sealless non-metallic pump overview for odor control in ... · pdf filesundyne sealless...

SundyneSealless Non-Metallic Pump Overview

Sundyne

Sealless Non-Metallic Magnetic Drive Pumps For Odor Control in Water and Waste Water Treatment FacilitiesSundyne Treatment Facilities

OVERVIEWOVERVIEWOVERVIEWOVERVIEW

COMPANY PRIVATE

SundyneSealless Non-Metallic Pump Overview Sealless Plastic Lined Magnetic Drive Pumps

Agenda> Manufactured with pride in Arvada, Colorado USA> Pump models> Sized to meet your needs> Specifications> Specifications> Operation> Simple by Design> Aggressive chemical testingAt Sundyne it’s more than gg g> Powdercoat Paint> For more information> The Sundyne family of products

At Sundyne, it s more than big iron that’s driving our customer’s success. It’s a diverse and dedicated global workforce. It’s dust, dirt, grit

d I ’ d dand sweat. It’s advanced knowledge and expertise. It’s leadership, teamwork and integrity. It’s the relentless pursuit of quality.pursuit of quality.


Odor Control Systems have become a intrigue necessity as population density grows.

Although Hydrogen Sulfide Scrubbers h b d ithi th W thave been around within the Waste Water Industry for many decades they are becoming more prevalent within the g pFlorida Water Treatment Industry due to the increase of RO Plants and the increase use of deep wells to pull waterincrease use of deep wells to pull water from our deep Aquifers


Odor Control Systems have become a intrigue necessity as population density grows

> Ansimag Pumps are suited best to meet the demanding challenge

> Solving Environmental Concerns inherent to current scrubber re-circulation pumps currently used within the industry.

• Dry Pad Initiativesy• Little to no risk of Caustic Burns• No worry about secondary containment damage

due to leaking corrosive chemicalsN M h i l S l Fl h N d d• No Mechanical Seal Flush Needed

• Leaking Mechanical Seals Eliminated• No need for field alignments

SundyneSealless Non-Metallic Pump Overview Sealless Plastic Lined Magnetic Drive Pumps

Agenda> Manufactured with pride in Arvada, Colorado USA> Pump models> Sized to meet your needs> Specifications> Specifications> Operation> Simple by Design> Aggressive chemical testingAt Sundyne it’s more than gg g> Powdercoat Paint> For more information> The Sundyne family of products

At Sundyne, it s more than big iron that’s driving our customer’s success. It’s a diverse and dedicated global workforce. It’s dust, dirt, grit

d I ’ d dand sweat. It’s advanced knowledge and expertise. It’s leadership, teamwork and integrity. It’s the relentless pursuit of quality.pursuit of quality.

SundyneSealless Non-Metallic Pump Overview Manufactured with Pride at Sundyne

Proudly made in the USA at our Sundyne corporate headquarters in Aravada,

Production

headquarters in Aravada, Colorado, USA

• Control of product quality• Control of delivery

Proprietary manufacturing• Proprietary manufacturing methods and techniques• Key components are pumps are fully tested

KMLF Launch

SundyneSealless Non-Metallic Pump Overview Sealless Non-Metallic Drive Pumps

ASME/ANSI Standard Pumps

> KF Series: ASME/ANSI B73.3 Group II - 10” impellers—4x3x8/ p p

> K+ Series: ASME/ANSI B73.3 Group I - 6” & 8” impellers

> KP Series: Self-Priming - 3x2x6

> KV Series: ASME/ANSI B73.2 - Vertical, 3 sizes

> KM Series: Sub ANSI tangential discharge 2 sizes> KM Series: Sub-ANSI, tangential discharge, 2 sizes

> KMLF Series: Sub-ANSI, Low Flow Design

SundyneSealless Non-Metallic Pump Overview Sized to Meet Your Needs

Sealless Magnetic Drive PUMP FAMILY, 3500 RPMCapacity (m3/h)

400

450

500

120

140

0 20 40 60 80 100 120 140 160 180

KF2110KF3151

200

250

300

350

TDH (ft)

60

80

100

TDH (m)

K3158

KF31510 KF4310

KF438

KF3210

K1518

50

100

150

20

40

K436

K326

K3156

K1516

KM2156

KM1515

00 100 200 300 400 500 600 700 800

Capacity (US gpm)

