sdm080e

28
TESTO ITC KORINNA 28mm Allargato MONOBLOCK DIRECTIONAL CONTROL VALVE

Upload: seaqu3st

Post on 29-Dec-2015

30 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: sdm080e

TESTO ITC KORINNA 28mm Allargato

MONOBLOCKDIRECTIONAL CONTROL VALVE

Page 2: sdm080e

SDM080

2 DAT001E

Features

Simple, compact and heavy duty designed monoblock valves from 1 to 6 sections for open and closed centre hydraulic systems.H Fitted with a main pressure relief valve and a load check valve.H Available with parallel or tandem circuit.H Optional carry--over port.H Diameter 14 mm -- 0.55 in interchangeable spools.H Available manual, with microswitches and remote with flexible cables spool control kits.

WARNING!All specifications of this catalogue refers to the standard product at thisdate. Walvoil, oriented to a continuous improvement, reserves the right to

discontinue, modify or revise the specifications, without notice.

WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN

INCORRECT USE OF THE PRODUCT.4th edition January 2000:This edition supercedes all prior documents.

Additional informationThis catalogue shows the product in the most usual configurations.Please contact Customer Service Dpt. for more detailled information orspecial request.

Page 3: sdm080e

SDM080

3DAT001E

Contents

ContentsWorking conditions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dimensional data 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic circuit 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Performance data 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ordering codes 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inlet relief options 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spool options 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .“A” side spool positioners 16. . . . . . . . . . . . . . . . . . . . . . . . . . .“B” side options 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inlet and outlet port options 23. . . . . . . . . . . . . . . . . . . . . . . . .Installation and maintenance 24. . . . . . . . . . . . . . . . . . . . . . . .

Page 4: sdm080e

SDM080

4 DAT001E

This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40°C tempera-ture.

Nominal flow rating 25 l/min

Operating pressure (maximum) 315 bar 4600 psi

Max. back pressure on outlet port T 25 bar 360 psi

Internal leakage A(B)→T∆p=100 bar -- 1450 psifluid and valve at 40°C

3 cm3/min 0.18 in3/min

Fluid Mineral oil

Fluid temperature with NBR (BUNA--N) seals from --20° to 80°C

with FPM (VITON) seals from --20° to 100°C

Viscosity operating range from 15 to 75 mm2/s from 15 to 75 cSt

min. 12 mm2/s 12 cSt

max. 400 mm2/s 400 cSt

Max level of contamination 19/16 -- ISO 4406

Ambient temperature from --40° to 60°C

NOTE -- For different conditions please contact Customer Service.

Working conditions

Page 5: sdm080e

Dimensional data15

°

21

90

24

61.5

33.716

15

F

24

E

32.2

5

60

92

9.5

35.5

61.5

10.5

10.5

176.

5

32 32 32

15

46.515

°

M8

n.3

thre

ads

WALVOIL

SDM080/2

P9900001

100820001

MADE IN ITALYValve code

Production batch :P99 = production year (1999)00001 = progressive number

Valve type

M 8

M 8

Posit. 1

Posit. 2

Posit. 0

2.42

0.95

1.33 0.83

3.54

0.41

2.36

1.27

0.63

1.26 1.26 1.26

0.59

0.95

0.37

1.40

0.41

2.42 3.

621.

83

6.95

0.59

P T

Carry--over

WA

LVO

ILS

DM

080/

2P

9900

001

1008

2000

1M

AD

EIN

ITA

LY

17 0.67

40 1.57

24 0.94

963.78

50.2

69 2.72

8 0.32

SDM080

5DAT001E

TYPEE F Weight

TYPEE F Weight

TYPEmm in mm in kg lb

TYPEmm in mm in kg lb

SDM080/1--P 95 3.74 64 2.52 2.5 5.5 SDM080/4--P 191 7.52 160 6.30 5.5 12.2

SDM080/2--P 127 5.00 96 3.78 3.5 7.7 SDM080/5--P 223 8.78 192 7.56 6.5 14.3

SDM080/3--P 159 6.26 128 5.04 4.5 9.9 SDM080/6--P 255 10.04 224 8.82 7.5 16.5

Standard threads

PORT BSP(ISO228/1)

SAE UN--UNF METRIC(ISO 6149--1)

Inlet P and carry--over C G 3/8 M18x1.5A and B ports G 1/4 SAE 6 (9/16--18 UNF) M14x1.5Outlet T G 3/8 M18x1.5

Page 6: sdm080e

Hydraulic circuit

T2

T1

A1 B1 A2 B2A1 B1 A2 B2

P

P1

T

T1

T2

P

P1

T

T1

T2

Ex.: SDM080/2--SP1(TG3--175)/18L/18L/PSAEx.: SDM080/2--P(TG3--175)/18L/18L/PSA

Tandem circuit (special body)

Standard execution with left inlet in relation to the lever pivot box and top inlet and outlet ports (PSA configuration).

