scenic ii pt 6 electrical

© Renault s.a.s 2008

"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."

All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.

77 11 322 102 FEBRUARY 2009 Edition Anglaise

X84, and J84

8 Electrical equipment

80A BATTERY

80B HEADLIGHTS

80C XENON BULBS

81A REAR LIGHTING

81B INTERIOR LIGHTING

81C FUSES

82A ENGINE IMMOBILISER

82B HORN

82C ALARM

83A INSTRUMENT PANEL

83C ON-BOARD TELEMATICS SYSTEM

© Renault s.a.s 2008

"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."

All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.

77 11 322 102 FEBRUARY 2009 Edition Anglaise

X84, and J84

83D CRUISE CONTROL

84A CONTROL - SIGNALS

85A WIPING - WASHING

86A RADIO

86B CAR PHONE

87BPASSENGER COMPARTMENT CONNECTION UNIT

87C OPENING ELEMENT MANAGEMENT

87D ELECTRIC WINDOWS - SUNROOF

87F PARKING DISTANCE CONTROL

87G ENGINE COMPARTMENT CONNECTION UNIT

88A WIRING HARNESS

88C AIR BAG AND PRETENSIONERS

Scénic II - Section 8

Contents

Page

Scénic II - Section 8ContentsPage

80A BATTERY

Battery: Precautions for repair 80A-1

Battery : Removal - Refitting 80A-2

Battery tray: Removal - Refitting 80A-10

80B HEADLIGHTS

Headlight: List and location of components 80B-1

Front headlight: Removal - Refitting 80B-7

Front headlight: Adjusting 80B-10

Halogen bulb: Removal - Refitting 80B-13

Remote headlight adjustment motor: Removal - Refitting 80B-31

Halogen headlight: Removal - Refitting 80B-33

Halogen headlight: Adjustment 80B-37

Front fog light: Removal - Refitting 80B-41

Side indicator: Removal - Refitting 80B-42

Remote headlight beam adjustment actuator: Removal - Refitting 80B-43

Headlight adjustment front sensor: Removal - Refitting 80B-45

Headlight adjustment rear sensor: Removal - Refitting 80B-46

Xenon headlight high voltage unit: Removal - Refitting 80B-48

80C XENON BULBS

Xenon bulb: List and location of components 80C-1

Xenon headlight: Removal - Refitting 80C-5

Xenon headlights: Adjustment 80C-6

Xenon bulb: Removal - Refitting 80C-10

81A REAR LIGHTING

Rear light on wing: Removal - Refitting 81A-1

Rear light bulb: Removal - Refitting 81A-4

Third brake light: Removal - Refitting 81A-6

Number plate light: Removal - Refitting 81A-8

80B HEADLIGHTS

Contents

81B INTERIOR LIGHTING

Interior lights: List and location of components 81B-1

Courtesy light: Removal - Refitting 81B-4

Interior lighting 81B-6

Courtesy light 81B-7

Vanity light: Removal - Refitting 81B-8

Lower door light: Removal - Refitting 81B-9

Glovebox light: Removal - Refitting 81B-10

Luggage compartment light: Removal - Refitting 81B-11

Floor flap switch: Removal - Refitting 81B-12

Centre console light: Removal - Refitting 81B-13

81C FUSES

Fuses: List and location of components 81C-1

Passenger compartment fuse and relay box: Removal - Refitting 81C-4

Additional fuse and relay box: Removal - Refitting 81C-5


Immobiliser system: List and location of components 82A-1

Start button: Removal - Refitting 82A-2

Steering column electric lock: Removal - Refitting 82A-3

Card reader: Removal - Refitting 82A-5

Starting aerial: Removal - Refitting 82A-6

Remote door locking control battery: Removal - Refitting 82A-8

82B HORN

Horn: Removal - Refitting 82B-1

82C ALARM

Alarm: List and location of components 82C-1

83A INSTRUMENT PANEL

Instrument panel: Removal - Refitting 83A-1

83C ON-BOARD TELEMATICS SYSTEM

Navigation: List and location of components 83C-1

Navigation computer: Removal - Refitting 83C-7

Navigation interface unit: Removal - Refitting 83C-9

Multimedia network interface unit: Removal - Refitting 83C-10

Central control: Removal - Refitting 83C-11

Navigation speaker: Removal - Refitting 83C-13


Contents

83D CRUISE CONTROL

Cruise control / speed limiter: List and location of components 83D-1

Switch: Removal - Refitting 83D-2

Steering wheel switch: Removal - Refitting 83D-4

84A CONTROL - SIGNALS

Under steering wheel control assembly: List and location of components 84A-1

Steering wheel controls assembly: Removal - Refitting 84A-4

Wiper switch: Removal - Refitting 84A-7

Indicator lighting switch: Removal - Refitting 84A-10

Hazard warning lights switch and central locking: Removal - Refitting 84A-12

Lighting dimmer: Removal - Refitting 84A-13

Door mirror control switch: Removal - Refitting 84A-14

Heated rear screen: Repair 84A-15


Wipers and washer: List and location of components 85A-1

Windscreen wiper blade: Removal - Refitting 85A-5

Windscreen wiper arm: Removal - Refitting 85A-6

Windscreen wiper mechanism: Removal - Refitting 85A-7

Windscreen wiper motor: Removal - Refitting 85A-10

Rear screen wiper arm: Removal - Refitting 85A-12

Rear screen wiper motor mechanism: Removal - Refitting 85A-13

Rear screen wiper motor: Removal - Refitting 85A-16

Rain and light sensor: Removal - Refitting 85A-20

Windscreen washer pump: Removal - Refitting 85A-22

Headlight washer pump: Removal - Refitting 85A-24

Headlight washer jet: Removal - Refitting 85A-25

Windscreen washer jet: Removal - Refitting 85A-26

Rear screen washer jet: Removal - Refitting 85A-27

Windscreen washer bottle: Removal - Refitting 85A-28

86A RADIO

Audio equipment: List and location of components 86A-1

Car radio: Removal - Refitting 86A-12

Tuner-amplifier: Removal - Refitting 86A-15

Radio aerial: Removal - Refitting 86A-19

Tweeter: Removal - Refitting 86A-20

Front speakers: Removal - Refitting 86A-21

Rear speakers: Removal - Refitting 86A-22


Contents

CD changer: Removal - Refitting 86A-23

Display: Removal - Refitting 86A-24

Radio control satellite: Removal - Refitting 86A-26

Offset multimedia socket: Removal - Refitting 86A-27

86B CAR PHONE

Mobile phone: List and location of components 86B-1

Computer: Removal - Refitting 86B-3

Hands-free microphone: Removal - Refitting 86B-4

Telephone aerial: Removal - Refitting 86B-7

Telephone control on steering wheel Removal - Refitting 86B-8

87B PASSENGER COMPARTMENT CONNECTION UNIT

UCH: Removal - Refitting 87B-1


Door management: List and location of components 87C-1

Opening aerial: Removal - Refitting 87C-5

Tailgate opening switch: Removal - Refitting 87C-8

Tailgate locking switch: Removal - Refitting 87C-9

86A RADIO

Rear screen opening switch: Removal - Refitting 87C-11

Lock motor for the fuel filling compartment: Removal - Refitting 87C-12

87D ELECTRIC WINDOWS - SUNROOF

Electric window: List and location of components 87D-1

Electric sunroof: List and location of components 87D-3