0


The NEW KMLFThe NEW KMLF--Low Flow up to 40 GPM (Low Flow up to 40 GPM (9 m³/hr)

Ideal for low flow corrosive or acidic applications in theor acidic applications in the chemical, specialty chemical and steel industries

•Designed for reliabilityB ilt f f•Built for performance

•Standard features•Low cost of ownership


SpecificationsSpecifications

Plastic lined sealless magnetic drive pumps

> Min/Max Temps -120° to 250° F (-84° to 121° C)

> Maximum Solid 150 micron / 5% by weight*Mi /M Fl 1 1 450 GPM ( 23 329 3/h )> Min/Max Flow 1 to 1,450 GPM (.23 to 329 m3/hr)

> Max Safe Pressure 350 psi (KF) 24.1 bar285 psi (K+, KV, KP) 19.6 bar150 psi (KM) 10 3 bar

Simple by design—all wetted parts are non-metallic to 150 psi (KM) 10.3 bar

> Max Horsepower 100 hp (KF)30 hp (K+, KV, KP)7.5 hp (KM)

parts are non metallic to safely handle a generous range of corrosives and solvents

> Max Viscosity 200 cps (900 SSU)

* Can handle as high as 20% by weight depending on the nature of the solid

SundyneSealless Non-Metallic Pump Overview OperationOperation

Front CasingDuctile iron w/ ETFE or PFA lining and powder

Rear CasingETFE or PFA with Kevlar®/carbon mesh

BracketDuctile iron, joins motor to pumpPFA lining and powder

coated

Shaft supportETFE with SiC thrust ring

Kevlar /carbon mesh backing

to pump

ETFE with SiC thrust ring molded-in

Shaft1 25” solid SiC with1.25 solid SiC with patented groove

Impeller Assembly

Outer Drive2-part construction w/ Neodymium magnets

Rear supportDuctile iron

Impeller AssemblyETFE or PFA with 1-piece SiC or carbon bushing and SiC or CFR/TFE mouth ring

Neodymium magnets keyed directly to C-Face motor

SundyneSealless Non-Metallic Pump Overview Fluid Flow PathFluid Flow Path

1. Fluid enters the suction nozzle and passes the shaft support

2. Primary flow exits the discharge nozzledischarge nozzle

3. A slip stream splits some flow to the rear of the pump and is then pulled forward across the main bearing towards the low-pressure suction

4. The balance of the slip stream is diverted to the front of the pump lubricatingfront of the pump lubricating the thrust surface of the mouth ring

SundyneSealless Non-Metallic Pump Overview Stationary ShaftStationary Shaft

Two flats on base of the shaft prevent it from rotating inside the support socket

The impeller rotates around the stationary shaft creating sound support with no vibration

SundyneSealless Non-Metallic Pump Overview Thrust LoadsThrust Loads

Axial Thrust LoadsF th i ll f d b tOversized Forward Thrust Forces the impeller forward but can push backwards as well

Oversized Forward Thrust Pads

R Th t P dRear Thrust Pads

Thrust pads located in the shaft support and rear casing have reliably controlled axial loads on thousands of Sundyne non-metallic sealless magnetic drive pumps for almost 20 years


Radial Thrust LoadsPushes the front of the impeller and end of shaft downwards

Static Shaft Support

Ansimag supports both ends of the shaft which eliminates all shaft deflection from radial loads.


System Tolerant Design

S d t lliSundyne non-metallicsealless magnetic

drive pumps

• Pumps with cantilevered shafts often fail or wear prematurely because of deflection caused

Head

by operating away from the Best Efficiency Point

• This graph illustrates the advantage that Sundyne non-

t lli ll timetallic sealless magnetic drive pump shafts supported at both ends provides

Flow

SundyneSealless Non-Metallic Pump Overview Close CoupledClose Coupled

Coupling & guard to purchase. Must be kept alignedBearing frame often g

requires bearing isolator, bearing replacement &

oil level monitoringLarge, rigid baseplate must be grouted to assure alignment

No bearings lip seals

alignment

Standard NEMA C-Face motorNo bearings, lip seals, bearing isolators or oil levels to maintain

