section 55 -- electrical circuits chapter 8 -- wiring diagrams · section 55 -- electrical circuits...

SECTION 55 -- ELECTRICAL CIRCUITS -- CHAPTER 8

604.55.041.01 10 --1998

SECTION 55 -- ELECTRICAL CIRCUITS

Chapter 8 -- Wiring Diagrams

CONTENTS

Description

Wiring diagram references

How to use the linear wiring diagrams

Symbols

Component identification and wiring diagram location key

Wire identification key

Electroshift and Dual Command System Diagrams

Line Reference Range

Circuit 1 Starting, Charging, Thermostart, Fuel Injection Pump 10--360. . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith cab Dual Command with EDCWith cab Dual Command Less EDC

Circuit 1--A Starting, Charging, Thermostart, Fuel Injection Pump 10--360. . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual Command

Circuit 1--B Starting, Charging, Thermostart, Fuel Injection Pump 10--360. . . . . . . . . . . . . . . . . . . . . . . . .With Cab Synchro--Command

Circuit 1--C Starting, Charging, Thermostart, Fuel Injection Pump 10--360. . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Synchro--Command

Circuit 1--D Starting, Charging, Thermostart, Fuel Injection Pump 10--360. . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 2 Transmission and EDC Processor (C128 Black Connector) 370--720. . . . . . . . . . . . . . . . . . .With cab Electroshift with EDC, part 1

Circuit 2--A Transmission and EDC Processor (C128 Black Connector) 370--720. . . . . . . . . . . . . . . . . . .With cab Dual Command with EDC , part1

Circuit 2--B Transmission and EDC Processor (C128 Black Connector) 370--720. . . . . . . . . . . . . . . . . . .With cab Dual Command Less EDC, part 1

Circuit 2-- C Transmission and EDC Processor (C128 Black Connector) 370--720. . . . . . . . . . . . . . . . . . .Less Cab Electroshift, part 1

Circuit 2--D Transmission and EDC Processor (C128 Black Connector) 370--720. . . . . . . . . . . . . . . . . . .Less Cab Dual Command, part 1

Circuit 3 Transmission and EDC Processor (C128 Black Connector) 730--1080. . . . . . . . . . . . . . . . . .With cab, Electroshift and Dual Command with EDC, part 2


604.55.041.01 10 --1998

Circuit 3--B Transmission and EDC (C128 Black Conncetor)With cab, with Dual Command Less EDC, part 2 730--1080. . . . . . . . . . . . . . . .

Circuit 3--C Transmission and EDC (C128 Black Conncetor) 730--1080. . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Electroshift, part 2Less Cab Dual Command, part 2

Circuit 4 Transmission and EDC Processor (C127 Red Connector) 1090--1440. . . . . . . . . . . . . . . . . .With cab, Electroshift with EDC, part 1

Circuit 4--A Transmission and EDC Processor (C127 Red Connector) 1090--1440. . . . . . . . . . . . . . . . . .With cab, Dual Command With EDC, part 1

Circuit 4--B Transmission and EDC Processor (C127 Red Connector) 1090--1440. . . . . . . . . . . . . . . . . .With cab, Dual Command Less EDC, part 1

Circuit 4--C Transmission and EDC Processor (C127 Red Connector) 1090--1440. . . . . . . . . . . . . . . . . .Less Cab, Electroshift, part 1

Circuit 4--D Transmission and EDC Processor (C127 Red Connector) 1090--1440. . . . . . . . . . . . . . . . . .Less Cab, Dual Command, part 1

Cicuit 5 Transmission and EDC Processor (C127 Red Connector) 1450--1800. . . . . . . . . . . . . . . . . .With cab, Electroshift With EDC, part 2

Circuit 5--A Transmission and EDC Processor (C127 Red Connector) 1450--1800. . . . . . . . . . . . . . . . . .With cab, Dual Command With EDC part 2

Circuit 5 B Transmission and EDC Processor (C127 Red Connector) 1450--1800. . . . . . . . . . . . . . . . . .With cab, Dual Command Less EDC part 2

Circuit 5 C Transmission and EDC Processor (C127 Red Connector) 1450--1800. . . . . . . . . . . . . . . . . .Less cab, Electroshift, part 2

Circuit 5 D Transmission and EDC Processor (C127 Red Connector) 1450--1800. . . . . . . . . . . . . . . . . .Less cab, Dual Command, part 2

Circuit 6 EIC and AEIC Instrument Clusters and associated sensors (C079) 1810--2170. . . . . . . . . .With cab Electroshift with EDCWith Cab Dual Command With EDCWith cab Dual Command Less EDC

Circuit 6--A AEIC and AIC Instrument Clusters and associated sensors (C079) 1810--2170. . . . . . . . . .With Cab Synchro--Command

Circuit 6--B AEIC Instrument Cluster and associated sensors (C079) 1810--2170. . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual Command

Circuit 6--C AEIC and AIC Instrument Cluster and associated sensors (C079) 1810--2170. . . . . . . . . . .Less Cab Synchro--Command


604.55.041.01 10 --1998

Circuit 6--D AIC Instrument Cluster and associated sensors (C079) 1810--2170. . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 7 EIC and AEIC Instrument Clusters and associaited sensors (C080) 2180--2530. . . . . . . . . .With Cab Electroshift With EDC

Circuit 7--A EIC and AEIC Instrument Clusters and associated sensors (C080) 2180--2530. . . . . . . . . .With cab Dual Command with EDC

Circuit 7--B EIC and AEIC Instrument Clusters and associated sensors (C080) 2180--2530. . . . . . . . . .With cab Dual Command Less EDC

Circuit 7--C AEIC Instrument Cluster and associated sensors (C080) 2180--2530. . . . . . . . . . . . . . . . . . .Less cab Electroshift

Circuit 7--D AEIC and AIC Instrument Clusters and associated sensors (C080) 2180--2530. . . . . . . . . .With cab Synchro--Command

Circuit 7--E AEIC and AIC Instrument Clusters and associated sensors (C080) 2180--2530. . . . . . . . . .Less cab Dual--Command

Circuit 7--F AEIC and AIC Instrument Clusters and associated sensors (C080) 2180--2530. . . . . . . . . .Less cab Synchro--Command

Circuit 7--G AIC Instrument Cluster and associated sensors (C080) 2180--2530. . . . . . . . . . . . . . . . . . . .Less cab Econoshift

Circuit 8 EIC Instrument Clusters only (C081) 2540--2890. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith Cab Dual Command With EDCWith cab Dual Command Less EDC

Circuit 9 Four Wheel Drive and Differential Lock 2900--3260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith cab Dual Command with EDCWith cab Dual Command Less EDC

Circuit 9--A Four Wheel Drive and Differential Lock 2900--3260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Cab Synchro--Command

Circuit 9--B Four Wheel Drive and Differential Lock 2900--3260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual Command

Circuit 9--C Four Wheel Drive and Differential Lock 2900--3260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Synchro--Command

Circuit 9--D Four Wheel Drive and 16x4 Dual Command 2900--3260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 10 Power Take Off 3270--3620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith cab Dual Command with EDCWith cab Dual Command Less EDC


604.55.041.01 10 --1998

Circuit 10--A Power Take Off 3270--3620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Cab Synchro--Command

Circuit 10--B Power Take Off 3270--3620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual Comand

Circuit 10--C Power Take Off 3270--3620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Synchro--Command

Circuit 10--D Power Take Off 3270--3620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 11 Transmission Circuits 3630--3990. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCLess Cab Electroshift

Circuit 11--A Transmission Circuits 3630--3990. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Dual Command with EDCWith cab Dual Command Less EDCLess Cab Dual Command

Circuit 12 Electronic Draft Control 4000--4360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDC, part1With cab Dual Command with EDC, part1

Circuit 12--A Electronic Draft Control 4000--4360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Dual Command Less EDC, part1

Circuit 12--B Electronic Draft Control 4000--4360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less cab Electroshift Less EDCLess cab Dual Command Less EDC

Circuit 13 Electronic Draft Control 4370--4730. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Cab Electroshift with EDC, part2With cab Dual Command with EDC, part2

Circuit 13--A Electronic Draft Control 4370--4730. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Dual Command Less EDC, part2

Circuit 14 Indicator & Hazards 4740--5100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith cab Dual Command with EDCWith cab Dual Command Less EDC

Circuit 14--A Indicator & Hazards 4740--5100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Cab Synchro--Command

Circuit 14--B Indicator & Hazards 4740--5100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual CommandLess Cab Synchro--Command


604.55.041.01 10 --1998

Circuit 14--C Indicator & Hazards 4740--5100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 15 Main Lights 5110--5470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith cab Dual Command with EDCWith cab Dual Command Less EDC

Circuit 15--A Main Lights 5110--5470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Cab Synchro--Command

Circuit 15--B Main Lights 5110--5470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual Command

Circuit 15--C Main Lights 5110--5470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Synchro--Command

Circuit 15--D Main Lights 5110--5470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 16 Work Lamps 5480--5840. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .All With Cab Models

Circuit 16--A Work Lamps 5480--5840. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual CommandLess Cab Synchro--Command

Circuit 16--B Work Lamps 5480--5840. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift

Circuit 17 Wipers & Washers 5850--6210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .All With Cab Models

Circuit 18 Air--Conditioning & Cab 6220--6570. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .All With Cab Models

Circuit 19--21 Cab Accessories 6220--7290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With cab Electroshift with EDCWith cab Dual Command with EDCWith cab Dual Command Less EDC

Circuit 19A--21A Cab Accessories 6220--7290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .With Cab Synchro--Command

Circuit 19B--21B Cab Accessories 6220--7290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab ElectroshiftLess Cab Dual CommandLess Cab Synchro--Command

Circuit 19C--21C Cab Accessories 6220--7290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Less Cab Econoshift


604.55.041.01 10 --1998

HOW TO USE THE LINEAR WIRING DIAGRAMS

The wiring diagrams have been drawn in a linearstyle. This means that the complete TS Tractorwiring has been drawn over a number of pages.

There are a number of guides to help assist inreading and understanding the wiring diagrams.

1. Wiring diagram contents. All diagrams (1) arelocated on the right hand page, A3 fold outs areused on the larger circuits. The front page of theA3 fold outs have the circuit description, and theline reference range indicated. Located on theleft hand page (2) is the key of components used(3) on the adjacent wiring diagram, (And brakedown of the function of the terminals of relevantcomponent). On the bottom of the page (4) is thewire colour code chart, and in the left handcorner(5) the line reference range it refers to.

