 of
MSIHC Rules 1989 amended 2000} 04.04.2011,16.07.2013 and 09.09.2013. As of now there is no
duly constituted SEIAA & SEAC in the state of Uttar Pradesh, therefore, as per the provision of
Para- 4 of EIA notification 14 September, 2006, “in the absence of a duly constituted SEIAA &
SEAC, category "B" Project shall be treated as a category "A" Project”. Thus, the project shall be
treated as category “A”. The proposed augmentation of 450 MT storage bullet is planned in existing
plant area of 8.90 acre (3.60 ha.). No additional land is required for the proposed expansion. The
expected capital investment for the proposed augmentation is 2613 lacs.
3.2 LOCATION
The BPCL- LPG bottling plant is situated at C- 45 TO C-47, UPSIDC industrial area, Naini District
Allahabad, (UP).
The geographical location of the project is-
N E
Latitude 25°20'10.37"N Latitude 25°20'2.79"N
Longitude 81°55'2.33"E Longitude 81°55'8.61"E
S W
Latitude 25°19'56.79"N Latitude 25°20'5.41"N
Longitude 81°54'57.66"E Longitude 81°54'51.64"E
The plan clearly showing the project site and study area of 10 km radius is shown in Figure 3.2 (i).
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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Figure 3.2 (i)
Topographical Map
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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3.3 DETAILS OF ALTERNATIVE SITES CONSIDERED
No alternative site was examined or chosen, as the proposed expansion is coming up in existing land
area available with BPCL, Allahabad Plant.
3.4 SIZE OR MAGNITUDE OF OPERATION
Particulars Existing Proposed After Augmentation
LPG Storage Capacity A/G Bullets : 3 X 150 MT =
450 MT
Mounded Bullet vessel: 3 X
300 MT= 900 MT
1350 MT
LPG Bottling Capacity 12000 X2 shifts= 24000
cylinders /day
-- 12000 X2 shifts= 24000
cylinders /day
The proposed expansion will also include addition of 1 mechanical carousel station (24 nos.) by replacing manual filling
machine.
3.5 MANUFACTURING PROCESS
There are no chemical reactions involved in the process at the Plant. A brief process is depicted
below:
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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The operations start with the receipt of bulk LPG, bulk LPG is being received through tank lorries in
the plant. The above lorries are decanted in T/L bay by differential pressure method. The product is
transferred from the tank lorry to the storage vessels through pipelines.
From the storage tank (Bullets) the product is pumped to the filling machines by using centrifugal
pumps.
The empty cylinders from the market are received at the unloading finger. These cylinders are
checked as per the visual inspection format for dent, genuineness burnt marks, mechanical damages
by the company staff. Only sound empty cylinders are sent to the carousal & filling machine for
filling.
The cylinder filled is checked for correctness of weight on the check scale, to compact valve tester for
checking of leakage from valve & 'O' Ring. After completing the above checking, the cylinder is
capped by safety cap & then goes to test water bath for body/bung leak checks. The leaky cylinders
are rejected after the test bath and the same goes to evacuation unit for decantation of the product
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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from the cylinder. After evacuating the product from the cylinder, the above cylinder goes to cold
flaring unit for degassing & then the cold repair is done. Body leak cylinders are rejected for
scrapping after de-gassing.
Similarly the cylinders having variation in weight of the gas filled are also taken out to correction unit
& the weight is adjusted by filling the product or taking out the product as per the requirements.
All sound cylinders after Test Bath are sealed with PVC seal which is sealed through hot Air Sealing
Unit. These cylinders are then loaded to the trucks for dispatching to the markets. A random check is
also done before the dispatch.
3.6 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT
3.6.1 Raw Material
This is not a production unit but a storage facility for Liquefied Petroleum Gas (LPG), its main
function to receive and distribute the LPG in the region of Lucknow and nearby area. At present the
unit daily receives 450 MT of LPG through 25 trucks of 16 MT capacity. While after augmentation of
additional storage the unit will receive daily 1350 MT of LPG from nearby areas.
