secon®-x - brugg€¦ · 30.11.2018 – t – page 3 secon®-x pipe systems for petrol stations...
TRANSCRIPT
SECON®-XPipe systems for petrol stations
Technical detailsThe new Connection Fitting:
small – smart – safe!
30.11.2018 – T – page 2
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Contents
SEC 1.0 Contents
SEC 1.10 System descriptionSEC 1.100 System description SECON®-X
SEC 1.11 Product overviewSEC 1.11.01 Piping, Connections, Fittings
SEC 1.20 PipeSEC 1.20.01 Product construction – dimensions, bending radii, weights, volumes
SEC 5.0 ConnectionsSEC 5.01.15 Connection fitting with profile and O ring seal, screwed
FittingsSEC 5.02.04 Through-connection double-walled GRAPA compression/screwed SEC 5.05.01 Manhole and pipe sleeve entry
SEC 5.52 Fluid mechanicsSEC 5.52.01 Pressure loss diagram for petrol normal and high-octane (Normal and Super)SEC 5.52.02 Pressure loss diagram for heating oil (EL) and diesel fuel
SEC 5.55 Tips for layingSEC 5.55.01 for positive pressure-/suction pipes SECON®-X
1.0
30.11.2018 – T – page 3
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
System description
SECON®-X is a flexible, double-walled and bendable composite piping system with an inner pipe made of stainless steel and an encasing mantle pipe made of PE separated by struts. This pipe system was specially developed as a fuel carrier pipe for petrol stations.
SECON®-X is:- flexible, double-walled- diffusion resistant and corrosion-proof- fast and easy to lay
Construction of the pipe
The flexible composite piping has a corrugated inner pipe made of stainless steel, Material No. 1.4404 (equivalent to US Standard AISI TP 316 L). It is encased by a PE mantle separated by struts which are offset with the corrugations of the inner pipe. The geometry of the helically corrugated inner pipe creates an annular, unobstructed canal in the gap between the pipes which prevents the prohibited spillage of the medium in the event of a leak and thus of contamination. In addition, this monitoring space can be used for a pressure test or for leak monitoring. SECON®-X is also suitable for fuels of the next gen-eration with a high admixture of methanol and other additives. Since SECON®-X is made of corrosion-proof material, no additional cathodic corrosion-proofing is necessary.
1 Corrugated inner pipe made of stainless steel
2 PE mantle separated by struts
Applications
- supply lines as positive pressure pipe- supply lines as suction pipe- fill pipes- ventilation, vapour recovery and vapour displacement pipes
Sizes and pressure ratings
SECON®-X is available in the nominal bores DN 25, DN 40, DN 50 and DN 100. The maximum permissible operating pressure is10 bar. As a suction pipe, any vacuum desired can be used.
Connection methods
Installation of the connection fittings at the ends of the SECON®-X pip-ing is carried out on site. It is non-welded, so there is no open flame. Using simple tools, the appropriate connecting piece is pressed onto the end of the corrugated pipe.
Accessory equipment
The following accessory equipment is available:- manhole ducts- through-connections- leak detectors
Laying the pipe
SECON®-X pipes are manufactured in series production in lengths of 500 m up to over 1000 m in one piece. The lengths required for indi-vidual projects are delivered coiled on drums or in rings. They can be directly pulled into the pipe trench and laid. They can be directly cut to length on site and where needed, laid through narrow bending radii. This enables very simple and fast laying.
Type tests, Approvals
Approval acc. to IP Specification and European Standard EN 14125 “Piping for Petrol Stations laid in the ground“ as well as ERA Technolo-gy and KIWA has been obtained.
1
2
1.100
30.11.2018 – T – page 4
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Version Type Nominal bore/ Pressure Joint Material Worksheet
SEC Joint Types of connection inner/outer No.
PN
Pipe 30/ 44 25 corrugated inner pipe 1.4404 SEC 1.20.01
48/ 63 40 PE-LD outer casing with
60/ 75 50 Internal struts
98/120 100
Connection fitting with O ring seal 30/ 44 25 10 internal/external thread 1.4404/ SEC 5.01.15
48/ 63 40 1.4301
60/ 75 50
98/120 100
Through-connection 30/ 44 25 1.4404/ SEC 5.02.04
48/ 63 40 1.4571/
60/ 75 50 1.4301/
98/120 100 ECO 51P 6030
Manhole entry 30/ 44 88.9 x 3.2 mm pipe sleeve (contractor) SEC 5.05.01
48/ 63 114.3 x 3.6 mm
60/ 75 139.7 x 4.0 mm
98/120 168.3 x 4.5 mm
Product overviewPiping/Connections/Fittings
1.11.01
30.11.2018 – T – page 5
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Product constructionDimensions, bending radii, weights, volumes
1.20.01
Type DN Dimensions Bending- Weight Volume Article No.
d D radius* dm3/m
mm mm cm kg/m or l/m
SEC 25 25 30 44 30 0.87 0.8 1014275
SEC 40 40 48 65 36 1.70 2.0 1014276
SEC 50 50 60 77 40 2.10 3.0 1014277
SEC 100 100 98 124 80 4.50 8.4 1014278
This table contains all geometrical data.