Front electric window switches on driver's door Removal - Refitting 87D-4

Front electric window switch on the passenger door: Removal - Refitting 87D-6

Rear electric window switch: Removal - Refitting 87D-7

Child safety switch: Removal - Refitting 87D-8

Sunroof switch: Removal - Refitting 87D-9

Sunroof opening motor Removal - Refitting 87D-10


Parking proximity sensor: List and location of components 87F-1

Parking proximity sensor switch: Removal - Refitting 87F-5

Parking proximity sensor buzzer: Removal - Refitting 87F-6


Contents

Proximity radar Removal - Refitting 87F-10

Parking proximity sensor computer: Removal - Refitting 87F-12

87G ENGINE COMPARTMENT CONNECTION UNIT

Engine accessories unit: Removal - Refitting 87G-1

Protection and Switching Unit: Removal - Refitting 87G-3

88A WIRING HARNESS

Computers List and location of components 88A-1

Diagnostic socket: List and location of components 88A-2

Headlining wiring: Removal - Refitting 88A-3


Airbag and Pretensioners: List and location of components 88C-1

Airbag and Pretensioners: Precautions for repair 88C-4

Airbags and pretensioners: Recycling - Destruction 88C-5

Airbag computer: Removal - Refitting 88C-7

Driver's front airbag: Removal - Refitting 88C-11

Passenger front airbag: Removal - Refitting 88C-13

Front (chest) side airbag: Removal - Refitting 88C-16


Side curtain airbag: Removal - Refitting 88C-18

Side impact sensor: Removal - Refitting 88C-23

Inhibitor switch: Removal - Refitting 88C-25

Front lap belt pretensioner: Removal - Refitting 88C-26

Front buckle pretensioner: Removal - Refitting 88C-29

Rear pyrotechnic inertia reel: Removal - Refitting 88C-31

Seat runner switch: Removal - Refitting 88C-34


80A-1

BATTERYBattery: Precautions for repair 80A

I - SAFETY

1 - DANGER: RISK FROM ACID LINKED TO HANDLING

Sulphuric acid is a highly aggressive and toxic subs-tance which corrodes most metals.

When handling batteries, it is very important to take the following precautions:

- protect your eyes by wearing goggles,

- wear acid-proof gloves and clothing.

2 - DANGER: RISK OF EXPLOSION LINKED TO CHARGING AND TO INCORRECT TIGHTENING OF THE TERMINALS.

When a battery is charging, oxygen and hydrogen areproduced. The mixture of these two gases is explosive.

The smallest of sparks or heat sources can cause anexplosion. The explosion is so strong that the batterycan shatter and spray the acid into the surrounding at-mosphere.

People nearby are at risk (exploded fragments, acidsplashes). Acid splashes are dangerous. They also da-mage clothing.

Safeguarding against the danger of explosion, whichcan be caused by handling a battery carelessly, mustbe taken very seriously.

II - GENERAL RECOMMENDATIONS

IMPORTANT

To avoid any risk of damaging the systems, applythe safety and cleanliness instructions and opera-tion recommendations before carrying out therepair (see Battery: Check) (80A, Battery).

IMPORTANT

A battery contains sulphuric acid, a dangeroussubstance.

If acid splashes on to your clothing, rinse all conta-minated areas thoroughly in water.

If it comes into contact with the skin or eyes, seekmedical attention.

IMPORTANT

To prevent damaging the battery or even causing itto explode, do not place any heat sources or createany sparks near a charging battery.

WARNING

Incorrect tightening could cause heating of con-tacts, starting or charging faults, sparking, or couldcause the battery to explode.

IMPORTANT

To avoid all risk of sparks, ensure that all electricalconsumers are fully switched off.

When a battery is being charged inside a building,switch off the charger before connecting or discon-necting the battery.

Do not place any metallic items on the battery asthis may create a short circuit across the terminals.

Never hold a naked flame, welding gun, blowtorch,cigarette or lighted match near to a battery.

WARNING

These vehicles are equipped with a battery with lowwater consumption. Topping up the electrolyte istherefore prohibited.

WARNING

Before disconnecting the battery:

- wait for the motor-driven fan assembly to stop,

- wait for the computer to finish saving (1 minute).

WARNING

Some vehicles are only fitted with « TB » (low hei-ght) batteries. To avoid damaging the bonnet, onlyrefit a battery which is identical to the battery origi-nally fitted.

80A-2

BATTERYBattery : Removal - Refitting 80A

Negative battery terminal before 10/01/05

Negative battery terminal since 10/01/05

REMOVAL (PROCEDURE 1)

NEGATIVE BATTERY TERMINAL BEFORE 10/01/05

a Negative battery terminal before 10/01/05.

Tightening torquesm

protective fuse wiringnut

5 Nm

positive battery terminalnut

6 Nm

battery bracket bolt 12 Nm

negative battery termi-nal nut

6 Nm

stud nuts on the nega-tive battery terminal

6 Nm

battery cover bolts 5 Nm

Note:

There are two types of battery terminal dependingon the date of vehicle manufacture:

- vehicle manufactured before 10/01/05 : procedure1,

- vehicle manufactured since 10/01/05 : procedure2.

114340

114339

IMPORTANT

Consult the safety and cleanliness advice and ope-ration recommendations before carrying out anyrepair.

(see 80A , Battery, Battery: Precautions forrepair, page 80A-1) .

114340

80A-3


I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

a Remove (depending on country):

- the bolts (1) from the battery cover,

- the battery cover.

II - OPERATION FOR REMOVAL OF PART CONCERNED

1 - Disconnection

a

a Remove:

- the stud nuts (2) from the negative battery terminal,

- the nut (3) from the negative battery terminal,

- the negative battery terminal.

2 - Removal

a Remove the cover (4) from the positive battery ter-minal.

WARNING



- wait for the navigation system to shut downafter cutting the + after ignition feed (approxima-tely 1 minute).

WARNING

The visual indicator cannot be considered relia-ble in After-Sales; do not use it to determine thestate of the battery.

101252

Note:

Do not add the battery cover if the vehicle is notfitted with one originally.

101253

Note:

Before disconnecting the wiring from the nega-tive terminal, mark the position of the wires.

101253

80A-4


a Remove:

- the wiring nut (5) from the protective fuse,

- the protective fuse wiring.

a Loosen the nut (6) from the positive battery terminal.

a Remove the « positive terminal - protection fusemounting » assembly.

a Unclip the degassing pipe.

a Remove:

- the battery clamp bolt (7) ,

- the battery bracket,

- the battery.