2. Every component and connector has its ownreference number.

3. Every wire has a code assigned to it (1) this coderefers to its function, the code is not marked onthe actual wire. A key of all wire codes can befound at the rear of this section letters (2), (3) and(4) indicate the wire colour. The first letter (2)indicates the main wire colour. The second letter(3) indicates tracer wire colour, the third letter (4)indicates the band colour, for example wirereference (5) and number 57 is a earth wire,letter (6) B indicates its a solid black wire.


604.55.041.01 10 --1998

4. Each component and connector pin appearsonly once in the electrical drawings and has itsown location point on the page.

5. The wiring diagrams are drawn in sections.However where a single component is used in anumber of circuits such as a processor or multifunction switch, it is drawn either on its own or onthe circuit which it influences the most.

6. The wiring is drawn between three lines twoacross the top of the page and one at the bottomof the page.

The upper most line (1) marked with +30 is theconstant live line.Below the +30 line is the +15 (2) which is theignition key on live line.On the lower part of the page (3) a line is markedwith numbers increasing by ten (10--20--30,etc.). This is the line used to reference wires andcomponents.

7. In the first top left hand corner is the serialnumber (1) of the machine that the drawingapplies to. If there is a change to the wiring, newdiagram is added and the serial number range itapplies to is indicated.

8. In the top right hand corner is the model type (1)of the machine which the diagram applies to.


604.55.041.01 10 --1998

Example

F3

The above drawing shows a basic circuit drawn overtwo pages.

Power comes in from the ignition on live line +15through fuse F3, which is located at point 230.

Power comes to switch S10. If the switch is operated,power continues up and stops with an arrow (1) and anumber. The arrow indicates the wire continuing toanother page. The Number 780 refers to the linereference where it appears on a new page. Note theline reference directly below the wire being traced ie.260. Following the line reference until 780 is found.Using either the index or following the pagereference line. When 780 is located on the referenceline the number 260 will be observed at the top of thepage. Note the arrow points back to the previous partof the circuit. From this point follow the wire down tosolenoid EV6. The diagram now indicates that powergoes to ground.


604.55.041.01 10 --1998

Fuse

Relay

Elector--Valve/solenoid

Earth point

Sensor

Potentiometer

Lamp

Speaker

Connector pin

Motor

Resistor

Symbols


604.55.041.01 10 --1998

UNIVERSAL SYMBOLS

Stoplamps

Thermostartstarting aid

Alternatorcharge

Fuel levelsender

Engine oilpressure switch& sender

Engine coolanttemperaturesender

Tractor lights

Headlamp

Work lamps

AutomaticFuel shut-offsolenoid

Turn signals

Blower motorHeater fan

Front wind-screenwash/wipeswitch

Air filterblocked sensor

Parkingbrake switch

Rear wind-screenwash/wipeswitch

HornRoofbeacon

Radio

Air conditionercompressor

P.T.O. solenoid

Creepergears switch

Slow orlow setting

Fast or highsetting

Groundspeed

FWDengagedsolenoid

Variablecontrol

Differentiallock solenoid

Rear axleoil tempera-ture switch

Transmissionoil pressureswitch

%ageslip

Hitch raisesolenoid

Hitch lowersolenoid

Hitch heightlimit (rear)

Remotevalve

Accessorysocket

Implementsocket

Hazardwarning switch

Brake fluidlevel


604.55.041.01 10 --1998

SYMBOL DRAWING DESCRIPTIONLOCATION

(A) PROCESSORS,MODULES AND PANELS

A 1810--2890 ELECTRONIC INSTRUMENT CLUSTERA001 370--1800 TRANSMISSION AND EDC PROCESSORA002 3850 GEAR SHIFT DISPLAY MODULEA003 4470 EDC PANELA004 6500 RADIO

(B) SENSORS, SENDERSAND POTENTIOMETERS

B1 2670 ENGINE OIL PRESSURE SENSORB2 1990 ENGINE COOLANT TEMPERATURE SENSORB3 2110 FUEL TANK SENDERB4 2640 RADARB5 1230 AXLE SPEED SENSOR

B18 3840 CLUTCH PEDAL POTENTIOMETERB6 4460 HEIGHT LIMIT POTENTIOMETERB7 4460 SLIP LIMIT POTENTIOMETERB8 4460 DROP RATE POTENTIOMETERB9 4460 DRAFT/POSITION POTENTIOMETER

B10 4680 ROCKER SHAFT POTENTIOMETERB11 4710 QUADRANT LEVER POTENTIOMETERB12 4620 DRAFT PIN LEFTB13 4650 DRAFT PIN RIGHTB14 6510 TEMPERATURE CONTROL POTENTIOMETERB15 6530 SPEAKERB16 6470 SPEAKERB17 6230 HORN

(C) SPECIAL CONNECTORS

C225 7130 SPLICE CONNECTOR

(E) MISCELLANEOUS

E1 6390 AIR CONDITIONING COMPRESSOR CLUTCHE2 6610 INTERIOR LIGHTE3 6830 CONSOLE LIGHT

(F) FUSES

F1 5130 HEAD LAMP MAIN 15AF2 5180 HEAD LAMP DIP 15AF3 5320 SIDE LAMP RH 15AF4 5420 SIDE LAMP LH 15AF5 5820 WORK LAMP FRONT LOW 10AF6 5530 WORK LAMP REAR FENDER 15AF7 5610 WORK LAMP FRONT AND REAR CAB ROOF 20AF8 230 FUEL SHUT OFF SOLENOID 10AF9 1910 GAUGES AND EXTERNAL SWITCHES 10A

F10 4760 HAZARD LIGHTS 15A


604.55.041.01 10 --1998


F11 4850 HORN, FLASHERS, CIGAR LIGHTER,ROOF BEACON. 30A

F12 4020 EDC 10AF13 1700 TRANSMISSION SOLENOIDS 15AF14 1630 EDC 10AF15 3210 STOP LAMPS, 4WD, DIFF. LOCK 15AF16 6240 AIR CONDITIONING HEATER FAN 25AF17 5960 WIPER WASHER, FRONT WIPER,

REAR WIPER CONSOLE LAMP 20AF18 4750 TURN INDICATORS 10AF19 340 THERMOSTART 25AF20 1650 PROCESSOR ‘KEEP ALIVE MEMORY’ (KAM) 5AF21 3300 PTO 5AF22 6390 RADIO, IMPLEMENT SOCKET SWITCH AND

RELAY 5AF23 6400 ACCESSORIES, INTERIOR LAMP, RADIO KAM,

EIC BUZZER. 20AF24 7160 INTERIOR LIGHT 10A

(H) LAMP AND LIGHTS

H1 3580 PTO LAMPH2 4450 EDC STATUS LAMPH3 4480 SLIP LAMPH4 4460 RAISE LAMPH5 4460 LOWER LAMPH6 4990 FRONT INDICATOR LAMP LH ISOH7 5010 FRONT INDICATOR LAMP RH ISOH8 4970 REAR INDICATOR LAMP LH ISOH9 5030 REAR INDICATOR LAMP RH ISO

H10 5050 FRONT INDICATOR LAMP LH NASOH11 5090 FRONT INDICATOR LAMP RH NASOH12 5070 REAR INDICATOR LAMP LH NASOH13 5100 REAR INDICATOR LAMP RH NASOH14 5140 HEAD LAMP LHH15 5170 HEAD LAMP RHH16 5350 FRONT SIDE LAMP LHH17 5380 FRONT SIDE LAMP RHH18 5430 REAR BRAKE/TAIL LAMP LHH19 5340 REAR BRAKE/TAIL LAMP RHH20 5560 LICENCE PLATE LIGHT TOP RHH21 5540 LICENCE PLATE LIGHT TOP LHH22 5400 LICENCE PLATE LAMP LOWERH23 5690 UPPER FRONT WORK LAMP LHH24 5790 UPPER FRONT WORK LAMP RHH25 5690 LOWER FRONT WORK LAMP LHH26 5790 LOWER FRONT WORK LAMP RHH27 5520 UPPER REAR WORK LAMP LHH28 5580 UPPER REAR WORK LAMP RHH29 5610 LOWER REAR WORK LAMP LHH30 5630 LOWER REAR WORK LAMP RH


604.55.041.01 10 --1998


(G) CHARGING

G1 10 BATTERYG2 100 ALTERNATOR

(K) RELAYS

K 6670 IMPLEMENT SOCKET RELAYK1 80 IGNITION RELAYK2 170 STARTER RELAYK3 4780 FLASHER UNIT RELAY

KXI+XII 4940 FLASHER MODE RELAYKA 3020 DIFF LOCK RELAY (12X12 ONLY)KB 5820 FRONT WORK LAMP RELAYKC 5530 REAR WORK LAMP RELAYKD 5680 LOWER FRONT WORK LAMP RELAYKE 5600 LOWER REAR WORK LAMP RELAYKF 220 ENGINE SHUT DOWN RELAYKG 3020 DIFF LOCK RELAY (12X12 ONLY)KH 3030 FOUR WHEEL DRIVE LAMP RELAY (8X2 ONLY)

KV+VI 3460 PTO RELAYKII 6390 ACCESSORY SOCKET RELAYKIV 6950 REMOTE VALVE RELAYKVII 330 THERMOSTART RELAYKVIII 6000 INTERMITTENT FRONT WIPER RELAYKIX 6070 INTERMITTENT REAR WIPER RELAY

(M) MOTORS

M1 50 STARTER MOTORM2 6030 FRONT WIPER MOTORM3 6100 REAR WIPER MOTORM4 5940 WASHER MOTORM5 6190 WASHER MOTORM6 6330 BLOWER MOTORM7 6920 AIR SEAT

(MF) MAXI FUSE

MF1 20 TO IGNITION RELAY AND SUPPLY TOFUSE 9/14/15/16/17/18/21.

MF2 20 TO IGNITION SWITCH AND SUPPLYINGFUSES 8/10/11/12/13/20/22. ANDTHERMOSTART MODULE FUSE 19

MF3 4860 TURN SWITCH AND SUPPLYING FUSES 1/2/3/4.MF4 5530 WORK LAMPS FUSES 5/6/7.MF5 6400 ACCESSORIES FUSES 23/24.MF6 6720 40 AMP. IMPLEMENT SOCKET.