D
corrugated inner pipe made of stainless steel
Material No. 1.4404/1.4571 US standard AISI TP 316L/316Ti
PE casing mantle with struts
* Only bend the pipe using a bending jig or bending machine.
d
30.11.2018 – T – page 6
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
d1
Connection fittingwith profile and O ring seal, screwed
5.01.15
Material:Connector with male thread Material No. 1.4404 Connector with female thread Material No. 1.4404 Inner pipe seal corrugated pipe seal made of ECOOuter pipe seal O ring made of ECO*All other components Material No. 1.4301
* on request NBR
L overall
Type DN Version Joint d1 L overall Article No.
mm mm
SEC 25 25 male thread R 1" 75.0 82.8 1014285
SEC 25 25 female thread G 1" 75.0 73.4 1014284
SEC 40 40 male thread R 1 ½" 105.0 93.7 1014294
SEC 50 50 male thread R 2" 115.0 105.7 1014309
SEC 100 100 male thread R 3" 158.0 147.4 1014317
30.11.2018 – T – page 7
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Type DN D D1 L overall Article No.
mm mm mm
SEC 25 25 44 76.1 298.6 1014337
SEC 40 40 65 95.0 339 1014338
SEC 50 50 77 114.3 357 1014339
SEC 100 100 124 157.0 404 1014340
Through-connection double-walled GRAPACompression/screwed
5.02.04
Material:Fuel-carrying components Material No. 1.4404/1.4571 Other components Material No. 1.4301Inner pipe seals graphiteOuter pipe seals O-ring made of ECO*
* on request NBR
This fitting is non-detachable after installation.
D1
L overall
D
Insulate afterwards
using suitable material (DIN 30762)
30.11.2018 – T – page 8
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Manhole and pipe sleeve entry
brickwork
pipe sleeve (contractor)
two-part spacer
shrink sleeve
manhole wallpipe sleeve (contractor)
General information
Die SECON®-X Manhole entry Type SSE is designed for use with standard-sized pipe sleeves. The pipe sleeves must be provided by the building contractor.
manhole entry
pipesleeve entrymin. protruding length = L min.150 mm
150 mm
5.05.01
d1
Type SSE pipe sleeve(contractor) d1 L min. Article No.
mm mm mm
SEC 25 88.9 x 3.2 75.0 100 1069888
SEC 40 114.3 x 3.6 105.0 120 1014345
SEC 50 139.7 x 4.0 115.0 140 1014419
SEC 100 168.3 x 4.5 158.0 160 1014347
Material delivered by BRUGG: two-part spacer and shrink sleeve
30.11.2018 – T – page 9
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Fluid mechanicsPressure loss diagram for normal and high-octane petrol
Temperature: 15 °CSpecific density: 735 kg/m3
Kinematic viscosity: 5.5 · 10–7 m2/s
Flow
rate
[l/m
in]
Example:
Pipe DN 50Pressure loss with a flow rate of 80 l/min at a speed of c. 0.4 m/s is 0.6 mbar/m
➤
SEC 100
SEC 50
SEC 40
SEC 25
Pressure loss
1 10 100 1000 10000
Pa/m
0.1 1 10 100 1000
mmWS/m
0.01 0.1 1 10 100
mbar/m
5.52.01
30.11.2018 – T – page 10
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
5.52.02
Fluid mechanicsPressure loss diagram for heating oil (EL) and diesel fuel
Temperature: 15 °CSpecific density: 860 kg/m3
Kinematic viscosity: 7 · 10–6 m2/s
Flow
rate
[kg/
h]
Example:
Pipe DN 50Pressure loss at a mass throughput 7000 kg/h at a speed of c. 0.8 m/s is 2.5 mbar/m
➤
SEC 50
SEC 40
SEC 25
2,5
Pressure loss
10 100 1000 10000
Pa/m
1 10 100 1000
mmWS/m
0.1 1 10 100
mbar/m
laminar zone
turbulent zone
SEC 100
30.11.2018 – T – page 11
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
Laying the feed pipes
Unlike conventional piping, the leak-monitorable feed pipes are a bendable pipe system. They are manufactured in one continuous piece and wound on cable drums. The pipes are laid direct into the trench off the drum on site and cut to whatever length is needed. Due to its flexibility the pipe can be laid in one piece over great lengths.
Manual installation of pipe connections on site is only necessary at the ends of the pipe lines.
Expansion takeup
Longitudinal expansion due to temperature rise is taken up in positive pressure piping by the geometrical variation of the corrugated pipe, rather like a compensator. No action therefore needs to be taken to compensate expansion. Expansion bends as in conventional piping are not needed.
Anchor points
Anchor points are not needed when piping is laid in the ground. That means that routing can be freely chosen in this respect so that no extra work is needed.
Volume increase in fluid transport media due to temperature rise and resulting higher pressures can only be elastically compensated to a limited extent when piping is laid above ground.
Safety equipment
Positive pressure pipes must comply with TRbF 40/50. Additional approvals are in preparation here.
Thorough preparations
The following preparations should be completed before laying com-mences: – Install fuel dispenser lift hole with installation mounting to fix and
restrain the piping– Install the switching duct with mounting for the piping to be led
into it– Install the remote feed tank with fill nozzle and counter flange for
installing the remote fill pipe– Prepare the dome cover with counter flange for the piping (aligned according to the pipework drawings)– Prepare the steel manhole with the correct pipe sleeve dimensions
for leading in the piping
Preparing and levelling the soil The SECON®-X Pipe systems for petrol stations must be laid on a layer of sand bedding at least 10 cm thick. The depth of the trench bottom can be calculated by adding the height of the sand bedding to the laying depth of the suction piping. Use sand with a grain size of < 2 mm and level the sand bedding afterwards. Finally tamp down the sand to compact it.
The careful preparation of the trench bottom is essential for the fast and efficient laying of the piping.
Laying the suction pipes
The SECON®-X pipe system for petrol stations is a bendable pipe system, in contrast to conventional piping. It is manufactured in one piece and wound on cable drums. The piping is laid direct from the drum into the trench on site and cut to the length needed.
Important points which must under all circumstances be observed when laying the sand bed:– In order to guarantee the safe functioning of the pipe on the
inherently safe suction principle, the piping must have a continuous downward gradient to the tank.