3 - Replacement

a Check that the battery needs replacing (see Techni-cal Note 6014A, Checking the charging circuit,16A, Starting-charging, Checking the chargingcircuit: Tests).

a Remove the protective battery cover.

REFITTING (PROCEDURE 1)

I - REFITTING PREPARATION OPERATION

a Check the battery (see Technical Note 6002A,Checking and charging batteries before delive-ring used vehicles and vehicles in After-Sales,Battery, 80A, Battery: Test).

(see 80A, Battery, Battery: Precautions for re-pair, page 80A-1) .

II - REFITTING OPERATION FOR PART CONCERNED

1 - Replacement

a Position the battery protective cover.

2 - Refitting

a Position the battery in its housing.

a Undo the positive battery terminal.

a Push the positive battery terminal fully onto the bat-tery terminal post.

101254

101253

WARNING

Poor contact may cause starting or chargingfaults, create sparks and cause the battery toexplode.

80A-5


a Torque tighten the positive battery terminal nut (6Nm) (8) .

a Position the protective fuse wiring.

a Torque tighten the protective fuse wiring nut (5Nm) (9) .

a Fit the positive terminal cover.

a Connect the degassing pipe.

a Position the battery bracket.

a Torque tighten the battery clamp bolt (12 Nm).

3 - Connection

a Loosen the negative battery terminal.

a Push the negative battery terminal fully onto the bat-tery terminal post.

a Torque tighten the negative battery terminal nut (6Nm) (10) .

a Torque tighten the stud nuts on the negative bat-tery terminal (6 Nm) (11) .

101254

101253

Note:

Ensure the positioning of the negative batteryterminal bolt and square washer.

WARNING

To prevent premature loosening of the stud nutson the negative terminal, refit a maximum of twoterminals per stud and distribute the terminalsover different studs.

80A-6


III - FINAL OPERATION.

a Refit (according to the country):


- the battery cover bolts (12) ,

a Torque tighten the battery cover bolts (5 Nm) (12) .

a Engage clip (13) .

a When refitting the battery or each time it is discon-nected, it may be necessary to carry out some basicoperations, without using the diagnostic tool, so thatthe vehicle can operate correctly (see MR 372 Faultfinding, 80A, Battery, Battery: Initialisation).


NEGATIVE BATTERY TERMINAL SINCE 10/01/05

a Negative battery terminal since 10/01/05.



101252

Note:


114339

WARNING



- wait for the navigation system to shut downafter cutting the + after ignition feed (approxima-tely 1 minute).

WARNING

The visual indicator cannot be considered relia-ble in After-Sales; do not use it to determine thestate of the battery.

80A-7


a Remove (depending on country):




1 - Disconnection

a Loosen the nut (15) from the negative battery termi-nal.

a Remove:

- the negative battery terminal,

- the positive terminal cover (16) .

101252

Note:


114388

80A-8


2 - Removal

a Loosen the nut (17) from the positive battery termi-nal.

a Remove the terminal.

a Unclip the degassing pipe.

a Remove:

- the battery clamp bolt (18) ,

- the battery bracket,

- the battery.

3 - Replacement

a Check that the battery needs replacing (see Techni-cal Note 6014A, Checking the charging circuit,16A, Starting-charging, Checking the chargingcircuit: Tests).

a Remove the protective battery cover.



a Check the battery (see Technical Note 6002A,Checking and charging batteries before delive-ring used vehicles and vehicles in After-Sales,Battery, 80A, Battery: Test).

(see 80A, Battery, Battery: Precautions for re-pair, page 80A-1) .


1 - Replacement

a Position the battery protective cover.

2 - Refitting

a Position the battery in its housing.

a Undo the positive battery terminal.

a Push the positive battery terminal fully onto the bat-tery terminal post.

a Torque tighten the positive battery terminal nut (6Nm).

a Fit the positive terminal cover.

a Connect the degassing pipe.

a Refit the battery bracket.

a Torque tighten the battery bracket bolt (12 Nm).

114241

WARNING

Poor contact may cause starting or chargingfaults, create sparks and cause the battery toexplode.

80A-9


3 - Connection

a Loosen the negative battery terminal.

a Push the negative battery terminal fully onto the bat-tery terminal post.

a Torque tighten the negative battery terminal nut (6Nm) (19) .

a Torque tighten the stud nuts on the negative bat-tery terminal (6 Nm).


a Refit (according to the country):



a Torque tighten the battery cover bolts (5 Nm) (20) .

a Engage clip (21) .

a When refitting the battery or each time it is discon-nected, it may be necessary to carry out some basicoperations, without using the diagnostic tool, so thatthe vehicle can operate correctly (see MR 372 Faultfinding, 80A, Battery, Battery: Initialisation).

114388

Note:

Ensure the positioning of the negative batteryterminal bolt and square washer.

WARNING

To prevent premature loosening of the stud nutson the negative terminal, refit a maximum of twoterminals per stud and distribute the terminalsover different studs.

101252

Note:


80A-10

BATTERYBattery tray: Removal - Refitting 80A

Battery tray before 12/01/05

Battery tray since 12/01/05



a Remove the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) .

Tightening torquesm

battery tray bolts 21 Nm

wiring harness nut 8 Nm

Note:

There are two types of battery tray depending on the date of vehicle manufacture:

- vehicle manufactured before 12/01/05: procedure1

- vehicle manufactured from 12/01/05: Procedure 2

104556

112659

80A-11



a Unpick the wiring harness (1) from the battery tray.

a Remove:

- the nut (2) from the wiring harness,

- the bolts (3) from the battery tray.

a Take out the battery tray.


I - REFITTING OPERATION FOR PART CONCERNED

a Fit the battery tray.

a Refit the battery tray bolts.

a Torque tighten the battery tray bolts (21 Nm).

a Refit the wiring harness nut.

a Torque tighten the wiring harness nut (8 Nm).

a Attach the wiring harness to the battery tray.

II - FINAL OPERATION.

a Refit the battery (see 80A, Battery, Battery : Re-moval - Refitting, page 80A-2) .





a Disconnect the injection computer connectors (4) .

a Disconnect the air flowmeter connector.

a Disconnect the turbocharger regulation solenoid val-ve connector.

a Unclip:

- the wiring harness (5) from the injection computerconnector,

- the wiring harness (6) from the negative battery ter-minal,

- the wiring harness (7) from the battery tray.

a Remove:

- the nut (8) from the wiring harness,

104556

112659

F9Q or K9K or M9R

F9Q or K9K or M9R – F4R, and 776

80A-12


- the bolts (9) from the battery tray.

a Extract the battery tray fitted with the injection com-puter and its mounting.



a Position the battery tray fitted with the injection com-puter and its mounting.

a Refit the battery tray bolts.

a Torque tighten the battery tray bolts (21 Nm).

a Refit the wiring harness nut.

a Torque tighten the wiring harness nut (8 Nm).

a Clip:

- the wiring harness to the battery tray,

- the wiring harness to the battery negative terminal,

- the wiring harness to the injection computer con-nector.

a Connect the turbocharger regulation solenoid valveconnector.

a Connect the air flowmeter sensor connector.

a Connect the injection computer connectors.


a Refit the battery (see 80A, Battery, Battery : Re-moval - Refitting, page 80A-2) .

