scheme & syllabus - pes college of engineering automobile engg.pdf( an autonomous institution...
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P.E.S. College of EngineeringMandya - 571 401, Karnataka
( An Autonomous Institution under VTU., Belgaum)
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(«.vÁ.«., ¨É¼ÀUÁ« CrAiÀÄ°è£À ¸ÁéAiÀÄvÀÛ ¸ÀA¸ÉÜ)
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Scheme & Syllabus
VII & VIII SemesterBE ( Automobile Engineering )
(2011-12)
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VII & VIII A-3 VII & VIII A-4
OPERATIONS RESEARCH
Course Code: P08AU71 Total hours : 52Credits: 4 Hrs per week : 04
Unit-IIntroduction:Linear programming, Definition, scope of Operations Research (O.R)approach and limitations of OR Models, Characteristics and phases of ORMathematical formulation of L.P. Problems. Graphical solution methods.
6 HrsUnit-II
Linear Programming Problems:The simplex method - slack, surplus and artificial variables. Concept ofduality, two phase method, dual simplex method, degeneracy, and procedurefor resolving degenerate cases. 7 Hrs
Unit-IIITransportation Problem:Formulation of transportation model, Basic feasible solution using differentmethods, Optimality Methods, Unbalanced transportation problem,Degeneracy in transportation problems, Applications of Transportationproblems. 7Hrs
Unit-IVAssignment Problem:Formulation, unbalanced assignment problem, traveling salesman problem.
6 HrsUnit-V
Sequencing:Johnson’s algorithm, n - jobs to 2 machines, n jobs 3machines, n jobs nmachines without passing sequence. 2 jobs n machines with passing.Graphical solutions 6 Hrs
Unit-VIGame Theory:Formulation of games, two person-Zero sum game, games with and withoutsaddle point, Graphicalsolution (2x n, m x 2 game), dominance property. 6 Hrs
Unit-VIIQueuing Theory:Queuing system and their characteristics. The M/M/1 Queuing system,Steady state performance analyzing of M/M/ 1 and M/M/C queuing model. 6 Hrs
Unit-VIIIPERT-CPM Techniques:Network construction, determining critical path, floats, scheduling by network,project duration, variance under probabilistic models, prediction of date ofcompletion, crashing of simple networks. 8 Hrs
Text Books :1. Taha H. A. - Operations Research and Introduction, Macmillan edition2. Operations Research: Principles and practice: Ravindran, Phillips & Solberg, Wiley India ltd, 2nd Edition.
Reference Books :1. AM Natarajan, P.Balasubramani , ATamilaravari “Operation research” Pearson2. Hiller and Lieberman, Introduction to operation research. Mc Grew Hill. 5th edition .3. S. D. Sharma – Operations Research Kedarnath Ramnath & Co .
VII & VIII A-5 VII & VIII A-6
VEHICLE BODY ENGINEERING AND SAFETY
Course Code: P08AU72 Total hours : 52Credits: 4 Hrs per week : 04
Unit -IIntroduction:Classification of coachwork type: styling forms, coach and bus body style,layout of cars, buses and coach with different seating and loading capacity,commercial vehicle types, Vans and Pick ups. Terms used in body buildingconstruction, Angle of approach, Angle of departure, Ground clearance,Cross bearers, Floor longitudes, posts, seat rail, waist rail, cant rail, Roofstick, Roof longitude, Rub rail, skirt rail, truss panel, wheel arch structure,wheel arch, post diagonals, gussets 8Hrs
Unit-IIVehicle Body Materials:Aluminium alloys, Steel, alloy steels, plastics, Metal matrix composites,structural timbers - properties, glass reinforced plastics and high strengthcomposites, thermoplastics, ABS and styrenes, load bearing plastics, semirigid PUR foams and sandwich panel construction. Paints adhesives andtheir properties, corrosion and their prevention. 6 Hrs
Unit-IIIAerodynamics:Basics, Vehicle drag and types, Various types of forces and moments,effects of forces and moments, various body optimization techniques forminimum drag, Principle of wind tunnel technology, flow visualizationtechniques, tests with scale models, aerodynamic study for heavy vehicles
7HrsUnit-IV
Load distribution:Type of body structures, Vehicle body stress analysis, vehicle weightdistribution, Calculation of loading for static loading, symmetrical, longitudinalloads, side loads, stress analysis of bus body structure under bending andtorsion. 6Hrs
Unit-VInterior Ergonomics:Introduction, Seating dimensions, Interior ergonomics, ergonomics systemdesign, seat comfort, suspension seats, split frame seating, back passionreducers, dash board instruments, electronic displays, commercial vehiclecabin ergonomics, mechanical package layout, goods vehicle layout.
Visibility, regulations, drivers visibility, methods of improving visibility, Windowwinding and seat adjustment mechanisms. 6Hrs
Unit-VIVehicle Stability:Introduction, Longitudinal, lateral stability, vehicle on a curvilinear path, criticalspeed for toppling and skidding. Effect of operating factors on lateral stability,steering geometry and stabilization of steerable wheels, mass distributionand engine location on stability. 7 Hrs
Unit-VIINoise and vibration:Noise characteristics, Sources of noise, noise level measurementtechniques, Body structural vibrations, chassis bearing vibration, designingagainst fatigue, methods of noise suppression. 6 Hrs
Unit-VIIISafety:Impact protection basics, Physics of impact between deformable bodies,Design for crash worthiness, occupant and cargo restraint, passive restraintsystems, side impact analysis, bumper system, energy absorbent foams,laws of mechanisms applied to safety. 6Hrs
TEXT BOOKS:1. Sydney F page, “Body Engineering”’ Chapman & Hall Ltd, London.2. “Giles J Pawlowski”, Vehicle body engineering Business books limited.3.John Fenton, “Vehicle body layout and analysis”, Mechanical Engg. Publication ltd, London.
REFERENCE BOOKS:1. Hand book on vehicle body design – SAE publication2. Automotive chassis by P.M. Heldt, Chilton & Co,3. Vehicle Safety, Cornwell press, Townbridge, UK, ISBN 1356 -1448.4. Redesign of bus bodies – part I & part II – CIRT pune (Report),5. Ed W.H. Hucho, Aerodynamics of Road Vehicles, 4th Edition, Butter worth’s6. Scibor-Rylski A.J, Road Vehicle Aerodynamics, Pentech press, London 2nd Edition7. Rae W.H & Pope A, Low Speed Wind Tunnel Testing Wiley & Sons, USA.8. Noel W. Murray, “when it comes to the Crunch: The Mechanics of the Car Collisions” (Body work maintenance and repair) by Paul and Browne
VII & VIII A-7 VII & VIII A-8
VEHICLE TRANSPORT MANAGEMENT
Course Code: P08AU73 Total hours : 52Credits: 4 Hrs per week : 04
Unit-IIntroduction:Historical background, the growth of a network, trams, trolley buses, buses,private cars, subsidies. Motor vehicle act 1988. 6 Hrs
Unit-IIThe Infrastructure:Road, Highway network, traffic control, Bus priorities, pedestrianization, outtown shopping centers, Bus-stops, shelters, Bus stations-drive through type,head on type, facilities for passengers, bus garages, requirement, layout ofpremises, size, function, ,location, design, equipment, use of machinery,garage organization, large scale overhaul conveyance of staff, requirementof facilities at depot., legal provisions for depot. Layouts.Maintenance - preventive, breakdown, overhauling - major, minor, repairschedules & workshop, facilities, documentation, analysis & correctivemaintenance schedules 7 Hrs
Unit-IIIOrganization and Management:Forms of ownership, municipal undertaking, company undertaking, traffic,secretarial and engineering deportments, management, principle oftransport, - internal organization-centralized control, de-centralized control,staff administration: industrial relation, administration, recruitment andtraining, drivers and conductors duties, training of drivers and conductors,factors affecting punctuality, welfare, health and safety. 7 Hrs
Unit-IVRoute planning:Source of traffic, town planning, turning points, stopping places, shelters,survey of route, preliminary schedule test runs, elimination of hazards, factorsaffecting frequency, direction of traffic flow, community of interest, estimating,traffic volume, probable weekday travelers, passengers during variousperiods of the day, estimated number of passengers, estimated traffic,possibility of single verses double deck and frequencyTiming, Bus working and Schedules: Time table layout, uses of flat graphmethod of presentation, preparation of vehicle and crew schedule preparationof the duty roster, co-operation with employers, use of the vehicle runningnumbering determination of vehicle efficiency checking efficiency of crew,duty arrangements 7 Hrs.
Unit-VFare collections & Fare structure:Need, Principles of collection, tickets, the way bill, stage by stage, bell punchsystem, bellgraphic system, reduced ticket stocks will brew system,mechanical ticket machines, T.I.M and straight machines, Vero meter, one-man operation, two stream boarding, pre paid tickets, lenson parason coachtickets exchanges, the fare box, electronic ticket machines, box systempersonal and common stock flat fare platform control.Fare structure: Basis of fares, historical background, effects of competitionand control, calculating average zone system, concession fares, straightand tapered scale elastic and inelastic demand co-ordination of faresconcessions fares changes for workman, standard layout of fare table,anomalies double booking inter availability through booking and summation,private hire charges. 6 Hrs
Unit-VIOperating cost and types of vehicles:Classification of costs, average speed, running costs, supplementary costs,depreciation obsolescence, life of vehicles, sinking fund, factor affectingcost per vehicles mile incidence of wages and overheads, 100 seats milesbasis, average seating capacity, vehicles size and spread overs, types ofvehicle economic considerations authorization of trolley, bus services,statuary procedure taxes and hire car. 7 Hrs
Unit-VIIPublic relations divisions:Dissemination of information, maintaining goodwill- handling complaints,traffic advisory committees- local contractors co-operation with the pressnews and articles- facilities for visitors- forms of publicity - importance ofquality - inter departmental liaison advertisements, sings, notice anddirections general appearance of premises, specialized publicity.Prevention of accidents: Emphasis of safe driving, annual awards, bonusencouragement, vehicle design, platform layout, location of stops, scheduledspeed, route hazards, records, elimination of accident prone drivers. 6 Hrs
Unit-VIIIVehicle design:Buses & coaches, types & capacities, basic features, entrances & exits,comfort & capacity, steps & staircases, miscellaneous arrangements &fitments, articulated buses, standardization.
