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TRANSCRIPT
1
SE Smart Field Solutions
Martín Mancuso Smart Field Global Solution Architect
2
Agenda - Introduction - Schneider Electric at a glance - SE Smart Field General Overview
- Solution Packages - Architecture - Platform
- Well automation / Artificial Lift Management
- Production Measurement - Energy Management - References
3
Our vision
Optimize the Oil & Gas field operation and production by
proven Technology and Management solutions
Crude Gas Refine Storage Transport Distribution
4
• Maximize availability of field operation and minimize deferred productions
• Reduce risks to environment and people incidents
• Optimize energy efficiency (Steam, CO2, Gas, Electricity) to produce Oil and Gas
• Optimize water management
• Reliably measure data for reallocation (accounting, reservoir optimization)
• Comply with regulatory and fiscal requirements
Oil & Gas
Flow measurement, allocation and inventory
Smart Field 1 Artificial lift optimization and well head automation
Energy and outage management
Enterprise integrations and field real-time monitoring
Maximize production, optimize energy management and improve reservoir performance with real-time data
Field process control treatment and separation systems
5
Oil & Gas Field Organization
Operation
Operate Produce
Reservoir Drilling and Completion
Production
Operate and maintain
•BH Pumps
•Surface Pump
•Facilities
•Measurement
•Custody transfer
•Drilling
•Completion
•Work Over
•Geology
•Verify Field Objectives
•Field development
Apply Field Dev. Strategy
Owns Assets Services Operation and
Reservoir
6
Oil & Gas SMART Field Architecture
Integrated, scalable R-T information and control technologies that increases recovery rate and maximise energy efficiency while reducing OPEX and maintenance
Smart Field 1
Fiel
d O
pera
tions
E
nter
pris
e
• Production optimization • Enterprise and remote
SCADA • Field management • Secure and safe operation Measurement
and allocation Surveillance Security and
Safety
Asset Monitoring and Control
Reservoir Energy Optimization
IT/Database Sustainability Reservoir Production Accounting
Business System
Extraction / Artificial Lift/ Well Automation Gathering / Well Test/ Flow Station / LACT Field Processing
Energy Distribution
Mgm’t
Energy Distribution
Mgm’t
Artificial Lift EOR
Well Head Automation
Security and Safety
Fire and Gas
Security and Safety
Process Control
Flow Station Mgm’t
Inventory Mgm’t
Metering/ custody xfer
Energy Distribution
Mgm’t
Con
trol
7
Oil & Gas / Gas Smart Field Operation
One Architecture to integrate
Oil & Gas Smart Field
Utilities &
To achieve overall increased performance
8
Ente
rpri
se
SCADA Platform
Energy Management
Com Network
Other Apps LMS/GMS Config.
Security System
Zone Operation Center
Abnormal Situations Analysis
Asset Management Special Liquid & Gas applications
Ope
rati
ons
Smart Field Operations Architecture Co
ntro
l Tanks
Flow Computer
Flow Meters
Pump Control
Water Cut
LACT Flow Station
Wells
RTU Utilities
Security
Temperature
Pressure
PIMS Production Information
Mngt System.
Reservoir Management
Flare
NOC
Separation Steam Plant
WIP
Diluent Injection
Other Units
Alternative Operation
Center
Network
RTU
Actu
ator
s
Wel
l Pa
ram
eter
s
Wells Treatment
RTU / PLC
Liqu
id
Sepa
ratio
n
Trea
tmen
t
Com
pres
sion
Security System
Network Management
Other Apps LMS/GMS Configuration Main Control Center
SCADA Platform Cyber Security
9
Ente
rpri
se
SCADA Platform
Com Network
Other Apps
Config. Zone Operation Center
Ope
rati
ons
Cont
rol
Alternative Operation
Center
Network
Network Management
Power Optimization
Configuration Main Control Center
SCADA Platform Cyber Security
Energy Management /
Resource Advisor
Abnormal Situations Analysis
Asset Management GIS
Electrical Network Modeling & Simulation
Outage Management
Smart Field Utilities Architecture
Other Apps Power
Optimization
Generation / Purchase / Sell Power
Saitel /Micom / Sepam
protection relays Gen protection / line
protection Automatic transfer Gen Management
IEC61850 Load Shedding
Energy Measurement
Micom /Sepam/ Saitel Protection Feeder Mngmt.