F9Q or K9K or M9R – F4R, and 776

F9Q or K9K or M9R

80B-1

HEADLIGHTSHeadlight: List and location of components

WITHOUT XENON BULBS, and DOCUMENT PHASE 1

80BI - LIST OF COMPONENTS

II - POSITION OF THE COMPONENTS

1 - Dipped headlights bulb

2 - Main beam headlights bulb

3 - Side lights bulb

No. Description

(1) Dipped headlights bulb

(2) Main beam headlights bulb

(3) Side lights bulb

(4) Indicator bulb

(5) Front fog lights

(6) Side indicator

(7) Remote headlight beam adjustmentmotor

(8) Remote headlight beam adjustment con-trol

(9) Headlight beam adjustment screw

(10) Side adjusting wheel

103826

103817

103815

80B-2



80B4 - Indicator bulb

5 - Front fog lights

6 - Side indicator

7 - Remote headlight beam adjustment motor

103815

103759

118470

103816

80B-3



80B8 - Remote headlight beam adjustment control

9 - Headlight beam adjustment screw

10 - Side adjusting wheel

103166

103815

103815

80B-4





1 - Dipped headlights bulb

2 - Main beam headlights bulb

3 - Side lights bulb

No. Description

(1) Dipped headlights bulb

(2) Main beam headlights bulb

(3) Side lights bulb

(4) Indicator bulb

(5) Front fog lights

(6) Side indicator

(7) Remote headlight beam adjustmentmotor


(9) Headlight beam adjustment screw

(10) Side adjusting wheel

118765

118765

118765

80B-5



80B4 - Indicator bulb

5 - Front fog lights

6 - Side indicator

7 - Remote headlight beam adjustment motor

118765

103759

118470

118766

80B-6



80B8 - Remote headlight beam adjustment control

9 - Headlight beam adjustment screw

10 - Side adjusting wheel

103166

118766

118766

80B-7

HEADLIGHTSFront headlight: Removal - Refitting 80B

REMOVAL


a

a Disconnect the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) .

a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (MR 370, 02, Lifting equip-ment).

a Remove the front bumper (see Front bumper: Re-moval - Refitting) (MR 371, 55A, Exterior protec-tion).

a Remove:

- the trim mountings (1) ,

- the trim (2) .


1 - Removal

a Remove the upper bolts (3) from the headlight.

XENON BULBS

IMPORTANT

To prevent burns, wait until the « computer -power unit » assembly has cooled before remo-ving them.

IMPORTANT

To prevent eye injuries:

- do not look at a discharge bulb when lit (voltagewhen lit 20000 V),

- do not light a bulb which has not been fitted intoits headlight.

103622

118457

80B-8


a Remove the lower bolts (4) from the headlight.

a Remove the headlight.

a Disconnect the headlight connectors.

a Remove the headlight.

2 - Replacement

a Unclip the headlight absorber (5) .

a Remove the headlight absorber.

a PHOTO

a Remove:

- the rivets (see MR 400 Bodywork, 40A, Generalinformation),

- the absorber.

a

118456

DOCUMENT PHASE 1

103626

DOCUMENT PHASE 2

XENON BULBS

WARNING

The bulb must be handled with care.

The external conductor is very fragile and mustnot be damaged.

80B-9


a

a Remove the bulbs (see 80B, Headlights, Halogenbulb: Removal - Refitting, page 80B-13)

a Remove:

- the xenon bulbs (see 80C, Xenon bulbs, Xenonbulb: Removal - Refitting, page 80C-10) ,

- the high voltage unit (see 80B, Headlights, Xenonheadlight high voltage unit: Removal - Refit-ting, page 80B-48) .

REFITTING

I - REFITTING PREPARATIONS OPERATION

Replacement

a Refit the headlight absorber.

a Clip on the headlight absorber.

a Refit:

- the headlight absorber,

- the absorber rivets (see MR 400 Bodywork, 40A,General information).

a Refit the bulbs (see 80B , Headlights, Halogenbulb: Removal - Refitting, page 80B-13)

a Refit:

- the xenon bulbs (see 80C, Xenon bulbs, Xenonbulb: Removal - Refitting, page 80C-10) ,

- the high voltage unit (see 80B, Headlights, Xenonheadlight high voltage unit: Removal - Refit-ting, page 80B-48) .


a Connect the headlight connectors.

a Refit:

- the headlight,

- the headlight lower bolts,

- the headlight upper bolts,

- the front bumper (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),

- the trim,

- the trim mountings.

a Connect the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) .

a Adjust the headlights (see 80B, Headlights, Frontheadlight: Adjusting, page 80B-10) .

WARNING

To prevent any breakages, handle the bulb by itsbase. If you should touch the glass, clean it withalcohol and a lint-free cloth.

WITHOUT XENON BULBS

XENON BULBS

DOCUMENT PHASE 1

DOCUMENT PHASE 2

WITHOUT XENON BULBS

XENON BULBS

XENON BULBS

80B-10

HEADLIGHTSFront headlight: Adjusting 80B

ADJUSTMENT

I - ADJUSTMENT PREPARATION STAGE

a Place the vehicle in a working area equipped with atwo-post lift.

a Lift the vehicle (see Vehicle: Towing and lifting)(MR 370, 02, Lifting equipment).


a Lower the vehicle.

a Position the vehicle back on the ground.

a Compress the suspension.

a Remove:

- the trim rivets (1) ,

- the trim (2) .

a Check and inflate the tyres to the recommendedpressures (see Tyre inflation pressure: Identifica-tion) (MR 370, 35A, Wheels and tyres).

a Check:

- that the luggage compartment is empty,

- that the headlights are clean.

a Switch on the dipped headlights.

Essential equipment

headlight adjustment and checking tool

DOCUMENT PHASE 1

Note:

Check that the lift is on flat, horizontal ground.

DOCUMENT PHASE 2

103622

Note:

Do not get into the vehicle throughout the opera-tion.

Note:

Do not apply the parking brake.

80B-11


a Position the headlight beam remote adjustment con-trol on 0.

a Carry out the necessary operations before adjustingthe xenon headlights (see Fault finding - Replace-ment of components) (MR 372, 80B, Headlights).

II - TEST OPERATION

a Place a headlight adjustment and checking toolin front of the vehicle and adjust it to -1.0%.

a Place a headlight adjustment and checking toolin front of the vehicle and adjust it to -1.3%.

a Use the headlight adjustment and checking toolto check the headlight beam adjustment (see theinstructions for the equipment).