VII & VIII A-9 VII & VIII A-10
The future: a projection from the past, future demand, environmental andsocial issues, the energy situation, new technology, hybrid, battery/trolleybus, other types of hybrid, lead acid battery bus, advanced battery bus 6 Hrs.
Text books :1. Bus operation - L.D.Kitchen, Iliffe & Sons , London2. Bus & coach operation - Rex W. Faulks, Butterworth Version, London
Reference books :1. Compendium of transport terms - Cirt,Pune2. M.V. Act 1988 - Central Law Agency, Allahabad3. The elements of transportation - R.J. Eaton4. Goods vehicle operation - C.S. Dubbar5. Road transport law - L.D. Kitchen6. Automobile engineering-G B S Narang, Khanna Publications7. Automobile engineering-H B Keshwani8. Automobile engineering-R B Gupta, satyaprakashan, New Delhi
AUTOMOTIVE AIR POLLUTION AND CONTROL
Course Code: P08AU74 Total hours : 52Credits: 4 Hrs per week : 04
Unit-ILaws and regulations:Historical background, regulatory test procedure (European cycles), Exhaustgas pollutants (European rail road limits), particulate pollutants, Europeanstatutory values, inspection of vehicle in circulation (influence of actual trafficconditions and influence of vehicle maintenance) 4 hrs
Unit-IIMechanism of pollutant formation in EnginesINTRODUCTION:NITROGEN OXIDES, formation of nitrogen oxides, kinetics of NO formation,formation of NO
2, NO formation in spark ignition engines, NOx formation, in
compression ignition enginesCORBONMONOXIDEUNBURNED HYDROCARBON EMISSIONSBack ground, flame quenching and oxidation fundamentals, HC emissionsfrom spark ignition engines, HC emission mechanisms in diesel enginesPARTICULATE EMISSIONSSpark ignition engine particulates, characteristics of diesel particulates, sootformation fundamentals, soot oxidation.Crankcase emissions, piston ring blow by, evaporative emissions 10 hrs
Unit-IIIPollution control techniques:Pollution control measures inside SI Engines & lean burn strategies,measures in engines to control Diesel EmissionsPollution control in SI & CI Engines, Design changes, optimization ofoperating factors and Exhaust gas recirculation, fuel additives to reducesmoke & particulatesRoad draught crankcase ventilation system, positive crankcase ventilationsystem, fuel evaporation control 8 hrs
Unit-IVInfluence of Fuel PropertiesEffect of petrol, Diesel Fuel, Alternative Fuels and lubricants on emissions
5 hrsUnit-V
Post combustion TreatmentsAvailable options, physical conditions & exhaust gas compositions beforetreatment, Catalytic mechanism, Thermal Reactions, Installation of catalyst
VII & VIII A-11 VII & VIII A-12
in exhaust lines, catalyst poisoning, catalyst light-off, NOx treatment in Diesel
Engines, particulate traps, Diesel Trap oxidizer. 8 hrs
Unit-VIEffect of air pollutionEffect of air pollution on Human Health, Effect of air pollution on animals,Effect of air pollution on plants 4 hrs
Unit-VIISampling proceduresCombustion gas sampling: continuous combustion, combustion in acylinderParticulate sampling: soot particles in a cylinder, soot in exhaust tube,Sampling Methods- sedimentations, and filtration, and impinge methods-electrostatic precipitation thermal precipitation, centrifugal methodsDetermination of mass concentration analytical methods- volumetric-gravimetric-calorimetric methods etc. 4 hrs
Unit –VIIIInstrumentation for pollution measurementsNDIR analyzers, Gas chromatograph, Thermal conductivity and flameionization detectors, Analyzers for NO
x, Orsat apparatus, Smoke
measurement, comparison method, obscuration method, ringelmann chart,Continuous filter type smoke meter, Bosch smoke meter, Hart ridge smokemeter 9 hrs
TEXT BOOKS :1.Automobiles and pollution - Paul degobert (SAE)2.Internal combustion engine fundamentals – john B. Heywood
REFERANCE BOOKS :1. Air pollution – M.N. Rao, and H. V. Rao2. Internal combustion engines: V. Ganesan3. Crouse William, Automotive Emission Control, Gregg Division / McGraw-Hill.4. Ernest, S., Starkman, Combustion Generated Air Pollutions, Plenum Press.5. George, Springer and Donald J.Patterson, Engine emissions, PollutantFormation and Measurement, Plenum press.6. Obert, E.F., Internal Combustion Engines and Air Pollution, IntextEducational Publishers.
NON TRADITIONAL MACHINING
Course Code: P08AU751 Total hours : 52Credits : 4 Hrs per week : 04
Unit-IIntroduction:Need for non-traditional machining processes. Processes selectionclassification on comparative study of different processes. 4 Hrs
Unit-IIMechanical Process:Ultrasonic Machining-Definition-Mechanism of metal elements of theprocess-Tool feed mechanism, theories of mechanics of causing effect ofparameter applications. 4 Hrs
Unit-IIIAbrasive Jet Machining:Principles – parameters of the process applications-advantages anddisadvantages. 4 Hrs
Unit-IVThermal Metal Removal Processes:Electric discharge machining-Principle of operation – mechanism of metalremoval basic EDM circuitry-spark erosion get Analysis of relaxation type ofcircuit-material removal rate in relaxation circuits- critical resistanceparameters in Ro Circuit-Die electric fluids- Electrodes for sparl surfacefinish, applications. 8 Hrs
Unit-VElectro chemical and chemical processes: Electro chemical machining (ECM) Classification ECM process-principleof ECM – Chemistry of the ECM parameters of the processes-determinationof the metal removal rate – dynamics of ECM process-Hydrodynamics ofECM process-polarization-Tool Design-advantages and disadvantages-applications. Electro Chemical Grinding-Electro Chemical holdingelectrochemical deburring. 8 Hrs
Unit –VIChemical Machining:Introduction-fundamental principle types of chemical machining Mask ants-Etchenes- Advantages and disadvantages-applications. 4 Hrs
VII & VIII A-13 VII & VIII A-14
Unit-VIIPlasma Machining:Introduction-Plasma-Generation of Plasma and equipment Mechanism ofmetals removal, PAN parameters-process characteristics – type oftorches applications. 4 Hrs
Unit-VIII
Electron beam machining (EBM):Introduction-Equipment for production of Electron beam – Theory of electronbeam machining – Thermal & Non thermal type characteristics –applications. 4 Hrs
Unit-IX
Laser Beam Machining (LBM):Introduction-principle of generation of lasers Equipment and Machiningprocedure-Types of Lasers-Process characteristics-advantages andlimitations-applications 4 Hrs
Unit-XIon Beam Machining:Introduction-Mechanism of metal removal and associated equipment-process characteristics applications 4 Hrs
Unit-XIHigh Velocity forming process:introduction – development of specific process selection-comparison ofconventional and high velocity forming methods – Types of high velocityforming methods-explosion forming process-elector hydraulics formingmagnetic pulse forming. 4 Hrs
REFERENCE BOOK
1. Bhattacharya “New technology” Institution of Engineers, India2. HMT “Production technology” Tata Mc Graw Hill.3. P. C Pandy & H. S. Shan “Modern Machining Process” Tata Mc Graw Hill.4. ASM “Metals hand book” Vol-3.5. F.M Wilson “High velocity forming of metals” ASTME Pretice Hall.6. Adithan “Modern Manufacturing Method”7. P. K. Mishra “Modern Machining Processes”.
TWO AND THREE WHEELED VEHICLES
Course Code: P08AU752 Total hours : 52Credits: 4 Hrs per week : 04
PART - AUnit-I
The Power Unit:Types of engines for two wheelers, advantages and disadvantages of twostroke and four stroke engines, engine components, constructional details,materials, symmetrical and unsymmetrical port timing diagrams, valveactuating mechanisms, valve timing diagrams. Rotary valve engine,Advantages and disadvantages of diesel engines for two wheelers, powerplant for electric bikes, exhaust systems. 8 Hrs
Unit-IIFuel, Lubrication and Cooling system:Layout of fuel supply system, fuel tank construction, carburetor types,construction, working and adjustments. Types of cooling systems,advantages of air cooling system. Lubrication types, Lubrication of parts,grades of lubricating oils 6 Hrs
Unit-IIITransmission system:Primary drive and Clutch:Motor cycle power train, Primary drives, Types ofprimary drives, Chain drive, Gear drive, Construction and operation ofmotorcycle clutches, Clutch release mechanism.Gear boxes and Transmision: Introduction to motorcycle transmission,Sprockets and chain, Gears and Dogs in motor cycle transmission, Gearand Gear ratios, Sliding gear transmissions, Shifting fork mechanisms,Constant mesh transmissions, lubrication,Final drive: Introduction to motorcycle final drives, Fundamentals of chaindrive, Chain lubrication and lubricators, Shaft drives, Drive shaft couplings,Final drive gear case. 6 Hrs
Unit-IVFrames and suspension:Types and constructional details of frames, advantages and limitations, framematerials, frame stresses, frame building problems, frame components,Front and Rear suspension systems, shock absorber construction andworking, Panel meters and controls on handle bar, body manufacture andpainting. 6 Hrs
VII & VIII A-15 VII & VIII A-16
PART - BUnit-V
Brakes and Wheels:Front and rear braking systems, disc and drum brakes, merits and demerits.Types of wheels, loads on wheels, construction and materials for wheels,wheels designation. Tyre designation, inflation, types of tyres, constructiondetails. 6 Hrs
Unit -VIElectrical system:Types of ignition system, their working principles, wiring diagram for Indianvehicles, spark plug construction, indicators and gauges used in twowheelers, lighting systems. 6 Hrs
Unit-VIITwo wheelers and Three wheelers:Case study of major Indian models of major motor cycles, scooters,scooteretts and mopeds.Case study of Indian models of three wheelers, Front mounted engine andrear mounted engine types, Auto rickshaws, pick up van, delivery van andtrailer, Bijili electric vehicles. 8 Hrs
Unit-VIIIMaintenance:Importance of maintenance, Decarburizing procedure for engine andsilencer, periodic inspection, maintenance schedules, trouble diagnosischarts, safety precautions, Lubrication charts 6 Hrs
TEXT BOOKS :P.E.IRVING, “Motor cycle engines”, Temple Press Book,London, Motor cycles —Michel M GriffinWilliam H. Crouse and Donald L. Anglin, “Motor cycle Mechanics”,
References Books :“The cycle Motor manual”, Temple Press Ltd,Bryaut R. V. “Vespa maintenance and repair series.“Encyclopedia of Motor Cycling 20 volumes”, Marshall Cavendish, New Yorkand London,
DESIGN OF ENGINE AND AUTOMOTIVECOMPONENTS
Course Code: P08AU753 Total hours : 52Credits : 4 Hrs per week : 04
Unit-IGENERAL CONSIDERATIONS IN ENGINE DESIGN:Preliminary analysis, choice of cycle, speed, fuel, bore and stroke, cylinderarrangement, choice of material, stress and fatigue considerations. 4 Hrs
Unit-IIDESIGN OF MAJOR COMPONENTS: Detailed design procedure for piston assembly, connecting rod, crankshaft,poppet valve, valve gear, cylinder, cylinder head and crank case. 10 Hrs
Unit- III&IVDESIGN OF OTHER COMPONENTS:Inlet and exhaust manifolds, Engine foundations and mountings, gaskets,bearings, Flywheel, Turbocharger, Supercharger, Fuel injection system.