(P) CLOCKS

P1 6860 CLOCK SPAREP2 6890 CLOCK


604.55.041.01 10 --1998


(R) RESISTORS

R1 340 THERMOSTART COILR2 230 FUEL INJECTION PUMP WAX MOTORR3 6280 BLOWER SPEED RESISTORR4 6260 CIGAR LIGHTERR5 6340 BLOWER SPEED RESISTOR

(S) SWITCHES

S1 320 IGNITION SWITCHS2 160 START INHIBITOR SWITCHS3 1850 ENGINE OIL PRESSURE SWITCHS4 2470 LOW CHARGE PRESSURE SWITCH (CCLS)S5 2310 HYDRAULIC OIL TEMP. SWITCHS6 2290 HYDRAULIC FILTER BLOCKED SWITCHS7 2210 STEERING PRESSURE SWITCHS8 2240 TRANSMISSION PRESSURE SWITCHS9 2280 TRANSMISSION OIL TEMPERATURE SWITCH

S10 2370 HAND BRAKE SWITCHS11 2340 BRAKE FLUID LEVEL SWITCHS12 2050 AIR FILTER VACUUM SWITCHS13 2940 FWD SWITCHS14 3040 DIFFERENTIAL LOCK SWITCHS15 3120 DIFFERENTIAL LOCK ENGAGEMENT

LIGHT SWITCHS16 3150 BRAKE SWITCH RIGHT HANDS17 3190 BRAKE SWITCH LEFT HANDS18 3340 PTO SWITCHS19 3500 SEAT SWITCHS20 3320 540/1000 PTO SPEED SWITCHS21 3710 CLUTCH PEDAL SWITCHS22 3670 CREEPER SWITCHS23 3740 SHUTTLE DUMP SWITCHS24 3750 UP SHIFT SWITCHS25 3760 DOWN SHIFT SWITCHS26 3770 HIGH RANGE SWITCHS27 3780 LOW RANGE SWITCHS28 3790 1--4 RANGE SWITCH(16x16) / HI--MED SW. (24X24)S29 3800 5--8 RANGE SWITCHS30 4160 RAISE WORK SWITCHS31 4260 FENDER SWITCH LEFTS32 4300 FENDER SWITCH RIGHTS33 4880 INDICATOR SWITCHS34 4790 HAZARD SWITCHS36 5810 FRONT UPPER LAMP SWITCHS37 5670 FRONT LOWER LAMP SWITCHS38 5520 REAR LAMP SWITCHS39 5870 FRONT WIPER AND WASHER SWITCH


604.55.041.01 10 --1998


S40 6160 REAR WIPER AND WASHER SWITCHS41 6390 AIR CON HIGH LOW PRESSURE SWITCHS42 6390 AIR CON LOW PRESSURE CUT OUT SWITCHS43 6490 AIR CON TEMP. EXCHANGE CONTROL SWITCHS44 6260 BLOWER SPEED SWITCHS45 6600 INTERIOR LIGHT DOOR SWITCHS46 6620 INTERIOR LIGHT DOOR SWITCHS47 6670 40 AMP. TERMINAL AND EXTERNAL

40 AMP. 4 PIN POWER SWITCHS48 6280 BEACON SWITCHS49 6950 REMOTE VALVE SWITCHS50 3670 TRANSMISSION OIL PRESSURE SWITCHS51 3780 1st / 2nd SWITCHS52 3800 3rd / 4th SWITCHS53 230 THERMO SWITCH FOR WAX MOTORS54 2900 DUAL COMMAND SWITCH (8X2 MODEL ONLY)S55 2280 HYDRAULIC FILTER SWITCH (8X2 MODEL ONLY)S56 3600 PTO INHIBITOR SWITCH (8X2 MODEL ONLY)

(X) POWER SOCKETS

XI 6650 40 AMP. SCREW TERMINALX2 6640 ACCESSORY SOCKETX3 6730 IMPLEMENT STATUS SOCKETX4 6740 TRAILER SOCKETX5 6680 FOUR PIN 40 AMP. SOCKETX6 6290 ROOF BEACON SOCKET LHX7 6330 ROOF BEACON SOCKET RH

(Y) SOLENOID VALVES

Y1 210 FUEL SHUT OFF SOLENOIDY2 250 ELECTRIC FUEL PUMPY3 2980 FWD SOLENOIDY4 3080 DIFFERENTIAL LOCK SOLENOIDY5 3540 PTO SOLENOIDY6 3990 CREEPER SOLENOIDY7 3910 PWM VALVE 1Y8 3930 PWM VALVE 2Y9 3950 PWM VALVE 3

Y10 3970 PWM VALVE 4Y11 4190 RAISE SOLENOID EDC VALVEY12 4210 LOWER SOLENOID EDC VALVEY13 6960 REMOTE VALVE SOLENOIDY14 3930 DUMP SOLENOIDY15 3950 LO -- PWMY16 3970 HI -- PWMY17 2930 DUAL COMMAND SOLENOID (8X2 MODEL ONLY)


604.55.041.01 10 --1998

NOTES PAGE


604.55.041.01 10 --1998

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMP

line 10--360

(1)


604.55.041.01 10 --1998

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDCWITH CAB DUAL COMMAND LESS EDC

STARTING

G1 BatteryK1 Ignition RelayK2 Start RelayM1 Starter Motor and SolenoidS1 Ignition SwitchS2 Start Inhibitor SwitchS53 Thermostatic Switch for Wax Motor

CHARGING

G2 Alternator

THERMOSTART AND FUEL SYSTEM

F8 Shut off Solenoid FuseF19 FuseKVII Thermostart relayR1 Thermostart coilR2 Fuel Injection Pump Wax MotorY1 Shut Off SolenoidY2 Electric Lift Pump

ENGINE SHUTDOWN

KF Engine Shutdown Relay

WIRE COLOUR CODES

B Black R Red LG Light Green K Pink

N Brown O Orange U Blue W White

LN Light Brown Y Yellow TQ Turquoise

S Slate G Green P Purple

Line 10--360


604.55.041.01 - 10--1998


604.55.041.01 -- 10 --1998

From Serial Number 086641BTS 90, 100, 110, With cab Electroshift with EDC& 115 With cab Dual Command with EDC

With cab Dual Command Less EDC

STARTING, CHARGING, THERMOSTART, FUEL INJECTION PUMPline 10--360

(1)

LESS CAB ELECTROSHIFTLESS CAB DUAL COMMAND

STARTING

G1 BatteryK1 Ignition RelayK2 Start RelayM1 Starter Motor and SolenoidS1 Ignition SwitchS2 Start Inhibitor SwitchS53 Thermostatic Switch For Wax Motor

CHARGINGG2 Alternator

THERMOSTART AND FUEL SYSTEMF8 Shut off Solenoid FuseF19 FuseKVII Thermostart relayR1 Thermostart coilR2 Fuel Injection Pump (FIP) Wax MotorY1 Shut Off SolenoidY2 Electric Lift Pump

WIRE COLOUR CODES





Line 10--360


604.55.041.01 - 10--1998

1A


604.55.041.01 -- 10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Electroshift

Less cab Dual Command


(1A)

WITH CAB SYNCHRO--COMMAND

STARTING




WIRE COLOUR CODES





Line 10--360


604.55.041.01 - 10--1998

1B


604.55.041.01 -- 10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Synchro--Command


(1B)

LESS CAB SYNCHRO--COMMAND

STARTING




WIRE COLOUR CODES





Line 10--360


604.55.041.01 - 10--1998

1C


604.55.041.01 -- 10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Synchro--Command


(1C)

LESS CAB ECONOSHIFT

STARTING

G1 BatteryK1 Ignition RelayK2 Start RelayM1 Starter Motor and SolenoidS1 Ignition SwitchS2 Start Inhibitor Switch


THERMOSTART AND FUEL SYSTEMF8 Shut off Solenoid FuseF19 FuseKVII Thermostart relayR1 Thermostart coilY1 Shut Off Solenoid

WIRE COLOUR CODES





Line 10--360


604.55.041.01 - 10--1998

1D


604.55.041.01 -- 10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Econoshift


(1D)

NOTES PAGE


604.55.041.01 --10 --1998

TRANSMISSION / EDC PROCESSOR

line 370--1800

(2--5D)


604.55.041.01 - 10 --1998

WITH CAB ELECTROSHIFT WITH EDC

Transmission ProcessorA001 ProcessorC125 Diagnostic plug

PIN Description PIN Description

1 Radar 8 12V power from fuse 9

2 Wheel speed 9 GROUND

3 Implement status 10 Serial IN

4 Data out 11 Serial OUT

5 Data in 12 Program in

6 Engine RPM 13 Not used

7 Service

C128 (Black processor connector)PIN Description PIN Description

1 High Range Switch Input 14 Serial input from diagnostic plug

2 Low Range Switch Input 15 Radar input

3 1--4 Gear Switch Input 16 Maximum slip potentiometer input

4 5--8 Gear Switch Input 17 Not used

5 Shift Up Input 18 Transmission oil temp. output

6 Power Fuse 12 19 Clutch pedal potentiometer input

7 Left Hand Brake Switch Input 20 Right hand brake switch input

8 Rocker Shaft potentiometer input 21 Fender switch left hand RH raise positioninput

9 Lift arms drop rate potentiometer input 22 Service input and output diagnostic plug

10 Draft Position mix control potentiometerinput

23 Shuttle dump switch input

11 Right hand draft pin input 24 Power shift down input

12 Programme enable 25 Differential lock switch on manual input

13 Serial output to diagnostic plug

WIRE COLOUR CODES





Line 370--720

SECTION55 -- ELECTRICAL CIRCUITS -- CHAPTER 8

604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Electroshift with EDC& 115

TRANSMISSION PROCESSORline 370--720

(2)

WITH CAB DUAL COMMAND WITH EDC









7 Service

C128 (Black processor connector)


1 not used 14 Serial input from diagnostic plug

2 1--2/3--4 switch 15 Radar input

3 Hi/Med/Neutral switch 16 Maximum slip potentiometer input

4 not used 17 2nd clutch pedal sensor (where fitted)