Parallel circuit

175

Lever pivot boxPressure relief valve

Flow through (LC)

Pressure lineOutlet line

Load check valve

NOTE -- A simmetrical body allows the reverse assembly of spools and relative control kits (right inlet ED).

P T

T2

2500175

2500

SDM080

6 DAT001E

Page 7: sdm080e

Work port to outlet

Inlet to work port

Open centre

Performance data (pressure drop vs. flow)

0

10

20

30

40

0 10 20 30 40Flow

Pre

ssur

edr

op

540

360

180

(l/min)

(bar)(psi)

0

10

20

30

40

0 10 20 30 40Flow

Pre

ssur

edr

op

540

360

180

(l/min)

(bar)(psi)

0

10

20

30

40

0 10 20 30 40Flow

Pre

ssur

edr

op

2 sections

4 sections

6 sections

540

360

180

(l/min)

(bar)(psi)

NOTE -- Measured with spool type 1.

P→A6(B6)

P→A1(B1)

A6(B6)→T

A1(B1)→T

A1 A2 A3 A4 A5 A6

B1 B2 B3 B4 B5 B6

P T

A1 A2 A3 A4 A5 A6

B1 B2 B3 B4 B5 B6

P T

A1 A2 A3 A4 A5 A6

B1 B2 B3 B4 B5 B6

P T

From upper inlet to upper outlet (PSA configuration).

From upper inlet to A port (spool in position 1) or B port (spool in position 2).

From A port (spool in position 2) or B port (spool in position 1) to upper outlet

SDM080

7DAT001E

Page 8: sdm080e

SDM080

8 DAT001E

3. Spool options page 11

2. Inlet relief options page 10

1. Body kit *

Ordering codes

TYPE CODE DESCRIPTIONVMD080 direct pressure relief valve type T(TG2--80) X162121080 Range 63 to 125 bar / 900 to 1800 psi

standard setting 80 bar / 1150 psi(TG3--175) X162121175 Range 100 to 200 bar / 1450 to 2900 psi

standard setting 175 bar / 2500 psi(TG4--250) X162121250 Range 160 to 250 bar / 2300 to 3600 psi

standard setting 250 bar / 3600 psiStandard setting is referred to 10 l/min flow.

SV XTAP524340 Relief valve blanking plug

1.

SDM080/ 2 -- P (TG3 -- 175) / 1 8 SLP / 1 8 SLP / PSA *

TYPE CODE DESCRIPTION1--P 5KC5113000 Parallel 1 section2--P 5KC5123000 Parallel 2 sections3--P 5KC5133000 Parallel 3 sections4--P 5KC5143000 Parallel 4 sections5--P 5KC5153000 Parallel 5 sections6--P 5KC5163000 Parallel 6 sections

TYPE CODE CIRCUIT DESCRIPTION1 3CU1010130 Double acting, 3 positions, with A and B

closed in neutral position1CS 3CU1010200 Double acting, 3 positions, with A and B

closed in neutral position, for flow up to12 l/min -- 3.17 US gpm

1PA(55)BH 3CU1011100 Double acting, 3 positions, with anti--shockvalve on port A(set to 55 bar / 800 psi)

1PB(190) 3CU1011200 Double acting, 3 positions, with anti--shockvalve on port B(set to 190 bar / 2760 psi)

2CS 3CU1025130 Double acting, 3 positions, with A and Bopen to tank in neutral position

3CS 3CU1031130 Single acting on A, 3 positions, B plugged;needs G1/4 plug (see part I)

2. 3. 4. 5.

Include body, seals and load check valve.

6.

1st sectionfollowingsection

4. 6.

PSCAEK

6.

PSAAEAEK

8

8D2

8MS3

9B--10B--11B

1.