10 Hrs
Unit-VDESIGN OF FUEL SUPPLY SYSTEM:S.I Engines- Carburetor design.C.I Engines - Fuel pump, fuel injector 8 Hrs
Unit-VIDESIGN OF LUBRICATING SYSTEMS:Oil pump, oil filter, oil cooler 4 Hrs
Unit-VIIDESIGN OF COOLING SYSTEM COMPONENTS:Water pump, Radiator, Cooling fan. 4 Hrs
Unit-VIIIDESIGN OF TWO – STROKE ENGINES: Design of Inlet and Exhaust ports,piston assembly, intake and exhaust system, scavenging, application toautomotive gasoline and marine diesel engines. 12 Hrs
VII & VIII A-17 VII & VIII A-18
TEXTBOOKS :
1. Design of Automotive Engines - A.KolchinandV.Demidov, Mir Publishers, Moscow19842. Basic design of Two stroke Engines - Gordon P. Blair. SAE 19923. Internal-Combustion Engines: Theory and Design - V.L. Maleev, McGraw-Hill Book Company, Inc. 1994.
REFERENCE BOOKS :
1. Engine Design- GilesJ. G., lliffe Book Ltd.2. Advanced concepts of Two-stroke Engines - Gordon P. Blair, SAE.3. Engine Design - John Fenton, University Press Cambridge, Great Britain.4. Design techniques for Engine Manifolds. Wave action methods for I.C. Engines - D.E. Winterbone and R.J. Pearson, Professional engineering Publishing Ltd, UK.5. Engine Design - Crouse, Tata McGraw Publication, delhi.6. SAE Handbooks
CONTROL ENGINEERING
Course Code: P08AU754 Total hours : 52Credits : 4 Hrs per week : 04
Unit-IIntroduction:Definitions and concept of automatic controls, classification of control system- open and closed loop systems, concepts of feedback, requirements of anideal control system. 3 Hrs
Unit-IIMathematical Modeling:Transfer function, modeling of mechanical systems, electrical systems,elctromechanical systems, thermal systems, hydraulic and pneumaticsystems, and Analogous systems: Force voltage, Force current. 9 Hrs
Unit-IIIBlock Diagrams and Signal Flow Graphs:Block diagram representation, functional block, block diagram reduction,Signal flow graphs, Mason’s gain formula. 7 Hrs
Unit -IVTransient and Steady State Response Analysis:Introduction, Standard test inputs, concept of time constant and itsimportance in speed of response, analysis of first order and second ordersystems, Transient response specifications, System stability analysis - Routh- Hurwitz Criterion. 7 Hrs
Unit -VFrequency Response Analysis using Nyquist Plots:Polar plots, Nyquist Stability Criterion, Stability Analysis, Relative stabilityconcepts, phase and gain margin, M & N circles. 7 Hrs
Unit-VIFrequency Response Analysis using Bode Plots:Bode attenuation diagrams, Stability Analysis using Bode plots, andSimplified Bode Diagrams, phase and gain margin. 7 Hrs
Unit-VIIRoot locus plots:Definition of root loci, general rules for constructing root loci, Analysis usingroot locus plots. 7 Hrs
VII & VIII A-19 VII & VIII A-20
Unit-VIIIControl Action and System Compensation :Types of controllers – Proportional, Integral, Proportional Integral,Proportional Derivative, Proportional Integral Derivative controllers (Basicconcept only), Series and feedback compensation, Physical devices forsystem compensation. 5 Hrs
Text Books :
1. Control Engineering, Uday A. Bakshi and Varsha U. Bakshi, Technical Publications, Pune2. Control Engineering, D. Ganesh Rao and K. Channa Venkatesh, Sanguine Technical Publishers, Bangalore3. Feedback and Control Systems, Joseph J. Distefano, Allen R. Stubberud and Ivan J. Williams, Tata McGraw Hill Publishing Co. Ltd., New Delhi
References :
1. Modern Control Engineering, Katsuhiko Ogata, Prentice Hall of India Pvt. Ltd., New Delhi2. Control Systems Principles and Design, M. Gopal, Tata McGraw Hill Publishing Co. Ltd., New Delhi3. Control Systems Engineering, I. J. Nagrath and M. Gopal, New Age International publishers, New Delhi4. Automatic Control Systems, Benjamin C. Kuo, Prentice Hall of India Pvt. Ltd., New Delhi5. Feedback Control Systems, Shailaja C. Patil, Satya Prakashan, New Delhi6. Control Systems, A. Anand Kumar, Prentice Hall of India Pvt. Ltd., New Delhi7. Control Systems, Theory and Applications, Smarajit Ghosh, Pearson Education, Delhi8. Control Systems, Rao V. Dukkipati, Narosa Publishing House, New Delhi
COMPUTER INTEGRATED MANUFACTURING
Course Code: P08AU755 Total hours : 52Credits : 4 Hrs per week : 04
PART - AUnit-I
Computer Integrated Manufacturing Systems:Introduction, Automation definition, Types of automation, CIM, processingin manufacturing, Production concepts, Mathematical Models-Manufacturinglead time, production rate, components of operation time, capacity, Utilizationand availability, Work-in-process, WIP ratio, TIP ratio, Problems usingmathematical model equations. 8 Hrs
Unit-IIHigh Volume Production System:Introduction Automated flow line-symbols, objectives, Work part transport-continuous, Intermittent, synchronous, Pallet fixtures, Transfer Mechanism-Linear-Walking beam, roller chain drive, Rotary-rack and pinion, Rachet &Pawl, Geneva wheel, Buffer storage, control functions-sequence, safety,Quality, Automation for machining operation. 6 Hrs
Unit-IIIAnalysis of Automated Flow line & Line Balancing :General terminology and analysis, Analysis of Transfer Line with Out storage-upper bound approach, lower bound approach and problems, Analysis ofTransfer lines with storage buffer, Effect of storage, buffer capacity withexample problem, Partial automation-with numerical problem example, flowlines with more than two stage, Manual Assembly lines line balancingproblem. 6 Hrs
Unit-IVMinimum rational work element:Work station process time, Cycle time, precedence constraints. Precedencediagram, balance delay methods of line balancing-largest candidate rule,Kilbridge and Westers method, Ranked positional weight method, Numericalproblems covering above methods and computerized line balancing.
6 Hrs
VII & VIII A-21 VII & VIII A-22
PART - BUnit-V
Automated Assembly Systems:Design for automated assembly systems, types of automated assemblysystem, Parts feeding devices-elements of parts delivery system-hopper,part feeder, Selectors, feedback, escapement and placement analysis ofMultistation Assembly machine analysis of single station assembly.
Automated Guided Vehicle System:Introduction, Vehicle guidance and routing, System management,
Quantitative analysis of AGV’s with numerical problems and application. 8 HrsUnit-VI
Computerized Manufacturing Planning system :Introduction, Computer Aided process planning, Retrieval types of processplanning , Generative type of process planning, Material requirementplanning, Fundamental concepts of MRP inputs to MRP, Capacity planning.
6 HrsUnit-VII
CNC Machining Centers:Introduction to CNC, elements of CNC, CNC machining centers, partprogramming, fundamental steps involved in development of partprogramming for milling and turning 6 Hrs
Unit-VIIIRobotics :Introduction to Robot configuration, Robot motion, programming of Robotsend effectors, Robot sensors and Robot applications. 6 Hrs
Text Books :1. Automation, Production system & Computer Integrated manufacturing, M. P. Grover” Person India, 2nd edition.2. Principles of Computer Integrated Manufacturing, S. Kant Vajpayee, Prentice Hall India.
Reference Books :1. Computer Integrated Manufacturing, J.A.Rehg & Henry.W. Kraebber.2. CAD/CAM by Zeid, Tata McGraw Hill.
NON DESTRUCTIVE TESTING
Course Code: P08AU761 Total hours : 52Credits : 4 Hrs per week : 04
PART - AUnit-I
Introduction to ND testing:Selection of ND methods, visual inspection, leaks testing, liquid penetrationinspection, its advantages and limitations. 6 Hrs
Unit -IIMagnetic particle inspection:Methods of generating magnetic field, types of magnetic particles andsuspension liquids – steps in inspection – application and limitation. 7 Hrs
Unit -IIIEddy current inspection:Principles, operation variables, procedure, inspection coils, and detectablediscounts by the method. 7 Hrs
Unit -IVMicrowave inspection: Microwave holography, applications and
limitations. 6 HrsPART - B
Unit-V
Ultrasonic inspection: Basic equipment characteristics of ultrasonic waves,variables inspection. 4 Hrs
Unit-VIinspection methods pulse echo A, B, C scans transmission, resonancetechniques transducer elements, couplets, search units, contact types andimmersion types inspection standard-standard reference blocks, inspectionof products like casting, extrusions, rolled product, weld set. 7 Hrs
Unit-VIIRadiography inspection: Principles, radiation source-Rays and gammarays-rays tubes, radio graphic films, scenes and filters, image intensifiers,techniques charts, industrial radiography, image quality, radiographysensitivity, Peneramotors, electron, neural radiology, application of ICT.Thermal inspection principles, equipment inspection methods applications.
7 Hrs
VII & VIII A-23 VII & VIII A-24
Unit-VIIIOptical Holography: Basics of Holography, recording and reconstruction-info metric techniques of inspection, procedures of inspection, typicalapplications. Acoustical Holography: systems and techniques applications.Indian Standard for NDT. 8 Hrs
REFERENCE BOOKS :1. McGonnagle JJ “Non Destructive testing” – Garden and reach New York2. Non destructive Evolution and quality control” volume 17 of metals hand book 9 edition Asia internal3. Davis H.E Troxel G.E Wiskovil C.T the Testing instruction of Engineering materials Mc graw hill.
