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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary 26 SECTION I EXECUTIVE SUMMARY INDEX 1.1 IDENTIFICATION OF PROJECT.................................................................................. 27 1.2 SALIENT FEATURES OF THE PROJECT ................................................................... 27 1.3 RAW MATERIAL........................................................................................................... 29 1.4 PRODUCT ....................................................................................................................... 29 1.5 CONCLUSION ................................................................................................................ 29

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Page 1: SECTION I EXECUTIVE SUMMARY INDEXenvironmentclearance.nic.in/writereaddata/Online/TOR/16...India, deals in refining petroleum crude oil, distribution and marketing of the same in domestic

PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary

26

SECTION – I

EXECUTIVE SUMMARY

INDEX

1.1 IDENTIFICATION OF PROJECT.................................................................................. 27

1.2 SALIENT FEATURES OF THE PROJECT ................................................................... 27

1.3 RAW MATERIAL........................................................................................................... 29

1.4 PRODUCT ....................................................................................................................... 29

1.5 CONCLUSION ................................................................................................................ 29

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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary

27

EXECUTIVE SUMMARY

1.1 IDENTIFICATION OF PROJECT

“Bharat Petroleum Corporation Limited” a public sector undertaking company of government of

India, deals in refining petroleum crude oil, distribution and marketing of the same in domestic and

international market.

Bharat Petroleum Corporation Limited (BPCL) - LPG plant, Allahabad, is proposing augmentation of

LPG storage by additional 3 nos. of mounded storage vessels of capacity 300 MT each. Presently, the

plant has 3 nos. of A/G storage bullets of 150 MT each with cumulative capacity of 450 MT with

bottling capacity of approx 12000 cylinders/shift. Thus, after augmentation the total LPG storage

capacity of the plant will be 1350 MT with the same bottling capacity of approx 12000 cylinders/shift.

About 16 nos. of bulk LPG tankers having 16 MT capacity each, are being unloaded in this plant, 16

nos. of additional trucks will be unloaded for the proposed expansion. Therefore, the total nos. of

trucks unloaded in the plant after the proposed expansion will be 32 trucks nos., while about 65 nos.

of filled cylinder trucks (306 cylinders of 14.2 Kg each / truck) are dispatched per day. This will

remain the same after the proposed expansion.

The proposed augmentation of 900 MT mounded storage vessel is planned in existing plant area of

27.5 acre (11.13 ha.) No additional land is required for the proposed expansion. The expected capital

investment for the proposed augmentation is 2613 lacs. The proposed storage expansion of LPG

bottling plant is categorized as ‘B ‘in 6 (b) (iv) of Gazette Notification dated Sep 14th, 2006,

amendment on 01.12.2009 {isolated storage & handling of hazardous chemical, as per threshold

planning quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules 1989 amended 2000}

04.04.2011,16.07.2013 and 09.09.2013.

As of now there is no duly constituted SEIAA & SEAC in the state of Uttar Pradesh, therefore, as per

the provision of Para- 4 of EIA notification 14 September, 2006, “in the absence of a duly constituted

SEIAA & SEAC, category "B" Project shall be treated as a category "A" Project”. Thus, the project

shall be treated as category “A”.

1.2 SALIENT FEATURES OF THE PROJECT

S.No Parameter Description

1. Plant Capacity Existing and proposed plant details are given below.

Particulars Existing Proposed After Augmentation

LPG Storage Capacity A/G Bullets : 3 X 150 MT = 450 MT Mounded Bullet vessel:

3 X 300 MT= 900 MT

1350 MT

LPG Bottling Capacity 12000 X2 shifts= 24000 cylinders

/day

-- 12000 X2 shifts= 24000

cylinders /day

The proposed expansion will also include addition of 1 mechanical carousel station (24 nos.) by replacing manual filling

machine.

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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary

28

2. Total area of the

plant

The proposed expansion is planned in existing plant area of 27.5 acre (11.13 ha.) No additional

land is required for the proposed expansion.

3. Capital Cost The expected capital investment for the proposed expansion is 2613 lacs

4

Location

N E

Latitude 25°20'10.37"N Latitude 25°20'2.79"N

Longitude 81°55'2.33"E Longitude 81°55'8.61"E

S W

Latitude 25°19'56.79"N Latitude 25°20'5.41"N

Longitude 81°54'57.66"E Longitude 81°54'51.64"E

5 Total Water

Requirement/Source

Existing

KLD

Proposed

KLD

After

Expansion

KLD

Source

Cleaning &

Washing

7 - 7 bore wells within the site.

Domestic 3.0 - 3.0

Total 10.0 10.0

The unit has two 2600 KL X 2 nos. (Above ground M.S. fire water Tank) in compliance of OISD

guidelines for emergency purpose. The water of the tanks is replaced on half yearly basis.

6

Total waste water

Generation and

Management

Waste Water Existing

KLD

Proposed

KLD

After

Expansion

KLD

Management

Washing and

cleaning

waste

0.8 - 0.8 The same is and will be

utilized for plantation after

routing through vapor seal to

collect the vapors of gasses.

Domestic 2.1 - 2.1 The same is and will be

routed through septic tank

followed by soak pit.

Total 2.9 - 2.9

7. Employment

generation

Category Manpower

Permanent BPCL Staff 09 nos.

Contractual Staff 45 nos.