8 Rocker Shaft potentiometer input 21 Fender switch left hand RH raise posi-tion input

9 Lift arms drop rate potentiometer in-put

22 Service input and output diagnosticplug

10 Draft Position mix control potentiome-ter input


11 Right hand draft pin input 24 Power shift down input

12 Programme enable 25 Differential lock switch on manual in-put


WIRE COLOUR CODES





Line 370--720


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Dual Command with EDC& 115


(2A)

WITH CAB DUAL COMMAND LESS EDC









7 Service






4 not used 17 not used




8 Rocker Shaft potentiometer input (notused)

21 Fender switch left hand RH raise posi-tion input (not used)





11 Right hand draft pin input (not used) 24 Power shift down input



WIRE COLOUR CODES





Line 370--720


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Dual Command Less EDC& 115


(2B)

LESS CAB ELECTROSHIFT









7 Service



















WIRE COLOUR CODES





Line 370--720


604.55.041.01 -10 --1998

2C


604.55.041.01 -10 --1998



(2C)

LESS CAB DUAL COMMAND









7 Service



















WIRE COLOUR CODES





Line 370--720


604.55.041.01 -10 --1998

2D


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Dual Command


(2D)

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDC

Transmission & EDC Processor continuedA001 Processor


PIN Description

26 Raise/work/float switch, raise position input

27 Transmission neutral input

28 Fender hydraulic control switch RH/LH lower input

29 Raise/work/float switch work position input

30 Hydraulic lift and low potentiometer input

31 Hydraulic arms height limit potentiometer input

32 Hydraulic oil temperature switch input

33 Left hand draft pin input

34 Engine RPM input

35 Serial diagnostic output

36 Serial diagnostic input

WIRE COLOUR CODES





Line 730--1080


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Electroshift with EDC& 115 With cab Dual command with EDC

TRANSMISSION & EDC PROCESSOR (continued)line 730--1080

(3)




PIN Description

26 Raise/work/float switch, raise position input (not used)


28 Fender hydraulic control switch RH/LH lower input (not used)

29 Raise/work/float switch work position input (not used)

30 Hydraulic lift and low potentiometer input (not used)

31 Hydraulic arms height limit potentiometer input (not used)


33 Left hand draft pin input (not used)

34 Engine RPM input



WIRE COLOUR CODES





Line 730--1080


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(3B)




PIN Description

26 Raise/work/float switch, raise position input (not used)


28 Fender hydraulic control switch RH/LH lower input (not used)

29 Raise/work/float switch work position input (not used)

30 Hydraulic lift and low potentiometer input (not used)

31 Hydraulic arms height limit potentiometer input (not used)


33 Left hand draft pin input (not used)

34 Engine RPM input



WIRE COLOUR CODES





Line 730--1080


604.55.041.01 -10 --1998

3C


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less Cab Electroshift

Less Cab Dual Command


(3C)



C127 (Red processor connector)

PIN Description

1 Sensor Ground Output

2 Diff lock switch on auto input

3 Creeper switch input

4 Not used

5 +5V output to EDC rate and potentiometer

6 Wheel speed input

7 Not used

8 Wheel speed output

9 Case ground output

10 Power to 4WD switch output

11 C1 solenoid valve output

12 C4 return input

13 C2 solenoid valve return input

14 C2 solenoid valve output

15 Creeper solenoid 12V output

16 Differential lock solenoid valve output

17 C4 PWM valve output

18 L3 PWM valve output

19 EDC valve PWM lower output

20 EDC valve PWM raise output

21 Gear display module output -- 1

22 Gear display module output -- 2

B5 Axle speed sensor

WIRE COLOUR CODES





Line 1090--1440


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(4)




PIN Description



3 not used

4 Not used

5 +5V output to EDC rate and potentiometer

6 Wheel speed input

7 Implement status




11 not used

12 High PWM input

13 Dump solenoid input

14 Dual Command Hi

15 Creeper solenoid 12V output


17 High PWM output

18 Low PWM output

19 EDC valve PWM lower output

20 EDC valve PWM raise output

21 not used

22 not used


WIRE COLOUR CODES





Line 1090--1440


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(4A)




PIN Description



3 not used

4 Not used

5 +5V output to EDC rate and potentiometer (not used)

6 Wheel speed input

7 Not used




11 not used

12 High PWM input


14 Dual Command Hi

15 not used


17 High PWM output

18 Low PWM output

19 EDC valve PWM lower output (not used)

20 EDC valve PWM raise output (not used)

21 not used

22 not used


WIRE COLOUR CODES





Line 1090--1440


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With Cab Dual Command Less EDC& 115


(4B)




PIN Description



3 not used

4 Not used


6 Wheel speed input

7 Not used




11 not used

12 High PWM input


14 Dual Command Hi

15 not used


17 High PWM output

18 Low PWM output



21 not used

22 not used


WIRE COLOUR CODES





Line 1090--1440


604.55.041.01 -10 --1998

4C


604.55.041.01 -10 --1998



(4C)




PIN Description



3 not used

4 Not used


6 Wheel speed input

7 Not used




11 not used

12 High PWM input


14 Dual Command Hi

15 not used


17 High PWM output

18 Low PWM output



21 not used

22 not used


WIRE COLOUR CODES





Line 1090--1440


604.55.041.01 -10 --1998

4D


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less Cab Dual Command


(4D)




PIN Description

23 EDC Slip Lamp output

24 EDC status lamp output

25 +8.5V output to draft pins

26 C3 solenoid input

27 EDC valve power solenoid return input

28 EDC valve raise solenoid return input

29 12V power input fuse 14

30 Clutch pedal switch input


32 GND output

33 GND output

34 Power input fuse 13


36 C1 solenoid return input

WIRE COLOUR CODES





Line 1450--1800


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(5)




PIN Description

23 EDC Slip Lamp output

24 EDC status lamp output

25 +8.5V output to draft pins

26 C3 solenoid input

27 EDC valve power solenoid return input

28 EDC valve raise solenoid return input




32 GND output

33 GND output



36 C1 solenoid return input

WIRE COLOUR CODES





Line 1450--1800


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(5A)




PIN Description

23 EDC Slip Lamp output (not used)

24 EDC status lamp output (not used)

25 +8.5V output to draft pins (not used)

26 Low input

27 EDC valve power solenoid return input (not used)

28 EDC valve raise solenoid return input (not used)




32 GND output

33 GND output



36 not used

WIRE COLOUR CODES





Line 1450--1800


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(5B)




PIN Description




26 Low input






32 GND output

33 GND output



36 not used

WIRE COLOUR CODES





Line 1450--1800


604.55.041.01 -10 --1998

5C


604.55.041.01 -10 --1998



(5C)




PIN Description




26 Low input






32 GND output

33 GND output



36 not used

WIRE COLOUR CODES





Line 1450--1800


604.55.041.01 -10 --1998

5D


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Dual Command


(5D)

NOTES PAGE


604.55.041.01 -10 --1998

ELECTRONIC INSTRUMENT CLUSTER AND ASSOCIATED SENSORS

line 1810 -- 2890

(6--8)


604.55.041.01 -10 --1998


EIC & Sensors

A EIC & AEIC

C079 Instrument cluster connector

PIN Description

1 Trailer #2 indicator light input

2 Eng. oil pressure light input


4 Not used

5 left turn indicator light input


7 GND output

8 Engine coolant temp. output

9 Alternator charging input

10 Main beam light input

11 Air filter restriction light input

12 Thermostart light input

13 Dual power Hi light input

14 LCD back light power input

15 Power input fuse F20

16 Fuel level input

B2 Engine coolant temperature sensorB3 Fuel tank senderF9 Fuse 9S3 Engine oil pressure switchS12 Air filter vacuum switch

WIRE COLOUR CODES





Line 1810--2170


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Electroshift with EDC& 115 With cab Dual Command with EDC


EIC / AEIC & SENSORSline 1810--2170

(6)


EIC & SensorsA EIC & AEIC


PIN Description




4 Not used



7 GND output









16 Fuel level input


WIRE COLOUR CODES





Line 1810--2170


604.55.041.01 -10 --1998

6A


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Synchro--Command& 115

AEIC / AIC & SENSORSline 1810--2170

(6A)




PIN Description




4 Not used



7 GND output









16 Fuel level input


WIRE COLOUR CODES





Line 1810--2170


604.55.041.01 -10 --1998

6B


604.55.041.01 -10 --1998



AEIC & SENSORSline 1810--2170

(6B)




PIN Description




4 Not used



7 GND output









16 Fuel level input


WIRE COLOUR CODES





Line 1810--2170


604.55.041.01 -10 --1998

6C


604.55.041.01 -10 --1998


AEIC / AIC & SENSORSline 1810--2170

(6C)

LESS CAB ECONOSHIFT



PIN Description




4 Not used



7 GND output









16 Fuel level input


WIRE COLOUR CODES





Line 1810--2170


604.55.041.01 -10 --1998

6D


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less Cab Econoshift

AIC & SENSORSline 1810--2170

(6D)


EIC & Sensors continued

C080

PIN Description

1 Transmission oil pressure light input

2 Differential lock light input

3 4WD engaged input

4 Hydraulic oil temp. light input

5 Not used

6 Transmission oil temp. light input

7 Dual command low light input

8 Brake fluid level & hand brake light input

9 Park brake light input

10 Engine RPM input

11 1000 rpm PTO light input

12 GND output

13 GND output

14 Right turn indicator light input

15 Low hydraulic charge pressure light input

16 GND output

17 Alarm external trigger output

18 GND output

19 Serial Cluster input

20 Serial clutch output

S4 Low charge pressure switch (CCLS)S5 Hydraulic oil temperature switchS6 Hydraulic filter blocked switchS7 Steering pressure switchS8 Transmission pressure switchS9 Transmission oil temperature switchS10 Hand brake switchS11 Brake fluid level switch

WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998


EIC & SENSORS (continued)line 2180--2530

(7)

WITH CAB DUAL COMMAND WITH EDCEIC & Sensors continued

C080

PIN Description



3 4WD engaged input


5 Not used


7 Dual command low light input



10 Engine RPM input


12 GND output

13 GND output


15 Low hydraulic charge pressure light input (not used)

16 GND output


18 GND output (not used)



S5 Hydraulic oil temperature switchS7 Steering pressure switchS8 Transmission pressure switchS9 Transmission oil temperature switchS10 Hand brake switchS11 Brake fluid level switch

WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(7A)