ENGINEERING ECONOMICS AND AUTOMOTIVECOST ESTIMATION
Course Code: P08AU762 Total hours : 52Credits : 4 Hrs per week : 04
PART - AUnit-I
Introduction:Definition of various economic terms such as economic goods, utility, value,price, wealth, Attributes of wealth and its classification, wants and theircharacteristics, Classification of wants, standard of living, rent and profit,Factors of Production: Land, Lab our, Capital, Organization.Demand and Supply:Law of diminishing utility, marginal and total utility, Demand, DemandSchedule, Law of demand, Elasticity of demand, Factors governing theelasticity of demand, Law of substitution and its application, Supply, Law ofsupply, supply schedule, elasticity of supply, theory of value, equilibriumprice, Laws of returns.Wages: Nominal and real wages, Factors affecting real wages, Wages,efficiency and standard of living, theory of wages, difference in wages,methods of wage payment 8 Hrs
Unit-IIMoney and Exchange:Definition and function of money, Qualities of a good money, classificationof money, value of money, index numbers, appreciation and depreciation ofmoney, Gresham’s Law and its limitations. Theory of exchange, barter, stockexchange, SpeculationTaxation and Insurance:Principle of taxation, characteristics of a good taxation system, kinds oftaxes and their merits and demerits, Vehicle Insurance and loss Assessment
6 Hrs
Unit-IIIInterest:Introduction, theory of interest, interest rate, interest rate from lender’s andborrower’s view point, simple and compound interest, Cash Flow Diagram,Interest formulas (discrete compounding, discrete payments), Nominal andeffective interest rates, Numerical problems. 6 Hrs
VII & VIII A-25 VII & VIII A-26
Unit-IVDepreciation:Need for depreciation, Causes of depreciation, Life and salvage value,Methods of calculating depreciation and their merits and demerits, Numericalproblems. 6 Hrs
PART - BUnit-V
Costs and Cost Accounting:Standard cost, estimated cost, First cost, Fixed cost, Variable cost,Incremental cost, Differential cost, Sunk and marginal cost, Breakeven andminimum cost analysis. Objectives of cost accounting, elements of cost:material cost, labor cost, and expenses, allocation of overheads by differentmethods, Numerical problems. 8 Hrs
Unit-VIBasis for Comparison of alternatives:Present worth, equivalent annual worth, future worth, rate of return, paybackperiod, capitalized cost comparison, and capital recovery with return methods,Numerical problems.Replacement analysis: Basic reasons for replacement, present asset andits replacement, consideration leading to replacement, installation andremoval cost, Numerical problems. 6 Hrs
Unit-VIIBook Keeping and accounts:Introduction, Necessity of book keeping, single entry and double entry system,Classification of assets, Journal, Ledger, Trial balance, Final accounts,trading, profit and loss account, Balance sheet, Numerical problems. 4hrs
Unit-VIIICost Estimation:Introduction, importance, objectives and functions of estimating, principlefactors in estimating, Functions and qualities of an estimator, estimatingprocedure. Estimation of material cost and manufacturing cost of simpleautomotive components, Estimation of cost of overhauling and servicing ofautomotive components - cylinder, valves, valve seats, crankshaft, FIP, Brakedrum, body building, different types of repairs, Numerical problems. 8 Hrs
TEXT BOOKS :1.Engineering Economics, Tara Chand, Nem Chand and Brothers, Roorkee2.Engineering Economy, Thuesen, G. J. and Fabrycky, W. J., Prentice Hall of India Pvt. Ltd.3.Mechanical Estimating and Costing, T. R. Banga and S. C. Sharma, Khanna Publishers, Delhi
REFERENCE BOOKS:1.Industrial Organization and Engineering Economics, T. R. Banga and S. C. Sharma, Khanna Publishers, New Delhi2.Mechanical Estimating and Costing, D. Kannappan et al., Tata McGraw Hill Publishing Company Ltd., New Delhi3.A Text Book of Mechanical Estimating and Costing, O. P. Khanna, Dhanpat Rai Publications Pvt. Ltd., New Delhi4.Industrial Engineering and Management, O. P. Khanna, Dhanpat Rai and Sons, New Delhi5.Financial Management, I. M. Pandey, Vikas Publishing House Pvt. Ltd., New Delhi6.Engineering Economics, James L. Riggs, David D. Bedworth and Sabah U. Randhawa, Tata McGraw-Hill Publishing Co. Ltd., New Delhi7.Engineering Economy, Paul DeGarmo, Macmillan International Inc., New York
VII & VIII A-27 VII & VIII A-28
MANUFACTURE OF AUTOMOBILE COMPONENTS
Course Code: P08AU763 Total hours : 52Credits: 4 Hrs per week : 04
PART - AUnit-I
Manufacturing of Engine & Engine components:Casting of engine block – conventional and expandable pattern, machiningof engine blocks in machining center. Preparation of casting for cylinderheads, forging of crankshaft, connecting rod and gudgeon pins, machiningand heat treatment, casting of piston by gravity casting, squeeze casting,machining and finishing, upset forging of valves, heat treatment and surfaceimprovement, cylinder liners and piston ring manufacturing. 10Hrs
Unit-IIManufacture of Clutch and Gear box components:Manufacturing friction plates using conventional blanking and fine blanking.Manufacture of composite friction lining, composite moulding of phenolformaldehyde lining. Casting of gear box casting, gear hobbing, shapingpowder metallurgy, orbital forming of spur, helical, and bevel gears, hypoidgears, heat treatment and finishing. 8Hrs
Unit-IIIManufacture of Propellar Shaft:Continuous casting of propeller shaft, extrusion of propeller shaft, extrusionof dies, heat treatment and surface hardening of propeller shaft, compositepropeller shaft manufacturing. 4Hrs
Unit-IVManufacture of Axles and springs:Forging of front and rear axles, casting of rear axle casing, leaf springmanufacturing, composite leaf springs, wrap forming of coil springs. 4Hrs
PART BUnit-V
Manufacture of Body Panels:Introduction, thermoforming and hydro forming, press forming, welding ofbody panels, resistance welding and other welding processes. 4Hrs
Unit-VIManufacture of Automotive Plastic Components :Introduction, principle of injection moulding, injection moulding of instrumentpanel, moulding of bumpers, tooling and tooling requirements, hand lay upprocess for making composite panels, manufacture of metal/polymer/metalpanels. 6Hrs
Unit-VIIManufacture of Engine Components using Ceramic Matrix Composites:Introduction, ceramic matrix piston rings, chemical vapour deposition,physical vapour deposition, cryogenic grinding of powders, sol-gelprocessing, advanced machine processes using RPT, CNC, etc. 6Hrs
Unit-VIIIAdvanced Machining Process :Machining concepts using NC, generation of numerical control codes usingPro-E and IDEAS package, interfacing the CNC machine and manufacturingpackage. Introduction to rapid prototyping using fused deposition, lasersintering. 6Hrs
Unit-IXMiscellaneous :Tyre and tube manufacturing, painting, painting booth, coach work. 4Hrs
Text Books :1. Heldt P.M. “High speed combustion Engines”, Oxford IBH publishing Co.2. Philip F., Ostward & Jairo Munuz, “Manufacturing Processes and Systems,” John Wiley & Sons
Reference Books :1. Kalpakjian. “Manufacturing and Engineering Technology”, Addison wesloy, publishing company2. Degarmo E.P., “Materials and process in manufacturing”, Macmillan Publishing Co.,
VII & VIII A-29 VII & VIII A-30
ENGINEERING SYSTEM DESIGN
Course Code: P08AU764 Total hours : 52Credits : 4 Hrs per week : 04
PART-AUnit-I
Introduction:What is designing, Man as a designer: Design by evolution, inadequacies oftraditional design method: System approach of engineering problems: Needmodels: design history of large scale existing system.Morphology of Design:The three phases of design projects, thestructure of design process,decision making and iteration. 8 Hrs
Unit-IIIdentification and Analysis of Need:Preliminary need statement, analysis of need, specifications, and standardsof performance and constrains. 6 Hrs
Unit-IIIOrigination of Design Concept:Process of idealization, mental fixity, and some design methods likemorphological analysis, AIDA, brain storming etc. 6 Hrs
Unit-IVPreliminary Design:Mathematical modeling for functional design: concept of sensitivity,compatibility and stability analysis. 6 Hrs
PART - BUnit-V
Evaluation of Alternatives and Design Decisions:Physical reliability, DESIGN TREE: Quality of design, Concept of utility, multicriteria decisions, decisions under uncertainty and risk (Numerical) 8 Hrs
Unit-VIReliability Considerations in Design:Bath tub curve, exponential reliability function, system reliability concept.(Numerical) 7 Hrs
Unit-VIIEconomics and Optimization in Engineering design:Economics in Engineering Design, Fixed and variable costs, break-evenanalysis. (Numerical)
Optimization: Introduction to LPP. 6 Hrs
Unit-VIIIMan-Machine Interaction:Designing for use and maintenance, Man-Machine Cycle, Design of displaysand controls. Factors influencing displays and controls. 5 Hrs
TEXTBOOKS:
1. An introduction to engineering design method, by V. Gupta and P. Murthy, Tata McGraw Hill.2. Introduction of Engineering Design by T. Woodson, McGraw Hil1.
REFERENCE BOOKS:
1. Design & Planning of Engineering systems by D.D. Meredith, K.W. Wong, R.W. Woodhead & K.K. Worthman.2. Introduction to Design by M.A. Asimov-Prentice Hall.3. Design Methods - Seeds of Human Futures-Wiley Inter Science..
