seam welding controls - standard resistance welder - … seam welding control.pdf · controls for...
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Controls for Resistance WeldingEN1500
Seam Welding Controls
• Seam Sequence
• Preheat/Postheat
• Up/Down Slope
• Continuous/Intermittent
• Beat/Non-Beat Operation
• End of Sequence Output
• Hierarchical Initiation Structure
• 50 Unique Schedules
• Weld & Valve Control Relays
• One Valve Output
• Multiple Job Set-ups
• Easy to Program
• Program Only the FunctionsRequired
• Spot/Roll Spot
• Simple to ProgramPush buttons and a three-stepprocedure make easy work ofprogramming any weldingschedule.
• Two Year WarrantyA two year warranty is offered onall ENTRON parts and assemblies.Expert phone support andapplication service are available atno cost.
• Change Current “On theFly”While welding, change current “onthe fly” with Manual CurrentAdjust (optional).
• Direct Replacement forEN500
• Unique DesignSpecifically designed for ALLtypes of seam welding, includingroll spot.
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Exclusive ENTRON two year warranty
Features Capabilities
• Optional Manual Current Adjust
780061-0207
Distributed by:
EN1500 Series ControlsSeam Welding • Multiple Schedule/Multiple Sequence Controls
Date: February 2007 Supercedes: April 1998
SPECIFICATIONS
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Digital Phase Shift Current Control, 10 to 99% in 1% current steps, all weld current functionsIt is NOT necessary to program functions NOT required, program only functions required
Standard RWMA/NEMA Programmable FunctionsIncluding the following as examples:
Up Slope and Down SlopeSeam Weld (Continuous or Intermittent)Multi-Weld Count/Multi-Current SelectPre-Heat/Post-HeatPriority heat select individual or switch on the flySwitch weld schedule on the fly upon limit switch input
The EN1500 Series Control is a microprocessor based resistance welding control. It has been designed specifically forSeam Welding applications. One outstanding feature of the EN1500 control is its ability to allow the operator concurrentadjustment of weld heat intensity during an initiated sequence (this feature is optional).
• Store up to 50 UNIQUE SCHEDULESEvery parameter of each schedule individually accessibleEach schedule can store 11 distinct and totally different parametersAll schedules retained in memory with power offIt is NOT NECESSARY to program functions not required
• Single contactor circuitry; Process control outputs• Additional Standard Features:
Priority Heat SelectContactor Failed Detection (Circuit breaker with shunt trip, optional)
• Control can be INTERFACED with external Programmable Logic Control (PLC);Advanced interfaces available
• Meets or exceeds RWMA/NEMA standards
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MEMBER
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Additional FeaturesError Code/Fault Outputs87o First Half Cycle Delayed Firing,
Anti-Saturation CircuitDynamic Automatic Power Factor
EqualizationDynamic Automatic Voltage Compen-
sation, +20% of Nominal LineEmergency Stop CircuitInterlocking Pressure Switch CircuitSingle Stage Pilot/2 Stage Pilot
Beat/Non-Beat OperationOperational Lights: Power On
Weld CurrentIndicator Lights for all functions on
display panelValve Transformer: 50VA 230/460-
150VSingle Valve output standard, all
controls(Optional) Change Current “On the
Fly” (while welding) with ManualCurrent Adjust
Standard Resistance Welder Co P.O. Box 268
Winston, GA 30187 770-949-2479
Fax 770-489-1826