C080

PIN Description



3 4WD engaged input


5 Case earth


7 Not used



10 Engine RPM input


12 GND output

13 not used





18 not used




WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



(7B)

LESS CAB ELECTROSHIFTEIC & Sensors continued

C080

PIN Description



3 4WD engaged input


5 Case earth


7 Not used



10 Engine RPM input


12 GND output

13 not used





18 not used



S4 Low charge pressure switch (CCLS)S5 Hydraulic oil temperature switchS6 Hydraulic filter blocked switchS7 Steering pressure switchS8 Transmission pressure switchS9 Transmission oil temperature switchS10 Hand brake switchS11 Brake fluid level switch

WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998

7C


604.55.041.01 -10 --1998



(7C)



C080

PIN Description



3 4WD engaged input


5 Case earth


7 Not used



10 Engine RPM input


12 GND output

13 not used





18 not used




WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998

7D


604.55.041.01 -10 --1998



(7D)



C080

PIN Description



3 4WD engaged input


5 Case earth


7 Not used



10 Engine RPM input


12 GND output

13 not used





18 not used




WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998

7E


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less Cab Dual Command


(7E)



C080

PIN Description



3 4WD engaged input


5 Case earth


7 Not used



10 Engine RPM input


12 GND output

13 not used





18 not used




WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998

7F


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less Cab Synchro--Command


(7F)

LESS CAB ECONOSHIFT


C080

PIN Description



3 4WD engaged input


5 Case earth


7 Not used



10 Engine RPM input


12 GND output

13 not used





18 not used




WIRE COLOUR CODES





Line 2180--2530


604.55.041.01 -10 --1998

7G


604.55.041.01 -10 --1998



(7G)

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDCWITH CAB DUAL COMMAND LESS EDCEIC & Sensors continued

C081

PIN Description

1 Wheel speed input

2 Implement status input

3 Radar input

4 Radar output

5 +5V output to oil pressure sensor

6 Engine oil pressure input

7 12V out to shut down relay

8 GND control for shut down relay

9 Fuel level sensor ground input

10 GND output

11 Oil pressure GND output

B1 Engine oil pressureB4 Radar

WIRE COLOUR CODES





Line 2540--2890


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



EIC & SENSOR (continued)line 2540--2890

(8)

NOTES PAGE


604.55.041.01 10 --1998

FOUR WHEEL DRIVE AND DIFFERENTIAL LOCK

line 2900 -- 3260

(9)


604.55.041.01 -10 --1998


Four Wheel Drive

F15 Fuse 15S13 FWD SwitchS16 Brake switch left handS17 Brake switch right handY3 FWD Solenoid

Differential Lock

S14 Differential lock switchS15 Diff lock engaged light switchY4 Differential lock solenoid

WIRE COLOUR CODES





Line 2900--3260


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



FOUR WHEEL DRIVE AND DIFFERENTIAL LOCKline 2900--3260

(9)

WITH CAB SYNCHRO--COMMANDFour Wheel Drive


Differential Lock

S14 Differential lock switchS15 Diff lock engaged light switchY4 Differential lock solenoidKA RelayKG Relay

WIRE COLOUR CODES





Line 2900--3260


604.55.041.01 -10 --1998

9A


604.55.041.01 -10 --1998



(9A)


Four Wheel Drive


Differential Lock

S14 Differential lock switchS15 Diff lock engaged light switchY4 Differential lock solenoid

WIRE COLOUR CODES





Line 2900--3260


604.55.041.01 -10 --1998

9B


604.55.041.01 -10 --1998


Less Cab Dual Comand


(9B)

LESS CAB SYNCHRO--COMMANDFour Wheel Drive


Differential Lock

S14 Differential lock switchS15 Diff lock engaged light switchY4 Differential lock solenoidKA RelayKG Relay

WIRE COLOUR CODES





Line 2900--3260


604.55.041.01 -10 --1998

9C


604.55.041.01 -10 --1998



(9C)

LESS CAB ECONOSHIFTFour Wheel Drive

F15 Fuse 15KH Four Wheel Drive Lamp RelayS13 FWD SwitchS17 Brake switch right handY3 FWD Solenoid

16x4 Dual Command

F14 Fuse 14S54 Dual Command SwitchY17 Dual Command Solenoid

WIRE COLOUR CODES





Line 2900--3260


604.55.041.01 -10 --1998

9D


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Econoshift

FOUR WHEEL DRIVE AND 16x4 DUAL COMMANDline 2900--3260

(9D)

NOTES PAGE


604.55.041.01 -10 --1998

POWER TAKE OFF

line 3270 -- 3620

(10)


604.55.041.01 - 10 --1998


PTO

H1 PTO lampF21 Fuse 21KV+VI PTO RelayS18 PTO switchS19 Seat switchS20 540/1000 PTO speed switchY5 PTO solenoid

WIRE COLOUR CODES





Line 3270--3620


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



POWER TAKE OFFline 3270--3620

(10)


PTOH1 PTO lampF21 Fuse 21KV+VI PTO RelayS18 PTO switchS19 Seat switchS20 540/1000 PTO speed switchY5 PTO solenoid

WIRE COLOUR CODES





Line 3270--3620


604.55.041.01 -10 --1998

10A


604.55.041.01 -10 --1998



(10A)



WIRE COLOUR CODES





Line 3270--3620


604.55.041.01 -10 --1998

10B


604.55.041.01 -10 --1998


Less Cab Dual Comand


(10B)



WIRE COLOUR CODES





Line 3270--3620


604.55.041.01 -10 --1998

10C


604.55.041.01 -10 --1998



(10C)

LESS CAB ECONOSHIFT

PTO

KV RelayS19 Seat switchS56 PTO Inhibitor Switch

WIRE COLOUR CODES





Line 3270--3620


604.55.041.01 -10 --1998

10D


604.55.041.01 -10 --1998



(10D)

NOTES PAGE


604.55.041.01 -10 --1998

TRANSMISSION

line 3630 -- 3990

(11--11A)


604.55.041.01 -10 --1998

WITH CAB ELECTROSHIFT WITH EDCLESS CAB ELECTROSHIFT

16 X 16 Electroshift

A002 Gear display moduleB18 Clutch pedal potentiometerS22 Creeper switchS50 Transmission oil pressure switchS21 Clutch pedal switchS23 Shuttle dump switchS24 Up shift switchS25 Down shift switchS26 High range switchS27 Low range switchS28 1--4 range switchS29 5--8 range switchY6 Creeper solenoidY7 PWM Valve 1Y8 PWM Valve 2Y9 PWM Valve 3Y10 PWM Valve 4

WIRE COLOUR CODES





Line 3630--3990


604.55.041.01 -10 --1998

11


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With Cab Electroshift with EDC& 115 Less Cab Electroshift

16 X 16 ELECTROSHIFTline 3630--3990

(11)

WITH CAB DUAL COMMAND WITH EDC AND LESS EDCLESS CAB DUAL COMMAND

24x24 Dual CommandB18 Clutch pedal potentiometerS50 Transmission oil pressure switchS21 Clutch pedal switchS23 Shuttle dump switchS24 Up shift switchS25 Down shift switchS28 Hi--Med SwitchS51 1st--2nd switchS52 3rd--4th switchY14 Dump solenoidY15 Lo -- PWM valveY16 Hi PWM Valve 2

WIRE COLOUR CODES





Line 3630--3990


604.55.041.01 -10 --1998

11A


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With cab Dual Command with EDC and Less EDC& 115 Less Cab Dual Command

24 x 24 Dual Commandline 3630--3990

(11A)

NOTES PAGE


604.55.041.01 -10 --1998

ELECTRONIC DRAFT CONTROL

line 4000 -- 4730

(12--13B)


604.55.041.01 -10 --1998

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDC

Electronic draft control

F12 Fuse 12S30 Raise/work switchS31 Fender switch left handS32 Fender switch right handY11 Raise solenoid (EDC valve)Y12 Lower solenoid (EDC valve)

WIRE COLOUR CODES





Line 4000--4360


604.55.041.01 -10 --1998


604.55.041.01 - 10 --1998


ELECTRONIC DRAFT CONTROLline 4000--4360

(12)

WITH CAB DUAL COMMAND LESS EDCElectronic draft controlF12 Fuse 12S30 Raise/work switch (not used)S31 Fender switch left hand (not used)S32 Fender switch right hand (not used)

WIRE COLOUR CODES





Line 4000--4360


604.55.041.01 -10 --1998

12A


604.55.041.01 - 10 --1998



(12A)

LESS CAB ELECTROSHIFT LESS EDCLESS CAB DUAL COMMAND LESS EDC

Electronic draft control continued

F12 Fuse 12

WIRE COLOUR CODES





Line 4000--4360


604.55.041.01 -10 --1998

12B


604.55.041.01 - 10 --1998

From Serial Number 086641BTS 90, 100, 110. Less cab Dual Command Less EDC

Less cab Electroshift Less EDC


(12B)

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDCElectronic draft control continued

A003 EDC PanelB6 Height limit potentiometerB7 Slip limit potentiometerB8 Drop rate potentiometerB9 Draft/position potentiometerB10 Rocker shaft potentiometerB11 Quadrant lever potentiometerB12 Draft pin left handB13 Draft pin right handH2 Status lampH3 Slip lampH4 Raise lampH5 Lower lamp

WIRE COLOUR CODES





Line 4370--4730


604.55.041.01 -10 --1998


604.55.041.01 - 10 --1998



(13)

WITH CAB DUAL COMMAND LESS EDCElectronic draft control continuedA003 EDC Panel (not used)B11 Quadrant lever potentiometer (not used)

WIRE COLOUR CODES





Line 4370--4730


604.55.041.01 -10 --1998

13A


604.55.041.01 - 10 --1998



(13A)

NOTES PAGE


604.55.041.01 -10 --1998

INDICATORS AND HAZARDS

line 4740 -- 5100

(14)


604.55.041.01 -10 --1998


Indicators and Hazards

F10 Fuse 10F11 Fuse 11F18 Fuse 18

H6 Front indicator lamp left handH7 Front indicator lamp right hand (ISO)H8 Rear indicator lamp left handH9 Rear indicator lamp right hand

H10 Front indicator lamp left handH11 Front indicator lamp right hand (NASO)H12 Rear indicator lamp left handH13 Rear indicator lamp right hand