I

Pressure relief valve setting in bar

Example:

Page 9: sdm080e

SDM080

9DAT001E

II Optional handlevers

I Ports plug *

6. Inlet and outlet port options * page 23

5. ”B” side options page 20

4. “A” side spool positioners page 16

Ordering codes

TYPE CODE DESCRIPTIONL 5LEV102010 Standard lever boxSLP 5COP102000 Without lever, with dust--proof plateTQ 5TEL102100 Cable connectionLCB 5CLO102000 Machanical joystick

TYPE CODE DESCRIPTIONPSA 3XTAP722160 Upper inlet and outlet

(n.3 G 3/8 plugs required)PSC 3XTAP722160 Cap side inlet and outlet

(n.3 G 3/8 plugs required)AE 4TAP310007 M10x1 plug for carry--over

3XTAP722160 (n.2 G 3/8 plugs required)AEK 4TAP310007 M10x1 for closed center circuit

3XTAP722160 (n.3 G 3/8 plugs required)

TYPE CODE DESCRIPTION8 5V08102000 With spring return in neutral position8D 5V08102200 With spring return in neutral position and

extension pin with M6 female thread for dualcontrol

8D2 5V08102220 With spring return in neutral position andextension pin with M8 thread for dualcontrol

8MS3 5V08102500 With spring return in neutral position, withcentralized control for microswitch inpositions 1 and 2; for 1 section

5VMS002200 8MS3 for 2 sections5VMS002300 8MS3 for 3 sections5VMS002400 8MS3 for 4 sections5VMS002500 8MS3 for 5 sections5VMS002600 8MS3 for 6 sections

9B 5V09202000 With detent in position 1 and spring return inneutral position

10B 5V10202000 With detent in position 2 and spring return inneutral position

11 5V11102000 With detent in positions neutral, 1 and 211B 5V11202000 With detent in positions 1 and 2, spring return

in neutral position

NOTE (*) -- Items are referred to BSP thread.

2.

T

SV

3.

5.

6. PSA -- PSC AE -- AEK

L

SLP

TQ

TYPE CODE DESCRIPTIONAL01/M8x120 170011012 For L lever box L = 120 mm / 4.72 inAL08/M12x150 170013115 For LCB joystick L = 150 mm / 5.91 in

II

TYPE CODE DESCRIPTIONG1/4 3XTAP719150 For single acting spool type 3

LCB

II

Page 10: sdm080e

SV: relief valve blanking plug

Pressure relief valve

Inlet relief options

0

100

200

300

400

0 10 20 30

VMD080 ( T G 3 -- 175)

Pressure setting in bar (standard 175 bar -- 2500 psi).

Adjustable spring type (2, 3, 4).Adjustment type (G, Z).

Performance data

Adjustemt type

0

100

200

300

400

0 10 20 30Flow

Pre

ssur

e

(l/min)

(psi)(bar)

G: with screw Z: with irony tamper proof cap

Spring nr. 3

0

100

200

300

400

0 10 20 30Flow

Pre

ssur

e

(l/min)

(psi)(bar)

4500

3000

1500

Spring nr. 2

Flow

Pre

ssur

e

(l/min)

(psi)(bar)

Spring nr. 4

0.26”RESPONSE TIME

10%

175

bar

2500

psi90%

95%

105%

Pre

ssur

e

Time (”)

(% ∆P)

Response time

44 max.

Wrench 24 -- 42 Nm / 31 lbft

Allen wrench 5

Wrench 19 -- 24 Nm / 17.7 lbft

1.80

40.16

Allen wrench 642 Nm / 31 lbft

4500

3000

1500

4500

3000

1500

471.85

Cap code: 3COP124180

SDM080

10 DAT001E

Page 11: sdm080e

F

J

YP(on ports) = 63bar/900psiP(on ports) = 100bar/1450psiP(on ports) = 250bar/3600psi

Type 1

Spool options

A

"

stroke =

A B

T P LC

P → A B → T

TP

A B

T P LC TP

A B

T P LC

P → B A → T

TP

P--A--B--T closed, with flow through line open

24

1031

133

201A B

P T

A B

P T

201

201A B

P T

0.39

5.24

-- 5,5mm-- 0.22 in

stroke =+ 5,5mm+ 0.22 in

0.95

1.22

∅14

0.71

Performance data

0

10

20

30

0.0 1.0 2.0 3.0 4.0 5.0

Spool metering P→A(B)

Flow

Stroke (mm)

(l/min )

(in)0.1 0.2

0

10

20

30

0.0 1.0 2.0 3.0 4.0 5.0

Spool metering A(B)→T

Flow

Stroke (mm)

(l/min )

(in)0.1 0.2

= Type 1CSQin = 12 l/min

= Type 1Qin = 25 l/min

F

JY

F

JY

FY

J

F

JY

SDM080

11DAT001E

Page 12: sdm080e

Type 1PA(55)BH

Spool options

A

"

stroke =

Performance data

A B

T P LC

P → A B → T

TP

P → B A → T

P--A closed, B partially open to T

201A B

P T

-- 5.5mm-- 0.22 in

stroke =+ 5.5mm+ 0.22 in

0

30

60

90

120

150

0 2 4 6 8 10

Pressure--flow diagram

Pre

ssur

e

Flow

(bar)