Total 54 nos.

8.

Power Supply Particulars Existing Proposed Total

Power demand 200 kVA (180 kW) - 200 kVA (180 kW)

Transformer capacity 250 kVA (225 kW) - 250 kVA (225 kW)

Capacitor bank 75 KVR - 75 KVR

9 Power backup Particulars Existing Proposed Total

DG sets 250 kVA - 250 kVA

125 kVA - 125 kVA

400 kVA - 400 kVA

The existing power supply & backup is sufficient for the proposed augmentation.

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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section I/ Executive Summary

29

1.3 RAW MATERIAL

This is not a production unit but a storage facility for Liquefied Petroleum Gas (LPG), its main

function to receive gas from nearby area. At present the unit storage is 450 MT. While after

augmentation of additional storage Total capacity shall be 1350 MT.

1.4 PRODUCT

The existing unit is a LPG filling plant. The product is LPG (Liquefied Petroleum Gas). The physical

and chemical property of LPG is given as follows:-

S. No. PARAMETER SPECIFICATION

1 Boiling range - 42 to 2 oC

2 Melting/freezing point - 42 oC

3 Vapor density (Air = 1) 1.8

4 Specific Gravity (Water = 1) 0.562 gm/1@ 15oC

5 Physical State Gas @15 oC & 1 atm

6 Vapor pressure 120 psi @ 38 o C

7 Solubility in water at 30 C Immiscible, liquid floats & boils on water

8 PLL Not pertinent

9 Appearance Colorless

10 Odour Ethyl Mercaptan added for odor warning

11 Other Soluble in organic solvent & alcohol.

1.5 CONCLUSION

The proposed expansion of BPCL LPG bottling plant, Allahabad will not only contribute to the

growth of Indian economy but will also strengthens the socioeconomic values / status in the area. All

the latest and environment friendly technology will be adopted. The unit will adopt all measures like;

pollution control equipments, effective EMP & DMP to prevent harm / damage to the environment.

********************

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background

Information

31

SECTION II

PROJECT BRIEF AND BACKGROUND INFORMATION

INDEX

2.1 PROJECT BRIEF ...................................................................................................................... 32

2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE ............................................................... 33

2.3 DEMAND-SUPPLY GAP ........................................................................................................... 33

2.4 IMPORTS VS INDIGENOUS PRODUCTION. ........................................................................... 34

2.5 EXPORT POSSIBILITY ............................................................................................................. 35

2.6 DOMESTIC / EXPORT MARKETS. ........................................................................................... 35

2.7 EMPLOYMENT GENERATION DUE TO THE PROJECT ........................................................ 35

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section II/ Project Brief and Background

Information

32

SECTION II

PROJECT BRIEF AND BACKGROUND INFORMATION

2.1 PROJECT BRIEF

“Bharat Petroleum Corporation Limited” a public sector undertaking company of government of

India, deals in refining petroleum crude oil, distribution and marketing of the same in domestic and

international market.

Bharat Petroleum Corporation Limited (BPCL) - LPG plant, Allahabad, is proposing augmentation of

LPG storage by additional 3 nos. of mounded storage vessels of capacity 300 MT each. Presently, the

plant has 3 nos. of A/G storage bullets of 150 MT each with cumulative capacity of 450 MT with

bottling capacity of approx 12000 cylinders/shift. The proposed expansion consists of augmentation

of the existing LPG storage capacity of the unit by addition of 3Nos, of mounded storage vessels of

300 MT capacity each Thus, after augmentation the total LPG storage capacity of the plant will be

1350 MT with the same bottling capacity of approx 12000 cylinders/shift.

The proposed expansion also includes addition of a mechanical carousel station (24 nos.).

About 16 nos. of bulk LPG tankers having 16 MT capacity each, are being unloaded in this plant, 16

nos. of additional trucks will be unloaded for the proposed expansion. Therefore, the total nos. of

trucks unloaded in the plant after the proposed expansion will be 32 trucks nos., while about 65 nos.

of filled cylinder trucks (306 cylinders of 14.2 Kg each / truck) are dispatched per day. This will

remain the same after the proposed expansion.

The proposed augmentation of 900 MT mounded storage vessel is planned in existing plant area of

27.5 acre (11.13 ha.) No additional land is required for the proposed expansion. The expected capital

investment for the proposed augmentation is 2613 lacs. The proposed storage expansion of LPG

bottling plant categorized as ‘B ‘in 6 (b) (iv) of Gazette Notification dated Sep 14th, 2006, amendment

on 01.12.2009 {isolated storage & handling of hazardous chemical, as per threshold planning

quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules 1989 amended 2000}

04.04.2011,16.07.2013 and 09.09.2013.

As of now there is no duly constituted SEIAA & SEAC in the state of Uttar Pradesh, therefore, as per

the provision of Para- 4 of EIA notification 14 September, 2006, “in the absence of a duly constituted

SEIAA & SEAC, category "B" Project shall be treated as a category "A" Project”. Thus, the project

shall be treated as category “A”.

2.1.1 BACKGROUND OF THE PROJECT PROPONENT

Bharat Petroleum Corporation Limited (BPCL) is second largest PSU companies, with Fortune

Global 500 rank of 225 (2012). BPCL is involved in the refining and retailing of petroleum products.

