sea port construction, project execution plan
TRANSCRIPT
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David H Moloney
14th August 2016
Sea Port Construction, Project Execution PlanDetails of how a Sea Port is constructed, and how the progress, safety and quality will be monitored and controlled. Also the measures to ensure that the site is environmentally friendly.
http://www.slideshare.net/DavidHMoloney/sea-port-construction-project-execution-plan
Brief Description
The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct a Sea Port .
This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge.
Project Execution Plan (PEP) details how a project will be executed, monitored and controlled.
High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD)This Video Presentation is innovative and has many beneficial uses.
Video https://www.youtube.com/watch?v=6_Aco_GPO8I
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Contents
ⓒ David H Moloney
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Introduction
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Quay WallQ
uay W
all
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Quay WallQ
uay W
all
Brief Description
The quay wall is constructed using precast reinforced concrete hollow blocks that weigh up to 160 tonnes. The blocks were cast in the on-site precast yard and loaded onto barges at the temporary loading jetty that had a 200 tonne capacity gantry crane.
A screeding frame that extended from the sea bet to above water was used to place the bedding layer to the correct level.Up to 22 blocks were placed per day using a barge with a crane.Part of the coping beam was cast in-sit-u in sections using concrete pumps positioned on the reclaimed land behind the quay wall.
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Sequence & Methods to Construct Quay WallQ
uay W
all
3D Animation
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Quay-wall
ⓒ David H Moloney
Placing Precast Quay Blocks Placing Precast Quay Blocks
Screed Frame for preparing Granular Foundation Placing Precast Quay Blocks
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Quay Wall Beam
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Screed FrameM
iscella
ne
ous
Brief Description
Duqm, Oman
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Mooring Bollards & Marine FendersM
iscella
ne
ous
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Marine Equipment ⓒ David H Moloney
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Drawing – Quay Wall Cross Section
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Breakwater & WavewallB
reakw
ate
r &
Wavew
all
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Breakwater & WavewallB
reakw
ate
r &
Wavew
all Brief Description
The breakwater is constructed using core rock, rock armour, precast armour units and geotextile.The core rock is placed using split hopper barges in deep water and by lorry tipping and dozers in shallow water where the risk of slippage is minimal.The precast armour units are placed using crawler cranes fitted with a real-time visual aid system that enabled 70 placements per day.The wave wall is cast in-sit-u in 6 metre long sections.
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Sequence & Methods to Construct Breakwater & WavewallB
reakw
ate
r &
Wavew
all
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Breakwatersⓒ David H Moloney
Filling Barge with Rock – Temporary Jetty Placing Rock Fill
Breakwater under Construction Placing Rock Armour
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Breakwaters
Placing Rock Fill
Breakwater under Construction
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Barges for Rock Fill
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Geotextile
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Precast Sea Armour
Placing Armour
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Rock Sea Armour
Placing Armour
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Sea Wall
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Drawing – Breakwater Cross Section
Quarry Run Rock Fill
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Drawing – Breakwater Cross Section
Quarry Run Rock Fill
Wave Wall
Geotextile
Rock Armour 0.5 - 1 ton
Precast Armour
Rock Armour 1 - 3 ton
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Precast Yard & Loading JettyP
recast Y
ard
& L
oadin
g J
etty
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Precast Yard & Loading JettyP
recast Y
ard
& L
oadin
g J
etty Brief Description
Full-scale sample castings are constructed to demonstrate and document that all the requirements of the concrete and the execution of the work are fulfilled using the actual methods and performed by personnel that will carry out the future castings. One concrete component of each type is produced for approval. The approved castings were retained in a dedicated area for quality assurance purposes.
All works were inspected in accordance with the Inspection & Test Plan on an ongoing basis, in accordance with the site Project Quality Plan. The ITP set out in matrix form the sequence of inspection steps, the governing document (specification, standards), the standard to be achieved, the persons witnessing and the supporting documents to be produced.
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Precast Yard & Loading JettyP
recast Y
ard
& L
oadin
g J
etty
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Precast Yard & Loading JettyP
recast Y
ard
& L
oadin
g J
etty
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Precast Yard & Loading JettyP
recast Y
ard
& L
oadin
g J
etty
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Pre-casting Quay Blocks
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Precast Sea Armour
Shutters for Precast Sea Armour Shutters for Precast Sea Armour
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Quarry & Aggregate Production
3D image to show Sequence, Method & Plant.