Energy Measurement Feeder Auto. Nulec / Flite
Micom Line protection Energu measurement
Sub-Station
Saitel / Feeder Auto. Nulec / Flite
Distribution MV/LV
SG, MCC, Single Motor Control
IMCC, motor starters, pump controllers MV
motor control, etc
Wells, Flow Stations, Tank Stations, Oil & Gas Processing, WIP, Steam Plants,...
10
SMART Field Modelling, Planning , Operational Intelligence
Ope
ratio
nal /
Reg
iona
l
Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA
Real-Time Field/Enterprise Optimization and Operations
Engines (Models, Algorithms, Rules)
Gas Liquids
Volume Measurements
and Validation R
PC
/HP
C
PC
P
Onshore
Conventional Unconventional
Offshore
Deep Water
ES
P
Gas
Lift
Pl.
Lift
Artificial Lift Selection
and Design
Well Modelling
Production Forecasting
Reservoir Performance
Analysis
Field and Reservoir Modelling
Surface Facility
Modelling/ Planning and
Design
Artificial Lift Analytics
Enterprise Visualization and Decisional Support
Real-Time Well Optimization and Operations
Engines (Models, Algorithms, Rules) Modelling and Planning
Historian and Reporting
Communication Management
Alarm Management
Version Management Data Model Security
Management
OMS/ DMS
Eng / Op Work Flow – Automation /Integration Platform
OMS/ DMS
11
Artificial Lift Management
12
SMART Field Modelling, Planning , Operational Intelligence
Ope
ratio
nal /
Reg
iona
l
Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA
Real-Time Field/Enterprise Optimization and Operations
Engines (Models, Algorithms, Rules)
Gas Liquids
Volume Measurements
and Validation R
PC
/HP
C
PC
P
Onshore
Conventional Unconventional
Offshore
Deep Water
ES
P
Gas
Lift
Pl.
Lift
Artificial Lift Selection
and Design
Well Modelling
Production Forecasting
Reservoir Performance
Analysis
Field and Reservoir Modelling
Surface Facility
Modelling/ Planning and
Design
Artificial Lift Analytics
Enterprise Visualization and Decisional Support
Real-Time Well Optimization and Operations
Engines (Models, Algorithms, Rules) Modelling and Planning
Historian and Reporting
Communication Management
Alarm Management
Version Management Data Model Security
Management
OMS/ DMS
Eng / Op Work Flow – Automation /Integration Platform
OMS/ DMS
13
Ente
rpri
se
SCADA Platform
Energy Management
Com Network
Other Apps LMS/GMS Config.
Security System
Zone Operation Center
Abnormal Situations Analysis
Asset Management Special Liquid & Gas applications
Ope
rati
ons
Artificial Lift Management Co
ntro
l Tanks
Flow Computer
Flow Meters
Pump Control
Water Cut
LACT Flow Station
Wells
RTU Utilities
Security
Temperature
Pressure
PIMS Production Information
Mngt System.
Reservoir Management
Flare
NOC
Separation Steam Plant
WIP
Diluent Injection
Other Units
Alternative Operation
Center
Network
RTU
Actu
ator
s
Wel
l Pa
ram
eter
s
Wells Gas Treatment
RTU / PLC
Liqu
id
Sepa
ratio
n
Trea
tmen
t
Com
pres
sion
Security System
Network Management
Other Apps LMS/GMS Configuration Main Control Center
SCADA Platform Cyber Security
14
Controller Polling Engine
Data Standardization
Pump Optimization
Well Performance
Maintenance / Operation
ESP
Artificial Lift Database
RP / PCP
Gas Well / PL / Gas Lift RTU / Controller
Outside record
Pumper / Manual Measurements
Liquid Levels
Pump Analysis
Well Testing Production Reports
Artificial Lift Advisor Architecture
Controller Injection
Controller
Up Time / Energy
Optimization
Maintenance Activity
SCADA Customized Analytics
Other DBs Customized Data Management
15
Artificial Lift ADVISOR “Comprehensive” Analyst View
15
16
GIS Integration
17
Test Separator
Net Oil Computer ScadaPack
PT TT
Level Interface
Temperature Tanks
Man
ifold
Well 1
Well n
Flow Pressure Temperature
Flare PT TT C
Power Control
Saitel DP Micom
Network Node Fiber Optic Ring
MWR WiMAX
Second Option
Base Radio Station for Wellhead
Network Node
Telecommunications
Flow Computer
Pumping and Custody Transfer
ACT
RTU / PLC ESD / F&G
Other Utilities Packages
Local HMI
TCP
/ IP
Net
wor
k
Wireless Instruments
Well Testing
Flow Station Basic Architecture for StruxureLab
Process Separation
Security
Main RTU / PLC Saitel DP ScadaPack M340 Premium Quantum
Video IP cameras
Access Control
Intrusion Detec.