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Information

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BPCL’s growth post-nationalization (in 1976) has been phenomenal. One of the single digit Indian

representatives in the Fortune 500 & Forbes 2000 listings, BPCL is often referred to as an “MNC in

PSU garb”. It is considered a pioneer in marketing initiatives, and employs “Best in Class” practices.

During recent past years the demand of LPG has increased many folds in western region especially

in UP region. The demand of LPG cylinders in and around Bhopal for the year 2007-08, 2008-09 and

2009-10 has been registered as 11.79 TMTPA, 15.65 TMTPA, and 17.96 TMTPA. From the year

2007-08 to 2008-09 the growth of demand has been registered as 32.8% and from year 2008-09 to

2009-10 the growth of demand has been registered as 15%. With heavy LPG subsidies taking a toll

on oil marketing companies’ under recoveries and the government’s petroleum subsidy burden, the

United Progressive Alliance government had imposed a cap of six cylinders per household on LPG

sales in 2012. The cap resulted in a 4.9 per cent dip in subsidised consumption between October

2012 and January 2013 when the cap was eased to nine cylinders. Commercial sales grew at 24 per

cent during the period. In order to meet the growing demand of LPG, M/s Bharat Petroleum

Corporation Limited (BPCL) proposes to expand their storage capacity from 450 MT capacity to

1350 MT within existing premises of LPG Bottling Plant at C- 45 TO C-47, UPSIDC industrial area,

Naini District Allahabad, (UP).

2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE

BPCL is India`s flagship national company. It has laid down distribution centers to cater the demand

of LPG products in the various regions of the country. The existing LPG bottling plant, (since 1997),

requires augmentation in storage capacity for smooth supply and reduction in waiting time.

There will be an additional central excise, and other applicable taxes through the proposed storage

capacity augmentation. This will contribute to the regional/central revenue and will be further put in

public expenditure. The augmented capacity will help reduce waiting time and overcome the

congestion of traffic, in various regions in the state of U.P.

2.3 DEMAND-SUPPLY GAP

The diagram below explains the forces acting upon LPG sector instilling its growth upwardly, and the

inhibitors which deter growth rate of industry. Dynamics in LPG sector is largely affected by both

micro and macroeconomic factors as shown. The growth rates of this industry are highly affected by

economic growth rate of the country as GDP, growth in population, agricultural and commercial

usage, which in turn changes the demand for LPG. Regulatory framework is expected to be an active

enabler for the LPG sector, considering it is a loss making sector to the government; India also

requires huge investments for infrastructural developments in the LPG sector. A National &

International political decision is an uncontrollable factor which affects the demand and supply

scenario of LPG industry. An optimistic view suggests that the drivers foreplay inhibitors and hence

the industry is expected to grow at a significant rate in the coming decade.

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Drivers and Inhibitors of LPG

Growth Growth

Drivers Inhibitors

There is a fair degree of correlation between the growth in Oil & Gas products and the growth in the

population and overall economic activities. Thus demand will be in line with population and

economic growth.

Several factors such as household income, location, and availability and prices of alternatives, appear

to affect the choice of or dependence on LPG.

There is a large gap between the demand and the supply LPG in U.P. The proposed project aims to fill

the demand – supply gap effectively (by reducing the waiting time) through the required storage. The

associated need of the proposed augmentation in storage capacity is required for smooth supply.

Growing

population

Domestic usage

LPG

Commercial

usage

Technological

Advancement

Quality of Life

& Purchasing

Growing service

sector

National &

International

Politics

Limited Funds &

Infrastructure

Regulatory

Framework

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2.4 IMPORTS VS INDIGENOUS PRODUCTION.

The LPG gas is procured from nearby. The proposed project storage capacity augmentation and does

not involves imports.

LPG is used worldwide for cooking and heating, especially in areas without connection to piped

natural gas. LPG is a clean fuel for households and is associated with the need for cylinder refills. The

proposed expansion project aims to fulfill, time and place utility with effective cylinder management

as LPG has to be stored under pressure, with metal cylinders.

2.5 EXPORT POSSIBILITY

There is no export possibility by the proposed capacity augmentation, hence not applicable.

2.6 DOMESTIC / EXPORT MARKETS.

The existing bottling unit aims to cater LPG distribution to nearby area. The proposed storage

expansion is for domestic market.

As on 01.04.2010 As on 1.4.2009

State / UT IOCL/AOD HPCL BPCL TOTAL Total

Company-wise LPG

Distributors in Uttar Pradesh

716 197 272 1185 1166

Source: *Basic Statistics on Indian Petroleum & Natural Gas, 2009-10, Ministry of petroleum & Natural gas, GOI.

As evident from the table above, BPCL has a relatively lesser number of LPG Distributors, in Uttar

Pradesh. The proposed storage augmentation will fulfill the regional demand of 10 districts nearby

Allahabad, and no exports markets will be catered through it.

2.7 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

Existing total employment is approx. 54 people including security personals (shift wise). No

additional man power will be employed on payroll. However a temporary influx of related skill

manpower will find job-work opportunity for erection and fabrication of the proposed storage vessel

in the expansion project.

Manpower

Category Manpower

Permanent BPCL Staff 09 nos.

Contractual Staff 45 nos.

Total 54 nos.

There will be a positive impact on the indirect employment of the region.

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Transporters (Trucks and logistics) contract with BPCL for distribution purpose will increase

and this would result in the additional employment by the transporter (in-contract).