Standard NEMA C Face motor bolts directly to bracket providing positive alignment

Much quieter operation Smaller footprint saves space

Smaller baseplate can be used and grouting is optional

SundyneSealless Non-Metallic Pump Overview NonNon--Metallic PartsMetallic Parts

Materials of ConstructionMaterials of Construction

> ETFE and PFA – Teflon® derivatives are low cost alternative to many alloys such as Hastelloy B and C Carpenter/Alloy 20 and TitaniumC, Carpenter/Alloy 20 and Titanium

> Silicon carbide bearing surfaces – extremely hard, excellent bearing material, chemically inert

> Both have excellent universal resistance to wide i t f h i l i ll ivariety of chemicals – especially corrosives

• This allows standardization of pumps configurations and minimizes spare part inventory


Simple by DesignSimple by Design

• Entire pump consists of only 12 parts12 parts

• No bearing frame, coupling, guard or flush plan needed

• Quick, easy training

• Only one sealing o-ring

• Small inventory

• Reliability—less to go wrong

• One wrench to perform standard break down

• No special tools for assembly or maintenanceor maintenance

SundyneSealless Non-Metallic Pump Overview Fully Encapsulated DriveFully Encapsulated Drive

• Revolutionary FullyRevolutionary Fully Encapsulated Drive™ hermitically seals magnets increasing chemical resistance dramatically

• No welding needed

• No post molding machining

• Simple locking system joins inner drive with impeller decreasing costs

• Reduces inventory requirements by over 50%

• Reduces scrap costs from damage

• Inner drives interchangeable across entire K+ pump range

• Fully interchangeable with installed impellers

SundyneSealless Non-Metallic Pump Overview Outer DriveOuter Drive

• Separate universal hubs reduces inventory costs ydramatically and increases flexibility

• Self-balancing design for plug-and-play with any hub and p y ydrive

• Powder coat paint for superior chemical, impact and corrosion resistant

• Inner cup provides additional protection to magnets from tools

• Neodymium iron boron• Neodymium iron boron magnets provide slip-free starts and stops with synchronous operation

SundyneSealless Non-Metallic Pump Overview Patented 1.25 inch Stationary ShaftPatented 1.25 inch Stationary Shaft

Easily installed and removed

Patented solidshandling groove• Easily installed and removed

by hand—no tools necessary

• Patented solids handling groove keeps buildup from occurring in the bearings

g g

Chamfered edges eliminates fragile 90° cornersoccurring in the bearings

• No damage from reverse impeller rotation

• Will withstand over 18 times

90 corners

maximum hydraulic load

• Edges are chamfered to reduce chipping

• Supported at both ends toSupported at both ends to eliminate deflection

SundyneSealless Non-Metallic Pump Overview NonNon--Metallic Containment ShellMetallic Containment Shell

• No heat generated from eddy currents

• More tolerant during upset conditions

• Highly efficient

• Kevlar® fiber mesh• Kevlar® fiber mesh reinforcement for excellent strength that exceeds ASME pressure vessel ratings

• Burst pressures:• Burst pressures:

KM=900 psi, K=1,800-2,000 psi, KF=2,600 psi

• Prevents damage caused by water hammer

• Molded-in baffles keep solids in suspension and prevents flow-constricting build up

SundyneSealless Non-Metallic Pump Overview CasingCasing

• ASME/ANSI B73.3 fully interchangeable with ANSI sealed pumps—no piping changes neededneeded

• Premium powder coat paint is standard

• ETFE or PFA rotolined ductile iron casing

• Technique pioneered by Sundyne ANSIMAG

• Entire casing is rotatedEntire casing is rotated inside oven to chemically bond fluoropolymer to the casing

• 1/8 inch minimum thickness1/8 inch minimum thickness

• Smooth contiguous coating through casing including raised-face flange

F ll k t t d t• Fully spark tested to ensure integrity

SundyneSealless Non-Metallic Pump Overview Aggressive Chemical Testing

Standard Epoxy Paint Sundyne Powder Coat Paint

*Conducted by a third party100 hour full submersion in 37% hydrochloric acid

Test Material: low-carbon steel

100% failure, no surface adhesion

Standard Epoxy Paint

No failure with adhesion creep

Sundyne Powder Coat Paint

Thread not coated, no creep

24-Hour Full Submersion, 37% Hydrochoric AcidFailure Free (discoloration present)Failure Free (discoloration present)