– When choosing the downward gradient, take care to consider any crossing pipes on your routing. The minimum gradient must be maintained under all circumstances along the entire line.
– You must make up the sand bedding in such a way that the suction piping lies directly on it all the way along when it laid later. This will prevent the pipe from sagging and forming bulges. Under no circumstances is it permissible to let the piping lie on the bedding only at certain points.
– The laying of the sand bedding must be completed before pulling in of the piping commences.
Tips for layingfor positive pressure/suction pipes SECON®-X
5.55.01
30.11.2018 – T – page 12
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
„The endless, fl exible SECON®-X pipe system from BRUGG can be laid easily and incredibly fast. We laid the piping for this motorway service area in a water reserve with more than fi ve hundred metres of SECON®-X in almost no time at all – and complied with all the quality requirements.“
Following the decision of the investor, work began on erecting a new motorway service area next to the Autobahn A 27 at the exit Bremer-haven-Wulsdorf. The planning for this project was done in close cooperation with Shell Deutschland Oil GmbH. They set the quality standards for the realization of the plant.
The new building is in a designated water protection reserve, so that it was compulsory to use double-walled and leak-monitored piping for carrying the fuel. The Offi ce of Environmental Protection in the port of Bremerhaven was particularly concerned that double-walled petrol sta-tion piping should be used on the premises of the service area. BRUGG cooperated with the professional planners and the architects’ offi ce to draw up a project design for a double-walled piping network. All the requirements according to water Law and Environmental Protection Law needed to be complied with in this.
Solutions for the future
Thanks to SECON®-X’s “General technical approval“, all legal require-ments for underground piping for the transport of environmentally hazardous substances were complied with one hundred percent. The system is double-walled and can be permanently monitored. Double-walled safety piping is compulsory not only for automotive fuels such as diesel and high-octane petrol, but also for the under-ground transport of carbamide in solution (AdBlue). Modern fuels such as E10 or biodiesel can be optimally transported in the chemically resistant stainless steel inner pipe too.
Henry Reepschläger, TIN GmbH, Weyhe
Laying the fi lling pipes directly off the drum
Double-walled pipe system in a water protection area SECON®-X Petrol station piping for the newbuilding of a motorway service area in Bremerhaven-Wulsdorf
Bending the pipe
BRUGG Rohrsysteme GmbH
Adolf-Oesterheld-Straße 31
D-31515 Wunstorf
phone +49 (0)5031 170-0
fax +49 (0)5031 170-170
www.brugg.de
A company of the BRUGG Group
09 /
13 /
xxxx
ex.SECON®-X Petrol station piping for the newbuilding
of a motorway service area in Bremerhaven-Wulsdorf
We score by the rapidly laying of SECON®-X. This convinced Inspectors of government on site.
It is possible In case of allowance of using the SECON®-X as single walled pipe system.
Plan viewFuelling station SHELL motorway service area
Double walled SECON®-X Tee piece
cde
ba
ÄNDERUNGEN/ERGÄNZUNGEN DATUMGEZ.
fg
SCHRAFFUREN:STAHLBETON NACH STATIK
WÄRMEDÄMMUNG
ESTRICH
LINIEN:
BEHÄLTERLISTE:
SYMBOLE:
DECKENDURCHBRUCH
WANDDURCHBRUCH
DURCHBRUCH SOHLPLATTEOKFFB
OKRD
OKFFB
OKRD
REVISIONSSCHÄCHTE RW/SW
BRH BRÜSTUNGSHÖHE
LEGENDE:BE BODENEINLAUF
ELT ELEKTRO-INSTALLATION
FL FALLROHR
RST RAUCHSICHERE TÜR
RD ROHDECKE
REV REVISIONSÖFFNUNG
RR REGENFALLROHR
OK OBERKANTE
MASTLEUCHTE, NATRIUMHOCHDRUCKDAMPFLEUCHTE
UZ UNTERZUG
VK VORDERKANTE
T30-1 FEUERHEMMENDE TÜR EINFLÜGLIG N. DIN 18082UK UNTERKANTE
Geländehöhen gemäss Aussenanlagenplanung! Alle Brüstungs-, Vorlagen- und Öffnungsmasse ab OKFF.
Alle tragenden und konstruktiven Bauteile müssen nach geprüfter statischer Berechnung hergestellt werden.
Abmessungen und Aussparungen in Stahlbetonbauteilen sind nach den Schalplänen, bzw. nach der Statik herzustellen. Die Bodenplatten und Fundamente gegen Erdreich sind in Stahlbeton entsprechend d. DIN-Vorschriften auszuführen. Arbeits- u. Dehnfugen zwischen den Stahlbetonteilen sind gegen eindringende Feuchtigkeit mit Fugenbändern wasserdicht nach DIN zu verbinden. Gegen drückendes Wasser durch Bauteile, gleich welcher Art, haftet allein der ausführende Unternehmer. Die Auflagen des Bauscheins, die zutreffenden DIN-Vorschriften mit allen daraus resultierenden baulichen Notwendigkeiten sowie das Bodengutachten sind bei der Ausführung zu beachten.
Die fertigungstechnischen und bauphysikalisch bestimmenden Angaben zur Konstruktion und Funktion sind vom Unternehmer verantwortlich nachzuprüfen. Ebenso die Übereinstimmung der vom Planer angegebenen Zwangsmaße. Sämtliche sonstigen Unstimmigkeiten sind der Bauleitung unverzüglich mitzuteilen.
Grundstück: 81/10Gemeinde: Stadt BremerhavenGemarkung: WulsdorfFlur: 59
Höhenanweisung: ±0.00= +2.00 mNN
HINWEISE:
SCHMUTZWASSER
REGENWASSER
TRINKWASSER
LEERROHR
TANKTECHNIK-LEITUNGEN:
BD
DD
WD
ML
Alle tanktechnischen Leitungen , deren Verbindungenund Behälter sind doppelwandig auszuführen!