K3 Flasher unit relay

KXI Flasher mode relayKXII

MF3 Maxi Fuse 3

S33 Indicator switchS34 Hazard switch

WIRE COLOUR CODES





Line 4740--5100


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



INDICATORS AND HAZARDSline 4740--5100

(14)


Indicators and HazardsF10 Fuse 10F11 Fuse 11F18 Fuse 18


H10 Front indicator lamp left handH11 Front indicator lamp right hand (NASO)H12 Rear indicator lamp left handH13 Rear indicator lamp right hand



MF3 Maxi Fuse 3


WIRE COLOUR CODES





Line 4740--5100


604.55.041.01 -10 --1998

14A


604.55.041.01 -10 --1998



(14A)

LESS CAB ELECTROSHIFTLESS CAB DUAL COMMANDLESS CAB SYNCHRO--COMMANDIndicators and Hazards

F10 Fuse 10F11 Fuse 11F18 Fuse 18




MF3 Maxi Fuse 3


WIRE COLOUR CODES





Line 4740--5100


604.55.041.01 -10 --1998

14B


604.55.041.01 -10 --1998


Less cab Dual CommandLess cab Synchro--Command


(14B)

LESS CAB ECONOSHIFT

Indicators and HazardsF10 Fuse 10F11 Fuse 11F18 Fuse 18




MF3 Maxi Fuse 3


WIRE COLOUR CODES





Line 4740--5100


604.55.041.01 -10 --1998

14C


604.55.041.01 -10 --1998



(14C)

NOTES PAGE


604.55.041.01 -10 --1998

MAIN LIGHTS

line 5110 -- 5470

(15)


604.55.041.01 -10 --1998


Main Lights

F1 Fuse oneF2 Fuse twoF3 Fuse threeF4 Fuse four

H14 Head lamp left handH15 Head lamp right handH16 Front side lamp left handH17 Front side lamp right handH18 Rear brake/tail lamp left handH19 Rear brake/tail lamp right handH22 Licence plate lamp lower

WIRE COLOUR CODES





Line 5110--5470


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



MAIN LIGHTSline 5110--5470

(15)


Main Lights

F1 Fuse oneF2 Fuse twoF3 Fuse threeF4 Fuse four


WIRE COLOUR CODES





Line 5110--5470


604.55.041.01 -10 --1998

15A


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With Cab Synchro--Command& 115


(15A)


Main LightsF1 Fuse oneF2 Fuse twoF3 Fuse threeF4 Fuse four


WIRE COLOUR CODES





Line 5110--5470


604.55.041.01 -10 --1998

15B


604.55.041.01 -10 --1998




(15B)




WIRE COLOUR CODES





Line 5110--5470


604.55.041.01 -10 --1998

15C


604.55.041.01 -10 --1998



(15C)

LESS CAB ECONOSHIFT


H14 Head lamp left handH15 Head lamp right handH16 Front side lamp left handH17 Front side lamp right handH18 Rear brake/tail lamp left handH19 Rear brake/tail lamp right handH21 Licence plate lamp

WIRE COLOUR CODES





Line 5110--5470


604.55.041.01 -10 --1998

15D


604.55.041.01 -10 --1998



(15D)

NOTES PAGE


604.55.041.01 -10 --1998

WORK LAMPS

line 5480 -- 5840

(16)


604.55.041.01 -10 --1998

ALL WITH CAB MODELS

Work Lamps

F5 Fuse 5 front work lampsF6 Fuse 6 rear work lampsF7 Fuse 7 lower work lamps

H20 Licence plate lamp top right handH21 Licence plate lamp -- lowerH22 Licence plate lamp top left handH23 Upper front worklamp left handH24 Upper front worklamp right handH25 Lower front worklamp left handH26 Lower front worklamp right handH27 Upper rear work lamp left handH28 Upper rear work lamp right handH29 Lower rear work lamp left handH30 Lower rear work lamp right hand

KB Relay B front worklampsKC Relay C rear worklampsKD Relay D lower front work lampsKE Relay E lower rear work lamps

S36 Front upper lamp switchS37 Front lower lamp switchS38 Rear lamp switch

WIRE COLOUR CODES





Line 5480--5840


604.55.041.01 -10 --1998

16


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. All With Cab Models& 115

WORK LAMPSline 5480--5840

(16)

LESS CAB ELECTROSHIFTLESS CAB DUAL COMMANDLESS CAB SYNCHRO--COMMANDWork Lamps

F6 Fuse 6 rear work lamps

H27 Upper rear work lamp left handH28 Upper rear work lamp right hand

KC Relay C rear worklamps

MF4 Maxi Fuse 4

S38 Rear lamp switch

WIRE COLOUR CODES





Line 5480--5840


604.55.041.01 -10 --1998

16A


604.55.041.01 -10 --1998


Less Cab Dual CommandLess Cab Synchro--Command


(16A)

LESS CAB ECONOSHIFT

Work Lamps

F6 Fuse 6 rear work lamps

H27 Upper rear work lamp left handH28 Upper rear work lamp right hand

KC Relay C rear worklamps

MF4 Maxi Fuse 4

S38 Rear lamp switch

WIRE COLOUR CODES





Line 5480--5840


604.55.041.01 -10 --1998

16B


604.55.041.01 -10 --1998



(16B)

NOTES PAGE


604.55.041.01 -10 --1998

WIPERS AND WASHERS

line 5850 -- 6210

(17)


604.55.041.01 -10 --1998

ALL WITH CAB MODELS

Wipers and Washers

F17 Fuse 17

KVIII Relay VIII intermittent module frontKIX Relay IX intermittent module rear

M2 Front wiper motorM3 Rear wiper motorM4 Washer motorM5 Washer motor

S39 Front wiper and washer switchS40 Rear wiper and washer switch

WIRE COLOUR CODES





Line 5850--6210

SECTION 55 ELECTRICAL CIRCUITS -- CHAPTER 8

604.55.041.01 -10 --1998

17


604.55.041.01 -10 --1998


WIPERS AND WASHERSline 5850--6210

(17)

NOTES PAGE


604.55.041.01 -10 --1998

AIR--CONDITIONING AND CAB HEATING

line 6220 -- 6570

(18)


604.55.041.01 -10 --1998

ALL WITH CAB MODELS

Air conditioning/Cab heating

B14 Temperature control potentiometerE1 Compressor clutchF16 Fuse 16M6 Blower motorR3 Blower speed resistorR5 Speed resistorS41 High and low pressure switchS42 Low pressure cut out switchS43 Temperature exchange control switchS44 Blower speed switch

WIRE COLOUR CODES





Line 6220--6570


604.55.041.01 -10 --1998

18


604.55.041.01 -10 --1998


AIR--CONDITIONING & CAB HEATINGline 6220--6570

(18)

NOTES PAGE


604.55.041.01 -10 --1998

CAB ACCESSORIES

line 6220 -- 7290

(19--21)


604.55.041.01 -10 --1998


Cab accessories

A004 RadioB15 SpeakerB16 SpeakerB17 HornF22 Fuse 22F23 Fuse 23KII Accessory Socket RelayMF5 Maxi Fuse 5R4 Cigar LighterS48 Beacon SwitchX2 Accessory SocketX6 Roof beacon socket left handX7 Roof beacon socket right hand

WIRE COLOUR CODES





Line 6220--6570


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



CAB ACCESSORIESline 6220--6570

(19)

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDCWITH CAB DUAL COMMAND LESS EDCCab accessories continuedE2 Interior lightE3 Console light

K Implement socket relay

MF6 Maxi Fuse 6M7 Air seat pump

P1 Clock/spareP2 Clock B pillar

S45 Interior light door switchesS46 Interior light door switchesS47 40 amp. terminals and external 40 amp. 4 pin power switch

X1 40 amp. terminalsX3 Implement status socketX4 Trailer socketX5 4 pin 40 amp. socket

WIRE COLOUR CODES





Line 6580--6930


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998



CAB ACCESSORIES (cont)line 6580--6930

(20)

WITH CAB ELECTROSHIFT WITH EDCWITH CAB DUAL COMMAND WITH EDCWITH CAB DUAL COMMAND LESS EDCCab accessories continued

C225 Splice connectorF24 Fuse 24KIV Remote valve relayS49 Remote valve switchY13 Remote valve solenoid

WIRE COLOUR CODES





Line 6940--7290


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998




(21)


Cab accessories

A004 RadioB15 SpeakerB16 SpeakerB17 HornF22 Fuse 22F23 Fuse 23KII Accessory Socket RelayMF5 Maxi Fuse 5R4 Cigar LighterS48 Beacon SwitchX2 Accessory SocketX6 Roof beacon socket left handX7 Roof beacon socket right hand

WIRE COLOUR CODES





Line 6220--6570


604.55.041.01 -10 --1998

19A


604.55.041.01 -10 --1998

From Serial Number 086641BTS 90, 100, 110. With Cab Synchro--Command& 115

CAB ACCESSORIESline 6220--6570

(19A)


Cab accessories continuedE2 Interior lightE3 Console light

K Implement socket relay

MF6 Maxi Fuse 6M7 Air seat pump

P2 Clock B pillar

S45 Interior light door switchesS46 Interior light door switchesS47 40 amp. terminals and external 40 amp. 4 pin power switch

X1 40 amp. terminalsX4 Trailer socketX5 4 pin 40 amp. socket

WIRE COLOUR CODES





Line 6580--6930


604.55.041.01 -10 --1998

20A


604.55.041.01 -10 --1998



(20A)


Cab accessories continued

C225 Splice connectorF24 Fuse 24KIV Remote valve relayS49 Remote valve switchY13 Remote valve solenoid

WIRE COLOUR CODES





Line 6940--7290


604.55.041.01 -10 --1998

21A


604.55.041.01 -10 --1998



(21A)

LESS CAB ELECTROSHIFTLESS CAB DUAL COMMANDLESS CAB SYNCHRO--COMMAND

Cab accessories

B17 Horn

X4 Trailer socket

KIV Remote valve relayS49 Remote valve switchY13 Remote valve solenoid

WIRE COLOUR CODES





Line 6220--7290


604.55.041.01 -10 --1998

19B--21B


604.55.041.01 -10 --1998


Less Cab Dual CommandLess Cab Synchro--Command


(19B--21B)