VII & VIII A-31 VII & VIII A-32
ROBOTICS
Course Code : P08AU765 Total hours : 52Credits : 4 Hrs per week : 04
PART - AUnit-I
Introduction and Mathematical Representation of Robots:History of Robots, Types of Robots, Notation, Position and Orientation of aRigid Body, Some Properties of Rotation Matrices, Successive Rotations,Euler Angles For fixed frames X-Y-Z and moving frame ZYZ. Transformation
between coordinate system, Homogeneous coordinates, Properties of TAB
,
Types of Joints: Rotary,Prismatic joint, Cylindrical joint, Spherical joint,Representation of Links using Denvit-Hartenberg Parameters: Linkparameters for intermediate, first and last links, Link transformation matrices,Transformation matrices of 3R manipulator, PUMA560 manipulator, SCARAmanipulator 7 Hrs
Unit-IIKinematics of Serial Manipulators:Direct kinematics of 2R, 3R, RRP, RPR manipulator, puma560 manipulator,SCARA manipulator, Stanford arm, Inverse kinematics of 2R, 3R manipulator,puma560 manipulator. 6 Hrs
Unit-IIIVelocity and Statics of Manipulators:Differential relationships, jacobian, Differential motions of a frame ( translationand rotation), Linear and angular velocity of a rigid body, Linear and angularvelocities of links in serial manipulators, 2R, 3R manipulators, Jacobian ofserial manipulator, Velocity ellipse of 2R manipulator, Singularities of 2Rmaipulators, Statics of serial manipulators, Static force and torque analysisof 3R manipulator, Singularity in force domain. 7 Hrs
Unit-IVDynamics of Manipulators:Kinetic energy, Potential energy, Equation of motion using Lagrangian,Equation of motions of one and two degree freedom spring mass dampersystems using Lagrangian formulation, Inertia of a link, Recursive formulationof Dynamics using Newton Euler equation, Equation of motion of 2Rmanipulator using Lagrangian, Newton-Euler formulation 6 Hrs
PART - BUnit-V
Trajectory planning:Joint space schemes, cubic trajectory, Joint space schemes with via points,Cubic trajectory with a via point, Third order polynomial trajectory planning,Linear segments with parabolic blends, Cartesian space schemes, Cartesianstraight line and circular motion planning 7Hrs
Unit-VIControl
Feedback control of a single link manipulator- first order, second ordersystem, PID control, PID control of multi link manipulator, Force control ofmanipulator, force control of single mass, Partitioning a task for force andposition control- lever, peg in hole Hybrid force and position controller 8 Hrs
Unit -VIIActuators
Types, Characteristics of actuating system: weight, power-to-weight ratio,operating pressure, stiffness vs. compliance, Use of reduction gears,comparison of hydraulic, electric, pneumatic, actuators, Hydraulic actuators,proportional feedback control, Electric motors: DC motors, Reversible ACmotors, Brushless DC motors, Stepper motors- structure and principle ofoperation, stepper motor speed-torque characteristics 6 Hrs
Unit-VIIISensors
Sensor characteristics, Position sensors- potentiometers, Encoders, LVDT,Resolvers, Displacement sensor, Velocity sensor- encoders, tachometers,Acceleration sensors, Force and Pressure sensors – piezoelectric, forcesensing resistor, Torque sensors, Touch and tactile sensor, Proximitysensors-magnetic, optical , ultrasonic, inductive, capacitive, eddy-currentproximity sensors. 5 Hrs
Text Books:1. Fundamental Concepts and analysis, Ghosal A., Robotics, Oxford2. Introduction to Robotics Analysis, Systems, Applications, Niku, S. B., Pearso Education
Reference Books:1. Introduction to Robotics: Mechanica and Control, Craig, J. J., 2nd Edition, Addison-Welsey2. Fundamentals of Robotics, Analysis and Control, Schilling R. J., PHI,
VII & VIII A-33 VII & VIII A-34
AUTOMOTIVE WORKSHOP (Testing and Servicing)
Course Code: P08AUL77 Total hours : 36Credits : 1.5 Hrs per week : 03
1. Testing of Single Cylinder, Twin Cylinder and multi cylinder SI / CIengines for performance, calculate BP, Thermal, volumetric efficiencies,and BSFC with emission testing.
2.Study one engine performance by changing parameters like valvetiming, ignition timing, carburetor nozzle jet.
3. Conduct Morse test for finding FP, IP, Indicated thermal efficiency andMechanical efficiency.
4. Study of engine performance using alternate fuels like alcohol blends/bio diesel / LPG.
5. Performance test on computerized IC engine test rig.
6. Study and testing on MPFI Engine and Variable compression Engine.
7.Tuning of engines. Study and practice on computerized engineanalyzer.
Scheme of ExaminationONE Question from Chapter 1, 2, 3, & 4 25 MarksONE Question from Chapter 5, 6 & 7 15 MarksViva-Voce 10 Marks
CAD/CAM/CAE LAB
Course Code: P08AUL78 Total hours : 36Credits : 1.5 Hrs per week : 03
PART-A
I. FINATE ELEMENT ANALYSIS (Ansys/ Nastran/ Patran etc.)Study of FEA packages, Modeling, Static and Dynamic analysis
1) STATIC ANALYSIS
a) Bars subjected to axial loads for Constant cross section, Tapered cross section and stepped barsb) Trusses – Simple trussesc) Beams – Cantilever and Simply supported beams subjected to point load, UDL, UVL and momentsd) Analysis of Rectangular Plates (with and without holes) subjected to axial and bending loads.e) Thermal analysis – 2D problems (thermal and heat transfer) with conduction and convection boundary conditionsf) Fluid flow analysis – simple 2D problems Verification of Results of conventional problems
2) DYNAMIC ANALYSIS
a) Harmonic analysis of bars and beamsb) Natural frequency and modal analysis (Eigen values and Eigen vectors) of beams
PART-B
II SIMULATION AND PART PROGRAMMING (simple exercises)a. Simulation of Turning and Milling operations (Master cam/ Solid cam/ Edge cam etc.)b. CNC part programming - Turning and Milling operations (G and M codes)
Scheme of Examination :One question from Part-A (25 marks), One question from Part-B (15 marks)and viva-Voce (10 marks)
VII & VIII A-35 VII & VIII A-36
VIII SemesterEARTHMOVING EQUIPMENTS & TRACTORS
Course Code : P08AU81 Total hours : 52Credits : 3 Hrs per week : 04
Unit-IEQUIPMENTS AND OPERATION:Different types of earth moving equipments and their applications. Dozers,Loaders, Shovels, Excavators, Scrapers, Motor graders, Rollers,Compactors, Tractors and Attachments. 9 Hrs
Unit-IIENGINE:All systems of engine and special features like Automatic injection timer,turbochargers, after coolers etc 4 Hrs
Unit-IIIUNDER CARRIAGE AND SUSPENSION:Tyre and tracked vehicles , advantages and disadvantages, under carriagecomponents like , tracks, roller frames, drive sprockets, track rollers, trackchains and track shoes. SUSPENSION: rubber spring suspension and airspring suspension 6 Hrs
Unit-IVTRANSMISSIONS AND FINAL DRIVES:Basic types of transmissions, auxiliary transmission ,compoundtransmission, twin &triple countershaft transmissions and planetarytransmission, constructional andworking principles, hydroshift automatictransmission and retarders. FINAL DRIVES: types of reductions like, singlereduction, double reduction final drives and planetary final drives, PTO shaft.
6HrsUnit-V
HYDRAULICS:Basic components of hydraulic systems like pumps (types of pumps), controlvalves like flow control valves, directional control valves and pressure controlvalves, hydraulic motors and hydraulic cylinders. Depth & draft controlsystems. 7 Hrs
UNIT-VISTEERING AND BRAKES :Power steering types like, linkage type power steering , semi integral powersteering & integral power steering. STEERING OF TRACKED VEHICLES:Skid steering , articulated steering, clutch /brake steering system, controlleddifferential steering system and planetary steering system. BRAKES: Typesof brakes like, disc brake, engine brakes etc. 6 Hrs
UNIT-VIIEARTH MOVING EQUIPMENTS MAINTENANCE & SAFETY:Types of maintenance schedules purpose and advantages, organizationset ups, documentation. Safety methods for earth moving equipments. 6 Hrs
UNIT-VIII
METHODS OF SELECTION OF EQUIPMENTS 1) Selection of machines 2) Basic rules of equipments including the nature of operation 3) Selection based on type of soil 4) Selection based on haul distance 5) Selection based on weather condition
CALCULATION OF OPERATING CAPACITY1) Methods of calculating operating capacity2) Calculation of productivity of a bull dozer 8 Hrs
TEXT BOOKS : 1. Diesel equipment- volume I and II by Erich J.schulz 2. Construction equipment and its management By S.C. Sharma
REFERENCE BOOKS :1.Farm machinery and mechanism by Donald R. hunt and L. W.garner2.Theory of ground vehicles by J.Y.Wong john wiley and sons3.Moving the earth by Herbert Nicholas4.On and with the earth by Jagman Singh, W.Newman and Co. culkatta
VII & VIII A-37 VII & VIII A-38
AUTOMOTIVE ELECTRICAL ANDELECTRONIC SYSTEMS
Course Code: P08AU82 Total hours : 52Credits : 3 Hrs per week : 04
Unit-IStorage Battery :Principle of lead acid cells, plates and their characteristics containers andseparators, electrolyte and their preparation, voltmeter, effect of temperatureon electrolyte, its specific gravity, capacity and efficiency, methods of chargingfrom D.C. mains, defects and remedies of batteries, care of idle and newbatteries. Recent development in batteries 6 Hrs
Unit -IIGenerator/ Alternator :Principle of generation of direct current, generator details, shunt, dynamos,armature reaction, action of three brush generator and battery in parallel,setting of third brush, voltage and current regulators, cutout - construction,working and adjustment. Construction of A.C. systems. 6 Hrs
Unit -IIIStarter Motor & Drives :Battery motor starting system, condition at starting, behaviour of starterduring starting series motor and its characteristics, consideration affectingsize of motor, types of drives, starting circuit. 6Hrs
Unit -IVIgnition systems :Ignition fundamentals, Types of solid state ignition systems, components,construction and operating parameters high energy ignition distributors,Electronic spark timing and control. 6 Hrs
Unit -VWiring and Lighting system:Earth return and insulated systems, 6volts and 12 volts system, fusing ofcircuits, low and high voltage automobile cables, diagram of typical wiringsystem. Principle of automobile illumination, head lamp mounting andconstruction, sealed beam auxiliary lightings, horn, windscreen-wipers,signaling devices, electrical fuel pump, fuel, oil and temperature gauge(Dashboard instruments) 6Hrs
Unit -VIHeating and Air conditioning:Conventional heating and ventilation, Air conditioning theory and systems,seat heaters. 6 Hrs
Unit -VIIEngine management Systems:Combined ignition and fuel management systems. Exhaust emission control,Digital control techniques – Dwell angle calculation, Ignition timingcalculation and Injection duration calculation. Complete vehicle controlsystems, Artificial intelligence and engine management. Hybrid vehiclesand fuel cells. 8Hrs
Unit -VIIIChassis Electrical systems:Antilock brakes (ABS), Active suspension, Traction control, Electronic controlof automatic transmission, other chassis electrical systems, Central locking,Air bags and seat belt tensioners. 8 Hrs
TEXT BOOKS :1.Tom Denton, “Automobile Electrical and Electronic systems” SAE publication.2. P.M. Kohli, ‘Automotive Electrical Equipment”, Tata McGraw Hill, New Delhi.