(l/min )

(psi)2000

1000

A B

T P LC TP

A B

T P LC TP

201A B

P T

201A B

P T

SDM080

12 DAT001E

Page 13: sdm080e

Type 1PB(190)

Spool options

A

"

stroke =

Performance data

A B

T P LC

P → A B → T

TP

P → B A → T

P--A--B--T closed, with flow through line open

201A B

P T

-- 5.5mm-- 0.22 in

stroke =+ 5.5mm+ 0.22 in

0

50

100

150

200

250

0 2 4 6 8 10

Pressure--flow diagram

Pre

ssur

e

Flow

(bar)

(l/min )

(psi)

2000

1000

A B

T P LC TP

A B

T P LC TP

201A B

P T

201A B

P T

3000

SDM080

13DAT001E

Page 14: sdm080e

F

J

YP(on ports) = 63bar/900psiP(on ports) = 100bar/1450psiP(on ports) = 250bar/3600psi

Qin = 12 l/min

Performance data

0

10

20

30

0.0 1.0 2.0 3.0 4.0 5.0

Spool metering P→A(B)

Flow

Stroke (mm)

(l/min )

(in)0.1 0.2

FJ

Y

Type 2CS

Spool options

A B

P T

201

A

"

201

201

A B

P T

A B

P T

P → A B → T

P → B A → T

P closed, A e B to tankwith flow through line open

A B

T P LC TP

A B

T P LC TP

A B

T P LC TP

stroke =-- 5,5mm-- 0.22 in

stroke =+ 5,5mm+ 0.22 in

SDM080

14 DAT001E

Page 15: sdm080e

F

J

YP(on ports) = 63bar/900psiP(on ports) = 100bar/1450psiP(on ports) = 250bar/3600psi

Qin = 12 l/min

Performance data

0

10

20

30

0.0 1.0 2.0 3.0 4.0 5.0

Spool metering P→A

Flow

Stroke (mm)

(l/min )

(in)0.1 0.2

0

10

20

30

0.0 1.0 2.0 3.0 4.0 5.0

Spool metering A→T

Flow

Stroke (mm)

(l/min )

(in)0.1 0.2

F

JY

F

J

Y

Type 3CS

Spool options

A

T P LC TP

A

T P LC TP

A

T P LC TP

A

P T

201

A

"

201

201

A

P T

A

P T

P → A

A → T

P--A--T closed, with flow through line open

Port B plugged

stroke =-- 5,5mm-- 0.22 in

stroke =+ 5,5mm+ 0.22 in

SDM080

15DAT001E

Page 16: sdm080e

(mm)

--150

--75

0

75

150

--5.5 --4.5 --3.5 --2.5 --1.5 --0.5 0.5 1.5 2.5 3.5 4.5 5.5

Forc

e

Force--stroke diagram

Stroke

(N)0.1 0.2 (in)

20

10

(lbf)--0.1--0.2 0

0

30

0

--20

--10

--30

CB

A

CB

A

With spring return

”A” side spool positioners

201

8 kit

38

Supplied with standard spring type B (see force--stroke diagram).Available with lighter spring type A (8MA code: 5V08302000) or heavier type C (8MC code: 5V08202000).

8D--8D2 kits for dual control

44

M6

84

M8

37

8D kit 8D2 kit

Allen wrench 46.6 Nm / 4.9 lbft

Allen wrench 59.8 Nm / 7.2 lbft

201

1.50

Allen wrench 46.6 Nm / 4.9 lbft

Wrench 99.8 Nm / 7.2 lbft

1.73

Allen wrench 46.6 Nm / 4.9 lbft

Wrench 99.8 Nm / 7.2 lbft

3.31

1.46

SDM080

16 DAT001E

Page 17: sdm080e

With detent

“A” side spool positioners

Operating featuresLocking force : 100 N ±10%. . . . . . . . . . . . . . . . . . .Unlocking force : 200 N ±10%. . . . . . . . . . . . . . . . .

9B kit

10B kit

11 kit

38

Operating featuresLocking force : 100 N ±10%. . . . . . . . . . . . . . . . . . .Unlocking force : 200 N ±10%. . . . . . . . . . . . . . . . .

Operating featuresLocking force : 100 N ±10%. . . . . . . . . . . . . . . . . . .Unlocking force : 200 N ±10%. . . . . . . . . . . . . . . . .