Due to gas transportation activity, petty food joints and & others en-route (fruits and

vegetable markets) will be benefitted, to full fill the need of associated people.

*********

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SECTION – III

PROJECT DESCRIPTION

INDEX

3.1 TYPE OF PROJECT ................................................................................................................................... 34

3.2 LOCATION ................................................................................................................................................. 34

3.3 DETAILS OF ALTERNATIVE SITES CONSIDERED ............................................................................ 36

3.4 SIZE OR MAGNITUDE OF OPERATION ............................................................................................... 36

3.5 MANUFACTURING PROCESS ................................................................................................................ 36

3.6 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT ........................ 38

3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT ............... 39

3.8 AVAILABILITY OF WATER, ENERGY / POWER REQUIREMENT AND SOURCE ........................ 39

3.9 WASTE GENERATION AND MANAGEMENT ..................................................................................... 39

3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE

INFORMATION OF EIA PURPOSE ..................................................................................................... 39

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SECTION III

PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed storage expansion of LPG bottling plant is categorized as ‘B’ in 6 (b) (iv) of Gazette

Notification dated Sep 14th, 2006, amendment on 01.12.2009 {isolated storage & handling of

hazardous chemical, as per threshold planning quantity indicated in column 3 of schedule 2 & 3 of

MSIHC Rules 1989 amended 2000} 04.04.2011,16.07.2013 and 09.09.2013. As of now there is no

duly constituted SEIAA & SEAC in the state of Uttar Pradesh, therefore, as per the provision of

Para- 4 of EIA notification 14 September, 2006, “in the absence of a duly constituted SEIAA &

SEAC, category "B" Project shall be treated as a category "A" Project”. Thus, the project shall be

treated as category “A”. The proposed augmentation of 450 MT storage bullet is planned in existing

plant area of 8.90 acre (3.60 ha.). No additional land is required for the proposed expansion. The

expected capital investment for the proposed augmentation is 2613 lacs.

3.2 LOCATION

The BPCL- LPG bottling plant is situated at C- 45 TO C-47, UPSIDC industrial area, Naini District

Allahabad, (UP).

The geographical location of the project is-

N E

Latitude 25°20'10.37"N Latitude 25°20'2.79"N

Longitude 81°55'2.33"E Longitude 81°55'8.61"E

S W

Latitude 25°19'56.79"N Latitude 25°20'5.41"N

Longitude 81°54'57.66"E Longitude 81°54'51.64"E

The plan clearly showing the project site and study area of 10 km radius is shown in Figure 3.2 (i).

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35

Figure 3.2 (i)

Topographical Map

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3.3 DETAILS OF ALTERNATIVE SITES CONSIDERED

No alternative site was examined or chosen, as the proposed expansion is coming up in existing land

area available with BPCL, Allahabad Plant.

3.4 SIZE OR MAGNITUDE OF OPERATION

Particulars Existing Proposed After Augmentation

LPG Storage Capacity A/G Bullets : 3 X 150 MT =

450 MT

Mounded Bullet vessel: 3 X

300 MT= 900 MT

1350 MT

LPG Bottling Capacity 12000 X2 shifts= 24000

cylinders /day

-- 12000 X2 shifts= 24000

cylinders /day

The proposed expansion will also include addition of 1 mechanical carousel station (24 nos.) by replacing manual filling

machine.

3.5 MANUFACTURING PROCESS

There are no chemical reactions involved in the process at the Plant. A brief process is depicted

below:

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The operations start with the receipt of bulk LPG, bulk LPG is being received through tank lorries in

the plant. The above lorries are decanted in T/L bay by differential pressure method. The product is

transferred from the tank lorry to the storage vessels through pipelines.

From the storage tank (Bullets) the product is pumped to the filling machines by using centrifugal

pumps.

The empty cylinders from the market are received at the unloading finger. These cylinders are

checked as per the visual inspection format for dent, genuineness burnt marks, mechanical damages

by the company staff. Only sound empty cylinders are sent to the carousal & filling machine for

filling.

The cylinder filled is checked for correctness of weight on the check scale, to compact valve tester for

checking of leakage from valve & 'O' Ring. After completing the above checking, the cylinder is

capped by safety cap & then goes to test water bath for body/bung leak checks. The leaky cylinders

are rejected after the test bath and the same goes to evacuation unit for decantation of the product

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from the cylinder. After evacuating the product from the cylinder, the above cylinder goes to cold

flaring unit for degassing & then the cold repair is done. Body leak cylinders are rejected for

scrapping after de-gassing.

Similarly the cylinders having variation in weight of the gas filled are also taken out to correction unit

& the weight is adjusted by filling the product or taking out the product as per the requirements.

All sound cylinders after Test Bath are sealed with PVC seal which is sealed through hot Air Sealing

Unit. These cylinders are then loaded to the trucks for dispatching to the markets. A random check is

also done before the dispatch.

3.6 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT

3.6.1 Raw Material

This is not a production unit but a storage facility for Liquefied Petroleum Gas (LPG), its main

function to receive and distribute the LPG in the region of Lucknow and nearby area. At present the

unit daily receives 450 MT of LPG through 25 trucks of 16 MT capacity. While after augmentation of

additional storage the unit will receive daily 1350 MT of LPG from nearby areas.