3.6.2 Product
The existing unit is a LPG filling plant. The product is LPG (Liquefied Petroleum Gas). The physical
and chemical property of LPG is given as follows:-
S. No. PARAMETER SPECIFICATION
1 Boiling range - 42 to 2 oC
2 Melting/freezing point - 42 oC
3 Vapor density (Air = 1) 1.8
4 Specific Gravity (Water = 1) 0.562 gm/1@ 15oC
5 Physical State Gas @15 oC & 1 atm
6 Vapor pressure 120 psi @ 38 o C
7 Solubility in water at 30 C Immiscible, liquid floats & boils on water
8 PLL Not pertinent
9 Appearance Colorless
10 Odour Ethyl Mercaptan added for odor warning
11 Other Soluble in organic solvent & alcohol.
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE
PROJECT
The BPCL Allahabad plant is LPG storage and Bottling plant and proposing additional augmentation
of storage bullet. Thus, recycle and reuse is not envisaged in the proposed expansion
3.8 AVAILABILITY OF WATER, ENERGY / POWER REQUIREMENT AND SOURCE
3.8.1 Water Demand
Existing average water consumption of LPG storage and bottling plant is 10 m3 /day. The water is
utilized for cleaning and washing of cylinders to the tune of 7 KLD, while 3.0 KLD water is required
for domestic purposes. The project proposal is only for installation of 3 nos. of additional mounded
storage vessels to augment the storage capacity. The water consumption due to the proposed augment
will not increase because the total bottling capacity will remain intact after augmentation.
The unit has two 2600 KL X 2 (Above ground M.S. fire water Tank) in compliance of OISD
guidelines for emergency purpose. The water of the tanks is replaced on half yearly basis.
3.8.2 Power Demand
The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA
and 400 kVA at the site. The existing power supply and backup is sufficient for the proposed
augmentation. No additional D.G. set is required for the proposed augmentation.
3.9 WASTE GENERATION AND MANAGEMENT
3.9.1 Solid
Except spent oil from DG Set, no solid waste is generated during the operation phase and same will be
maintained after expansion of storage capacity.
3.9.2 Waste water
The quantity of existing waste water generation under normal operation of the plant is 2.9 m3/day. As
per existing practice, sanitary waste water (2.1 m3) is being disposed off through septic tanks to soak
pits and rest of the non-sanitary waste water (i.e. due to Mock drill, once in a month) 0.8 m3/day is
reused for plantation only after passing through vapor trap.
3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH
GIVE INFORMATION OF EIA PURPOSE
As per the EIA notification dated 14th September, 2006, it is mandatory for the proposed activity to
get Environmental Clearance (EC) before setting up any project or expansion/modernization of any
project. The detailed chart delineating the process is given below:
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section III/ Project Description
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Environmental Impact Assessment (EIA) is a well planned process to predict the environmental
consequences of any kind of development, which is a result of human activities and to suggest
appropriate measures in order to reduce adverse effects and also to augment positive effects. The EIA
procures a rational and ethical approach for sustainable development. However, it is more scientific
process because it not only tells the past, present and the future consequences of on-going
developments, but also predicts the future events which are likely to change due to various reasons.
In terms of the EIA notification of the MoE&F dated 14th September 2006, the generic structure of
EIA documents shall be as under:-
Introduction
Project Description
Analysis of Alternatives (Technology & Site)
Description of the Environment
Anticipated Environmental Impact & mitigation Measures
Environmental Monitoring Program
Additional studies
Project benefits
Environmental Cost benefits Analysis
EMP
Summary & Conclusion
Disclosure of Consultant Engaged
*************
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis
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SECTION – IV
SITE ANALYSIS
INDEX
4.1 CONNECTIVITY ..................................................................................................................... 42
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP ........................................................ 42
4.3 TOPOGHRAPHY (along with map) ........................................................................................ 43
4.4 EXISTING LAND USE PATTERN ......................................................................................... 43
4.5 EXISTING INFRASTRUCTURE OF SITE ............................................................................ 43
4.6 SOIL CLASSIFICATION ........................................................................................................ 44
4.7 CLIMATE DATA FROM SECONDARY SOURCES ............................................................ 44
4.8 SOCIAL INFRASTRUCTURE AVAILABLE ........................................................................ 44
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis
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SECTION – IV
SITE ANALYSIS
4.1 CONNECTIVITY
BPCL, Allahabad an LPG storage and bottling plant situated at C- 45 TO C-47, UPSIDC industrial
area, Naini, District Allahabad, (UP) which has all possible amenities that are feasible for industrial
projects viability.