Grundstücksfläche: 10.583,49 m²bebaute Fläche: 316,00 m²Fahrbahnfläche: 9.304,34 m²Grünfläche: 963,15 m²
FERNFÜLLLEITUNGEN
SAUGLEITUNGEN:
BFS
VP 95
VP 100
DK
VPD
LDK
AD BLUE
HEBERLEITUNG
GASRÜCKFÜHRUNG /PENDELUNG VK
ENTLÜFTUNG DK
ENTLÜFTUNG Ad Blue
1.) 60.000 l (aufgeteilt in)1- 30.000 l BFS2- 20.000 l VP 953- 10.000 l VP 100
2.) 40.000 l (aufgeteilt in)5- 30.000 l DK4- 10.000 l VPD
6- 40.000 l L-DK
7- 16.000 l AD BLUE
8- 6.400 l Flüssiggas (2,9t)
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5m, h
=0,9
0mM
L
Plakatvitrine
Pla
katv
itrin
e
1x L
eerro
hr D
N 1
00 K
asse
1+2
1x Leerrohr DN 150 - HA Strom
1x L
eerr
ohr D
N 1
00 W
erbu
ng, A
usse
nbel
euch
tung
Elt-
Sch
acht
80/8
0/80
cm
2x Leerrohr DN 100
LUWA, Staubsauger
2x L
eerr
ohr
über
Dac
h- T
ankd
achb
eleu
chtu
ng,
- Wer
bung
- Vid
eoüb
erw
achu
ng
Plakatvitrine
Elt-
Sch
acht
50/5
0/80
cm
Elt-
Sch
acht
140/
140/
80 c
m
8x Leerrohr Tanktechnik
1x L
eerr
ohr D
N 1
00A
bsch
eide
r
Pla
katv
itrin
e
Elt-
Sch
acht
120/
80/8
0 cm
Elt-
Sch
acht
50/5
0/80
cm
10x Leerrohr Tanktechnik + Abscheider
Elt.
-Ver
teilu
ng
1x LeerrohrDN 100 Pumpe
1x Leerrohr DN 100 Kompressor
1x L
eerr
ohr D
N 1
00 H
A T
rinkw
asse
r
1x Leerrohr DN 100 - HA Telekom
3 x
Leer
rohr
DN
100
Pyl
on+
Was
chha
lle +
Aus
senb
eleu
chtu
ng
50
13.3
75
8.33807.75
50
80
5.37550
1.3955.88
1.28
1.20
76
504.9555010.425
591.
401.
79
VP 100 3"
L-DK 2"
BFS 2"
VP 95 2"
DK 2"
VPD 2"
BFS 2"
VPD 2"
DK 2"
L-DK 2"
BFS 3"DK 3"
VP 95 3"L-DK 3"VPD 3"
1x S
augl
eitu
ngA
dBlu
e R
eser
ve
2"
Dom
scha
cht,
Dom
krag
en u
nd D
omde
ckel
auß
enw
erde
n m
it ei
nem
2-K
ompo
nent
en E
poxy
dhar
z (S
eeve
nax)
öl-
und
benz
inbe
stän
dig
besc
hich
tet
Dom
scha
chta
bdec
kung
Nie
ders
chla
gsw
asse
rdic
ht,
Bet
onkr
anz
C30
/37,
Anp
assu
ngan
die
Fah
rbah
n üb
er B
eton
tele
skop
elem
ent m
it in
tegr
ierte
r D
oppe
lkei
ldic
htun
g, D
IBt-Z
ulas
sung
.
Gas
pend
elun
g (S
tage
I) /
Ent
lüftu
ng:
Roh
rmat
eria
l Sec
on-X
, 3"
zwei
Gas
ringl
eitu
ngen
zu
jede
m D
omsc
hach
tei
ne fü
r DK
, ein
e fü
r OK
.
Gas
rück
führ
ung
(Sta
ge II
):R
ohrm
ater
ial S
econ
-X, 1
" und
1 1
/2"
2"
2"
AD Blue 3"
AD Blue 2"
Kra
ftsto
ffbeh
älte
r:do
ppel
wan
dige
Ein
- bzw
. Meh
rkam
mer
behä
lter
nach
CE
N -
Nor
m E
N 1
2285
, nac
h D
IN 6
608
/ D, T
eil 2
.Je
de K
amm
er b
esitz
t eiu
nen
Dom
mit
aufg
esch
wei
ßtem
Dom
scha
cht n
ach
DIN
662
6.D
ie ä
ußer
e B
esch
icht
ung
best
eht a
us k
rafts
toffb
estä
ndig
em B
itum
en.
Alte
rnat
iv: B
esch
icht
ung
aus
alte
rung
s- u
nd k
rafts
toffb
estä
ndig
em P
U
(End
opre
n 86
8.06
löse
mitt
elfre
i CE
N p
EN
122
85)
1000
mic
ron
star
k be
schi
chte
t.
pass
ive
Heb
erle
itung
en 2
"
2"
Sau
glei
tung
en: S
econ
-X 5
0, 2
"do
ppel
wan
dig,
flex
ibel
, kor
rosi
onss
iche
rIn
nero
hr E
dels
tahl
, auß
en P
E-S
tegm
ante
lrohr
Fern
fülll
eitu
ngen
: Sec
on-X
100
dopp
elw
andi
ge F
lexw
ell-e
ndlo
s-R
ohre
Inne
nroh
r Kup
fer g
ewel
lt, A
ußen
stah
lrohr
gew
ellt,
PE
-Auß
enm
ante
l, D
ruck
stuf
e P
N 1
0.Ü
berw
achu
ng m
it In
ertg
as u
nd A
nzei
ger D
-FFL
10
(1) K
E
2"2"
VP 100 2"VP 100 2"
Rohrgraben 30x60cm
für Bündelleitung
(Verlegung Gas- + Leerrohr durch Bohlen + Doyen)
Gas
pend
elun
g V
K
Ent
lüftu
ng D
K
AdB
lue
Lüftu
ngsm
aste
nH
= m
ind.