3.6.2 Product

The existing unit is a LPG filling plant. The product is LPG (Liquefied Petroleum Gas). The physical

and chemical property of LPG is given as follows:-

S. No. PARAMETER SPECIFICATION

1 Boiling range - 42 to 2 oC

2 Melting/freezing point - 42 oC

3 Vapor density (Air = 1) 1.8

4 Specific Gravity (Water = 1) 0.562 gm/1@ 15oC

5 Physical State Gas @15 oC & 1 atm

6 Vapor pressure 120 psi @ 38 o C

7 Solubility in water at 30 C Immiscible, liquid floats & boils on water

8 PLL Not pertinent

9 Appearance Colorless

10 Odour Ethyl Mercaptan added for odor warning

11 Other Soluble in organic solvent & alcohol.

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3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE

PROJECT

The BPCL Allahabad plant is LPG storage and Bottling plant and proposing additional augmentation

of storage bullet. Thus, recycle and reuse is not envisaged in the proposed expansion

3.8 AVAILABILITY OF WATER, ENERGY / POWER REQUIREMENT AND SOURCE

3.8.1 Water Demand

Existing average water consumption of LPG storage and bottling plant is 10 m3 /day. The water is

utilized for cleaning and washing of cylinders to the tune of 7 KLD, while 3.0 KLD water is required

for domestic purposes. The project proposal is only for installation of 3 nos. of additional mounded

storage vessels to augment the storage capacity. The water consumption due to the proposed augment

will not increase because the total bottling capacity will remain intact after augmentation.

The unit has two 2600 KL X 2 (Above ground M.S. fire water Tank) in compliance of OISD

guidelines for emergency purpose. The water of the tanks is replaced on half yearly basis.

3.8.2 Power Demand

The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA

and 400 kVA at the site. The existing power supply and backup is sufficient for the proposed

augmentation. No additional D.G. set is required for the proposed augmentation.

3.9 WASTE GENERATION AND MANAGEMENT

3.9.1 Solid

Except spent oil from DG Set, no solid waste is generated during the operation phase and same will be

maintained after expansion of storage capacity.

3.9.2 Waste water

The quantity of existing waste water generation under normal operation of the plant is 2.9 m3/day. As

per existing practice, sanitary waste water (2.1 m3) is being disposed off through septic tanks to soak

pits and rest of the non-sanitary waste water (i.e. due to Mock drill, once in a month) 0.8 m3/day is

reused for plantation only after passing through vapor trap.

3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH

GIVE INFORMATION OF EIA PURPOSE

As per the EIA notification dated 14th September, 2006, it is mandatory for the proposed activity to

get Environmental Clearance (EC) before setting up any project or expansion/modernization of any

project. The detailed chart delineating the process is given below:

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Environmental Impact Assessment (EIA) is a well planned process to predict the environmental

consequences of any kind of development, which is a result of human activities and to suggest

appropriate measures in order to reduce adverse effects and also to augment positive effects. The EIA

procures a rational and ethical approach for sustainable development. However, it is more scientific

process because it not only tells the past, present and the future consequences of on-going

developments, but also predicts the future events which are likely to change due to various reasons.

In terms of the EIA notification of the MoE&F dated 14th September 2006, the generic structure of

EIA documents shall be as under:-

Introduction

Project Description

Analysis of Alternatives (Technology & Site)

Description of the Environment

Anticipated Environmental Impact & mitigation Measures

Environmental Monitoring Program

Additional studies

Project benefits

Environmental Cost benefits Analysis

EMP

Summary & Conclusion

Disclosure of Consultant Engaged

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis

41

SECTION – IV

SITE ANALYSIS

INDEX

4.1 CONNECTIVITY ..................................................................................................................... 42

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP ........................................................ 42

4.3 TOPOGHRAPHY (along with map) ........................................................................................ 43

4.4 EXISTING LAND USE PATTERN ......................................................................................... 43

4.5 EXISTING INFRASTRUCTURE OF SITE ............................................................................ 43

4.6 SOIL CLASSIFICATION ........................................................................................................ 44

4.7 CLIMATE DATA FROM SECONDARY SOURCES ............................................................ 44

4.8 SOCIAL INFRASTRUCTURE AVAILABLE ........................................................................ 44

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis

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SECTION – IV

SITE ANALYSIS

4.1 CONNECTIVITY

BPCL, Allahabad an LPG storage and bottling plant situated at C- 45 TO C-47, UPSIDC industrial

area, Naini, District Allahabad, (UP) which has all possible amenities that are feasible for industrial

projects viability.

Particular Details

Airport Lal Bahadur Shastri International Airport,Varansi- 95.46 towards E

Nearest National Highway,

State Highway, Major

District road

NH- 76: 0.98 km from the site towards SW

NH- 27: 8.8 km from the site towards W

NH- 96: 10.34 km from the site towards N

SH- 7: 13.05 km from the site towards NE

Railway Station Karchana R.S.- 2.32 km towards S

Naini R.S.- 8.62 km towards NW

Water Bodies Ganga River: 1.06 km from the site towards NE

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

Land Form: The proposed expansion is planned in existing plant area of 11.4 acres. No additional

land is required for the proposed expansion.