REFERENCE BOOKS :1.Heinz Heisler, Advanced Engine Technology. SAE Publications.2. Ulrich Adler, “ Automotive Electronic Systems”, Robert Bosch, GMBH.3 Bosch Technical Instruction Booklets4. A.P. Young & Griffiths, “Automobile Electrical Equipment” , ELBS & Newnes Butterworths, London5. W. Judge, “Modern Electrical Equipment “6.Electrical Equipment for Automobiles by Parker and smith S.
VII & VIII A-39 VII & VIII A-40
TRIBOLOGY
Course Code : P08AU831 Total hours : 52Credits : 3 Hrs per week : 04
Unit –IIntroduction to Tribology:Properties of oils and equation of flow: Viscosity, Newton’s of viscosity,Hagen-Poiseuille Law, Flow between parallel stationary planes, viscositymeasuring apparatus. Lubrication principles, classification of lubricants. 6 Hrs
Unit-IIHydrodynamics Lubrication:Friction forces and power loss in lightly loaded bearing, Petroff’s law, Tower’sexperiments, idealized full journal bearings. 6 Hrs
Unit-IIIMechanism of pressure development in an oil film, Reynold’s investigations,Reynold’s equation in two dimensions. Partial journal bearings, end leakagesin journal bearing, numerical problems.. 7 Hrs
Unit- IVSlider / Pad bearing with a fixed and pivoted shoe: Pressure distribution,Load carrying capacity, coefficient of friction, frictional resistance in a pivotedshoe bearing, influence of end leakage, numerical examples. 7 Hrs
Unit-VOil flow and thermal equilibrium of journal bearing:Oil flow through bearings, self-contained journal bearings, bearings lubricatedunder pressure, thermal equilibrium of journal bearings. 6 Hrs
Unit-VIHydrostatic Lubrication:Introduction to hydrostatic lubrication, hydrostatic step bearings, load carryingcapacity and oil flow through the hydrostatic step bearing. 6 Hrs
Unit-VIIBearing Materials:Commonly used bearings materials, properties of typical bearing materials.Wear: Classification of wear, wear of polymers, wear of ceramic materials,wear measurements, effect of speed, temperature and pressure. 7 Hrs
Unit -VIIIBehavior of tribological components:Selection, friction, Wear of ceramic materials, wear measurements, effectsof speed, temperature and pressure. Tribological measures: Materialselection, improved design, surface engineering 7 Hrs
TEXT BOOKS :1. Basu S K., Sengupta A N., Ahuja B. B.,Fundamentals of Tribiology, PHI2. Mujumdar B. C., Introduction to Tribiology bearings, Wheelers and company pvt. Ltd .
REFERENEC BOOKS :1. Fuller, D., Theory and Practice of Lubrication for Engineers, New York company2. Moore, Principles and applications of Tribiology, Pergamaon press3. Srivastava S., Tribiology in industries, S Chand and Company limited, Delhi4. Redzimovskay E I., Lubrication of bearings – theoretical principles and design, Oxford press company.
VII & VIII A-41 VII & VIII A-42
ALTERNATIVE ENERGY SOURCES FORAUTOMOBILES
Course Code: P08AU832 Total hours : 52Credits : 3 Hrs per week : 04
PART - AUnit-I
Introduction.Types of energy sources, their availability, need of alternativeenergy sources, Non-conventional energy sources, Classification ofalternative fuels and drive trains. Scenario of conventional auto fuels, oilreserves of the world. Fuel quality aspects related to emissions. Technologicalup gradation required business driving factors for alternative fuels.Implementation barriers for alternative fuels. Stakeholders of alternative fuels,roadmap for alternative fuels. 7 Hrs
Unit -IISolar energySolar energy geometry, solar radiation measurement devices. Solar energycollectors, types of collectors. Direct application of solar energy, solar energystorage system. P.V.effect solar cells and characteristics. Application of solarenergy for automobiles. 8 Hrs
Unit-IIIWind energyIntroduction, principle of wind energy conversion. Types of wind machines,applications of windenergy. Site selection considerations. Advantages anddisadvantages of WEC systems. 5 Hrs
Unit-IVGaseous alternative fuels.Hydrogen, properties and production of hydrogen. Storage, Advantages anddisadvantages of hydrogen. Hydrogen used in SI and CI engines. Hazardsand safety systems for hydrogen, hydrogen combustion. Emission fromhydrogen. CNG, LNG, ANG, LPG and LFG. 6 Hrs
PART - BUnit-V
Biomass energyBiogas or Biomethane.History, properties and production of Biogas,classification of biogas plants, biogas storage and dispensing system.
Advantages of biogas, hazards and emissions of biogas.Methanol, Ethanol,Butanol, Straight vegetable oil, Biodiesel. 7 Hrs
Unit-VISynthetic Alternative fuelsHistory, properties and production of hythane and HCNG, storage anddispensing of hythane and HCNG. Advantages, disadvantages, fuel kit,combustion process of HCNG and hythane.EmissionsofhythaneandHCNG.DME,DEE,BTL,GTL,CTL,Syngas,producer gas, P-series, Eco-friendly plastic fuel, wood pyrolysis oil, Magnegas,Tyre pyrolysisoil. 8 Hrs
Unit-VIIReformulated conventional fuelsIntroduction. Production of coal water slurry. Properties, as an engine fuel,emissions of CWS. RFG, Emulsified fuels. Hydrogen-enriched gasoline.Future Alternative Fuels, PMF, Ammonia, Liquid-Nitrogen, Boron,Compressed Air, Water. 6 Hrs
Unit:-VIIIIntroduction to alternative power trains, components of an EV.EV batteries,chargers, drives, transmission and power devices. Advantages anddisadvantages of EVs.Hybrid electric vehicles, what is a hybrid EV? HEVdrive train components, advantages of HV. History of dual fuel technology,Applications of DFT. Duel fuel engine operation. Advantages anddisadvantages of duel fuel technology. 5 Hrs
TEXT BOOKS
1. S.S.Thipse “Alternative Fuels”. JAICO Publishing House.2. G.D.Rai “Non-Conventional Energy Sources” Khanna Publishing NewDelhi.
REFERENCES
1. Alternative fuels for vehicle book by M.poulton2. Alternative fuels guide book by R. Bechtold.SAE3. Internet website www.siamindia.com4. Internet website www.wikipedia.com5. Internet website www.iac.com6. Internet website www.shell.com7. A Primer on Hybrid Electric vehicles8. Article from Dr.Harry Viterna, NASA Lewis centre.9. Perdue University, Solar racing car guide.
VII & VIII A-43 VII & VIII A-44
SIMULATION OF IC ENGINE PROCESSES
Course Code: P08AU833 Total hours : 52Credits : 3 Hrs per week : 04
PART-AUnit-I
INTRODUCTIONPrinciple of computer modeling and simulation, Monte Carlo simulation,Nature of computer modeling and simulation. Limitations of simulation, areasof application. 6 Hrs
Unit-IISYSTEM AND ENVIRONMENT:components of a system-discrete and continuous systems. Models of asystem-a variety of modeling approaches. 4 Hrs
Unit-IIIDESIGN AND EVALUATION OF SIMULATION EXPERIMENTS:Variance reduction techniques. Antithetic variables. Variables verificationand validation of simulation models. 6 Hrs
Unit-IVDESIGN AND EVALUATION OF SIMULATION EXPERIMENTS:Variance reduction techniques. Antithetic variables. Variables verificationand validation of simulation models. 6 Hrs
Unit-VCOMBUSTION PROCESS – GENERAL:Heat of reaction – Adiabatic flame temperature – Temperature change dueto fuel vaporization 4Hrs
PART - BUnit-VI
COMBUSTION AND HEAT TRANSFER IN ENGINESCombustion in diesel engines – Heat transfer in engines – Heat Transfercorrelations. 4 Hrs
Unit-VIIC.I. AND S.I. ENGINE SIMULATIONSimulation of Otto cycles under full load and part load and superchargedconditions. Progressive combustion, Exhaust and intake process analysis.