4,5
0 m
2x S
augl
eitu
ngD
K R
eser
ve
3"2"
3"
3"3"
3"
3"
3"
3"
3"3"
3"
Entlüftung 2"Gaspendelung 3"
AdBlue
Koa
lesz
enza
bsch
eide
r
Pro
bena
hmes
chac
ht
Gas
rück
führ
ung
3"
2"
3"
2"
2" 2"
2"
3"
LPG
-Lei
tung
Fle
xwel
l, do
ppel
wand
ig
Leist
ung:
Vito
gaz
2"2"
Gas
ringl
eitu
ng 2
x2"
3,72 l/s DN100 HD-PE 1:100
DN
150
11,1
6 l/s
1,86 l/s DN100 HD-PE 1:1003,72 l/s DN100 HD-PE 1:100
1,86 l/s DN100 HD-PE 1:100
5,58
l/s
D
N15
0 H
D-P
E
1:10
0
DN
125
DN
125
2,31
l/s
DN
100
KG
1:1
00
6,93 l/s DN150 KG 1:100
2,31
l/s
DN
100
KG
1:1
00
9,24 l/s DN150 KG 1:100
2,31
l/s
DN
100
KG
1:1
00
11,5
5 l/s
D
N15
0 K
G
1:10
0
9,51 l/s DN150 KG 1:10013,09 l/s DN200 KG 1:10016,67 l/s DN200 KG 1:200
20,25 l/s DN200 KG 1:200
23,83 l/s DN250 KG 1:20027,41 l/s DN250 KG 1:200
2,31
l/s
DN
100
KG
1:1
00
2,31
l/s
DN
100
KG
1:1
00
4,62 l/s DN150 KG 1:100
KG DN 150 1:100
BLATT-NR :BLATT-NR :
GEZEICHNET : DATUM : MASS-STAB : BLATT-GRÖSSE :
ZEICHNUNG :
LEISTUNGSPHASE: INDEX:
Bremerhaven, den .......................
FÜR DIESE ZEICHNUNG BEHALTEN WIR UNS ALLE RECHTE VOR !SIE DARF NICHT VERVIELFÄLTIGT ODER DRITTEN ZUGÄNGLICH GEMACHT WERDEN !
Walter-Gieseking-Str. 1430159 Hannover
ARCHITEKT:
ARCHITEKTURBÜROANDREAS HARTMANN
In Zusammenarbeit mit Shell Deutschland Oil GmbH
Suhrenkamp 71-7722335 Hamburg
PLAN-NR:
PROJEKT:
BAUHERR + BETREIBER:
NEUBAU EINES AUTOHOFESBremerhaven-Wulsdorf
Frederikshavner Strasse
BAUHERR+BETREIBER: ARCHITEKT:
Hannover, den ............................
1 : 50
TANKTECHNIKGRUNDRISS
1400/841
DAN. CLAUSSEN Energiehandeslgesellschaft mbH
Barkhausenstraße 35-4327568 Bremerhaven
BESTANDSPLAN
655Mat 20.10.2010
BTT 2
a
H/B = 841 / 1400 (1.18m²) Allplan 2008
Mat. 01.11.10Verlauf Tanktechnik- und Grundleitungen angepaßt nach Bestandsaufnahme vor Ort
Optional – if necessary later – it’s the possibility to integrate the pipe system in leak detection. This will be a very interesting detail for Fill pipes, Suction pipes and as well for vapor recovering lines stage I and stage II.
❏ Please send me detailed information material❏ I have a project I am currently working on and would like to speak to you personally
Sender
Company:
Contact person:
Telephone:
eMail:
Street/No.:
Postcode/Town:
To contact us and for further information, please fi ll in the following details and send them by fax to +49 (0)5031 170-170.
Company stamp
30.11.2018 – T – page 13
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
BRUGG Rohrsysteme GmbH
Adolf-Oesterheld-Straße 31
D-31515 Wunstorf
phone +49 (0)5031 170-0
fax +49 (0)5031 170-170
www.brugg.de
A company of the BRUGG Group
09 /
13 /
xxxx
ex.SECON®-X Petrol station piping for the newbuilding
of a motorway service area in Bremerhaven-Wulsdorf
We score by the rapidly laying of SECON®-X. This convinced Inspectors of government on site.
It is possible In case of allowance of using the SECON®-X as single walled pipe system.
Plan viewFuelling station SHELL motorway service area
Double walled SECON®-X Tee piece
cde
ba
ÄNDERUNGEN/ERGÄNZUNGEN DATUMGEZ.
fg
SCHRAFFUREN:STAHLBETON NACH STATIK
WÄRMEDÄMMUNG
ESTRICH
LINIEN:
BEHÄLTERLISTE:
SYMBOLE:
DECKENDURCHBRUCH
WANDDURCHBRUCH
DURCHBRUCH SOHLPLATTEOKFFB
OKRD
OKFFB
OKRD
REVISIONSSCHÄCHTE RW/SW
BRH BRÜSTUNGSHÖHE
LEGENDE:BE BODENEINLAUF
ELT ELEKTRO-INSTALLATION
FL FALLROHR
RST RAUCHSICHERE TÜR
RD ROHDECKE
REV REVISIONSÖFFNUNG
RR REGENFALLROHR
OK OBERKANTE
MASTLEUCHTE, NATRIUMHOCHDRUCKDAMPFLEUCHTE
UZ UNTERZUG
VK VORDERKANTE
T30-1 FEUERHEMMENDE TÜR EINFLÜGLIG N. DIN 18082UK UNTERKANTE
Geländehöhen gemäss Aussenanlagenplanung! Alle Brüstungs-, Vorlagen- und Öffnungsmasse ab OKFF.