Land Use: The proposed land use of the project is as under:

Particulars Existing Proposed

(Ha)

After Expansion

(Ha)

Percentage

(%)

Plant Area, Office Area, and

housing (all covered area) 4.61 0.3 4.91 44.11

Paved Area ( Road, Corridor,

Parking and drainage) 0.82 - 0.82 7.36

Green Belt Area 3.68 - 3.68 33.06

Open Area 2.02 -0.3 1.72 15.45

Total Plot Area 11.13 11.13 11.13 100

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4.3 TOPOGHRAPHY

The district falls under the central Ganga alluvial plain. Ganga and Yamuna are the most important

rivers of the district. Other rivers which flow in the district and at the end meet with Ganga or

Yamuna are Tons and Belan, The holy Ganga and Yamuna confluence in the middle of the district at

Allahabad town and flow in the shape of 'Y' alphabet which divide the district in three physiographic

tracts namely Trans-Ganga region, Doab region and Trans-Yamuna region. The northern part of

Allahabad district, popularly known as Gangapar, is endowed with good fertile soil for cultivation of

food grains, pulses, oil seeds and vegetables. The southern part of Allahabad, known as Yamunapar is

partly hilly and agriculturally backward.

4.4 EXISTING LAND USE PATTERN

Particulars Existing

Area (Ha) Percentage (%)

Plant Area, Office Area, and housing (all

covered area) 4.61 41.41

Paved Area ( Road, Corridor, Parking and

drainage) 0.82 7.36

Green Belt Area 3.68 33.06

Open Area 2.02 18.14

Total Plot Area 11.13 100

4.5 EXISTING INFRASTRUCTURE OF SITE

Physical infrastructure

Physical infrastructure is an important aspect of a city. It determines the quality of life to a large

extent. Physical infrastructure deals with

Water supply

Electricity

Solid waste

Water supply

Existing average water consumption of LPG storage and bottling plant is 10 m3 /day. The water is

utilized for cleaning and washing of cylinders to the tune of 7 KLD, while 3 KLD water is required

for domestic purposes. The project proposal is only for installation of 01 nos. of Bullets to augment

the storage capacity. The water consumption due to the proposed augment will not increase because

the total bottling capacity will remain intact after augmentation.

The unit has two 2600 KL (Above ground M.S. fire water Tank) in compliance of OISD guidelines

for emergency purpose. The water of the tanks is replaced on half yearly basis.

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Electricity

The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA

and 400 kVA at the site. The existing power supply and backup is sufficient for the proposed

augmentation. No additional D.G. set is required for the proposed augmentation.

Solid waste

Except spent oil from DG Set, no solid waste is generated during the operation phase and same will be

maintained after expansion of storage capacity.

4.6 SOIL CLASSIFICATION

Topographically, the district of Allahabad belongs to the central plane zone of Uttar Pradesh. The

district Allahabad may be divided in four different agro-ecological situations AES i.e: Black and

Coarse-grey land, Jamuna khaddar and Alluvial, Ganga Low land and Sodic, Ganga plain. The

northern part of Allahabad district popularly known as Gangapar provides rich loam soil for

cultivation of food grains, pulses, oilseeds and vegetables. The Southern part of Allahabad district

also known as Yamunapar is partly rocky and somewhat agriculturally backward. Out of total

cultivated land 64% of the area is irrigated (Canal, Tube well Govt. & Public) and 36% is rainfed.

4.7 CLIMATE DATA FROM SECONDARY SOURCES

Allahabad district has such tropical climate that the average maximum temperature ranges between

43°C – 47°C which may go as high as 480C during peak summers. The minimum average

temperature is 2-4°C which may fall as low as 1.5°C during peak winter months (Dec.-Jan.) The

average rainfall of the district is 960 mm and the monsoon season is spread between July-September.

Winds are generally high with some increase in force during summer and southwest monsoon season.

The mean wind velocity is 5.16 Km/hr and the potential evapotranspiration rate is 1456.7 mm.

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

Habitation of Naini is approx. 6.0 km towards NW densely populated with available social

infrastructure viz: Primary, secondary schools, dispensary, hospitals, Mandir, Masjid, Church etc.

Medical Facilities:

ESI Hospital: 5.76 km towards NW

SSC Hospital: 6.4 km towards NW

Post & Telegraph Offices: Available in Naini

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IV/ Site Analysis

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Schools:

L.D. School: 7.0 km towards NW

Bethany Convent School: 6.68 km towards NW

Temple:

Sri Hanuman temple: 7.0 km towards NW

Sai Mandir: 7.22 km towards NW

On the basis of the preliminary site visit, the infrastructure available was identified. Further after the grant of TOR,

available infrastructure (baseline data) will be encompassed, along with socio economic observations and submitted at the

time of final presentation regarding EIA/EMP.

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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section V/ Planning Brief

50

SECTION – V

PLANNING BRIEF

INDEX

5.1 PLANNING CONCEPT .......................................................................................................... 51

5.2 POPULATION PROJECTION ................................................................................................. 51

5.3 LAND USE PLANNING.......................................................................................................... 51

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND ............................................................ 51

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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section V/ Planning Brief

51

SECTION V

PLANNING BRIEF

5.1 PLANNING CONCEPT (type of Industries, facilities transportation etc.) TOWN AND

COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION

The project is for LPG storage and bottling unit. The unit has 3 nos. of existing A/G bullets storage

vessels of 150MT each with bottling capacity of approx 12000 cylinders/shift. The unit operates in

two shifts. Now, the plant is planning for increasing the storage capacity by installing 300 MT x 3

mounded storage vessels. The capital investment required for the proposed augmentation is 2613 lacs.