Operating featuresLocking force : 100 N ±10%. . . . . . . . . . . . . . . . . . .Unlocking force : 100 N ±10%. . . . . . . . . . . . . . . . .

201

201

201

11B kit

201

Allen wrench 46.6 Nm / 4.9 lbft

Allen wrench 59.8 Nm / 7.2 lbft

1.50

72.52.85

72.52.85

72.52.85

Allen wrench 46.6 Nm / 4.9 lbft

Wrench 69.8 Nm / 7.2 lbft

Allen wrench 46.6 Nm / 4.9 lbft

Wrench 69.8 Nm / 7.2 lbft

Allen wrench 46.6 Nm / 4.9 lbft

Wrench 69.8 Nm / 7.2 lbft

SDM080

17DAT001E

Page 18: sdm080e

With centralized microswitch control

“A” side spool positioners

8MS2 kit

8MS3 kit

8MS1 kit

201Allen wrech 2.5 -- 6.6 Nm / 4.9 lbft

Other configuration

Notch9.8 Nm / 7.2 lbft

201

201

microswitch operated inposition 1

microswitch operated inposition 2

8MS2

8MS1

8MS3

Microswitches for 8MS kits

Complete with rubber cover and mounting screws

21 4

64

M3

2.5

0.10

30.2

68

25.5 14

Operating featuresMax. voltage : 380 VAC. . . . . . . . . . . . . . . . . . . .Max. current : 15 A. . . . . . . . . . . . . . . . . . . .Weather protection : IP51. . . . . . . . . . . . . . .

1.5

0.06

27.1

58.2

33 6

18 4

55.5

M4

Operating featuresMax. voltage : 250 VAC. . . . . . . . . . . . . . . . . . . .Max. current : 5 A. . . . . . . . . . . . . . . . . . . .Weather protection : IP67. . . . . . . . . . . . . . .

Dedicated bracket is needed for the assemblycode: 3FLA225052

M51 code: 5MIC100 M67 code: 5MIC200

0.551.00

2.68

1.19

Stroke

60.24∅

2.52

0.83 0.16

2.19

0.7140.16

2.29

1.30 0.24

Stroke

1.07

7 0.28

SDM080

18 DAT001E

Page 19: sdm080e

“A” side spool positioners

TP

B2

A2A1

B1

P T

Example of a two section valve assembly

M3n.2 threads

TP

A1 B1 A2 B2

P1

T2

T1

Allen wrench 46.6 Nm / 4.9 lbft

8

25.51

Bracket for 5MIC100microswithc

Ex.: SDM080/2--P(TG3--175)/18MS3L/18MS3L/PSA

Rocker arm toactuate micro-switch

Allen wrench 2.56.6 Nm / 4.9 lbft

Microswitchon request

1.000.04

0.32

Allen wrench 2.56.6 Nm / 4.9 lbft

58.5

2.32

1752540

SDM080

19DAT001E

Page 20: sdm080e

Dust proof plate SLP

Lever box L

”B” side options

54.7

2121 0

M 8

66

46.5

Reinforced nylon with protection boot lever pivot box; it can be rotated 180° (L180 configuration).

NOTE -- The handlever must be ordered separately (see page 9).

14°40’ 14°40’

L180 configuration

Vertical handleverassembly Horizontal handlever

assembly

8

17.1

13.5

9

7

Ø8H8

201

201

Mechanical control with dust proof plate

Allen wrench 46.6 Nm / 4.9 lbft

Dust proof seal

103.

5

30.7

42

1.83

0.83

2.15 2.

60

1.65 1.

21

4.07

0.67 0.32

0.35

0.53

0.28

0.31490.3158

SDM080

20 DAT001E

Page 21: sdm080e

Cable connection

”B” side options

Waterproof cap prearranged for remote control with flexible cable.

NOTE -- For more information concerning remote cable control require appropriate documentation.

201

CD flexible cable to be orderedseparately

Wrench 24

Wrench 24

Wrench 10Wrench 13

Allen wrench 46.6 Nm / 4.9 lbft

813.19

Example of cable control

SCF030 remote control

CD flexible cables

SDM080 directional controlvalve with TQ cable control kit

PT

SDM080

21DAT001E

Page 22: sdm080e

Mechanical joystick LCB

”B” side options

100.39

220.87

201

201

Dimensions and movement scheme

Execution LCB1: pivot placed down on the left

1st section spool

2nd section spool

Execution LCB2pivot placed down on the right

Execution LCB3pivot placed above on the left

Execution LCB4pivot placed above on the right

Pivot

Wrench 1342 Nm / 31 lbft

Allen wrench 49.8 Nm / 7.2 lbft

Wrench 10

NOTE -- The handlever must be ordered separately (see page 9).