Alle tragenden und konstruktiven Bauteile müssen nach geprüfter statischer Berechnung hergestellt werden.
Abmessungen und Aussparungen in Stahlbetonbauteilen sind nach den Schalplänen, bzw. nach der Statik herzustellen. Die Bodenplatten und Fundamente gegen Erdreich sind in Stahlbeton entsprechend d. DIN-Vorschriften auszuführen. Arbeits- u. Dehnfugen zwischen den Stahlbetonteilen sind gegen eindringende Feuchtigkeit mit Fugenbändern wasserdicht nach DIN zu verbinden. Gegen drückendes Wasser durch Bauteile, gleich welcher Art, haftet allein der ausführende Unternehmer. Die Auflagen des Bauscheins, die zutreffenden DIN-Vorschriften mit allen daraus resultierenden baulichen Notwendigkeiten sowie das Bodengutachten sind bei der Ausführung zu beachten.
Die fertigungstechnischen und bauphysikalisch bestimmenden Angaben zur Konstruktion und Funktion sind vom Unternehmer verantwortlich nachzuprüfen. Ebenso die Übereinstimmung der vom Planer angegebenen Zwangsmaße. Sämtliche sonstigen Unstimmigkeiten sind der Bauleitung unverzüglich mitzuteilen.
Grundstück: 81/10Gemeinde: Stadt BremerhavenGemarkung: WulsdorfFlur: 59
Höhenanweisung: ±0.00= +2.00 mNN
HINWEISE:
SCHMUTZWASSER
REGENWASSER
TRINKWASSER
LEERROHR
TANKTECHNIK-LEITUNGEN:
BD
DD
WD
ML
Alle tanktechnischen Leitungen , deren Verbindungenund Behälter sind doppelwandig auszuführen!
Grundstücksfläche: 10.583,49 m²bebaute Fläche: 316,00 m²Fahrbahnfläche: 9.304,34 m²Grünfläche: 963,15 m²
FERNFÜLLLEITUNGEN
SAUGLEITUNGEN:
BFS
VP 95
VP 100
DK
VPD
LDK
AD BLUE
HEBERLEITUNG
GASRÜCKFÜHRUNG /PENDELUNG VK
ENTLÜFTUNG DK
ENTLÜFTUNG Ad Blue
1.) 60.000 l (aufgeteilt in)1- 30.000 l BFS2- 20.000 l VP 953- 10.000 l VP 100
2.) 40.000 l (aufgeteilt in)5- 30.000 l DK4- 10.000 l VPD
6- 40.000 l L-DK
7- 16.000 l AD BLUE
8- 6.400 l Flüssiggas (2,9t)
C
BB
L-DK L-DKLPG LPG
LPG
Tief
bord
, Bet
on 1
0/30
/100
cm
Fund
amen
t Bet
on C
12/1
5
Fahrbahndach
Fahrbahndach
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206
Nor
mal
plat
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0x90
cm
für A
blau
fele
men
t
Abl
aufe
lem
ent:
Tasi
ko, D
400
90x3
0 cm
Fahr
bahn
/Ste
llplä
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Bau
klas
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IB
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verb
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flast
er, z
emen
tgra
u, 1
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flast
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Pla
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180
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Fros
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and-
Kie
sgem
isch
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E
V2
min
d. 1
20 M
N/m
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5.00
5.00Wirkbereich
Wirk
bere
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R=2
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Wirk
bere
ich
Ach
se
3090
9.60
590
30Fa
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hn
RW
DN
100
RW
DN
100
RW
DN
100
RW
DN
100
Feue
r-lö
sche
r
Feue
r-lö
sche
r
Feue
r-lö
sche
r
Auf
trieb
sich
erun
g B
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ter:
Bet
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atte
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5cm
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. Sta
tik
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1O
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Abl
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Abl
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Tasi
ko, D
400
90x3
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Abl
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m
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Beh
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rgru
be 2
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mit
Spu
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Art.
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1711
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501
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3-re
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inne
Rin
nenp
flast
er 1
6/16
/16/
14 c
mFu
ndam
ent B
eton
C12
/15
5.00
Wirkbereich
Beh
älte
rgru
be:
Sie
he P
lan
ATT
3
Fahrbahndach
Kur
zstü
tze
200x
120x
10K
urzs
tütz
e20
0x12
0x10
IPE 220
IPE 270IPE 220 IPE 220 IPE 220 IPE 220 IPE 240 IPE 240 IPE 270 IPE 270 IPE 270 IPE 270 IPE 270
IPE 330IPE 330IPE 270IPE 240
IPE 240 IPE 240 IPE 240
IPE 240
IPE 240
IPE 240
IPE 270
IPE 270
IPE 270
IPE 330
IPE 330 IPE 330
IPE 330
IPE 330
IPE 330 IPE 330
IPE 330 IPE 330
L 70
/7
L 70
/7L
60/6
L 60
/6
L 50/5
IPE
300
HE
A 4
00
HE
A 4
00
L 70
/7
L 70
/7
L 70
/7
HE
A 3
60
L 70
/7
HE
A 3
60
L 70
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chha
lle +
Aus
senb
eleu
chtu
ng
50
13.3
75
8.33807.75
50
80
5.37550
1.3955.88
1.28
1.20
76
504.9555010.425
591.