8 Hrs
Unit-VIIITWO STROKE ENGINE SIMULATION Engine and porting geometry, gas flow, Scavenging. - 6 Hrs
Unit-IXSIMULATION EXERCISES: Simulation exercises using computers- MATLAB SimuLink, ProE / ICEM,CFD Analysis, FE Analysis and Validation of models. 8 Hrs
TextBooks :1. V.Ganesan,” Computer Simulation of Spark Ignition Engine Processes”, Universities Press.2.V.Ganesan, Computer Simulation of Spark Ignition Engine Processes, Universities Press3. NARS1NGH DEO, “System Simulation with digital Computer”, prentice Hall Of India4. J.I.Ramos,. “Internal Combustion Engine Modeling” Hemisphere Publishing Corporation
ReferenceBooks :1.Ashley S. Campbell, Thermodynamic Analysis of Combustion Engines, John Wiley and Sons,2. J.N.Mattavi and C. A. Amann, Combustion Modeling in Reciprocating Engines”, Plenum Press,3. Horlockan and lWlnterbone,” The Thermodynamics and Gas Dynam1cs of Internal Combustion Engines, Vol.I & II “, Clarendon Press,4.Gordon P. Blair, The Basic Design of two-Stroke engines, SAE Publications, 1
VII & VIII A-45 VII & VIII A-46
HYDRAULICS AND PNEUMATICS
Course Code: P08AU834 Total hours : 52Credits : 3 Hrs per week : 04
PART – AUnit-I
Introduction to Hydraulic Power:Pascal’s law and problems on Pascal’s Law, continuity equations, introductionto conversion of units. Structure of Hydraulic Control System. The Sourceof Hydraulic Power: Pumps Pumping theory, pump classification, gearpumps, vane pumps, piston pumps, pump performance, pump selection.Variable displacement pumps. 8 Hrs
Unit-IIHydraulic Actuators and Motors:Linear Hydraulic Actuators [cylinders], Mechanics of Hydraulic Cylinderloading, Hydraulic Rotary Actuators, Gear motors, vane motors, pistonmotors, Hydraulic motor theoretical torque, power and flow rate, hydraulicmotor performance 6 Hrs
Unit-IIIControl Components in Hydraulic Systems:Directional Control Valves – Symbolic representation, Constructionalfeatures, pressure control valves – direct and pilot operated types, flowcontrol valves. 5 Hrs
Unit-IVHydraulic Circuit Design and Analysis :Control of single and Double – acting Hydraulic cylinder, regenerative circuit,pump unloading circuit, Double pump Hydraulic system, Counter BalanceValve application, Hydraulic cylinder sequencing circuits. Locked cylinderusing pilot check valve, cylinder synchronizing circuits, speed control ofhydraulic cylinder, speed control of hydraulic motors, accumulators andaccumulator circuits. 7 Hrs
PART – BUnit-V
Maintenance of Hydraulic systems:Hydraulic oils – Desirable properties, general type of fluids, sealing devices,reservoir system, filters and strainers, problem caused by gases in hydraulicfluids, wear of moving parts due to solid particle contamination, temperaturecontrol, trouble shooting. 6 Hrs
Unit-VIIntroduction to Pneumatic control:Choice of working medium, characteristics of compressed air. Structure ofPneumatic control system. Pneumatic Actuators: Linear cylinders – Types,conventional type of cylinder working, end position cushioning, seals,mounting arrangements applications. Rod – Fewer cylinders – types, workingadvantages. Rotary cylinder types construction and application. Designparameters – selection 6 Hrs
Unit-VIIDirectional Control valves:Symbolic representation as per ISO 1219 and ISO 5599. Design andconstructional aspects, poppet valves, slide valves spool valve, suspendedseat type slide valve. Simple Pneumatic Control: Direct and indirectactuation pneumatic cylinders, use of memory valve. Flow control valvesand speed control of cylinders supply air throttling and exhaust air throttlinguse of quick exhaust valve. Signal processing elements: Use of Logicgates – OR and AND gates pneumatic applications. Practical examplesinvolving the sue of logic gates. Pressure dependent controls typesconstruction –practical applications. Time dependent controls – Principle,construction, practical applications. 7 Hrs
Unit -VIIIMulti-cylinder applications:Coordinated and sequential motion control. Motion and control diagrams –Signal elimination methods. Cascading method – principle. Practicalapplication examples (up to two cylinders) using cascading method (usingreversing valves). Electro-Pneumatic control: Principles-signal input andoutput pilot assisted solenoid control of directional control valves, use ofrelay and contactors. Control circuitry for simple single cylinder applications.Compressed air: Production of compressed air – compressors, preparationof compressed air- Driers, Filters, Regulators, Lubricators, Distribution ofcompressed air- Piping layout. 7 Hrs
Text Books :1.Fluid Power with applications: Anthony Esposito, Fifth edition pearson education, Inc. .2.Pneumatics and Hydraulics: Andrew Parr. Jaico Publishing Co.
Reference Books :1.Oil Hydraulic Systems – Principles and Maintenance: S.R. Majumdar,Tata Mc Graw Hill publishing company Ltd.2.Pneumatic systems by S.R.Majumdar, Tata Mc Graw Hill publishing Co.,3.Industrial Hydraulics: Pippenger, Hicks, McGraw Hill, New York.
VII & VIII A-47 VII & VIII A-48
PROJECT MANAGEMENT
Course Code: P08AU835 Total hours : 52Credits : 3 Hrs per week : 04
Part- AUnit-I
CONCEPTS OF PROJECT MANAGEMENT:Concepts of a project, Categories of projects, phases of project life cycle,roles and responsibilities of project leader, tools and techniques for projectmanagement. 6 hrs
Unit-IIPROJECT PLANNING AND ESTIMATING:Feasibility report phased planning, project planningsteps, objectives andgoals of the project,preparation of cost estimates, and evaluation of theproject profitability. 7 hrs
Unit-IIIORGANISING AND STAFFING THE PROJECT TEAM:Skills/abilities required for project manager,authorities and responsibilitiesof project manager,project organizations and types accountability in projectexecution, controls, tendering and selection of contractors. 7 hrs
Unit-IVPROJECT SCHEDULING:Project implementation scheduling, effective time management, differentscheduling techniques, and resource allocation methods. 6 hrs
PART – BUnit-V
TOOLS AND TECHNIQUES OF PROJECT MANAGEMENT:Bat (GAMTT) chart, bar chart for combined activities, logic diagrams andnetworks, projects evaluation and review techniques (PERT) planning,computerized project management. 10 hrs
Unit-VICO-ORDINATION AND CONTROL:Project direction communication in a project, MIS project co-ordination,project control requirements for better control of project or role of MIS inproject control, performance control, schedule control, cost control. 6 hrs
Unit-VIIPERFORMANCE MEASURES IN PROJECT MANAGEMENT :Performance indicators, performance improvement of the CM & DMcompanies for better project management, project management control.
6 hrs
Unit-VIIICASE STUDIES ON PROJECT MANAGEMENT : Case studies coveringproject planning, scheduling, use of tools and techniques, performancemeasurement. 4 hrs.
TEXT BOOKS :1. Project management a system approach to planning scheduling and controlling, Harold Kerzner, CBS publishers and Distributors.2. Project planning, scheduling and control, James P.Lewis, Meo publishing company.3. Chadhury S, Project Execution plan; plan for project execution interaction.
Reference Books :1. Project Management - Beningston Lawrence-McGraw Hill.2. A Management Guide to PERT and CPM, WEIST & LEVY, Eastern Economy of PHI.3. PERT & CPM-L.S. Srinath, Affiliated East West Press Pvt. Ltd.4. Project Management with PERT and CPM, Moder Josep and Phillips cerel R., 2nd edition, New York V AN Nostrand, Reinhold-.5. Harvey Maylor, project management, 3RD Edition, Pearson.6. Project Planning analysis selection implementation & review – Prasanna chandra, ISBNO-07-462049-5.7. Angus, Planning, Performing and Controlling Projects, 3rd End, Pearson Education Pvt. Ltd., ISBN: 812970020.20018. Project planning, Scheduling & control, James P. Lewis, Meo Publishing company.9. Bhavesh M Patel, Project Management, Vikas Publishing House, ISBN 81-259-0777-7 200210. Jack Gido, James P Clements, Successful Project management, Vikas Publishing House, ISBN 981-243-137-3 2002
VII & VIII A-49 VII & VIII A-50
ADVANCED I.C.ENGINES
Course Code: P08AU841 Total hours : 52Credits : 3 Hrs per week : 04
Unit-ICombustion in Spark Ignition EnginesThermodynamic analysis of SI engine Combustion: Burned and unburnedmixture states. Analysis of cylinder pressure data, Combustion processcharacterization, Flame structure and speed; flame structure, laminar burningspeeds, flame propagation relations, Cyclic variations in combustion, partialburning and misfire: definitions, causes of cycle – by – cycle and cylinder tocylinder variations, partial burning, misfire and engine stability. Spark Ignition:Ignition fundamentals, conventional ignition systems, alternative ignitionsystems, alternative ignition approaches, Abnormal Combustion: knock andsurface ignition, knock fundamentals, fuel factors. 13 Hrs
Unit-IICombustion in Compression Ignition EnginesTypes of diesel combustion systems: Direct injection systems, indirectinjection systems, comparison of different combustion systems, Analysiscylinder pressure data; combustion efficiency, DI engines, IDI engines, Fuelspray behaviour: Fuel injection, overall spray structure, atomization, spraypenetration, droplet size distribution and spray evaporation, Ignition delay:definitions and discussion, fuel ignition quality, auto ignition fundamentals,physical properties affecting delay, effect of fuel properties. 13 Hrs
Unit-IIIEquilibrium charts:Charts for burnt mixture, charts for unburned Mixture, transmission fromunburned to burnt mixture, non-equilibrium Problems covering the above.
4 Hrs
Unit-IVModern Developments in I.C.Engines:Leanburnengines, ceramicandadiabaticengines, Multivalving,Tunedmanifolding, camlessvalvegearingvariable valve timing, Turbo andsupercharging – Waste gating, EGR, Part-load charge stratification inGDI systems. Sports vehicle engines, Stirling engines, MPFI engines –operation and performanance. 10 Hrs
Unit –VSpecial types of Engines;Introduction to working of startified charged engines, Wankel engine, variablecompression engine, Surface ignition engines, free piston engines, Currentengines and future trends (e.g. Convergence of SI and CI engine technology,Control developments, fuel quality), Effect of air cleaners and silencers onengine performance. 8 Hrs
Unit-VIGas Turbine combustion:Simple brayton cycle, working of a gas turbine, modification of the simplecycle, intercooling reheat and regeneration, determination of efficiency andpower output, numerical problems. 4 Hrs
TEXT BOOKS:1. Internal Combustion Engines Fundamentals - John B. Heywood, McGraw Hill International Edition,2. A course in I.C. Engines - Mathur & Sharma, Dhanpat Rai & sons, New Delhi.
REFERENCE BOOKS :1. I.C.Engines by Taylor, MIT Press England2. I.C.Engines By Lichty., McGraw Hill3. Fuels & Combustion By Smith & Stinson., McGrawHill4. Motor Vehicle Engines by M.Khovakh., Mir Publishers5. I.C. Engines by V.Ganesan, Tata Mc Graw Hill.
VII & VIII A-51 VII & VIII A-52
HYBRID VEHICLES
Course Code: P08AU842 Total hours : 52Credits : 3 Hrs per week : 04
Unit-IHYBRID VEHICLES:Performance characteristics of road vehicles, calculation of road load,predicting fuel economy, Grid connected hybrids. 4 Hrs
Unit –II&IIIPROPULSION METHODS:DC motors-series wound, shunt wound. Compound wound andseparately excited motors AC motors - induction, synchronous, brushlessDC motor, switched reluctance motors. 12 Hrs
Unit-IVHYBRID ARCHITECTURE:Series configuration- locomotive drives, series parallel switching, loadtracking architecture. Pre transmission parallel and combined configurations-Mild hybrid, power assist, dual mode, power split, power split with shift,Continuously Variable transmission (CVT). Wheel motors. 8 Hrs
Unit -VHYBRID POWER PLANT SPECIFICATIONS:Grade and cruise targets. launching and boosting, braking and energyrecuperation, drive cycle implications, engine fraction-engine downsizingand range and performance, usage requirements. 8 Hrs
Unit -VISIZING THE DRIVE SYSTEM: Matching electric drive and ICE, sizing thepropulsion motor, sizing power electronics 4 Hrs
Unit-VIIENERGY STORAGE TECHNOLOGY: Battery basics, lead-acid battery,different types of batteries, battery parameters. 6 Hrs
Unit -VIIIFUEL CELLS: Fuel cell characteristics, fuel cell types - alkaline fuel cell,proton exchange membrane, direct methanol fuel cell, phosphoric acid fuel
cell, molten carbonate fuel cell, solid oxide fuel cell, hydrogen storagesystems, reformers, fuel cell EV, super and ultra capacitors, flywheels.