M12

Wrench 10

Allen wrench 49.8 Nm / 7.2 lbft

14 0.55

5.9

0.23 22

0.87100.39

24 0.94

80.33.16

B1

A2

A1

B2

A2--B1 B1--B2

A2--A1B2--A1

B2

B1

A2

A1

B1--B2 B2--A1

B1--A2 A1--A2

34 1.34

A1

A2

B1

B2

A2--A1A1--B2

A2--B1 B1--B2

A2

B1

B2

A1

A2--B1 A2--A1

B1--B2 A1--B2

spool axis

2st section axis1st section axis

SDM080

22 DAT001E

Page 23: sdm080e

AEK: closed centre

AE: with carry--over

PSC: “A” control side

PSA: upper (standard)

Inlet and outlet options

P T

T2

P C

T2

P T

T2

A1 B1 A2 B2

A1 B1 A2 B2

A1 B1 A2 B2

PP1 T

T2

T1

P

P1

C

T2

T1

P

P1

T2

T1

See page 6

Ex.: SDM080/2--P(TG3--175)/18L/18L/PSC

Ex.: SDM080/2--P(TG3--175)/18L/18L/AE

Ex.: SDM080/2--P(TG3--175)/18L/18L/AEK

Allen wrench 624 Nm / 17.7 lbft

66.5

2.62

1752500

1752500

1752500

Allen wrench 624 Nm / 17.7 lbft

Allen wrench 624 Nm / 17.7 lbft

Plug M10x1 DIN906Allen wrench 524 Nm / 17.7 lbft

Allen wrench 624 Nm / 17.7 lbft

Plug M10x1 DIN906Allen wrench 524 Nm / 17.7 lbft

T

SDM080

23DAT001E

Page 24: sdm080e

Installation and maintenance

P

T

A1A2

B1B2

C

The SDM080 valve is assembled and tested as per the technical specification of this catalogue.Before the final installation on your equipment, follow the below recommendations:-- the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat

surface;-- in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly

on the valve;-- prior to painting, ensure plastic port plugs are tightly in place.

Carry--over configuration

NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating andsurface finish. The manufacturer shall be consulted.

SDM080

24 DAT001E

Fittings tightening torques -- Nm / lbft

THREADS TYPE P and C ports A and B ports T port

BSP (ISO 228/1) G 3/8 G 1/4 G 3/8With O--Ring seal 35 / 25.8 25 / 18.4 35 / 25.8With copper washer 40 / 29.5 30 / 22.1 40 / 29.5With steel and rubber washer 30 / 22.1 16 / 11.8 30 / 22.1

SAE SAE 6 (9/16--18 UNF) SAE 6 (9/16--18 UNF) SAE 6 (9/16--18 UNF)With O--Ring seal 30 / 22.1 30 / 22.1 30 / 22.1

METRIC (ISO 6149--3) M18x1.5 M14x1.5 M18x1.5With O--Ring seal 45 / 33.2 35 / 25.8 45 / 33.2

Page 25: sdm080e

Installation and maintenance

SpoolNormally spools are interchange-able. Verify the smoothness duringthe assembly

“A” side spoolpositioner

Pressure relief valveLever boxes

Body

14x2.00 O--Ring sealcode: 4GUA114020

Ring chamfer

Holding O--Ring bushing

Load check valve

Sealing edge

NOTE -- All articulated parts inside cap, lever box and mechanical joystick are lubricated with synthetic base grease grade NLGI2

SDM080

25DAT001E

MALFUNCTION CAUSE REMEDY

External leakage pivot box lever orcontrol kit side.

Worn spool seal due to mechanicalactuation or high back pressure.

Locate the leakage and replace the seal.Check back pressure level.

Excessive internal leakage on A and Bports.

Increase clearance between spools andbody due to high wear

Replace the directional control valve andcheck the oil contamination level.

Dropping load during transition whileraising High leakage on the load check valve. Remove the load check valve and clean

the seat.

Inability to build pressure on A and Bports.

Pressure relief valve blocked open. Remove and clean or replace the valve.Inability to build pressure on A and Bports. Low pump pressure and flow. Check the pump and circuit.

Page 26: sdm080e

SDM080

26 DAT001E

Notes

The SDM080 valve can be supplied with one coat of opaque black paint (CVN configuration).Example of specification: SDM080/2--P(TG3--175)/18L/18L/PSA--<CVN>

NOTE -- For different color consult Customer Service.