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Controller Load Cell
Position
Current
Voltage Altivar
Radio
Rod Pump Controller Progressive Cavities Pump Controller
Well Head Instruments
Controller
Current
Voltage Altivar
Well Head Instruments
M M
Torque
Network Node Fiber Optic
Radio
Network Node Fiber Optic
Controller GasTemp
Gas Pres.
Radio
Network Node
Gas Valve
Casing/Tubing Parameters
ESPs / Gas Lift Controller
Well Architectures
Controller Plunger Catcher
Radio
Network Node
Motor Valve
Casing/Tubing Parameters
Gas Well RTU / Plunger Lift Controller
Fiber Optic Fiber Optic
19
Artificial Lift Pumps Controllers
PCP
ESP
Rod Pump
Plunger / Gas
RTU Controller
20
Benefits of Artificial Lift ADVISOR ● Smart Pump controllers.
● Extend pump life. ● Reduce energy consumption. ● Reduce deferred production.
● Efficient, accurate correction of field problems ● Automatic pump diagnosis. ● Performance analysis and deviation detections ● Problems prioritization.
● Raise the quality of operation
● Consolidate well and pump performance data. ● Integrated Automation and Analysis package. ● Standardization across the field, Single point of configuration. ● Monitoring, Reporting, Surveillance and Management of Distributed
Asset. ● Facilitate Maintenance tracking and crew Management.
21
Production Management
22
SMART Field Modelling, Planning , Operational Intelligence
Ope
ratio
nal /
Reg
iona
l
Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA
Real-Time Field/Enterprise Optimization and Operations
Engines (Models, Algorithms, Rules)
Gas Liquids
Volume Measurements
and Validation R
PC
/HP
C
PC
P
Onshore
Conventional Unconventional
Offshore
Deep Water
ES
P
Gas
Lift
Pl.
Lift
Artificial Lift Selection
and Design
Well Modelling
Production Forecasting
Reservoir Performance
Analysis
Field and Reservoir Modelling
Surface Facility
Modelling/ Planning and
Design
Artificial Lift Analytics
Enterprise Visualization and Decisional Support
Real-Time Well Optimization and Operations
Engines (Models, Algorithms, Rules) Modelling and Planning
Historian and Reporting
Communication Management
Alarm Management
Version Management Data Model Security
Management
OMS/ DMS
Work Flow – Automation /Integration Platform
OMS/ DMS
23
Ente
rpri
se
SCADA Platform
Energy Management
Com Network
Other Apps LMS/GMS Config.
Security System
Zone Operation Center
Abnormal Situations Analysis
Asset Management Special Liquid & Gas applications
Ope
rati
ons
Smart Field Production Measurement and Management Co
ntro
l Tanks
Flow Computer
Flow Meters
Pump Control
Water Cut
LACT Flow Station
Wells
RTU Utilities
Security
Temperature
Pressure
PIMS Production Information
Mngt System.
Reservoir Management
Flare
NOC
Separation Steam Plant
WIP
Diluent Injection
Other Units
Alternative Operation
Center
Network
RTU /Controller
Actu
ator
s
Wel
l Pa
ram
eter
s
Wells Treatment
DCS / PLC
Liqu
id
Sepa
ratio
n
Trea
tmen
t
Com
pres
sion
Security System
Network Management
Other Apps LMS/GMS Configuration Main Control Center
SCADA Platform Cyber Security
24
Flow Computer
Polling Engine
Flow Editor
Data Standardization
Validation Engine
Balancing
Chart Readings
Estimation Engine
Financial
Meter
Measurement Database
Flow Meter
Gas Chromatograph RTU
Outside Volume record
Meter
Gas Chromatograph
Calculation Engine
Sample Lab Analysis
Measurement Advisor Architecture
Control Operations Enterprise
25
Measurement
What does a measurement system do?