5.2 POPULATION PROJECTION

The proposed capacity augmentation in the LPG bottling plant shall not require additional permanent

manpower. Hence, there will be no change in the population projection of the nearest and farther most

villages due to the proposed expansion unit. A temporary influx of 45 local workers for erection and

fabrication will be there in the plant premises.

5.3 LAND USE PLANNING (Break up along with green Belt, etc.)

Land Use: The land use after the proposed expansion of the project is as under:

Particulars Existing Proposed

(Ha)

After Expansion

(Ha)

Percentage

(%)

Plant Area, Office Area, and

housing (all covered area) 4.61 0.3 4.91 44.11

Paved Area ( Road, Corridor,

Parking and drainage) 0.82 - 0.82 7.36

Green Belt Area 3.68 - 3.68 33.06

Open Area 2.02 -0.3 1.72 15.45

Total Plot Area 11.13 11.13 11.13 100

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (Physical & Social)

Social Demand

There is an infrastructure demand of new storage vessel. The storage capacity augmentation aims to

moderately reduce the waiting time of its distribution, thereby fulfilling social demand of LPG. The

manpower requirements will remain the same hence there is no additional social Infrastructure

demanded inside the project periphery.

Physical Demand

Water: The plant has daily fresh water requirement to the tune of 105 KLD. Out of which the 7 KLD

is required for washing and mock drills (once in a month) and 3 KLD for domestic purposes.

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PROJECT: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section V/ Planning Brief

52

Electricity:

The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA and 400

kVA at the site. The existing power supply and backup is sufficient for the proposed augmentation. No

additional D.G. set is required for the proposed augmentation.

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section VI/ Proposed Infrastructure

53

SECTION – VI

PROPOSED INFRASTRUCTURE

INDEX

6.1. INDUSTRIAL AREA (processing area) ....................................................................................... 54

6.2. RESIDENTIAL AREA (non processing area) .............................................................................. 54

6.3. GREEN BELT ............................................................................................................................... 54

6.4. SOCIAL INFRASTRUCTURE ..................................................................................................... 54

6.5. CONNECTIVITY .......................................................................................................................... 54

6.6. DRINKING WATER MANAGEMENT (source & supply of water) ........................................... 54

6.7. SEWERAGE SYSTEM ................................................................................................................. 55

6.8. INDUSTRIAL WASTE MANAGEMENT ................................................................................... 55

6.9. SOLID WASTE MANAGEMENT ............................................................................................... 55

6.10. POWER REQUIREMENT & SUPPLY/ SOURCE ...................................................................... 55

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section VI/ Proposed Infrastructure

54

SECTION VI

PROPOSED INFRASTRUCTURE

6.1 INDUSTRIAL AREA (processing area)

The existing LPG storage and bottling plant is established in an area of 11.13 acres. The proposed

augmentation will be installed in the existing land area. No additional land is required for the

proposed expansion of the storage capacity.

6.2 RESIDENTIAL AREA (non processing area)

The plant does not have any residential facility for the workers and employee.

6.3 GREEN BELT

The existing unit has approximately 33% total land area in green belt and plantation.

6.4 SOCIAL INFRASTRUCTURE

Establishment of a self help group of area women (minimum 7 local women) for income generating

activity viz: community kitchen. Proposed social infrastructure shall involve construction and

facilities installation for the Community Kitchen. Training to invest and manage funds for self

sustainable employment will be imparted.

6.5 CONNECTIVITY

BPCL, Allahabad an LPG storage and bottling plant situated C- 45 TO C-47, UPSIDC industrial area,

Naini District Allahabad, (UP) which has all possible amenities that are feasible for industrial projects

viability.

Particular Details

Airport Lal Bahadur Shastri International Airport- 95.46 towards E

Nearest National Highway,

State Highway, Major

District road

NH- 76: 0.98 km from the site towards SW

NH- 27: 8.8 km from the site towards W

NH- 96: 10.34 km from the site towards N

SH- 7: 13.05 km from the site towards NE

Railway Station Karchana R.S.- 2.32 km towards S

Naini R.S.- 8.62 km towards NW

Water Bodies Ganga River: 1.06 km from the site towards NE

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section VI/ Proposed Infrastructure

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6.6 WATER MANAGEMENT (source & supply of water)

Existing average water consumption of LPG storage and bottling plant is 10 m3 /day. The water is

utilized for cleaning and washing of cylinders to the tune of 7 KLD, while 3 KLD water is required

for domestic purposes. The project proposal is only for installation of additional 03 nos. of mounded

storage vessels to augment the storage capacity. The water consumption due to the proposed augment

will not increase because the total bottling capacity will remain intact after augmentation. The source

of water is bore well with the site premises.

The unit has two 2600 KL (Above ground M.S. fire water Tanks) in compliance of OISD guidelines

for emergency purpose. The water of the tanks is replaced on half yearly basis.

6.7 SEWERAGE SYSTEM

The domestic waste water is being routed to septic tank followed by soak pit. The same will be

followed after expansion.

6.8 INDUSTRIAL WASTE MANAGEMENT

The industrial waste water is generated from cleaning and washing of cylinders. The waste water is

reused for the plantation purpose after being routed from vapor trap. The same will be followed after

expansion.