LESS CAB ECONOSHIFT

Cab accessories

B17 Horn

X4 Trailer socket

KIV Remote valve relayS49 Remote valve switchY13 Remote valve solenoid

WIRE COLOUR CODES





Line 6220--7290


604.55.041.01 -10 --1998

19C--21C


604.55.041.01 -10 --1998



(19C--21C)

Line No Description

10 STOP LAMP SWITCH FEED12 MAIN BEAM HEADLAMP FUSE SUPPLY13 DIP BEAM HEADLAMP FUSE SUPPLY28 WIPER MOTOR (PARK RETURN)29 MAIN FUEL SENDER SIGNAL31 ENGINE OIL PRESSURE SENDER SIGNAL39 TEMPERATURE GAUGE SIGNAL44 FLASHER UNIT (49A)49 RIGHT HAND TURN SIGNAL50 LEFT HAND TURN SIGNAL56 WIPER MOTOR--HIGH57 EARTH (ALL)58 WIPER MOTOR--LOW71 IGNITION SWITCHED FEEDS (UNFUSED)97 WINDSHIELD WASHER FEED137 RADIO FEED138 RADIO KAM150 BATTERY FEED (ALL)181 BLOWER MOTOR FEED376 HORN FEED587 WINDSHIELD WIPER INTERMITTENT DELAY810 STOP LAMP979 BLOWER MOTOR HIGH SPEED980 THERMOSTAT SWITCH SUPPLY984 TEMPERATURE CONTROL POT. INPUT986 TEMPERATURE CONTROL POT. OUTPUT989 BLOWER MOTOR MEDIUM SPEED997 WORK LAMP--REAR FEED (OUTER)998 WORK LAMP--REAR FEED (INNER)999 BLOWER MOTOR LOW SPEED1000 SAFETY START SWITCH SUPPLY1001 STARTER SOLENOID FEED1002 IMPLEMENT LAMP SWITCH SUPPLY1003 SUPPLY TO GAUGES1004 SUPPLY TO HORN AND HEADLAMP FLASH1005 AIR CLEANER WARNING LAMP1006 ALTERNATOR WARNING LAMP1010 IGNITION RELAY1011 SUPPLY TO FUSES1013 RIGHT HAND LAMPS1014 LEFT HAND LAMPS1015 DOME LAMP SWITCH FEED1018 AIR CONDITIONING CLUTCH1019 WINDSHIELD WIPER FEED1020 HAZARD SWITCH SUPPLY1021 HAZARD SWITCH SUPPLY (BATTERY)1022 THERMOSTART1023 LIGHT SWITCH FEED1024 RIGHT & LEFT HAND SIDE LAMP FEED1026 HIGH BEAM INDICATOR LAMP


604.55.041.01 -10 --1998

Line No Description

1027 HEADLAMP MAIN BEAM1031 INSTRUMENT ILLUMINATION1033 TURN SIGNAL WARNING LAMP (TERM C2)1034 TURN SIGNAL WARNING LAMP (TERM C3)1035 ENGINE OIL PRESSURE WARNING LAMP1072 WORKLAMP FRONT RELAY SUPPLY1090 REAR WORKLAMP RELAY SIGNAL1092 FRONT WORKLAMP RELAY SIGNAL1096 WORKLAMP FENDER MOUNTED1097 FEED FRONT WORKLAMP OUTER1099 FEED FRONT WORKLAMP INNER1119 R, R, WINDSHIELD WIPER1120 R, R, WINDSHIELD WIPER PARK RETURN1121 R, R, WINDSHIELD WASH15002012 TRANS. OIL PRESSURE WARNING LAMP2014 ENGINE OIL PRESSURE SENDER2015 TACHOMETER SENSOR--SIGNAL2016 REAR AXLE SPEED SENSOR--SIGNAL2025 AUDIO ALARM CONTROL2026 IMPLEMENT SWITCH SIGNAL2027 RADAR ASSEMBLY (GUN) POWER2028 RADAR ASSEMBLY (GUN) SIGNAL2029 INSTRUMENT MEMORY SUPPLY2041 FUEL SHUT OFF2042 PTO SOLENOID--REAR2045 PTO SWITCH TO MODULE2049 PTO SWITCH 1000RPM WARNING LAMP2050 PTO SUPPLY2060 PTO 540/1000 SWITCH2065 PTO ENGAGED2070 ENGINE SHUT OFF RELAY +12V2080 ENGINE SHUT OFF RELAY2095 INSTRUMENT SIGNAL GROUND2200 SERVICE MODE INITIATE3000 FLASHER UNIT SUPPLY3001 LEFT HAND FLASHER CIRCUIT3002 RIGHT HAND FLASHER CIRCUIT3014 HAND BRAKE WARNING LAMP SIGNAL3020 DUAL POWER SOLENOID SUPPLY3025 FOUR WHEEL DRIVE SOLENOID3030 ACCESSORY RELAY SIGNAL3052 DOME LAMP TO DOOR SWITCH3060 IMPLEMENT SOCKET RELAY3070 ‘B’ PILLAR SKT SUPPLY3090 SEAT PUMP SUPPLY4001 TRANSMISSION OIL WARNING LAMP (TEMP.)4011 ROTATING BEACON SWITCH SUPPLY4012 ROTATING BEACON FEED4101 TRANS. RANGE ENABLE


604.55.041.01 -10 --1998

Line No Description

5000 EDC MEMORY POWER5010 EDC EARTH5011 EDC EARTH CASE RFI5020 EDC PROC +5V REF VOLTAGE DROP PSN/RATE5021 EDC PROCESSOR REF VOLT (+5V) ROCKER SHAFT5030 EDC RAISE SIGNAL5035 EDC RETURN REF. VOLTAGE EARTH5040 EDC DRAFT POSITION5045 EDC DROP RATE5050 EDC QUADRANT5060 SERIAL DATA TO CLUSTER5065 EDC RIGHT PIN5070 EDC LEFT PIN5075 EDC VOLTAGE TO PINS5080 EDC ROCKER SHAFT5085 EDC VALVE UP5087 EDC VALVE UP RETURN5090 EDC VALVE DOWN5095 EDC EXTERNAL SWITCH DOWN5097 EDC VALVE DOWN RETURN5100 EDC EXTERNAL SWITCH UP5110 EDC LAMP SIGNAL5120 EDC HEIGHT LIMIT SIGNAL5125 EDC RAISE SIGNAL--RAISE WORK SWITCH5130 EDC WORK SIGNAL--RAISE WORK SWITCH5145 EDC SLIP LIMIT POT5150 EDC EXTERNAL SWITCH SUPPLY5170 SERIAL DATA FORM CLUSTER5180 EDC SLIP INDICATOR LAMP5200 EDC VALVE SUPPLY5300 ECU FLASH PROGRAM SIGNAL7000 TRANS. CONTROL SUPPLY7002 TRANS. MAIN CLUTCH SOL (C3/C4)7004 TRANS. FRONT CLUTCH SOL (C1/C2)7005 TRANS. CREEPER GR SOL7010 TRANS. RANGE INDICATOR SWITCH (GR 1--4)7020 TRANS. RANGE INDICATOR SWITCH (GR 5--8)7070 TRANS. FEED7080 DIFF--LOCK SOLENOID FEED7120 DIFF--LOCK WNG LP7130 HYD FILTER WNG LP7160 HYD LOW CHARGE WARNING7170 DIFF LOCK SWITCH OUTPUT7195 TRANS. SOLENOID VALVE RETURN7200 TRANSMISSION SHIFT DOWN7210 TRANSMISSION SHIFT UP7220 TRANSMISSION HIGH RANGE7230 TRANSMISSION LOW RANGE7430 CLUTCH POSITION SIGNAL7500 TRANS. OIL TEMP. SENSOR


604.55.041.01 -10 --1998

Line No Description

7590 TRANS. CREEPER GEAR STATUS LAMP7640 DIAGNOSTIC PLUG SERIAL232 IN7650 DIAGNOSTIC PLUG SERIAL232 OUT7660 TRANS. CLUTCH DISCONNECT7700 TRANS. SHUTTLE DUMP SWITCH7710 TRANS. OIL TEMPERATURE SWITCH7810 TRANS. PWM SOLENOID C17815 TRANS. PWM SOLENOID C1 RETURN7820 TRANS. PWM SOLENOID C27825 TRANS. PWM SOLENOID C2 RETURN7830 TRANS. PWM SOLENOID C37835 TRANS. PWM SOLENOID C3 RETURN7840 TRANS. PWM SOLENOID C47845 TRANS. PWM SOLENOID C4 RETURN9020 HYDRAULIC REMOTE VALVE SOL


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

ELECTRICAL SYSTEM DIAGRAMS

ELECTROSHIFT AND DUAL COMMAND MODELS

Fold out for Key to Electroshift Electrical System Diagram.


604.55.041.01 -10 --1998

ELECTROSHIFT ELECTRICAL SYSTEM DIAGRAM1. BATTERY 13. CLUTCH PEDAL SWITCH

2. MAXI FUSES 14. GEAR DISPLAY MODULE

3. IGNITION SWITCH 15. DIFFERENTIAL LOCK SWITCH4. IGNITION RELAY 16. BRAKE PEDAL SWITCHES

5. CREEPER SWITCH 17. RAISE/WORK/LOWER SWITCH

6. SHUT DOWN RELAY 18. EDC FENDER SWITCHES

7. FUEL SHUT OFF SOLENOID 19. EDC CONTROL PANEL

8. POWER TAKE OFF MODULE 20. SENSOR SIGNAL GROUND

9. SEAT SWITCH 21. CHASSIS GROUND

10. STARTER SOLENOID 22. POWER GROUND

11. STARTER RELAY 23. SYSTEM DIAGNOSTICS CONNECTOR

12. START INHIBITOR SWITCH 24. EDC/TRANS PROCESSOR

25. DIGITAL INSTRUMENT CLUSTER

INSTRUMENT CLUSTER -- TERMINALS

C079 -- 1. TRAILER 2 C080 -- 1. TRANSMISSION OIL PRESSURE ANDSTEERING PRESSURE

2. ENGINE OIL PRESSURE 2. DIFFERENTIAL LOCK

3. TRAILER 1 3. 4WD ’ON’

4. NOT USED 4. HYDRAULIC OIL TEMPERATURE

5. LEFT TURN 5. --

6. BATTERY VOLTAGE INPUT SWITCHED -- FUSE 9 6. TRANSMISSION OIL TEMPERATURE

7. SIGNAL GROUND 7. NOT USED ON 16 X 16

8. ENGINE COOLANT TEMPERATURE 8. BRAKE FLUID LEVEL AND HANDBRAKESWITCHES

9. ALTERNATOR CHARGING 9. PARK BRAKE +12V.

10. MAIN BEAM 10. ENGINE RPM

11. AIR FILTER 11. PTO 1000

12. THERMOSTART 12. EARTH / GROUND

13. NOT USED ON 16 X 16 13. EARTH / GROUND

14. BACKLIGHT POWER 14. RIGHT TURN

15. BATTERY VOLTAGE INPUT CONTINUOUS -- FUSE 20 15. LOW HYDRAULIC CHARGE PRESSURE

16. FUEL LEVEL 16. EARTH / GROUND

17. ALARM -- EXTERNAL TRIGGER

18. EARTH / GROUND

19. SERIAL DATA IN

20. SERIAL DATA OUT

C081 -- 1, WHEEL SPEED

2. IMPLEMENT STATUS

3. RADAR SENSE

4. RADAR

5. +5V REF

6. ENGINE OIL PRESSURE

7. ENGINE SHUT DOWN (+V OUT)

8. ENGINE SHUT DOWN (RETURN)

9. FUEL LEVEL GROUND

10. EARTH / GROUND

11. ENGINE OIL PRESSURE GROUND

12. EARTH / GROUND

PROCESSOR TERMINALS (C127=Red connector / C128=Black connector)