SundyneSealless Non-Metallic Pump Overview Powdercoat Paint

Standard PaintResists corrosion in the harshest environments

Powdercoat Paint

Highly protective powdercoat paint is standard on all Sundyne Non-Metallic Sealless Magnetic Drive Pumpsy g p


Typical Water and Waste Water Applications for Ansimag

Other Perfect Applications

•Bulk Storage Transfer Pumpsg p•Mixing Pumps when dilution of Sodium Hypo is required.yp q•Sump pump for secondary containment

SundyneSealless Non-Metallic Pump Overview Florida Installations

Miami-Dade City of Sunrise

SundyneSealless Non-Metallic Pump Overview Florida Installations

Hillsborough County & Pasco County FloridaHillsborough County & Pasco County Florida

SundyneSealless Non-Metallic Pump Overview Florida Installation List

Duall Scrubber SystemS th Fl idSouth FloridaManatee County

SundyneSealless Non-Metallic Pump Overview Sundyne Non-Metallic Sealless Magnetic Drive Pumps

In most cases we can have a pump in your facility in 24 hours…hours…

Learn more about Sundyne non-metallic sealless magnetic drive pumps. Locate your local Sundyne dealer todaySundyne dealer today…

Visit sundyne.com for more information

SundyneSealless Non-Metallic Pump Overview Legacy Brands

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Ansimag sealless magnetic drive non-metallic pumpsNo matter what your application, Sundyne has

HMD/Kontro sealless magnetic drive pumps

a pump or compressor to meet your needs

Visit sundyne.com for more information

Marelli API and water process pumps

more information

SundyneSealless Non-Metallic Pump Overview The Sundyne Family of Products

Highly Reliable Engineered Products> American Petroleum Institute (API)> International Standards Association (ISO)> American National Standards Institute (ANSI)

Centrifugal Integrally Geared PumpsISO 13709 API 610

Centrifugal Integrally Geared CompressorsAPI 617-614

Single and Multi-Stage Centrifugal PumpsISO 13709 API 610

Sealless Magnetic Drive PumpsANSI, API 685

Centrifugal Integrally Geared Pumps

SundyneSealless Non-Metallic Pump Overview Products

Centrifugal Integrally Geared, Multi & Single Stage PumpsAPI 610 ISO 13709

Applications Include:

Feed, Overhead, Reflux, f R fi i Pfor Refining Process

Desulfurization

Loading Feedstock

Chemical Production

f Feedstock for PolypropyleneManufacturing

Washwater, Condensate, Waxy Oil for Refining

Feedstock for Fertilizer Production


Centrifugal Integrally Geared CompressorsAPI 617, API 614


Hydrogen Feed for Refining

Waste Gas Recycle

Regeneration

Natural Gas Production

Hydrogen Recycle

Lift Gas

Polysilicon Production


Centrifugal Sealless Non-metallic & Metallic Magnetic Drive Pumps

API 685ANSI

Caustic Chemical Production

Sour Water Sour Water

Hydrofluoric Acid

Benzene

Unrefined Gasoline

Sour Water Sour Water

Sulfuric Acid in Refining Process

Municipal Water Delivery


Centrifugal Integrally Geared Medium Duty non-API, High Pressure, and High Flow Water Pumps


Boiler Feed for Power Generation

Washdown for Food Production

Cl f B M f t i Clean for Beverage Manufacturing

Pulp and Paper Manufacturing

Municipal Water

Agricultural Water

Desalinization

SundyneSealless Non-Metallic Pump Overview Sundyne—Serving Customers for Life

Achieving Best-in-Class Quality> American Petroleum Institute StandardsAmerican Petroleum Institute Standards> ISO 9001> ACE—Achieving Competitive Excellence

• Balanced Scorecard• Lean Manufacturing

Quality In All ThingsQuality In All ThingsDelivering first class

products and services,

never compromising quality e e co p o s g qua ty

for cost or time.

sealless non-metallic pump overview for odor control in ... · pdf filesundyne sealless...

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