III - OPERATION FOR ADJUSTMENT OF PART CONCERNED

a Using the headlight adjustment and checking tool :

- adjust the headlight beam, using the screw (3) ,

- perform the lateral adjustment of the headlight,using the screw (4) .

WITHOUT XENON BULBS

XENON BULBS

WITHOUT XENON BULBS

XENON BULBS

DOCUMENT PHASE 1

103622

103854

80B-12


a Using the headlight adjustment and checking tool :

- adjust the headlight beam, using the screw (5) ,

- perform the lateral adjustment of the headlight,using the screw (6) .

IV - FINAL OPERATION.

a Refit the front bumper (see Front bumper: Remo-val - Refitting) (MR 371, 55A, Exterior protection).

a Refit:

- the trim,

- the trim rivets.

DOCUMENT PHASE 2

118459

103854

DOCUMENT PHASE 1

DOCUMENT PHASE 2

80B-13

HEADLIGHTSHalogen bulb: Removal - Refitting

F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K9K, and WITHOUT XENON BULBS, andDOCUMENT PHASE 1

80B

REMOVAL

REMOVAL PREPARATION OPERATION

a Remove:

- the windscreen washer bottle filler neck when wor-king on the right-hand halogen headlight,

- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) when working on the left-hand halogen headlight.

OPERATION FOR REMOVAL OF PART CONCERNED

1 - Indicator bulbs:

a Remove:

- the bulb holder (1) with the bulb by turning it a quar-ter of a turn anti-clockwise.

- the bulb from the bulb holder.

a When replacing an indicator bulb, use an approvedPY21W bulb.

2 - side light bulbs:

a Remove:

- the bulb holder (2) with the bulb by turning it a quar-ter of a turn clockwise.


a When replacing a side light bulb, use an approvedW5W bulb.

3 - Main beam headlight bulbs:

a Remove the sealing cover (3) .

103815

103815

103815

80B-14



80B

a Turn the bulb holder a quarter of a turn anti-clockwi-se.

a Disconnect the bulb.

a Remove the bulb.

a When replacing a main beam headlight bulb, use anapproved H7 bulb.

4 - Dipped headlight bulbs:


a Unfasten the clip at (5) .


a Remove the bulb.

a When replacing a dipped headlight bulb, use an ap-proved H1 bulb.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a

Refit:

- the bulb in the bulb holder,

- the bulb holder fitted with the bulb by turning it aquarter of a turn clockwise


a

Refit:


- the bulb holder fitted with the bulb by turning it aquarter of a turn clockwise,

3 - main beam headlight bulbs:

a Remove the bulb.

103817

103815

103826

80B-15



80B

a Turn the bulb a quarter of a turn clockwise.

a Connect the connector.

a Refit the sealing cover.


a Refit the bulb.

a Lock the clip.

a Connect the connector.

a Refit the sealing cover

FINAL OPERATION.

a Refit:

- the windscreen washer bottle filler neck after wor-king on the right-hand headlight,

- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) after working on the left-hand headlight.

80B-16


M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1

80BREMOVAL


a Remove:





a Remove:




2 - Side light bulbs:

a Remove:





a Unclip, at (3) , the soundproofed air duct (4) .

a Remove the soundproofed air duct.

103815

103815

114658

80B-17



80B




a Remove the bulb.






a Remove the bulb.


103815

103817

103815

103826

80B-18



80BREFITTING



a Refit:


- the bulb holder by turning it a quarter of a turn cloc-kwise.

2 - Side light bulbs:

a Refit:


- the bulb holder by turning it a quarter of a turn cloc-kwise.


a Refit the bulb.

a connect the bulb.

a Refit:

- the sealing cover,

- the soundproofed air duct.

4 - dipped headlight bulbs:

a Refit the bulb.

a Lock the clip.

a Connect the bulb.


FINAL OPERATION.

a Refit:



80B-19


K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 – K4J, and WITHOUT XENON BULBS, andDOCUMENT PHASE 1

80B

REMOVAL

a Remove the filler neck from the windscreen washerbottle when operating on the right-hand halogenheadlight.

I - INDICATOR BULBS

a Remove:




II - SIDE LIGHT BULBS

a Remove:




III - MAIN BEAM HEADLIGHT BULBS

a Remove the air filter unit inlet air duct (3) .

103815

103815

101103

80B-20



80B




a Recover the metal clip.


IV - DIPPED HEADLIGHT BULBS





REFITTING

a Refit the bulbs, observing the correct direction of fit-ting.

103815

103817

103815

103826

80B-21



80B

a Fasten the clips if necessary.

a Clip on the bulb holders if necessary.

a Check that the bulbs and/or the bulb holders are cor-rectly positioned in the halogen headlight.

a Connect the connectors if necessary.

a Refit:

- the leaktight covers if necessary,

- the windscreen washer bottle filler neck if necessa-ry,

- the air duct at the air filter unit inlet.

80B-22


K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 – F9Q, and WITHOUT XENON BULBS, andDOCUMENT PHASE 2 – K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2

80B

REMOVAL


a Remove the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) when operatingon the left-hand halogen headlight.

I - INDICATOR BULBS

a Remove:





a Remove the leaktight cover (2) by turning it a quarterof a turn anti-clockwise.

a Remove:



a When replacing a side light bulb, use an approvedH6W bulb.

118766

118766

118765

80B-23



80B

III - DIPPED HEADLIGHT BULBS


a Turn the bulb holder (5) a quarter of a turn anti-cloc-kwise.




IV - MAIN BEAM HEADLIGHT BULB





REFITTING


118766

118765

118766

118765

80B-24



80B





a Refit the leaktight covers if necessary.

a Refit:



- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) if necessary.

80B-25



80BREMOVAL


a Remove the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) when operatingon the left-hand halogen headlight.

I - INDICATOR BULBS

a Remove:






a Remove:




118766

118766

118765

80B-26



80BIII - DIPPED HEADLIGHT BULBS











114658

118766

118765

114658

80B-27



80B





REFITTING







a Refit:



- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) if necessary.

118766

118765

80B-28


K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2

80BREMOVAL


I - INDICATOR BULBS

a Remove:






a Remove:




118766

118766

118765

80B-29



80BIII - DIPPED HEADLIGHT BULBS







a Remove the air filter unit inlet air duct (6) .


118766

118765

101103

118766

80B-30



80B




REFITTING







a Refit:



- the air filter unit inlet air duct if necessary.

118765

80B-31

HEADLIGHTSRemote headlight adjustment motor: Removal - Refitting

WITHOUT XENON BULBS

80BREMOVAL


a Remove:


- the headlight (see 80B, Headlights, Halogen hea-dlight: Removal - Refitting, page 80B-33) .


a Turn (1) the headlight beam adjustment motor by aquarter of a turn towards the outside of the vehicle.

a Remove the adjustment motor by tilting it (2) to un-couple the adjustment motor ball joint (3) from theheadlight clip groove (4) .

118764

118763

Note:

To facilitate this, tighten the bolt by several turns.