10 HrsTEXTBOOKS :
1. The Electric Car: Development & Future of Battery, Hybrid & Fuel-CellCars - Dr Mike Westbrook, M H Westbrook, British library Cataloguing inPublication Data, UK, ISBN0 85296 0131.2. Electric and Hybrid Vehicles - Robin Hardy, Iqbal Husain, CRC Press,ISBN 0-8493-1466-6.3. Propulsion Systems for Hybrid Vehicles - John M. Miller, Institute ofElectrical Engineers,London,ISBN0 863413366.
REFERENCEBOOKS :
1. Energy Technology Analysis Prospects for Hydrogen and Fuel Cells, International Energy Agency, France.2. Hand Book of Electric Motors - Hamid A Taliyat,Gerald B Kliman, Mercel Dekker Inc., US,ISBN0-8247-4105-6.
VII & VIII A-53 VII & VIII A-54
TOTAL QUALITY MANAGEMENT
Course Code: P08AU843 Total hours : 52Credits : 3 Hrs per week : 04
PART - AUnit -I
Overview of TQM:Introduction-Definition, Basic Approach, And Contribution of Gurus – TQMframework, Historical Review, Benefits of TQM, TQM organization. 5 Hrs
Unit-IILeadership, Customer Satisfaction and Employee Involvement:Characteristics of quality leaders, Customers satisfaction, Customerperception of quality, Feedback, Using customer’s complaints, Employeeinvolvement - Introduction, Teams, Cross functional teams, Quality circles,Suggestion system, Benefits of employee involvement. 7 Hrs
Unit-IIIHuman Resource Practices:Scope of Human Resources Management, leading practices, designinghigh performance work systems-work and job design, Recruitment andcareer development, Training and education, Compensation and recognition,Health, safety and employee well-being, performance appraisal. 8 Hrs
Unit -IV Building and sustaining Total Quality Organizations:Making the commitment to TQ, Organizational culture and Total Quality,Change management, sustaining the quality organization. 6 Hrs
PART –BUnit-V
Tools and techniques in TQM:7 basic tools of quality control, Kaizen, Re-engineering, 6 sigma,Benchmarking, Definition, Process of benchmarking, 5S, Yoke. 8 Hrs
Unit-VIQuality management systems:Quality management systems, ISO-9000 series of standards, Overviewof ISO-14000, Overview of TS 16959. 6 Hrs
Unit-VIIProduct Acceptance Control:Product acceptance control through IS 2500 part 1 and part 2. 6 Hrs
Unit-VIIIQuality Function Deployment and Failure Modes Effects Analysis:Introduction to QFD and QFD process, Quality by design, Rationale forimplementation of quality by design, FMEA, Design FMEA and processFMEA. 6 Hrs
Text Books :
1.Total Quality Management: Dale H. Besterfield, Publisher - Pearson Education India, ISBN: 8129702606, Edition 03/e Paperback (Special Indian Edition)2.The management and control of Quality: James R. Evans and William M.Lindsay, ISBN: 981-243-552-0 , Publisher - Thomson South-Western, Edition –6
Reference Books :
1.Total Quality Management for Engineers: M. Zairi, ISBN: 1855730243, Publisher: Woodhead Publishing.2.100 Methods for Total Quality Management: Gopal K. Kanji and Mike Asher ISBN: 0803977476, Publisher: Sage Publications, Inc.; Edition – 1
VII & VIII A-55 VII & VIII A-56
MAINTENANCE ENGINEERING
Course Code: P08AU844 Total hours : 52Credits : 3 Hrs per week : 04
Unit-IIntroduction to Maintenance System: Definition, Scope, Objective, functionsand Importance of maintenance system, Type of maintenance system, Breakdown maintenance system. Preventive maintenance, Predictivemaintenance, design out maintenance, corrective maintenance, plannedmaintenance, total productive maintenance, condition monitoring. Problemson selection of methods like preventive or breakdown maintenance, 9 Hrs
Unit - IIEconomics in Maintenance: Repair, replacement, Repair complexity, Findingout most optimal preventive maintenance frequency. Numerical treatmentrequired, 8 Hrs
Unit-IIIMaintenance of Machinery: Causes of machine failure, performanceevaluation, complete overhauling of Machines tools. Maintenance planningand scheduling. Repair order control manpower requirement, Maintenancejob analysis spare parts control. 6 Hrs
Unit - IVMaintenance Planning: Planning of maintenance junctures manpowerallocation, long range planning, short range planning. Planning techniquesand procedures. Estimation of maintenance work. Maintenance control.
4 Hrs
Unit-VComputers in maintenance: Features and benefits of Computer aidedmaintenance. Application of computers to maintenance work. 6 Hrs
Unit- VIIndustrial Safety: Economic importance of accidents, Types of safetyorganizations, Analysis of accident records, accident investigations, Analysisof accident Safety standards for Mechanical equipment. 7 Hrs
Unit- VIISafety standards: Safety standards for Electrical equipment and systems.Chemical hazards, material handling, exhaust systems, welding, Plant housekeeping-building, Aisles, passages, floors, tool cribs, washrooms, canteens.
6 Hrs
Unit— VIIIIndustrial Pollution Control: Dust control -Fibre collectors, mechanical dustcollectors, wet type collectors, Electro static precipitators, Noise pollutionControl - Noise measurement and control. Industrial vibration and its control.
6 Hrs
TEXT BOOKS :
1 Maintenance Engineering and Management - R.C.Mishra and K.Pathak, Prentice Hall of India,2.Maintenance Engineering Hand book - Morrow.
REFERENCE BOOKS :
1. Hand book of Maintenance Management - Frank Herbaty2. Hand book of Industrial Engg & Management - W. Grant Lreson & Eugene L-Grant3. Industrial Pollution Control Handbook • LUND A. Industrial Maintenance - H P Garg4. Maintenance Engineering Hand book- Lindrey Higgins, Mc Graw Hill, ffh edition,5. Plant Engineering Hand book - Staniar
VII & VIII A-57 VII & VIII A-58
COMPUTER GRAPHICS
Course Code: P08AU845 Total hours : 52Credits : 3 Hrs per week : 04
PART - AUnit-I
Scan Conversion and Clipping Representation of points, lines, Line DrawingAlgorithms: DDA algorithm, Bresenham’s integer line algorithm,Bresenham’s circle algorithm, Polygon filling algorithms: scan conversion,seed filling, scan line algorithm. Viewing transformation, Clipping –points,lines, text, polygon, Cohen-Sutherland line clipping, Sutherland-Hodgmenalgorithm. 7 Hrs
Unit- II
Two Dimensional Transformations Representation of points,Transformations: Rotation, Reflection, Scaling, Combined Transformations,Translations and Homogeneous Coordinates, A geometric interpretation ofhomogeneous coordinates, Over all scaling, Points at infinity, rotation aboutan arbitrary point, Reflection through an arbitrary line. 6 Hrs
Unit-IIIThree Dimensional Transformations and Projections 3D Transformationmatrix: general matrix, Translation, scaling, Shearing, Rotation, Reflection,Multiple transformations, Rotation about an axis parallel to coordinate axis,Rotation about an arbitrary axis in space, Reflection through an arbitraryplane, Orthographic Transformations, one, Perspective projections- onepoint, two point and three point. 6 Hrs
Unit-IV
Plane and Space Curves Curve representation, Nonparametric curves,parametric curves, parametric representation and generation of line, circle,ellipse, parabola, hyperbola, generation of circle, ellipse, parabola, hyperbola,Cubic spline, normalized cubic splines, Bezier curves: blending function,properties, generation, B-spline curves- Cox-deBoor recursiveformula,properties,open uniform basis functions, Non-uniform basisfunctions, periodic B-spline curve. 7 Hrs
PART-BUnit-V
Types and Mathematical Representation of Solids Solid Models, Solidentities, Solid representation, Solid modeling- set theory, regularized setoperations, set membership classification, Half spaces, Half spaces of plane,cylinder, sphere, conical half-space, Boundary representation, ConstructiveSolid Geometry- basic elements, Building operations. 7 Hrs
Unit-VIVisual Realism-I Introduction, hidden line removal- visibility of object views,Visibility techniques: minimax test, containment test, surface test, Silhouttes,Homogeneity test, Sorting, Coherence, Hidden line priority algorithm, Hiddensurface removal- Z-buffer algorithm, Warnock’s algorithm, Hidden solidremoval- ray tracing algorithm. 6 Hrs
Unit-VIIVisual Realism-II Shading, shading models- diffuse reflection, specularreflection, ambient light, Shading surfaces- constant shading, gourmandshading, Phong shading, Shading enhancements, Shading Solids- Raytracing for CSG, z- buffer algorithm for B-rep and CSG, octree encodedobjects, Colouring- RGB, CMY, HSV, HSL colour models. 7 Hrs
Unit-VIIIComputer Animation Introduction, Conventional animation-key frame,Inbetweening, Line testing, Painting, Filming, Computer animation-entertainment and engineering animation, Animation system hardware,software architecture, Animation types- frame buffer, colour table, zoom-pan-scroll, cross bar, real time play back, Animation techniques- key frame,skelton. Path of motion and p-curves. 6 Hrs
Text Books :1 Ibraham Zeid, “CAD/CAM-Theory and Practice” McGraw Hill”2 Rogoer’s Adams, “Mathematical Elements for Computer Graphics”, McGraw Hill.
Reference Books :1.Xiang z, Plastock, R. A., Computer Graphics, Schaums outlines, McGraw Hill.2.Foley, Van- Damn, Finner and Hughes, “Computer Graphics”, principles nad practice, Addison Wesley.3.Sinha A. N., Udai A. D., Computer Graphics, Tata McGraw Hill.