Particular Details
Airport Lal Bahadur Shastri International Airport,Varansi- 95.46 towards E
Nearest National Highway,
State Highway, Major
District road
NH- 76: 0.98 km from the site towards SW
NH- 27: 8.8 km from the site towards W
NH- 96: 10.34 km from the site towards N
SH- 7: 13.05 km from the site towards NE
Railway Station Karchana R.S.- 2.32 km towards S
Naini R.S.- 8.62 km towards NW
Water Bodies Ganga River: 1.06 km from the site towards NE
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP
Land Form: The proposed expansion is planned in existing plant area of 11.4 acres. No additional
land is required for the proposed expansion.
Land Use: The proposed land use of the project is as under:
Particulars Existing Proposed
(Ha)
After Expansion
(Ha)
Percentage
(%)
Plant Area, Office Area, and
housing (all covered area) 4.61 0.3 4.91 44.11
Paved Area ( Road, Corridor,
Parking and drainage) 0.82 - 0.82 7.36
Green Belt Area 3.68 - 3.68 33.06
Open Area 2.02 -0.3 1.72 15.45
Total Plot Area 11.13 11.13 11.13 100
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis
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4.3 TOPOGHRAPHY
The district falls under the central Ganga alluvial plain. Ganga and Yamuna are the most important
rivers of the district. Other rivers which flow in the district and at the end meet with Ganga or
Yamuna are Tons and Belan, The holy Ganga and Yamuna confluence in the middle of the district at
Allahabad town and flow in the shape of 'Y' alphabet which divide the district in three physiographic
tracts namely Trans-Ganga region, Doab region and Trans-Yamuna region. The northern part of
Allahabad district, popularly known as Gangapar, is endowed with good fertile soil for cultivation of
food grains, pulses, oil seeds and vegetables. The southern part of Allahabad, known as Yamunapar is
partly hilly and agriculturally backward.
4.4 EXISTING LAND USE PATTERN
Particulars Existing
Area (Ha) Percentage (%)
Plant Area, Office Area, and housing (all
covered area) 4.61 41.41
Paved Area ( Road, Corridor, Parking and
drainage) 0.82 7.36
Green Belt Area 3.68 33.06
Open Area 2.02 18.14
Total Plot Area 11.13 100
4.5 EXISTING INFRASTRUCTURE OF SITE
Physical infrastructure
Physical infrastructure is an important aspect of a city. It determines the quality of life to a large
extent. Physical infrastructure deals with
Water supply
Electricity
Solid waste
Water supply
Existing average water consumption of LPG storage and bottling plant is 10 m3 /day. The water is
utilized for cleaning and washing of cylinders to the tune of 7 KLD, while 3 KLD water is required
for domestic purposes. The project proposal is only for installation of 01 nos. of Bullets to augment
the storage capacity. The water consumption due to the proposed augment will not increase because
the total bottling capacity will remain intact after augmentation.
The unit has two 2600 KL (Above ground M.S. fire water Tank) in compliance of OISD guidelines
for emergency purpose. The water of the tanks is replaced on half yearly basis.
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis
44
Electricity
The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA
and 400 kVA at the site. The existing power supply and backup is sufficient for the proposed
augmentation. No additional D.G. set is required for the proposed augmentation.
Solid waste
Except spent oil from DG Set, no solid waste is generated during the operation phase and same will be
maintained after expansion of storage capacity.
4.6 SOIL CLASSIFICATION
Topographically, the district of Allahabad belongs to the central plane zone of Uttar Pradesh. The
district Allahabad may be divided in four different agro-ecological situations AES i.e: Black and
Coarse-grey land, Jamuna khaddar and Alluvial, Ganga Low land and Sodic, Ganga plain. The
northern part of Allahabad district popularly known as Gangapar provides rich loam soil for
cultivation of food grains, pulses, oilseeds and vegetables. The Southern part of Allahabad district
also known as Yamunapar is partly rocky and somewhat agriculturally backward. Out of total
cultivated land 64% of the area is irrigated (Canal, Tube well Govt. & Public) and 36% is rainfed.