80B-32

HEADLIGHTSRemote headlight adjustment motor: Removal - Refitting

WITHOUT XENON BULBS

80BREFITTING


a

a Remove the sealing cover.

a Pull the headlight reflector shell towards yourself tobring the headlight clip groove nearer the adjust-ment motor ball joint.

a Engage the adjustment motor ball joint in the headli-ght clip groove.

a Turn the headlight beam adjustment motor a quarterof a turn towards the inside of the vehicle.


a Connect the headlight beam adjustment motor con-nector.


a Refit:

- the headlight (see 80B, Headlights, Halogen hea-dlight: Removal - Refitting, page 80B-33) ,

- the front bumper (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection).

a Adjust the headlights (see 8 0 B, Headlights,Halogen headlight: Adjustment, page 80B-37) .

Note:

To make coupling easier during replacement,tighten the bolt by a few turns.

Note:

the adjustment motor ball joint should not onlymake contact, it should actually be housed in theheadlight clip groove.

Note:

Loosen the bolt by the number of turns pre-viously made.

80B-33

HEADLIGHTSHalogen headlight: Removal - Refitting


80B

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).

a Remove:

- the three plastic rivets (1) mounting the trim (2) ,



a Remove the two upper bolts (3) from the halogenheadlight.

a Remove the two lower bolts (4) from the halogenheadlight.

Note:

When removing the xenon headlights, it is essentialto respect the safety regulations (see 80C, Xenonbulbs, Xenon headlight: Removal - Refitting,page 80C-5) .

103622

103624

103625

80B-34



80B

a Unclip the absorber by acting on the spigot (5) at (6).

a Extract the halogen headlight.

a Disconnect the connectors:

- halogen headlight,

- beam adjustment motor.

a Remove the halogen headlight.

REFITTING


a Connect the connectors:


- beam adjustment motor.

a Position the halogen headlight.

a Clip the absorber into place.

a Refit the:

- halogen headlight lower bolts,

- halogen headlight upper bolts.


a Fit the trim piece.

a Refit:

- the plastic rivets on the trim,


a Adjust the halogen headlight (see 80B, Headlights,Halogen headlight: Adjustment, page 80B-37) .

103626

80B-35



80B

REMOVAL



a Remove:

- the three plastic rivets (1) mounting the trim,



a Remove the two upper bolts (2) from the halogenheadlight.

a Remove the two lower bolts (3) from the halogenheadlight.

a Extract the halogen headlight.

a Disconnect the connectors:


- headlight beam adjustment motor.

Note:

When removing the xenon headlights, it is essentialto respect the safety regulations (see 80C, Xenonbulbs, Xenon headlight: Removal - Refitting,page 80C-5) .

103622

118457

118456

80B-36



80BREFITTING



- headlight beam adjustment motor,

- halogen headlight.

a Position the halogen headlight.

a Refit:

- the halogen headlight lower bolts,

- the halogen headlight upper bolts.


a Fit the trim piece.

a Refit:

- the plastic rivets on the trim,


a Adjust the halogen headlight (see 80B, Headlights,Halogen headlight: Adjustment, page 80B-37) .

80B-37

HEADLIGHTSHalogen headlight: Adjustment


80B

ADJUSTMENT





a Position the vehicle on its wheels.


a Do not apply the parking brake.


a Open the bonnet.

a Check:





II - TEST OPERATION

a Place a headlight adjustment and checking toolin front of the vehicle and adjust to -1.0%.

a Check the headlight beam adjustment using theheadlight adjustment and checking tool (see theinstructions for the equipment).


a Use:

- the beam adjustment motor bolt (1) for vertical ad-justment,

- the wheel (2) for lateral adjustment.


a Raise the vehicle.


Essential equipment


Note:


Note:


103622

103815

80B-38



80Ba Lower the vehicle.

a Close the bonnet.

80B-39



80B

ADJUSTMENT


a Remove:

- the plastic rivets (1) from the trim pieces (2) ,

- the trim pieces (2) .



a Open the bonnet.

a Check:





II - TEST OPERATION

a Place a headlight adjustment and checking toolin front of the vehicle and adjust to -1.0%.



a To gain access to the side adjusting screw, use thetool shown above.

a Use:

- the screw (1) for height adjustment,

- the tool (2) on the side adjusting screw.

Essential equipment


103622

Note:


118458

118459

80B-40



80BIV - FINAL OPERATION.

a Refit:

- the plastic rivets to the trim pieces,

- the trim pieces.

a Close the bonnet.

80B-41

HEADLIGHTSFront fog light: Removal - Refitting

FOG LIGHT

80BREMOVAL





a Disconnect the connector (1) from the front fog light.

a Remove:

- the bolts (2) from the front fog light,

- the front fog light.

REFITTING


a When replacing a bulb, use an approved H11 bulb.

a Position the front fog light.

a Refit the front fog light bolts.

a Connect the front fog light connector.



103765

103759

80B-42

HEADLIGHTSSide indicator: Removal - Refitting 80B

REMOVAL


a Unclip the side indicator using a flat-blade screwdri-ver.

a Remove:

- the bulb holder (1) from the side indicator,

- the bulb from the side indicator bulb holder.

REFITTING


a When replacing a bulb, only use an approved W5Wbulb.

a Refit:

- the bulb to the side indicator bulb holder.

- the side indicator bulb holder.

a Clip on the side indicator.

118470

118471

80B-43

HEADLIGHTSRemote headlight beam adjustment actuator: Removal - Refitting 80B

REMOVAL


a


a Remove the headlight (see 80C, Xenon bulbs, Xe-non headlight: Removal - Refitting, page 80C-5) .


a Press on the actuator (1) to ease unclipping duringrotation.

a Turn the actuator a quarter of a turn, away from thevehicle (2) .

a Uncouple the reflector shell ball joint by tilting the ac-tuator up slightly (3) .

IMPORTANT

To prevent eye injuries do not look at a xenonbulb when lit (voltage when lit 20,000 V).

IMPORTANT

Wait until the « computer-power unit » assem-blies have cooled before removing them.

IMPORTANT

It is forbidden to switch on a xenon bulb if thebulb is not fitted in the headlight (serious risk ofinjury to eye).

107043

Note:

To facilitate release, tighten the screw (4) b yseveral turns.

107041

80B-44

HEADLIGHTSRemote headlight beam adjustment actuator: Removal - Refitting 80B

REFITTING


a Remove the seal cover (5) .

a Keep the reflector shell towards the rear of the lensunit while pulling on the bulb module.

a Clip the ball joint (6) into the groove (7) of the clip.

a Clip in the actuator.

a Refit the sealing cover .

II - FINAL OPERATION

a Refit the headlight (see 80C, Xenon bulbs, Xenonheadlight: Removal - Refitting, page 80C-5) .


a Adjust the headlight beam (see 80C, Xenon bulbs,Xenon headlights: Adjustment, page 80C-6) .

Note:

In the event of a replacement, to facilitate attach-ment, tighten the screw (4) by several turns.

