section 081190 - bulletproof doors and...

Basis of Design: Ultra Door MaxGuard LLC.

BULLETPROOF DOORS AND FRAMES 081190 - 1

SECTION 081190 – BULLETPROOF DOORS AND FRAMES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following: 1. Bulletproof doors and frames in following levels:

a. Level 3 Bullet Resistant.

B. Related Sections: 1. Division 8 Section “Door Hardware” for door hardware sets.

1.3 SUBMITTALS

A. Product Data: 1. It is intended that approval drawings will not be required for these items and that the

manufacturer’s published details, together with this standard, will provide all the needed information.

2. When specified, shop drawings shall be submitted for approval prior to manufacturing and/or delivery of product to the site. They shall show elevations of each door design, door construction details and methods of assembling sections, hardware locations, dimensions, and shapes of materials, anchorage and fastening methods, door frame types and details, and finish requirements.

Keep below for LEED

A. LEED Submittals:

Keep below for regional material. 1. Credit MR 5: Product data for regional materials indicating location and distance from

Project of material manufacturer and point of extraction, harvest, or recovery for each raw material. Include statement indicating cost for each regional material and the fraction by weight that is considered regional.

"Certificates for Credit MR 7" Subparagraph below applies to LEED-NC, LEED-CI, and LEED for Schools.

2. Certificates for Credit MR 7: Chain-of-custody certificates indicating that wood-based products used in demountable partitions comply with forest certification requirements. Include statement indicating cost for each certified wood product.

Basis of Design: Ultra Door MaxGuard LLC


"Product Data for Credit EQ 4.1" Subparagraph below applies to LEED-NC and LEED-CI; coordinate with requirements for adhesives.

3. Product Data for Credit EQ 4.1: For installation adhesives, documentation including printed statement of VOC content.

"Product Data for Credit EQ 4.4" Subparagraph below applies to LEED-NC and LEED-CI. 4. Product Data for Credit EQ 4.4: For composite wood products, documentation indicating

that product contains no urea formaldehyde.

B. Samples: 1. Include Samples of accessories involving color or finish selection. 2. Glazing: Manufacturer's standard-size unit, but not less than 3 inches square.

1.4 QUALITY ASSURANCE

A. References: 1. ANSI Standards:

a. ANSI/UL 752 Bullet Resisting Equipment. b. ANSI/SDI A250.10-1998 Test Procedure and Acceptance Criteria for Prime

Painted Steel Surfaces for Steel Frames. 2. ASTM Standards:

a. ASTM A1008-2003 Standard Specification for Steel Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability.

B. Tolerances: 1. SDI-117, “Manufacturing Tolerances for Standard Steel Doors and Frames” shall apply

to the standard doors and frames specified.

C. Design Clearances: 1. Clearance between the door and frame shall be a maximum of 1/8" (3.2 mm) in the case

of both single swing and pairs of doors. 2. Clearance between the meeting edges of pairs of doors shall be 3/16" (4.8 mm) ± 1/16"

(1.6 mm). For fire rated applications, the clearances between the meeting edges of pairs of doors shall be 1/8" (3.2 mm) ± 1/16" (1.6 mm).

3. Clearance measured from the bottom of the door to the bottom of the frame (Undercut) shall be a maximum of 3/4" (19.1 mm) unless otherwise specified.

1.5 DELIVERY, STORAGE, AND HANDLING

A. All doors and frames shall be stored vertically under cover.

B. The units shall be placed on at least 4" (102 mm) high wood sills or in a manner that will prevent rust or damage.

C. The use of non-vented plastic or canvas shelters that can create a humidity chamber shall be avoided. A 1/4" (6.3 mm) space between the doors shall be provided to promote air circulation. If the wrapper on the door becomes wet, it must be removed immediately.



D. Proper jobsite storage is extremely important in maintaining quality and integrity of the factory applied paint. Improper storage of material will have adverse e�ect on factory applied paint’s ability to meet the requirements of ANSI/SDI A250.10, “Test Procedure and Acceptance Criteria for Prime

E. Painted Steel Surfaces for “Steel Door Frames” or ANSI/SDI A250.3, “Test Procedure and Acceptance Criteria for Factory Applied Finish Painted Steel Surfaces for Steel Door Frames.”

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components that fails in materials or workmanship within specified warranty period. 1. Warranty Period: 1 year.

B. Installer’s Warranty: 1 year.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Bulletproof Doors and Frames: 1. Basis of Design: Ultra Door by MaxGuard LLC, which is located at: 220 Newport Coast Dr

#11-591 Newport Beach Ca. 92660. Tel: (800) 432-3079. Website: http://maxguardllc.com

2. Or equal (No known equal).

2.2 MATERIAL

A. Steel: Steel used to manufacture, frames, anchors, and accessories shall meet the following requirement. 1. Cold rolled steel shall conform to ASTM A1008, “Standard Speci�cation for Steel Sheet,

Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability” and A5 68, “Standard Speci�cation for Steel Sheet, Carbon, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements.

B. Composite Armor: Composite Armor used to manufacture the Ultra Door shall meet the following requirement. 1. MaxGuard Gold, bullet resistant panels. 2. Description: Antiballistic high performance thermoset sheets configured on Maxguard

patent pending system core. 3. Level 3 protection per UL-752. 4. Meets the following standards:

a. Federal Aviation Regulation 25.853. b. Class 1-A Fire and Smoke Rated Building material (ASTM E84).

http://www.pacificbulletproof.com/



2.3 DOORS

Keep below for composite doors.

A. Bullet Resistant Doors, Composite: 1. Core Frames:

a. Product: MaxGuard LVL - (Laminated Veneer Lumber) b. Sustainable Materials Attributes:

1) MR Credit 5.1 & 5.2: Regional Materials: a) Point of Manufacture: Brookings Oregon. b) Material: Logs. c) Point of Extraction or Harvest: Curry County Oregon.

