University Of BaghdadAl-Kwarizmi Collage Of EngineeringAutomated Manufacturing Engineering Dept.

Schneider PLC Dr. Hussein Habeena Students : Ghadak Mohammad 2014-2015

Composition• This assembly is designed for easy and safe connection to operative parts or equipments.• A printing next to each socket represents the inputs/outputs.• Various LED give information on the operation or the status of the PLC inputs and outputs.• A socket for simulation plugged in parallel to the inputs allows testing of a program or an application without operative part.

Data Mechanical data• Enclosure : height: 250 mm, width: 400 mm, depth: 350 mm• Weight: 5 kg approximately Electrical data• Voltage: 230V• Power absorbed: 30 VA• Frequency: 50 Hz ± 5 %• Current: 16 A• Class of protection to electric shocks: ll• The electrical network must be fitted upstream of the equipment with an RCD (Residual Current Device) with a sensitivity of ≤ 30 mA class AC (not supplied).

Technical data of the main components: − Internal RAM memory of 20Kwords − a slot for a memory extension card − a slot for a communication card − a terminal socket (TER) − a back-up battery TSXPLP01. − a module 16 inputs/ 12 relay outputs - A power supply "Phase" 24 V 4,2 A maximum, reference ABL7RE2403. A simulation socket, reference ABE7TS160.• 16 yellow safety sockets for connection of inputs.• 16 green safety sockets for connection of outputs.• 3 safety sockets under the inputs/outputs sockets, with the following printings.• 2 red and blue safety sockets under the "phaseo supply", with power supply 24 Vdc 3A.

Main functions It can be used with or without operative part:• Without operative part, simulating a program: Manipulations can be carried out on the PLC: creation or loading of programs.• With operative part: Exercises can be carried out on the PLC: creation or loading of existing programs , implementation of the operative part.

[Transport] Cougar Automation (UK) Alliance Partner & Schneider Electric solutions deliver critical upgrade to help keep the planes on schedule

PROJECT AT A GLANCE Project Type : TransportationLocation : United KingdomApplications : Automation &controlSystem Components • M340 PAC • Advantys I/O • Magelis HMI• SCADACUSTOMER BENEFITS • Greater system reliability • Increased operator safety and efficiency • Minimal disruption to operations during upgrade

Gatwick, the UK’s second largest airport, is the busiest single-runway airport in the world. With more than 660 aircraft movements daily, the efficiency of all aircraft fuelling systems is critical. Gatwick Airport Storage and Hydrant Company (GASHCo) was faced with the critical challenge of maintaining a constant hydrant pressure of 7.5 to 9 bar. The pressure of the fuelling pumps, however, is directly affected by the number of aircraft being fuelled simultaneously. If the pressure in the fuelling pumps drops, flights are delayed.

The Challenge : Terms of maintaining the flow of fuel through the transformation and with multiple aircraft require to supply fuel at one time, the response caused by electrical noise affects the control of the pump. System has been successfully upgraded. The Solution : Twelve pumps feed a common hydrant header and each pump has an inline flow meter. And improve the flow signals but also eliminate the responses caused by noise and mechanical stiction.

The Benefits Improved operator efficiency and safety : Abolished the need for the operations team to visit the equipment room to hold the sequence of the pump and manual control changes. Minimal disruption to operations : During the transition, there was no supply of fuel for aircraft interruption is due to the careful preparation and planning as well as easy-to-use programming environment M340 Greater system reliability : By upgrading to M340 , GASHCo can for now collect and provide signals that can be relied upon.

[Manufacturing]

Revolution Fibers (NZ)

PROJECT AT A GLANCE

Project Type : Nanofiber manufacturing Location : Henderson, New ZealandApplications : Monitoring and control systemSystem Components : M340 PLC , Servo motor , SCADA

Alliance Partner know-how and Schneider Electric technology deliverprecision system for leading innovation firm .

New Zealand is home to world leading innovators such as start-up firm Revolution Fibers that manufactures nanofibers (microscopically- thin strands of material with a wide variety of applications ).The Challenge : Nanofibres are created in a process called electro-spinning. The raw material used varies according to the end user’s application. Production demands extremely precise parameters in terms of temperature, humidity control and voltage, as well as in-feed and out- feed speeds of the different substrates or fibres.The Solution : Auckland’s NZ Controls, a local specialist system integrator and Schneider Electric Alliance Partner, was commissioned to design and install the control system. They also brought additional layers of expertise to the project in the form of Schneider Electric’s training and support services.

CUSTOMER BENEFITS• Enhanced production capacity .• Reliability and flexibility .• Scalable system .• Single supplier , with support & training services .

[Thermal Power]

National Thermal Power Corporation (NTPC)I/O upgrade of demineralized water treatment plant with minimum

downtime

PROJECT AT A GLANCE Project Type : I/O UpgradeLocation : IndiaSystem Components : Quantum, Concept & Vijeo CitectCUSTOMER BENEFITS • Trouble and tension free operation after removal of L&T cards • Improved services due to the homogeneity of the system• Extended warranty and enhanced life span from Schneider Electric • Ease of maintenance and stock inventory • One point contact for all sorts of support

The Vindhyachal Thermal Power Station, is owned and operated by National Thermal Power Corporation (NTPC), India’s largest power company. Vindhyachal is one of the largest power stations in the country, with an installed capacity of 3,760 MW.

The Challenge : NTPC sought to upgrade the existing operating system because of theobsolescence of its existing L&T I/O cards and the lack of support. An upgrade was essential because a failure could impact the entire power plant which continuously feeds four units of 500 MW each.

The Solution : NTPC engaged Schneider Electric to implement a solution. The existing L&T I/Os were replaced with Quantum I/Os after assuring a mechanical fit in the existing panel as well as: Mapping over 1000 I/Os with the existing Quantum CPUs done with new addresses Corresponding addressing modified in SCADA Supplied I/Os were pre-wired at I/O end using multi-core cables Onsite alterations included :

1. Cabling both power & control : Old cables were removed and replaced

with 20 core armoured cables for I/Os and coaxial cables for control .

2. HMI screens : Modifications to the screens according to the new address

references 3. Control loops: The control loops were reconfigured to make

redundant architecture and communication with the SCADA stations.4. Redundancy: Redundant configuration was achieved with new

I/O family

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