118769

Note:

The ball joint should not just be in contact withthe groove, it should be fitted into it.

Note:

Loosen the screw (4) by the same number ofturns previously made.

80B-45

HEADLIGHTSHeadlight adjustment front sensor: Removal - Refitting 80B

REMOVAL



a Remove the front left-hand wheel (see Wheel: Re-moval - Refitting) (MR 370, 35A, Wheels and ty-res).


a Disconnect the connector (1) from the headlightbeam adjustment front sensor.

a Remove:

- the clip (2) ,

- the nut (3) from the headlight beam adjustmentfront sensor,

- the headlight beam adjustment front sensor.

REFITTING


a


a Position the headlight beam adjustment front sen-sor.

a Refit the headlight beam adjustment front sensornut.

a Torque tighten the headlight beam adjustmentfront sensor nut (8 Nm).

a Fit the new clip.

a Connect the headlight beam adjustment front sensorconnector.


a Refit the front left-hand wheel (see Wheel: Removal- Refitting) (MR 370, 35A, Wheels and tyres).

a After carrying out any work on the front height sen-sor or if replacing it, carry out the necessary opera-tions using the diagnostic tool (see Fault finding -Replacement of components) (MR 372, 80B, Hea-dlights).


Essential equipment

diagnostic tool

Tightening torquesm

headlight beam adjust-ment front sensor nut

8 Nm

104071

WARNING

Replace the clip after each removal.

80B-46

HEADLIGHTSHeadlight adjustment rear sensor: Removal - Refitting 80B

REMOVAL




a Remove the clip (1) from the headlight beam adjust-ment rear sensor.

a Disconnect the connector (2) from the headlightbeam adjustment rear sensor.

a Remove the nut (3) from the headlight beam adjust-ment rear sensor.

REFITTING


a


a Position the headlight beam adjustment rear sensor.

a Refit the headlight beam adjustment rear sensor nut.

a Torque tighten the headlight beam adjustmentrear sensor nut (8 Nm).

a Connect the headlight beam adjustment rear sensorconnector.

a Fit the new clip.


a After carrying out any work on the front height sen-sor or if replacing it, carry out the necessary opera-tions using the diagnostic tool (see Fault finding -Replacement of components) (MR 372 Fault fin-ding, 80B, Headlights).

Essential equipment

diagnostic tool

Tightening torquesm

headlight beam adjust-ment rear sensor nut

8 Nm

104073

104072

WARNING

Replace the clip after each removal.

80B-47

HEADLIGHTSHeadlight adjustment rear sensor: Removal - Refitting 80B


80B-48

HEADLIGHTSXenon headlight high voltage unit: Removal - Refitting 80B

REMOVAL



a Remove:


- the headlight (see 80C, Xenon bulbs, Xenon hea-dlight: Removal - Refitting, page 80C-5) .

a Place the headlight on a clean cloth so as not toscratch it.


a Remove:

- the bolts (1) from the xenon headlight high voltageunit,

- the xenon headlight high voltage unit.

Tightening torquesm

bolts for the xenon hea-dlight high voltage unit

12 Nm

IMPORTANT

Wait until the « computer-power unit » assemblieshave cooled before removing them.

IMPORTANT

To prevent eye injuries do not look at a xenon bulbwhen lit (voltage when lit 20,000 V).

IMPORTANT

It is forbidden to switch on a xenon bulb if the bulbis not fitted in the headlight (serious risk of eyeinjury).

DOCUMENT PHASE 1

103857

80B-49

HEADLIGHTSXenon headlight high voltage unit: Removal - Refitting 80B

a Remove:

- the bolts (3) from the xenon headlight high voltageunit,

- the xenon headlight high voltage unit (4) .

REFITTING

REMOVAL PREPARATION OPERATION

a


a Fit the xenon headlight high voltage unit.

a Refit the bolts to the xenon headlight high voltageunit

a Torque tighten the bolts for the xenon headlighthigh voltage unit (12 Nm).


a Remove:

- the headlight (see 80C, Xenon bulbs, Xenon hea-dlight: Removal - Refitting, page 80C-5) ,




DOCUMENT PHASE 2

118772

DOCUMENT PHASE 1

WARNING

Be sure to replace the seal.

DOCUMENT PHASE 1

80C-1

XENON BULBSXenon bulb: List and location of components

DOCUMENT PHASE 1

80CI - LIST OF COMPONENTS

II - LOCATION OF COMPONENTS

1 - Xenon headlight

2 - Xenon headlight high-voltage unit

3 - Xenon bulb

Mark Description

(1) Xenon headlight

(2) Xenon headlight high-voltage unit

(3) Xenon bulb

(4) Headlight adjustment front sensor

(5) Headlight adjustment rear sensor

103622

103857

103855

Note:

The xenon bulb is located behind the condenser.

80C-2


DOCUMENT PHASE 1

80C4 - Headlight adjustment front sensor

5 - Headlight adjustment rear sensor

104071

104073

Note:

The headlight adjustment rear sensor is mountedon left-hand side of the rear axle.

80C-3


DOCUMENT PHASE 2



1 - Xenon headlight

2 - Xenon headlight high voltage unit

3 - Xenon bulb

Mark Description

(1) Xenon headlight

(2) Xenon headlight high voltage unit

(3) Xenon bulb

(4) Headlight adjustment front sensor

(5) Headlight adjustment rear sensor

118457

118772

118767

Note:

The xenon bulb and capacitor form a single compo-nent.

80C-4


DOCUMENT PHASE 2

80C4 - Headlight adjustment front sensor

5 - Headlight adjustment rear sensor

104071

104073

Note:

The headlight beam adjustment rear sensor is loca-ted on the rear axle on the left-hand side.

80C-5

XENON BULBSXenon headlight: Removal - Refitting 80C

REMOVAL


a




a The procedure for removing and refitting headlightsfitted with xenon bulbs is identical to the procedurefor halogen headlights (see 8 0 B, Headlights,Halogen headlight: Removal - Refitting, page80B-33) .

REFITTING


a Refit the xenon headlight (see 80B, Headlights,Halogen headlight: Removal - Refitting, page80B-33) .





IMPORTANT

To prevent eye injuries do not look at a xenonbulb when lit (voltage when lit 20,000 V).

IMPORTANT

Wait until the « computer-power unit » assem-blies have cooled before removing them.

IMPORTANT

It is forbidden to switch on a xenon bulb if thebulb is not fitted in the headlight (serious risk ofinjury to eye).

80C-6

XENON BULBSXenon headlights: Adjustment

DOCUMENT PHASE 1

80C

ADJUSTMENT



a Place the vehicle in a working area equipped with atwo-post lift.

a Lift the vehicle (see Vehicle: Towing and lifting)(MR 370, 02, Lifting equipment).



a Position the vehicle on its wheels.




a Open the bonnet.

a Check:




II - TEST OPERATION

a Position a headlight adjustment and checkingtool in front of the vehicle and adjust it to -1.3%.



a Use:

- the beam adjustment actuator screw (1) for verticaladjustment,

- the wheel (2) for lateral adjustment.


a Raise the vehicle.