SCADA Accounting
• Contracts
• Nominations
• Allocations
• Billing
• Reporting
• Receivables
• Payables
• Ledger
• Financial Reporting
• Data Acquisition
• Remote Control
• Monitoring
• Alarm Management
• Validate
• Adjust
• Balance
• Close
Field Devices
• Field I/O
• Flow Calculations
• Local Control
Commercial Logistics
26
Validation Rules Volumetric • Field vs. Host Volumetric comparison • Operational & reasonability range tests • Low flow check • Redundant meter tests • Frozen value test • Historical average tests • Orifice plate tests • Data integrity tests (rejected reading) • Multiple meter run tests • Multiple run checks (run ratio)
− Daily check − Rate contribution (%) − Can configure any list of meters in a check − Meter can belong to two checks − Dynamic run ratio check − Fixed run ratio check
• Station average pressure, temperature check • Average temperature check • Redundant meter checking (check/custody)
Gas Quality • Energy check • Check/custody checking • Historical checks
− Frozen value − Comparison against historical average -Hydrocarbons - Inerts - Wobbe - cricondentherm - C5+ - CO2 + N2 - etc.
• Limit/reasonability checking • Gas composition normalization check • Calculated heating value/specific gravity check
27
Simple Validation Differential Pressure Operational Limits
Validation Limits
Invalid
28
EFM Flow
Invalid
Valid
Complex Validation Recalculate Volume, Compare, Auto-adjust
EFM Hourly Pressure
Temperature Differential
Flow
Calc Flow Yes
No
Within Limit
?
Flow rate Calculator
Meter Configuration
29
Easily Identify Data Issues
30
Flow Editing
Edit data in both tabular and graphical formats
31
Full Audit trail for Corporate Governance
Flow edit auditing
32
Balancing
●Production Accounting is complex. Balancing supports a production accounting system by being able to separate where component delivery comes from.
Gathering Station
• “Virtual Station” balances • Account totals balances • Customer totals balances • Supplier totals balances • District totals and balances • Area Sendout totals
33
Centralize Reporting of Daily Production
●Build Using Microsoft Reporting Services
● Export to .pdf, .xls, .csv ● Send via email ● Intercompany data transfer
34
Closing
●Closing measurement data is a primary role of measurement analysts ●Supports full accounting closing functionality as well as the support for
modifications to data after it is closed ●Measurement stations can either be closed individually or as part of a
set.
Flow Data Editor
Closes all meter associated with close group in one step
Investigate, Edit, Accept
Close Group
Measurement Data from FC
Billing System
Revised Unclosed data invokes Prior Period Adjustment (PPA)
Pending PPA
35
Smart Field ADMS / OMS
Advance Distribution / Outage Management
Systems
The management Solution for Electric Distribution in Oil & Gas
36
SMART Field Modelling, Planning , Operational Intelligence
Ope
ratio
nal /
Reg
iona
l
Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA
Real-Time Field/Enterprise Optimization and Operations
Engines (Models, Algorithms, Rules)
Gas Liquids
Volume Measurements
and Validation R
PC
/HP
C
PC
P
Onshore
Conventional Unconventional
Offshore
Deep Water
ES
P
Gas
Lift
Pl.
Lift
Artificial Lift Selection
and Design
Well Modelling
Production Forecasting
Reservoir Performance
Analysis
Field and Reservoir Modelling
Surface Facility
Modelling/ Planning and
Design
Artificial Lift Analytics
Enterprise Visualization and Decisional Support
Real-Time Well Optimization and Operations
Engines (Models, Algorithms, Rules) Modelling and Planning
Historian and Reporting
Communication Management
Alarm Management
Version Management Data Model Security
Management
OMS/ DMS
Eng / Op Work Flow – Automation /Integration Platform
OMS/ DMS
37
How complex this network can be ?
New Development
•1 to 10 thousand wells
1 to 5
Connections to Utilities
•50 to 1000
MW in generation
• 10 to 200 Flow Station
•200 to 2000
Square Miles area
•Low Power availability can
cost up to 8MU$S/year/feeder
And
IS DYNAMIC
38
The challenge: Reduce outages Quantity and Duration.