2) MR Credit 7.0: FSC Certified Wood. 3) EQ Credit 4.4: Low-emitting Materials: Composite Wood & Agrifiber

Products.

Keep below for primed doors. 2. Faces and Edge:

a. Paint grade wood veneer. b. Sheet thickness: 0.030 inch nominal (.76mm).

Keep below for High Pressure Laminate doors. 3. Faces and Edge:

a. Product: HPDL - High Pressure Decorative Laminate. b. Decorative surface papers, impregnated with melamine resins, bonded under heat

and pressure to Kraft papers impregnated with phenolic resins. c. Type: HDPL, having the following physical characteristics:

1) Sheet thickness: 0.028 inch nominal (.71mm). 2) Exceeding performance requirements of NEMA LD 3 current revision,

Grade VGP. 3) Surface burning characteristics in accordance with ASTM E 84; unbonded.

d. Color: As selected by Architect from Door manufacturer’s full range.

Keep below for Wood Veneer doors. 4. Faces and Edge:

a. Custom grade FSC wood veneer. b. Sheet thickness: 0.030 inch nominal (.76mm).

Keep below for vision lites.

B. Vision Lites: 1. When doors are speci�ed to contain glazed openings, the manufacturer’s standard lite kit

shall be supplied. Glazing to consist of UL 752 rated, level 3 bullet resistant glazing.

2.4 FRAMES

A. General: 1. Provide steel frames for doors, transoms, sidelites, mullions, interior glazed panels and

other openings, where indicated. Provide welded unit type frames as specified.



2. Performance tests shall be conducted on 3-sided door frames and corresponding door designs. The variety and complexity of openings containing transom, sidelites, or other such configurations preclude the use of these test methods on such designs.

B. Welded Frames: 1. Welded frames required to comply with this standard shall be supplied as Face Welded

unless otherwise specified as either Full Profile Welded, Fully Welded or Continuously Welded.

C. Manufacturers Standard Gages for Frames. 1. Frame shall consist of 16 gauge cold rolled or A60 Galvanized steel.

D. Frame Anchors for Wall Conditions 1. Provide frames, other than slip-on drywall type, with a minimum of three anchors per

jamb suitable for the adjoining wall construction. Provide anchors of not less than 0.042" (1.0 mm) in thickness or 0.167" (4.2 mm) diameter wire. Frames over 7'-6" (2286 mm) shall be provided with an additional anchor.

2.5 FABRICATION

A. Doors Construction: Balanced metallic honeycomb panels with bullet resistant composite armor on both faces of doors.

2.6 FRAME FINISH

A. Steel Frames available only as a paint grade product.

B. Prime Finish: 1. Frames shall be thoroughly cleaned and chemically treated to insure maximum paint

adhesion. 2. All surfaces of frame exposed to view shall receive a factory applied coat of primer,

either air-dried or baked-on.

2.7 DOOR FINISH

A. As selected below from the door manufacturers full line by the Architect.

Keep one of the options below.

B. Wood Veneer FSC: 1. Un�nished, as selected from the door manufacturer’s full line by the Architect. 2. Prefinished, Clear UV coated as selected from the door manufactures full line by the

Architect. 3. Custom Option, availability to be verified with the door manufacturer and as selected by

Architect.

Keep below for field finish



C. Field Finish: 1. Unless doors and frames are factory finish painted, a compatible coat of finish paint shall

be applied in the field. The finish paint shall be of a type recommended for use on primed steel. Consult the door and frame manufacturer’s literature for description of primer used.

PART 3 - EXECUTION

3.1 DOOR INSTALLATION

A. Doors shall be installed and fastened to maintain alignment with frames to achieve maximum operational effectiveness and appearance. Doors shall be adjusted to maintain perimeter clearances as specified. Shimming shall be performed by the installer as needed to assure the proper clearances are achieved.

3.2 FRAME INSTALLATION

A. Frames shall be installed plumb, level, and rigid and in true alignment as recommended in ANSI/SDI A250.11 “Recommended Erection Instructions for Steel Frames”.

B. Where grouting is required in masonry installations, frames shall be braced or fastened in such a way that will prevent the pressure of the grout from deforming the frame members. Grout shall be mixed to provide a 4" (102 mm) maximum slump consistency and hand troweled into place. Grout mixed to a thinner, “pumpable” consistency shall not be used. Excess water from thin consistency grout will cause premature rusting of steel frames and probable deformation or discoloration of certain wall constructions. Standard mortar protection in frames is not intended for thin consistency grout.

C. Steel Frames, including fire rated frames do not require grouting. Grouting shall not be used for frames installed in gypsum walls.

3.3 HARDWARE INSTALLATION

A. Preparation: Provide minimum hardware reinforcing gages as noted in ANSI/SDI A250.6, “Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames.” For additional information refer to A115.IG, “Installation Guide for Doors and Hardware.”

B. Mortise Hardware Preparations: Doors and frames shall be reinforced, drilled and tapped to receive mortised hinges, locks, latches, and flush bolts as required. Preparation shall be in accordance with A115 standards and ANSI/SDI A250.6, “Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames” where applicable.

C. Installation of hardware items shall be in accordance with the hardware manufacturer’s recommendations and templates. ANSI/SDI A250.6, “Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames” shall be consulted for other pertinent information.



3.4 DOOR AND FRAME MAINTENANCE

A. It is the responsibility of the installer or end user to properly maintain the doors and frames in accordance with SDI-124, “Maintenance of Standard Steel Doors and Frames.”

END OF SECTION 081190

section 081190 - bulletproof doors and...

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