401.
79
VP 100 3"
L-DK 2"
BFS 2"
VP 95 2"
DK 2"
VPD 2"
BFS 2"
VPD 2"
DK 2"
L-DK 2"
BFS 3"DK 3"
VP 95 3"L-DK 3"VPD 3"
1x S
augl
eitu
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dBlu
e R
eser
ve
2"
Dom
scha
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it ei
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ent m
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ldic
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ulas
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pend
elun
g (S
tage
I) /
Ent
lüftu
ng:
Roh
rmat
eria
l Sec
on-X
, 3"
zwei
Gas
ringl
eitu
ngen
zu
jede
m D
omsc
hach
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ne fü
r DK
, ein
e fü
r OK
.
Gas
rück
führ
ung
(Sta
ge II
):R
ohrm
ater
ial S
econ
-X, 1
" und
1 1
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2"
2"
AD Blue 3"
AD Blue 2"
Kra
ftsto
ffbeh
älte
r:do
ppel
wan
dige
Ein
- bzw
. Meh
rkam
mer
behä
lter
nach
CE
N -
Nor
m E
N 1
2285
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h D
IN 6
608
/ D, T
eil 2
.Je
de K
amm
er b
esitz
t eiu
nen
Dom
mit
aufg
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wei
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scha
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ach
DIN
662
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ie ä
ußer
e B
esch
icht
ung
best
eht a
us k
rafts
toffb
estä
ndig
em B
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en.
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rnat
iv: B
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ung
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alte
rung
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nd k
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estä
ndig
em P
U
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opre
n 86
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N p
EN
122
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schi
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pass
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itung
en 2
"
2"
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glei
tung
en: S
econ
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0, 2
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wan
dig,
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ibel
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nero
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dels
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ruck
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it In
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ger D
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(1) K
E
2"2"
VP 100 2"VP 100 2"
Rohrgraben 30x60cm
für Bündelleitung
(Verlegung Gas- + Leerrohr durch Bohlen + Doyen)
Gas
pend
elun
g V
K
Ent
lüftu
ng D
K
AdB
lue
Lüftu
ngsm
aste
nH
= m
ind.
4,5
0 m
2x S
augl
eitu
ngD
K R
eser
ve
3"2"
3"
3"3"
3"
3"
3"
3"
3"3"
3"
Entlüftung 2"Gaspendelung 3"
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lesz
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rück
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2"
3"
2"
2" 2"
2"
3"
LPG
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tung
Fle
xwel
l, do
ppel
wand
ig
Leist
ung:
Vito
gaz
2"2"
Gas
ringl
eitu
ng 2
x2"
3,72 l/s DN100 HD-PE 1:100
DN
150
11,1
6 l/s
1,86 l/s DN100 HD-PE 1:1003,72 l/s DN100 HD-PE 1:100
1,86 l/s DN100 HD-PE 1:100
5,58
l/s
D
N15
0 H
D-P
E
1:10
0
DN
125
DN
125
2,31
l/s
DN
100
KG
1:1
00
6,93 l/s DN150 KG 1:100
2,31
l/s
DN
100
KG
1:1
00
9,24 l/s DN150 KG 1:100
2,31
l/s
DN
100
KG
1:1
00
11,5
5 l/s
D
N15
0 K
G
1:10
0
9,51 l/s DN150 KG 1:10013,09 l/s DN200 KG 1:10016,67 l/s DN200 KG 1:200
20,25 l/s DN200 KG 1:200
23,83 l/s DN250 KG 1:20027,41 l/s DN250 KG 1:200
2,31
l/s
DN
100
KG
1:1
00
2,31
l/s
DN
100
KG
1:1
00
4,62 l/s DN150 KG 1:100
KG DN 150 1:100
BLATT-NR :BLATT-NR :
GEZEICHNET : DATUM : MASS-STAB : BLATT-GRÖSSE :
ZEICHNUNG :
LEISTUNGSPHASE: INDEX:
Bremerhaven, den .......................
FÜR DIESE ZEICHNUNG BEHALTEN WIR UNS ALLE RECHTE VOR !SIE DARF NICHT VERVIELFÄLTIGT ODER DRITTEN ZUGÄNGLICH GEMACHT WERDEN !
Walter-Gieseking-Str. 1430159 Hannover
ARCHITEKT:
ARCHITEKTURBÜROANDREAS HARTMANN
In Zusammenarbeit mit Shell Deutschland Oil GmbH
Suhrenkamp 71-7722335 Hamburg
PLAN-NR:
PROJEKT:
BAUHERR + BETREIBER:
NEUBAU EINES AUTOHOFESBremerhaven-Wulsdorf
Frederikshavner Strasse
BAUHERR+BETREIBER: ARCHITEKT:
Hannover, den ............................
1 : 50
TANKTECHNIKGRUNDRISS
1400/841
DAN. CLAUSSEN Energiehandeslgesellschaft mbH
Barkhausenstraße 35-4327568 Bremerhaven
BESTANDSPLAN
655Mat 20.10.2010
BTT 2
a
H/B = 841 / 1400 (1.18m²) Allplan 2008
Mat. 01.11.10Verlauf Tanktechnik- und Grundleitungen angepaßt nach Bestandsaufnahme vor Ort
Optional – if necessary later – it’s the possibility to integrate the pipe system in leak detection. This will be a very interesting detail for Fill pipes, Suction pipes and as well for vapor recovering lines stage I and stage II.
❏ Please send me detailed information material❏ I have a project I am currently working on and would like to speak to you personally
Sender
Company:
Contact person:
Telephone:
eMail:
Street/No.:
Postcode/Town:
To contact us and for further information, please fi ll in the following details and send them by fax to +49 (0)5031 170-170.