► Associated cost
Production loss. Restoration crews. Unproductive time. Equipment damage. Installation damage. Estimated outage cost per production scenarios
BPD 10 50 >1000
Wells per feeder 20 to 50 20 5
Avg. time to restoration 4h 3h 2h
Outage cost 10 to 20K U$S
20 to 40K U$S
100 to 300K U$S
Yearly cost 90% Reliability
400K 1200K 6000K
39
Demand and distributed energy
management
Monitoring, analysis, security,
control, optimization,
storm operation
Convergence of SCADA, EMS, DMS,
OMS, SM
State estimation, OPF,AGC, Economic
dispatching, Unit commitment
Network automation closed-loop
control, VVO, FLISR, SSM
Common: Platform, Data Base Model, Infrastructure, Cyber security, History, UI, etc.
Advanced Integrated Solution
40
SCADA OMS DSM DMS
Platform Products
Service Infrastructure
Key modules in the SE SG IT product
ADMS – SCADA functionality, with commanding window and SCADA alarms ADMS – SCADA functionality, with commanding window and SCADA alarms
41
SCADA OMS DSM DMS
Platform Products
Service Infrastructure
Key modules in the SE SG IT product
ADMS – DMS functionality with list of power applications ADMS – DMS functionality with list of power applications
42
SCADA OMS DSM DMS
Platform Products
Service Infrastructure
Key modules in the SE SG IT product
ADMS – OMS, fault location with call processing ADMS – OMS, fault location with call processing
43
SCADA OMS DSM DMS
Platform Products
Service Infrastructure
Key modules in the SE SG IT product
ADMS – EMS, calculations for HV side ADMS – EMS, calculations for HV side
44
ADMS Benefits
●Enables efficiencies and substantial cost savings ● Optimize capital investment (get more out of existing assets) ● Cut operational and non-operational losses ● Reduce truck rolls and time to create switch plans ● Simplify deployment and support with common platform
Network Model, Alarming, Historian, Administration, Security ● Improves network reliability and resiliency
● Advance fault management processes and reduce outage frequency ● Enhance operational decisions and forecast system and localized load ● Prepare for and manage storm activity proactively ● Meet regulatory compliance requirements
●Supports distributed energy resources ● Monitor, model, and analyze distributed generation ● Facilitate both reliability and economic decision making processes ● Enable comprehensive energy management via prioritized options
45
Smart Field Integrations
46
Smart Field IT integration Model
Field Processes
Artificial Lift (TRSS) Gas Processing (IND + INFRA)
Electric Generation and distribution (INFRA)
Control & Monitoring
ME
C &
MA
C
Scada Solution Field Opps Data Production data Alarming & Monitoring Energy Data Performance Data
Data Integration Platform
Well Integrity Real Time Monitoring
Performance Calculations
Trucks Management
Measurement & Allocation
Energy Management
Mid Term Analysis Tools
Real Time Expert systems
Business processing
Business Rules
Notifications Deviations
Site Opps Monitoring /
Control Room
Data Ware House
Work Order Management System (SAP)
Accounting Reservoir Systems
• ED
• TRSS
• Plant Struxure
• Surveillance
• Safety
• Etc.
Engi
neer
ing
& C
onst
ruct
ion
Serv
ices
IT
Eng
inee
ring
and
Dep
loym
ent
Serv
ices
Maintenance
Assets Management
system
MIT
C
47
Smart Field enables the cross integration of disciplines and systems.
Ope
ratio
nal /
Reg
iona
l
Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA
Real-Time Field/Enterprise Optimization and Operations
Engines (Models, Algorithms, Rules)
Gas Liquids
Volume Measurements
and Validation R
PC
/HP
C
PC
P
Onshore
Conventional Unconventional
Offshore
Deep Water
ES
P
Gas
Lift
Pl.
Lift
Artificial Lift Selection
and Design
Well Modelling
Production Forecasting
Reservoir Performance
Analysis
Field and Reservoir Modelling
Surface Facility
Modelling/ Planning and
Design
Artificial Lift Analytics
Enterprise Visualization and Decisional Support
Real-Time Well Optimization and Operations
Engines (Models, Algorithms, Rules) Modelling and Planning
Historian and Reporting
Communication Management
Alarm Management
Version Management Data Model Security
Management
OMS/ DMS
Work Flow – Automation /Integration Platform
OMS/ DMS
48
Smart Field Values
●Collaboration ● Integrates the disciplines and systems to enhance
operations and production
●Simplification ● Bring the systems, knowledge and field activities to a
common point.
●Operational Excellence ● Enhance the field operations by early detection,
optimization and decision support.
49
Thank you