ⓒ David H Moloney
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Quarry
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Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Concrete batching plant comprises - concrete mixer, control cabin, silos for cement and fly ash, aggregate bins and conveyor belt system to feed the mixer. Also aggregate storage bays and water storage tanks. The mixing is computer controlled and has a dynamic screen display, showing the process. Material storage capacity to match two days concrete production
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Concrete Batching Yard
Silos, Ice Flake Plant, Chilled water, Mixer
Storage bays for aggregates
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Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine
Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
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Reinforcement Cutting & Bending
ⓒ David H Moloney
Concre
te
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Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concre
te
Brief Description
The sequence to construct a reinforced concrete wall is as
follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.
.
Cycle Time Pour per Day
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Reinforced Wall Construction Sequence
ⓒ David H Moloney
Concre
te
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Concrete MixG
enera
l Item
s
A concrete mix contains 5 major
elements: cement, water, coarse
aggregates, fine aggregates (sand) and
air in different proportion. Additional
elements such as pozzolanic materials (fly
ash, silica fumes or slag) and chemical
admixtures can also be incorporated to
the mix to increase its properties.
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Vibrating Concrete
ⓒ David H Moloney
Concre
te
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Dredging & ReclamationD
red
gin
g &
Recla
ma
tion
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Dredging & ReclamationD
red
gin
g &
Recla
ma
tion Brief Description
Dredgers are marine vessels used to excavate and fill under water.
Types
1. Cutter Suction Dredgers are used to dredge hard soils by cutting
and breaking up the soil using a rotating head at the end of a pipe
which is lowered onto the sea bed. The fragmented material is
sucked and pumped either into a hopper barge or through a floating
pipeline. During operation the dredger is anchored by a spud that
allows the cutting head to swing in an arc.
2. Trailing Suction Hopper Dredgers are used to dredge soft and
loose soils, gravels and silts. There are two suction drag heads
which are lowered onto the sea bed. These move with the dredger
along the sea bed. The dredged material is sucked and pumped
either into the hopper or through a floating pipeline to a discharge
area.
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Dredging & ReclamationD
red
gin
g &
Recla
ma
tion
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Dredger - Trailing Suction D
red
gin
g &
Recla
ma
tion
Boskalis Netherlands
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Dredger - Cutter Suction D
red
gin
g &
Recla
ma
tion
Boskalis Netherlands
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Dredger - Backhoe D
red
gin
g &
Recla
ma
tion
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Rock - Excavability
The excavability of rock depends mainly on the rock strength and the layer thickness. This diagram shows excavation methods for rock of various strengths and thicknesses, with a free face.
ⓒ David H Moloney
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Vibro Compaction - Fill behind Quay
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Vibro Compaction - Fill behind Quay
Ground Improvement using deep vibro-compaction.
Purpose is to provide protection against liquefaction during a seismic
event. Also to provide a specified minimum ground bearing capacity.
Vibro-compaction was use to compact the Dubai man made islands
that were constructed from dredged sand.
Equipment.
Vibroflot with extension tube, hydraulic power pack mounted on crane,
diesel engine driven water jetting pumps, compressors, crawler cranes
60 tonne capacity, water tank, de-watering pump
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Vibro Compaction - Fill behind Quay
3D image to show Sequence, Method & Plant.