4.7 CLIMATE DATA FROM SECONDARY SOURCES
Allahabad district has such tropical climate that the average maximum temperature ranges between
43°C – 47°C which may go as high as 480C during peak summers. The minimum average
temperature is 2-4°C which may fall as low as 1.5°C during peak winter months (Dec.-Jan.) The
average rainfall of the district is 960 mm and the monsoon season is spread between July-September.
Winds are generally high with some increase in force during summer and southwest monsoon season.
The mean wind velocity is 5.16 Km/hr and the potential evapotranspiration rate is 1456.7 mm.
4.8 SOCIAL INFRASTRUCTURE AVAILABLE
Habitation of Naini is approx. 6.0 km towards NW densely populated with available social
infrastructure viz: Primary, secondary schools, dispensary, hospitals, Mandir, Masjid, Church etc.
Medical Facilities:
ESI Hospital: 5.76 km towards NW
SSC Hospital: 6.4 km towards NW
Post & Telegraph Offices: Available in Naini
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis
45
Schools:
L.D. School: 7.0 km towards NW
Bethany Convent School: 6.68 km towards NW
Temple:
Sri Hanuman temple: 7.0 km towards NW
Sai Mandir: 7.22 km towards NW
On the basis of the preliminary site visit, the infrastructure available was identified. Further after the grant of TOR,
available infrastructure (baseline data) will be encompassed, along with socio economic observations and submitted at the
time of final presentation regarding EIA/EMP.
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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section V/ Planning Brief
50
SECTION – V
PLANNING BRIEF
INDEX
5.1 PLANNING CONCEPT .......................................................................................................... 51
5.2 POPULATION PROJECTION ................................................................................................. 51
5.3 LAND USE PLANNING.......................................................................................................... 51
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND ............................................................ 51
PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section V/ Planning Brief
51
SECTION V
PLANNING BRIEF
5.1 PLANNING CONCEPT (type of Industries, facilities transportation etc.) TOWN AND
COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION
The project is for LPG storage and bottling unit. The unit has 3 nos. of existing A/G bullets storage
vessels of 150MT each with bottling capacity of approx 12000 cylinders/shift. The unit operates in
two shifts. Now, the plant is planning for increasing the storage capacity by installing 300 MT x 3
mounded storage vessels. The capital investment required for the proposed augmentation is 2613 lacs.
5.2 POPULATION PROJECTION
The proposed capacity augmentation in the LPG bottling plant shall not require additional permanent
manpower. Hence, there will be no change in the population projection of the nearest and farther most
villages due to the proposed expansion unit. A temporary influx of 45 local workers for erection and
fabrication will be there in the plant premises.
5.3 LAND USE PLANNING (Break up along with green Belt, etc.)
Land Use: The land use after the proposed expansion of the project is as under:
Particulars Existing Proposed
(Ha)
After Expansion
(Ha)
Percentage
(%)
Plant Area, Office Area, and
housing (all covered area) 4.61 0.3 4.91 44.11
Paved Area ( Road, Corridor,
Parking and drainage) 0.82 - 0.82 7.36
Green Belt Area 3.68 - 3.68 33.06
Open Area 2.02 -0.3 1.72 15.45
Total Plot Area 11.13 11.13 11.13 100
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (Physical & Social)
Social Demand
There is an infrastructure demand of new storage vessel. The storage capacity augmentation aims to
moderately reduce the waiting time of its distribution, thereby fulfilling social demand of LPG. The
manpower requirements will remain the same hence there is no additional social Infrastructure
demanded inside the project periphery.
Physical Demand
Water: The plant has daily fresh water requirement to the tune of 105 KLD. Out of which the 7 KLD
is required for washing and mock drills (once in a month) and 3 KLD for domestic purposes.
PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section V/ Planning Brief
52
Electricity:
The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA and 400
kVA at the site. The existing power supply and backup is sufficient for the proposed augmentation. No
additional D.G. set is required for the proposed augmentation.