6.9 SOLID WASTE MANAGEMENT

Except spent oil from DG Set, no solid waste is generated during the operation phase and same will be

maintained after expansion of storage capacity.

6.10 POWER REQUIREMENT & SUPPLY/ SOURCE

The existing power demand of the unit is 180 kW. The existing plant has D.G. of 125 kVA, 250 kVA

and 400 kVA at the site. The existing power supply and backup is sufficient for the proposed

augmentation. No additional D.G. set is required for the proposed augmentation.

**************

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Project: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VII/ Rehabilitation &

Resettlement Plan

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SECTION – VII

REHABILITATION & RESETTLEMENT (R&R) PLAN

7.1. REHABILITATION & RESETTLEMENT (R&R) PLAN ...................................................... 57

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Project: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VII/ Rehabilitation &

Resettlement Plan

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SECTION VII

REHABILITATION & RESETTLEMENT (R&R) PLAN

7.1. REHABILITATION & RESETTLEMENT (R&R) PLAN

Not Applicable

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PROJECT: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VIII/ Project Schedule & Cost

Estimates

58

SECTION – VIII

PROJECT SCHEDULE & COST ESTIMATES

INDEX

8.1. PROJECT SCHEDULE & COST ESTIMATES ...................................................................... 59

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PROJECT: BPCL, LPG BOTTLING PLANT, GAURIGANJ Section VIII/ Project Schedule & Cost

Estimates

59

SECTION – VIII

PROJECT SCHEDULE & COST ESTIMATES

8.1. PROJECT SCHEDULE & COST ESTIMATES

Likely date of start of construction and likely date of completion (time schedule for the project

to be given) Estimated project cost along with analysis in terms of economic viability of the

project.

The likely date of the start of erection or fabrication will be after the grant of all required

clearances.

The likely date of completion / time required for the fabrication and erection of the one

storage vessel would take one year, from the grant of clearances. The proposed vessel will be

operationalised after successful erection.

The project cost is Rs. 2613 for the entire fabrication and erection of one new storage vessel.

As per the prevailing market conditions, there is high rising demand for LPG.

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal

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SECTION – IX

ANALYSIS OF PROPOSAL

INDEX

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal

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SECTION – IX

ANALYSIS OF PROPOSAL

Financial and social benefits with special emphasis on the benefit to the local people

including tribal population, if any, in the area.

BPCL has been engaged with various CSR programmes for more than two decades.

CSR Initiatives at Sultanpur , Gonda and nearby region in the study area by Bharatgas (Brand name of BPCL

LPG products) :

Free community Kitchen: Campaigns were organized

to provide cooking gas, stove, and utensils to flood

victims to establish community kitchens.

Rural safety for sure: A rally organized in areas of

district Gonda , in Dec. 2011 where safety concepts in

general & “Safety for Sure” concepts were given on

awareness in Jansabhas.

Safety Clinics: In 2011, 38 Safety Clinics were

organized resulting in 2000 beneficiaries around the

study area of the proposed project (regional area of

Sultanpur). The study area residents were educated

(along with demonstrations) of safe use of LPG,

features of Suraksha rubber tube, flame lighter, &

flame retardant aprons etc.

Recognition and awards of BPCL

BPCL bagged the „CIDC Vishwakarma Awards‟ for

the second time in a row for CSR on March „12. The

proposed project was awarded for CSR for women

empowerment and livelihood generation initiative in

Lucknow with the NGO partner SEWA. Through this

CSR project we have been able to generate livelihood

option for more than 500 underprivileged rural women.

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Project: BPCL, LPG BOTTLING PLANT, ALLAHABAD Section IX/ Analysis of Proposal

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A humble contribution made of Rs. 11.35 lacs to the

Chief ministers relief fund, by North Region – LPG

territories including Amethi to assist 500 affected

families in the worst effected District of Rudraprayag

covering Kedar Valley & other blocks by distributing

“Single Burner Hotplate & Pressure cooker”, a joint

effort undertaken for rehabilitation of families affected

during floods. Chief Minister applaudes Bharatgas

Parivar for noble steps for social causes in the hour of

crisis.

BPCL bags the „Aaj Tak Care Awards‟ for CSR under

the livelihood category for the project “Economic

empowerment and income generation” , which has

touched and impacted 600 rural women in Lucknow ,

near the (bottling plant) proposed expansion project.

During the award ceremony, video clips of the

beneficiaries were also shown, which spoke volumes

on the contribution BPCL and our NGO partner SEWA

has made in the lives of these women and their

families.

There will be social benefits from the proposed storage capacity augmentation; the underlying benefit

through the proposed project aims to:

The appropriate amount for the CSR is proposed to be Rs. 4,00,000 /- as capital cost year and Rs

50,000/- as recurring cost.

Establishment of a self help group of area women (minimum 7 in number) for income generating

activity viz. community kitchen. Proposed social infrastructure shall involve construction and

facilities installation for the Community Kitchen in involvement of local authorities. Training to

invest and manage funds for self sustainable employment will be imparted.

The above Women empowerment activity was identified on the basis of the preliminary site visit.

However after the analysis of the baseline data generation, socio – economic observation, and the

public hearing, the appropriate sustainable development will be contributed and projected by the

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proposed project. An Evaluation of the Management Plan will be drafted, which shall help in the

timely investment of the CSR amount and guide in fulfilling the responsibilities.

********************