David H Moloney
ⓒ David H Moloney
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Vibro CompactionV
ibro
Com
pa
ction
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Surv
eyin
g &
settin
g O
ut
Survey & Setting Out
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Surv
eyin
g &
settin
g O
ut
Brief Description
Ope
Survey & Setting Out
Survey Tower
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Setting out & Surveying
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Setting out & Surveying
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Port OperationP
ort
Opera
tio
n
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Port OperationP
ort
Opera
tio
n
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Port OperationP
ort
Opera
tio
n
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Port OperationP
ort
Opera
tio
n
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Site Facilities & Temporary WorksS
ite F
acili
tie
s &
tem
pora
ry W
ork
s
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Site Facilities & Temporary WorksS
ite F
acili
tie
s &
tem
pora
ry W
ork
s
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Welfare Facilities
ⓒ David H Moloney
Genera
l Item
s
Toilets – Washing
Canteen, Drying Room, Toilet & Generator
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Site Hoarding examples
ⓒ David H Moloney
Genera
l Item
s
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Wheel Wash Drive-through
ⓒ David H Moloney
Genera
l Item
s
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Wheel Wash Drive-throughG
enera
l Item
s
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Temporary Electricity Supply & Tower Lights
Generators
Genera
l Item
s
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Dewatering
ⓒ David H Moloney
Genera
l Item
s
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Concrete Batching Yard 3 Nr MixersG
enera
l Item
s
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Health, Safety & EnvironmentalH
ealth, safe
ty &
environ
menta
l
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Emergency Phone Numbers & Response
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HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of
current HSE Issues and historical trends
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Site Safety Posters examples
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Safety Precautions
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Personal Protective Equipment (PPE)H
ealth,
Safe
ty &
Environm
ent
Personal protective equipment (PPE) is protective clothing, helmets, goggles, or other garments or equipment designed to protect the wearer from injury or infection
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Safety Training on Site M
iscella
ne
ous
The purpose of safety training is to provide the knowledge necessary to
perform a job safely
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Safety Training Matrix M
iscella
ne
ous
The purpose of safety training is to provide the knowledge necessary to
perform a job safely
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Emergency Response Drill H
SE
Drills and exercises are used to rehearse anticipated emergency scenarios
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Environmentally Friendly Site Air, Noise, Water & Soil Pollution
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Hazardous Substances Symbols H
ealth,
Safe
ty &
Environm
ent
COSHH stands for the Control of Substances Hazardous to Health
Shown are the new hazard symbols
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Water Pollution PreventionG
enera
l Item
s
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Segregation of Waste H
ealth,
Safe
ty &
Environm
ent
Segregation of waste for proper disposal and recycling. Less waste goes to landfill and hazardous waste is treated to make it safe.
Colour Code for Skips & Bins
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Putting Waste Concrete to use
ⓒ David H Moloney
Health,
Safe
ty &
Environm
ent
Precast bases for signs and hoarding, Precast blocks for walls.
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AdministrationA
dm
inis
tration
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Organogram
Brief Description
Shown are the line and
lateral relationships
between the various team
members and their relative
position in the site
organisation.
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Staff Responsibility Matrix
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Staff Directory
Brief Description
List of staff and their
contact details
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Daily Work Record
Brief Description
Daily Work Records showing the
allocation of resources, materials and
work activities carried out daily.
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Quotations Comparison Sheet
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Filing System
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Quality AssuranceQ
ualit
y A
ssura
nce
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Quality Assurance Dashboard Dashboard is a single page, graphical representation of
current statistics and historical trends
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Laboratory
ⓒ David H Moloney
Asphalt P
avin
g
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Programme & Progress MonitoringP
rogra
mm
e &
Pro
gre
ss M
onitori
ng
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Progress Monitoring & Reporting - Dashboard
ⓒ David H Moloney
Dashboard is a single page, graphical representation of current progress and historical trends
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Histogram Charts for Resources & Outputs
Manpower per Discipline Concrete per Location
Numbers for each month of the Project Quantity for each month of the Project
ⓒ David H Moloney
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Plant & Equipment List & Worker’s Job Titles
ⓒ David H Moloney
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Other ProjectsO
ther
Pro
jects
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Brief Description
Jetty for Kuwait Causeway
Other Projects
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Jetty for Kuwait Causeway
Other Projects
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Brief Description
Concrete Batching Plant on Barge.
Kuwait Causeway
Other Projects
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Kuwait Causeway Offshore Piling
Other Projects
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Concrete Batching Plant on Barge. Kuwait Causeway
Other Projects
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Pile Driving
Other Projects
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Temporary Bridge
Other Projects
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Temporary Bridge Piling
Other Projects
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Brief Description
Marine Piles
Other Projects
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Brief Description
Screed Frame. Morocco
Other Projects
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Brief Description
Quay Wall Ruwais UAE
Other Projects
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Brief Description
Dubai Palm Island, Rock Armour
Other Projects
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Brief Description
Dubai Creek, strengthen
quay wall with sheet piles and
ground anchors
Other Projects
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Brief Description
Abu Dhabi Quay Wall
Other Projects
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Brief Description
St. Croix Bridge
Other Projects
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Brief Description
Cofferdams examples
Other Projects
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Jebel Ali DubaiOther Projects
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Jebel Ali Dubai
Ports
Muscat Omani
Dublin Cork
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Production by David H Moloney
My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ
My Port Construction YouTube link https://www.youtube.com/watch?v=6_Aco_GPO8I