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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section VI/ Proposed Infrastructure
53
SECTION – VI
PROPOSED INFRASTRUCTURE
INDEX
6.1. INDUSTRIAL AREA (processing area) ....................................................................................... 54
6.2. RESIDENTIAL AREA (non processing area) .............................................................................. 54
6.3. GREEN BELT ............................................................................................................................... 54
6.4. SOCIAL INFRASTRUCTURE ..................................................................................................... 54
6.5. CONNECTIVITY .......................................................................................................................... 54
6.6. DRINKING WATER MANAGEMENT (source & supply of water) ........................................... 54
6.7. SEWERAGE SYSTEM ................................................................................................................. 55
6.8. INDUSTRIAL WASTE MANAGEMENT ................................................................................... 55
6.9. SOLID WASTE MANAGEMENT ............................................................................................... 55
6.10. POWER REQUIREMENT & SUPPLY/ SOURCE ...................................................................... 55
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section VI/ Proposed Infrastructure
54
SECTION VI
PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA (processing area)
The existing LPG storage and bottling plant is established in an area of 11.13 acres. The proposed
augmentation will be installed in the existing land area. No additional land is required for the
proposed expansion of the storage capacity.
6.2 RESIDENTIAL AREA (non processing area)
The plant does not have any residential facility for the workers and employee.
6.3 GREEN BELT
The existing unit has approximately 33% total land area in green belt and plantation.
6.4 SOCIAL INFRASTRUCTURE
Establishment of a self help group of area women (minimum 7 local women) for income generating
activity viz: community kitchen. Proposed social infrastructure shall involve construction and
facilities installation for the Community Kitchen. Training to invest and manage funds for self
sustainable employment will be imparted.
6.5 CONNECTIVITY
BPCL, Allahabad an LPG storage and bottling plant situated C- 45 TO C-47, UPSIDC industrial area,
Naini District Allahabad, (UP) which has all possible amenities that are feasible for industrial projects
viability.
Particular Details
Airport Lal Bahadur Shastri International Airport- 95.46 towards E
Nearest National Highway,
State Highway, Major
District road
NH- 76: 0.98 km from the site towards SW
NH- 27: 8.8 km from the site towards W
NH- 96: 10.34 km from the site towards N
SH- 7: 13.05 km from the site towards NE
Railway Station Karchana R.S.- 2.32 km towards S
Naini R.S.- 8.62 km towards NW
Water Bodies Ganga River: 1.06 km from the site towards NE
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section VI/ Proposed Infrastructure
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6.6 WATER MANAGEMENT (source & supply of water)
Existing average water consumption of LPG storage and bottling plant is 10 m3 /day. The water is
utilized for cleaning and washing of cylinders to the tune of 7 KLD, while 3 KLD water is required
for domestic purposes. The project proposal is only for installation of additional 03 nos. of mounded
storage vessels to augment the storage capacity. The water consumption due to the proposed augment
will not increase because the total bottling capacity will remain intact after augmentation. The source
of water is bore well with the site premises.
The unit has two 2600 KL (Above ground M.S. fire water Tanks) in compliance of OISD guidelines
for emergency purpose. The water of the tanks is replaced on half yearly basis.
6.7 SEWERAGE SYSTEM
The domestic waste water is being routed to septic tank followed by soak pit. The same will be
followed after expansion.
6.8 INDUSTRIAL WASTE MANAGEMENT
The industrial waste water is generated from cleaning and washing of cylinders. The waste water is
reused for the plantation purpose after being routed from vapor trap. The same will be followed after
expansion.
6.9 SOLID WASTE MANAGEMENT
Except spent oil from DG Set, no solid waste is generated during the operation phase and same will be
maintained after expansion of storage capacity.
6.10 POWER REQUIREMENT & SUPPLY/ SOURCE
The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA
and 400 kVA at the site. The existing power supply and backup is sufficient for the proposed
augmentation. No additional D.G. set is required for the proposed augmentation.