Page 27: sdm080e

Master Distributors and Resellers

MALAYSIA POWER FLUIDTRONICS AND SDN BHD.No 12 and 14Seksyen 31, Kota Kemuning40460 Shah Alam Selangortel. 0060 3 5220188fax. 0060 3 5220133

AUSTRALIA SOUTHCOTT PTY.LTDHalifax street G.P.O.B. 10635000 Adelaide S.A.tel. 0061 8 2282411fax. 0061 8 2233413

AUSTRIA RACHER MASCHINEN HYDRAULIKRedlham 1004800 Attnang Puchheimtel. 0043 7674606fax. 0043 7674 606 22

BELGIUM HAGOMATGuldensporenstraat 701800 Vilvoordetel. 0032 2 2521373fax. 0032 2 2512263

DENMARK DANFOSS HYDRAULIK A/SToppevadvej 44--46 GanloesePostboks 429 Stenloese 3660tel. 0045 42 184055fax. 0045 42 184603

FINLAND BERENDSEN PMC OY ABPL 3233901 Tamperetel. 00358 3 31410300fax. 00358 3 2123748

FRANCE FLUIDES TECH. APPLICATIONS6 avenue H. Beaudelet Z.A. de la Gare77330 Ozoir la Ferrieretel. 0033 1 64400029fax. 0033 1 64403288

GERMANY BALSTER HYDRAULIK G.m.b.H.Postfach 11014144057 Dortmundtel. 0049 231 590021fax. 0049 231 592645

NOLD HYDRAULIK+PNEUMATIK G.m.b.H.Enzisreute88339 Bad Waldseetel. 0049 7524 97200fax. 0049 7524 972070

RAUH HYDRAULIK G.m.b.H.Hallstadter strasse 6396052 Bambergtel. 0049 951 966360fax. 0049 951 9663699

TH. NIEHUES G.m.b.H.Bahnhofstrasse 8148308 Senden, Bosenselltel. 0049 2536 99001fax. 0049 2536 99019

GREECE C. PARIS & CO. O.E.53 Marathonomachon str.akad10441 Platonos, Athenstel. 0030 1 5135701fax. 0030 1 5144579

CANADA CANIMEX INC.285 St. Georges J2C 4H3Drummondville Quebectel. 001 819 477 1335fax. 001 819 477 2908

HOLLAND ABS HYDRAULICS B.V.Lloydsweg 8P.O.B. 69641 KK Veendamtel. 0031 598 6 22544fax. 0031 598 6 20875

KAVEE HYDRAULICSAaltenseweg 62Postbus 1497050 AC Varsseveldtel. 0031 315 254111fax. 0031 315 244401

TECHNISCH CENTRUM GROOT B.V.Winkelerzand 3P.O.B. 11731 LZ Winkeltel. 0031 224 544444fax. 0031 224 544433

ICELAND LANDVELAR EHFSmiojuvegur 66P.O. box 20200 Kopavogurtel. 00354 557 6600fax. 00354 557 8500

ITALY CONSUL FLUID S.A.Sdi Plicchi Fabio & C.via Luciano Romagnoli 2740069 Zola Predosa, Bolognatel. 0039 051 6167474fax. 0039 051 6167411

FER HYDRAULIK S.R.Lvia Lambrakis 16--16/A42100 Reggio Emiliatel. 0039 0522 332177fax. 0039 0522 553891

OLEODINAMICA GAMBINI S.R.L.Strade Cattane 836100 Vicenzatel. 0039 0444 962030fax. 0039 0444 961993

OLEODINAMICA GIANNINI S.R.L.via Arno 1350019 Osmannoro, Firenzetel. 0039 055 374691fax. 0039 055 300290

OLEOMEC S.R.L.via Divisione Acqui61027 Villa Fastiggi, Pesarotel. 0039 0721 281861fax. 0039 0721 281825

OLEO MECCANICA INDUSTRIALECOMPONENTI S.R.L.via Nenni 220060 Bussero, Milanotel. 0039 02 95330080fax. 0039 02 95330090

PARMAFLUID S.R.L.via Azzoni 9/A43100 Parmatel. 0039 0521 480711fax. 0039 0521 480750

RVS DI CAVIASSO A. & C. S.A.S.via Macedonia 2410097 Collegno, Torinotel. 0039 011 4031333fax. 0039 011 4031479

ISRAEL L.Y.A. CO. LTD105 Hahashmonaim st.67011 Tel Avivtel. 00972 3 5611712fax. 00972 3 5613250