Company stamp
30.11.2018 – T – page 14
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
“The endlessly connected BRUGG piping was a godsend to us on these huge instal-lations. Building them on greenfi eld sites allowed us to lay SECON®-X in almost no time at all.”
Whether you are on the way to a seaside holiday or on a business trip – since the end of 2013 you can fi ll your tank or take a break on the A 20, the quickest east-west link between Bad Segeberg and the Kreuz Uckermark. In both directions.
A stretch of 240 km on the A 20, AKA the “Baltic Autobahn”, was opened for traffi c in Decem ber 2009. A few questions also remained open, too, however: Where can I get petrol or something to eat, or just take a short break? As it turned out, the best place for all these things is the beautiful countryside of the Schönberger Land between Lübeck and Rostock.
And of course, choosing such an idyllic location has its price. Anyone who wants to build one or two petrol stations here is faced with the most stringent environmental protection requirements anywhere. In the knowledge that all these environmental requirements must be complied with and planned in with state-of-the-art technology, one of
Solutions for the future
the major petrol companies won the contract for equipping the two modern motorway petrol stations at Schönberger Land.
Initial discussions on the scheduling took place between BRUGG and ARTELIA in February 2013. BRUGG played a supporting role in drawing up the piping plan for the northern side. The planned piping for all fuel products was to be double-walled SECON®-X. BRUGG fi rst received the order to supply the material for the north side. The installation of the piping for its mirror-image twin on the south side, here also SECON®-X, was staggered with a time lag.
Kai Jordan, Market Manager DACH, ARTELIA GmbH
Laying the piping to the future petrol pumps
Bending the pipingLaying the fi lling lineOverview of the site
A petrol station with built-in top-level environmental protection SECON®-X Pipe systems for petrol stations for the motorway A 20 in north-eastern Germany
BRUGG Rohrsysteme GmbH
Adolf-Oesterheld-Straße 31
D-31515 Wunstorf
phone +49 (0)5031 170-0
fax +49 (0)5031 170-170
www.brugg.de
A company of the BRUGG Group
10 /
15 /
xxx
ex.
SECON®-X Pipe systems for petrol stations for the A 20 in north Mecklenburg-Vorpommern
BRUGG was always there on site during installation work to provide comprehensive and intensive support and was able to assure themselves that well-trained operatives are the precondition for high-quality pipe laying and installation.
Routing plan for the Schönberger Land
The fully installed connection fi tting
In all, • 900 m SEC DN 40 for the suction lines• 400 m SEC DN 100 for the fi ll lines• 100 m CNT 30/39 for vapour recovery• 20 m LPG DN 20 und DN 25 for LPGwere built in, including all ancillary equipment.
❏ Please send me detailed information material❏ I have a project I am currently working on and would like to speak to you personally
Sender
Company:
Contact person:
Telephone:
eMail:
Street/No.:
Postcode/Town:
To contact us and for further information, please fi ll in the following details and send them by fax to +49 (0)5031 170-170.
Company stamp
30.11.2018 – T – page 15
SECON®-X Pipe systems for petrol stations SEC
Subject to technical changes.
BRUGG Rohrsysteme GmbH
Adolf-Oesterheld-Straße 31
D-31515 Wunstorf
phone +49 (0)5031 170-0
fax +49 (0)5031 170-170
www.brugg.de
A company of the BRUGG Group
10 /
15 /
xxx
ex.
SECON®-X Pipe systems for petrol stations for the A 20 in north Mecklenburg-Vorpommern
BRUGG was always there on site during installation work to provide comprehensive and intensive support and was able to assure themselves that well-trained operatives are the precondition for high-quality pipe laying and installation.
Routing plan for the Schönberger Land
The fully installed connection fi tting
In all, • 900 m SEC DN 40 for the suction lines• 400 m SEC DN 100 for the fi ll lines• 100 m CNT 30/39 for vapour recovery• 20 m LPG DN 20 und DN 25 for LPGwere built in, including all ancillary equipment.
❏ Please send me detailed information material❏ I have a project I am currently working on and would like to speak to you personally
Sender
Company:
Contact person:
Telephone:
eMail:
Street/No.:
Postcode/Town:
To contact us and for further information, please fi ll in the following details and send them by fax to +49 (0)5031 170-170.
Company stamp
30.11.2018 – T – page 16
SECON®-X Pipe systems for petrol stations
Subject to technical changes.
Pipe systems for the futureDistrict heating – Industry – Petrol stations – System packages
Your partner for pipe systemsWe are the people you should talk to when you need to fi nd effi cient solutions for transporting liquid materials. With our project engineers, development department, in-house production unit, and our professio-nal team of fi tters, we have the know-how and the resources to look after your projects competently and reliably in the sectors of heating systems, petrol station construction, industrial plant construction, and system packages.
International networkOur global partnership network can be reached on site at any time. More than 34 partners in 20 different countries will look after you wherever you are.
BRUGG Rohrsysteme GmbH
Adolf-Oesterheld-Straße 31
D-31515 Wunstorf
phone +49 (0)5031 170-0
fax +49 (0)5031 170-170
www.brugg.de
Brugg Rohrsystem AG
Industriestrasse 39
CH-5314 Kleindöttingen
phone +41 (0)56 268 78 78
fax +41 (0)56 268 78 79
www.pipesystems.com
A company of the BRUGG Group
Customer-specifi c solutionsBrugg is the full service provider in the fi eld of single-wall, double-wall and insulated pipe systems. This know-how allows us to manufacture project-specifi c customised items.
Give us a call! Our engineers would be pleased to advise you and fi nd a made-to-measure solution.
02/ 1
9 /
250
ex.
/ 10
1649
0 / p
ictu
res
by K
ey