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Project: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VII/ Rehabilitation &
Resettlement Plan
56
SECTION – VII
REHABILITATION & RESETTLEMENT (R&R) PLAN
7.1. REHABILITATION & RESETTLEMENT (R&R) PLAN ...................................................... 57
Project: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VII/ Rehabilitation &
Resettlement Plan
57
SECTION VII
REHABILITATION & RESETTLEMENT (R&R) PLAN
7.1. REHABILITATION & RESETTLEMENT (R&R) PLAN
Not Applicable
PROJECT: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VIII/ Project Schedule & Cost
Estimates
58
SECTION – VIII
PROJECT SCHEDULE & COST ESTIMATES
INDEX
8.1. PROJECT SCHEDULE & COST ESTIMATES ...................................................................... 59
PROJECT: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VIII/ Project Schedule & Cost
Estimates
59
SECTION – VIII
PROJECT SCHEDULE & COST ESTIMATES
8.1. PROJECT SCHEDULE & COST ESTIMATES
Likely date of start of construction and likely date of completion (time schedule for the project
to be given) Estimated project cost along with analysis in terms of economic viability of the
project.
The likely date of the start of erection or fabrication will be after the grant of all required
clearances.
The likely date of completion / time required for the fabrication and erection of the one
storage vessel would take one year, from the grant of clearances. The proposed vessel will be
operationalised after successful erection.
The project cost is Rs. 2613 for the entire fabrication and erection of one new storage vessel.
As per the prevailing market conditions, there is high rising demand for LPG.
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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal
60
SECTION – IX
ANALYSIS OF PROPOSAL
INDEX
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal
61
SECTION – IX
ANALYSIS OF PROPOSAL
Financial and social benefits with special emphasis on the benefit to the local people
including tribal population, if any, in the area.
BPCL has been engaged with various CSR programmes for more than two decades.
CSR Initiatives at Sultanpur , Gonda and nearby region in the study area by Bharatgas (Brand name of BPCL
LPG products) :
Free community Kitchen: Campaigns were organized
to provide cooking gas, stove, and utensils to flood
victims to establish community kitchens.
Rural safety for sure: A rally organized in areas of
district Gonda , in Dec. 2011 where safety concepts in
general & “Safety for Sure” concepts were given on
awareness in Jansabhas.
Safety Clinics: In 2011, 38 Safety Clinics were
organized resulting in 2000 beneficiaries around the
study area of the proposed project (regional area of
Sultanpur). The study area residents were educated
(along with demonstrations) of safe use of LPG,
features of Suraksha rubber tube, flame lighter, &
flame retardant aprons etc.
Recognition and awards of BPCL
BPCL bagged the „CIDC Vishwakarma Awards‟ for
the second time in a row for CSR on March „12. The
proposed project was awarded for CSR for women
empowerment and livelihood generation initiative in
Lucknow with the NGO partner SEWA. Through this
CSR project we have been able to generate livelihood
option for more than 500 underprivileged rural women.
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal
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A humble contribution made of Rs. 11.35 lacs to the
Chief ministers relief fund, by North Region – LPG
territories including Amethi to assist 500 affected
families in the worst effected District of Rudraprayag
covering Kedar Valley & other blocks by distributing
“Single Burner Hotplate & Pressure cooker”, a joint
effort undertaken for rehabilitation of families affected
during floods. Chief Minister applaudes Bharatgas
Parivar for noble steps for social causes in the hour of
crisis.
BPCL bags the „Aaj Tak Care Awards‟ for CSR under
the livelihood category for the project “Economic
empowerment and income generation” , which has
touched and impacted 600 rural women in Lucknow ,
near the (bottling plant) proposed expansion project.
During the award ceremony, video clips of the
beneficiaries were also shown, which spoke volumes
on the contribution BPCL and our NGO partner SEWA
has made in the lives of these women and their
families.
There will be social benefits from the proposed storage capacity augmentation; the underlying benefit
through the proposed project aims to:
The appropriate amount for the CSR is proposed to be Rs. 4,00,000 /- as capital cost year and Rs
50,000/- as recurring cost.
Establishment of a self help group of area women (minimum 7 in number) for income generating
activity viz. community kitchen. Proposed social infrastructure shall involve construction and
facilities installation for the Community Kitchen in involvement of local authorities. Training to
invest and manage funds for self sustainable employment will be imparted.
The above Women empowerment activity was identified on the basis of the preliminary site visit.
However after the analysis of the baseline data generation, socio – economic observation, and the
public hearing, the appropriate sustainable development will be contributed and projected by the
Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal
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proposed project. An Evaluation of the Management Plan will be drafted, which shall help in the
timely investment of the CSR amount and guide in fulfilling the responsibilities.
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