KOREA TOKIMEC KOREA HYDRAULICS CO. LTDLG Bldg 5F152 055 Guro--Dong, Guro--Gu, Seoultel. 0082 2 630 5850fax. 0082 2 630 5859

NORWAY LAUTOM ASHauger Skolevei 181351 Rudtel. 0047 67 178300fax. 0047 67 178305

PORTUGAL GUSTAVO CUDELL LDAR.Eng.Ferreira Dias 9544100 Oportotel. 00351 2 6102004fax. 00351 2 6158010

MOVICONTROL LDARua Prof.Henrique de Barros 5AP2685 Prior velhotel. 00351 1 9429900fax. 00351 1 9413500

SINGAPORE FLO--LINE HYDRAULICS PTE LTD47 Joo koon circleSingapore 629067tel. 0065 8632 022fax. 0065 8631 825

SOUTH AFRICAHYFLOSouthern Africa ltdP.O. box 240 Paarden eiland 7420tel. 0027 21 511 7021fax. 0027 21 5114456

LOWE ERNEST6 Skew road1460 Boksburg Northtel. 0027 11 8944281fax. 0027 11 8946108

SWEDEN HYDRAC ABGetaengsvaegen 2250263 Borastel. 0046 33 127470fax. 0046 33 125879

SPAIN INTERSEAL S.A.Autovia de Castelldefels Km 508820 El prat de Llobregat Barcelonatel. 0034 93 3706711fax. 0034 93 3701807

SWITZERLANDBT HYDRAULIK AGFischermattelistrasse 63000 Berna 5tel. 0041 31 3798141fax. 0041 31 3823980

TAIWAN LIMIT TEIN INDUSTRIAL CO. LTD2F. NO. 8--1 lane 42 sec.3TZU Ching rd. Sanchung cityTaipei Hsientel. 00886 2 9995022fax. 00886 2 9995055

THAILAND SRITONG ENGINEERING CO. LTD8/233--236 Moo 4 Rama 210150 Bangmod chomthong, Bangkoktel. 00662 428 4171fax. 00662 428 4180

TURKEY HIDRO KONTROL MAK. SANAYI VE TIBuyuk Sanayi 1 Cadde Arpacio 2Ishani n. 95/11 Iskitler6060 Ankaratel. 0090 312 3842895fax. 0090 312 3414476

HIDROTAS DIS TICARET A.S.Halit Ziya bulv n.33Zuhal is han--Izmirtel. 0090 232 4842253fax. 0090 232 4837463

UNITED KINGDOMBYPY HYDRAULICS &TRANSMISSIONS LTDNO. 8 Lingen road sheet R.I.E.Ludlow salop sy8 1xdtel. 0044 1 584 873012/3/4fax. 0044 1 584 876647

USA MC ELROY FLUID POWER826 North Fulton74158 Tulsa Oklahomatel. 001 918 8369055fax. 001 918 8319300

CHINA DRENNAN COMPANY LTD.2111 Wing on House71 Des Voeux Road CentralHong Kongtel. 00852 2817 3523fax. 00852 2817 3735

INDIA METTERS PRIVATE LT.144 St. John’s Church Rd.Bangalore 560 005tel. 0091 080 554 2949fax. 0091 080 555 5064

IRELAND NELSON HYDRAULICS LTDUnit 54, Cookstow Ind. EstateTallaght Dublin 24 jtel. 00353 1 4510 622fax. 00353 1 4510 893

MOROCCO MECOMAR S.A.7 Rue Abdelwahed el MarrakchiOukacha, Casablancatel. 00212 2 661550--1--2fax. 00212 2 661555

NEW ZELAND VICKERS SYSTEMS LTD77--79 Ben Lomond CrescentP.O.Box 51 076 PakurangaAouklandtel. 0064 9 576 9089fax. 0064 9 576 5865

POLAND IOW POLSKAU.L. Brukselska 103973 Warszawatel. 0048 22 6161313fax. 0048 22 6178485

TUNISIA AFRICA INDUSTRIEN.Z.I Ben ArousTunistel. 0021 61 1 384510fax. 0021 61 1 384476

Page 28: sdm080e

WALVOIL S.P.A.

42100 REGGIO EMILIA • ITALY • VIA ADIGE, 13/DTEL. +39.0522.932411 • FAX +39.0522.300984

E--MAIL: [email protected] • HTTP: //WWW.WALVOIL.COM

CUSTOMER SERVICE

TEL. +39.0522.932555 • FAX +39.0522.932455

D1409808IDAT001E