C127 -- 1. SENSOR EARTH / GROUND C128 -- 1. HIGH RANGE SWITCH

2. DIFFERENTIAL LOCK -- AUTO 2. LOW RANGE SWITCH

3. CREEPER SWITCH LAMP 3. 1 -- 4 GEAR RANGE SWITCH

4. -- 4. 5 -- 8 GEAR RANGE SWITCH

5. +5 VOLT REFERENCE LINE 5. UPSHIFT SWITCH

6. WHEEL SPEED SENSOR 6. FUSE 12 SENSE

7. IMPLEMENT STATUS 7. BRAKE SWITCH -- LEFT

8. WHEEL SPEED -- OUT 8. ROCK SHAFT POT.

9. CASE EARTH / GROUND 9. DROP RATE CONTROL

10. 4WD SOLENOID 10. DRAFT / POSITION CONTROL

11. PWM 1 -- (C1) 11. RIGHT HAND DRAFT PIN

12. PWM 4 -- RETURN 12. PROGRAMME ENABLE

13. PWM 2 -- RETURN 13. RS232 OUT

14. PWM 2 (C2) 14. SERIAL IN

15. CREEPER SOLENOID 15. RADAR

16. DIFFERENTIAL LOCK SOLENOID 16. SLIP CONTROL

17. PWM 4 (C4) 17. NOT USED

18. PWM 3 (C3) 18. TRANSMISSION OIL TEMPERATURE

19. LOWER PWM 19. CLUTCH PEDAL POT.

20. RAISE PWM 20. RIGHT BRAKE SWITCH

21. GEAR DISPLAY -- 2 21. EXTERNAL UP

22. GEAR DISPLAY -- 1 22. SERVICE

23. SLIP LAMP 23. SHUTTLE DUMP SWITCH

24. STATUS LAMP 24. DOWN SHIFT SWITCH

25. + 8.5 VOLTS FOR DRAFT PINS 25. DIFFERENTIAL LOCK MANUAL

26. PWM 3 -- RETURN 26. RAISE SWITCH

27. LOWER PWM RETURN 27. START SWITCH INPUT

28. RAISE PWM RETURN 28. EXTERNAL DOWN

29. FUSE 14 -- INPUT 29. WORK SWITCH

30. FUSE 12 -- + 12V INPUT 30. QUADRANT LEVER POT.

31. FUSE 20 (CONTINUOUS + 12v SUPPLY) 31. HEIGHT LIMIT CONTROL

32. EARTH / GROUND 32. OIL TEMPERATURE SWITCH

33. EARTH / GROUND 33. LEFT HAND DRAFT PIN

34. FUSE 13 -- +12v INPUT 34. ENGINE RPM

35. FUSE 13 -- +12V INPUT 35. SERIAL OUT

36. PWM 1 -- RETURN 36. RS232 IN


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

DUAL COMMAND ELECTRICAL SYSTEM DIAGRAM

1. BATTERY 13. CLUTCH PEDAL SWITCH

2. MAXI FUSES 14. BRAKE LAMPS

3. IGNITION SWITCH 15. DIFFERENTIAL LOCK SWITCH

4. IGNITION RELAY 16. BRAKE PEDAL SWITCHES

5. P.T.O. SWITCH 17. RAISE/WORK/LOWER SWITCH

6. SHUT DOWN RELAY 18. EDC FENDER SWITCHES

7. FUEL SHUT OFF SOLENOID 19. EDC CONTROL PANEL

8. POWER TAKE OFF MODULE 20. SENSOR SIGNAL GROUND

9. SEAT SWITCH 21. CHASSIS GROUND

10. STARTER SOLENOID 22. POWER GROUND

11. STARTER RELAY 23. SYSTEM DIAGNOSTICS CONNECTOR

12. START INHIBITOR SWITCH 24. EDC/TRANS PROCESSOR

25. DIGITAL INSTRUMENT CLUSTER

INSTRUMENT CLUSTER -- TERMINALS

C079 -- 1. TRAILER 2 C080 -- 1. TRANSMISSION OIL PRESSURE ANDSTEERING PRESSURE

2. ENGINE OIL PRESSURE 2. DIFFERENTIAL LOCK

3. TRAILER 1 3. 4WD ’ON’

4. NOT USED 4. HYDRAULIC OIL TEMPERATURE

5. LEFT TURN 5. --

6. BATTERY VOLTAGE INPUT SWITCHED -- FUSE 9 6. TRANSMISSION OIL TEMPERATURE

7. SIGNAL GROUND 7. DUAL COMMAND -- LO

8. ENGINE COOLANT TEMPERATURE 8. BRAKE FLUID LEVEL AND HANDBRAKESWITCHES

9. ALTERNATOR CHARGING 9. PARK BRAKE +12V.

10. MAIN BEAM 10. ENGINE RPM

11. AIR FILTER 11. PTO 1000

12. THERMOSTART 12. EARTH / GROUND

13. DUAL COMMAND -- HI 13. EARTH / GROUND

14. BACKLIGHT POWER 14. RIGHT TURN

15. BATTERY VOLTAGE INPUT CONTINUOUS -- FUSE 20 15. LOW HYDRAULIC CHARGE PRESSURE

16. FUEL LEVEL 16. EARTH / GROUND

17. ALARM -- EXTERNAL TRIGGER

18. EARTH / GROUND

19. SERIAL DATA IN

20. SERIAL DATA OUT

C081 -- 1, WHEEL SPEED

2. IMPLEMENT STATUS

3. RADAR SENSE

4. RADAR

5. +5V REF

6. ENGINE OIL PRESSURE

7. ENGINE SHUT DOWN (+V OUT)

8. ENGINE SHUT DOWN (RETURN)

9. FUEL LEVEL GROUND

10. EARTH / GROUND

11. ENGINE OIL PRESSURE GROUND

12. EARTH / GROUND

PROCESSOR TERMINALS (C127=Red connector / C128=Black connector)

C127 -- 1. SENSOR EARTH / GROUND C128 -- 1. NOT USED

2. DIFFERENTIAL LOCK -- AUTO 2. 1--2 / 3--4 SWITCHES

3. NOT USED 3. HI / MED / NEUTRAL SWITCH

4. -- 4. NOT USED

5. +5 VOLT REFERENCE LINE 5. UPSHIFT SWITCH

6. WHEEL SPEED SENSOR 6. FUSE 12 SENSE

7. IMPLEMENT STATUS 7. BRAKE SWITCH -- LEFT

8. WHEEL SPEED -- OUT 8. ROCK SHAFT POT.

9. CASE EARTH / GROUND 9. DROP RATE CONTROL

10. 4WD SOLENOID 10. DRAFT / POSITION CONTROL

11. DUAL COMMAND LO LAMP 11. RIGHT HAND DRAFT PIN

12. HIGH PWM RETURN 12. PROGRAMME ENABLE

13. DUMP SOLENOID RETURN 13. RS232 OUT

14. DUMP SOLENOID 14. SERIAL IN

15. DUAL COMMAND HI LAMP 15. RADAR

16. DIFFERENTIAL LOCK SOLENOID 16. SLIP CONTROL

17. HIGH PWM 17. 2ND CLUTCH PEDAL SENSOR (IFFITTED)

18. LOW PWM 18. TRANSMISSION OIL TEMPERATURE

19. LOWER PWM 19. CLUTCH PEDAL POT.

20. RAISE PWM 20. RIGHT BRAKE SWITCH

21. NOT USED 21. EXTERNAL UP

22. NOT USED 22. SERVICE

23. SLIP LAMP 23. SHUTTLE DUMP SWITCH

24. STATUS LAMP 24. DOWN SHIFT SWITCH

25. + 8.5 VOLTS FOR DRAFT PINS 25. DIFFERENTIAL LOCK MANUAL

26. LOW PWM RETURN 26. RAISE SWITCH

27. LOWER PWM RETURN 27. START SWITCH INPUT

28. RAISE PWM RETURN 28. EXTERNAL DOWN

29. FUSE 14 -- INPUT 29. WORK SWITCH

30. FUSE 12 -- + 12V INPUT 30. QUADRANT LEVER POT.

31. FUSE 20 (CONTINUOUS + 12v SUPPLY) 31. HEIGHT LIMIT CONTROL

32. EARTH / GROUND 32. OIL TEMPERATURE SWITCH

33. EARTH / GROUND 33. LEFT HAND DRAFT PIN

34. FUSE 13 -- +12v INPUT 34. ENGINE RPM

35. FUSE 13 -- +12V INPUT 35. SERIAL OUT

36. NOT USED 36. RS232 IN


604.55.041.01 -10 --1998


604.55.041.01 -10 --1998

ELECTRICAL SYSTEM DIAGRAM

DUAL COMMAND MODEL

NOTES PAGE

section 55 -- electrical circuits chapter 8 -- wiring diagrams · section 55 -- electrical circuits...

Documents