Essential equipment


Note:


Note:


103622

103854

80C-7


DOCUMENT PHASE 1

80Ca Lower the vehicle.

a Close the bonnet.

80C-8


DOCUMENT PHASE 2

80C

ADJUSTMENT



a Remove:

- the plastic rivets (1) from the trim pieces,

- the trim pieces (2) .



a Open the bonnet.

a Check:




II - TEST OPERATION

a Position a headlight adjustment and checkingtool in front of the vehicle and adjust it to -1.3%.



a To gain access to the side adjusting screw, use thetool shown above.

a Use:

- the beam adjustment actuator screw (3) for verticaladjustment,

- the tool (4) on the side adjusting screw.

Essential equipment


103622

Note:


118458

118459

80C-9


DOCUMENT PHASE 2

80CIV - FINAL OPERATION.

a Refit:

- the plastic rivets to the trim pieces,

- the trim pieces.

a Close the bonnet.

80C-10

XENON BULBSXenon bulb: Removal - Refitting

DOCUMENT PHASE 1

80C

REMOVAL






a Remove the seal cover (1) .

a Remove the capacitor (2) from the xenon bulb, byturning it a quarter of a turn anti-clockwise.

a Disconnect the connector from the xenon bulb capa-citor.

a Remove the capacitor from the xenon bulb.

IMPORTANT


IMPORTANT


IMPORTANT


103854

103855

80C-11


DOCUMENT PHASE 1

80C

a Remove:

- the clip (3) from the xenon bulb (4) ,

- the xenon bulb (4) .

REFITTING


a


a Hold the bulb by its base.

a For replacement, use an approved D2S bulb.

a Position the xenon bulb (the pin (5) should be oppo-site the headlight neck).

a Refit:

- the discharge bulb,

- the clip to the discharge bulb.

a Connect the connector to the xenon bulb capacitor.

a Refit:

- the capacitor from the discharge bulb, by turning ita quarter of a turn clockwise,

- the seal cover.


a The procedure for removing and refitting headlightsfitted with xenon bulbs is identical to the procedurefor halogen headlights (see 80B, Headlights,Halogen headlight: Removal - Refitting, page80B-33) .




103856

WARNING



WARNING

Do not touch the XENON bulb with your fingers;if you do this, clean the bulb using alcohol and alint-free cloth.

12398

80C-12


DOCUMENT PHASE 2

80C

REMOVAL






a Remove the sealing cover.

a Disconnect the connector (2) from the xenon bulbcapacitor.

a Remove the « capacitor - xenon bulb » assembly (3), by turning it a quarter of a turn anti-clockwise.

a Carefully remove the « capacitor - xenon bulb » as-sembly (3) .

IMPORTANT


IMPORTANT


IMPORTANT


118766

118767

80C-13


DOCUMENT PHASE 2

80C

a Remove the bulb mounting from the « capacitor - xe-non bulb » assembly by pressing on the clip (4) .

REFITTING


a


a Hold the bulb by its base.

a For replacement, use an approved D1S bulb.

a Clip the bulb mounting onto the « capacitor - xenonbulb » assembly.

a Refit the « capacitor - xenon bulb » assembly, byturning it a quarter of a turn clockwise.

a Connect the connector to the « capacitor - dischargebulb » assembly.



a The procedure for removing and refitting headlightsfitted with xenon bulbs is identical to the procedurefor halogen headlights (see 80B, Headlights,Halogen headlight: Removal - Refitting, page80B-33) .




118762

WARNING



WARNING

Do not touch the XENON bulb with your fingers;if you do this, clean the bulb using alcohol and alint-free cloth.

116288

81A-1

REAR LIGHTINGRear light on wing: Removal - Refitting 81A

REMOVAL


a

a Remove the bolts (1) from the rear light on the wing.

a Unclip the rear light on the wing (2) while pressing at(3) with the (Car. 1363).

a Disconnect the connector (4) using a flat-bladescrewdriver.

a Remove the rear light on the wing.

REFITTING


a Check the wiring harness is positioned correctlywhen refitting the rear light.

Essential special tooling

Car. 1363 Set of tr im removal levers.

Note:

Be careful when removing the rear light on thewing to avoid any damage to the centring studs.

103167

127870

103168

81A-2

REAR LIGHTINGRear light on wing: Removal - Refitting 81A

a Connect the connector for the rear light on the wing.

a Clip the rear light onto the wing.

a Refit the bolts for the rear light on the wing.

Note:

Be careful when clipping the rear light on thewing to avoid any damage to the centring studs.

81A-3

REAR LIGHTINGRear light on wing: Removal - Refitting

DOCUMENT PHASE 2

81AREMOVAL


a Remove the bolts (1) from the rear light on the wing.

a Unclip the rear light on the wing (2) .

a Disconnect the connector (3) using a flat-bladescrewdriver.

a Remove the rear light on the wing.

REFITTING


a Check the wiring harness is positioned correctlywhen refitting the rear light.

a Connect the connector for the rear light on the wing.

a Clip the rear light onto the wing.

a Refit the bolts for the rear light on the wing.

118472

118473

81A-4

REAR LIGHTINGRear light bulb: Removal - Refitting

DOCUMENT PHASE 2

81AREMOVAL


a Remove:

- the rear light on the wing (see 81A, Rear lighting,Rear light on wing: Removal - Refitting, page81A-1) ,

- the bulb holder by pressing the clips.


a Remove:

- the reversing light bulb (1) ,

- the indicator bulb (2) ,

- the fog light bulb (3) .

REFITTING


a Refit:

- the fog light bulb (P21W),

- the indicator bulb (PY21W),

- the reversing light bulb (P21W).


a Clip the bulb holder onto the rear light on the wing.

a Refit the rear light on the wing (see 81A, Rear li-ghting, Rear light on wing: Removal - Refitting,page 81A-1) .

118452

81A-5

REAR LIGHTINGRear light bulb: Removal - Refitting

DOCUMENT PHASE 1

81AREMOVAL


a Remove:

- the rear light on the wing (see 81A, Rear lighting,Rear light on wing: Removal - Refitting, page81A-1) ,

- the bulb holder by pressing the clips.


a Remove:

- the brake light and side light bulb (1) ,

- the reversing light bulb (2) ,

- the indicator bulb (3) ,

- the fog light bulb (4) .

REFITTING


a Refit:

- the fog light bulb (P21W),

- the indicator bulb (PY21W),

- the reversing light bulb (P21W),

- the brake light and side light bulb (P21/5W).


a Clip the bulb holder onto the rear light on the wing.

a Refit the rear light on the wing (see 81A, Rear li-ghting, Rear light on wing: Removal - Refitting,page 81A-1) .

118857

81A-6

REAR LIGHTINGThird brake light: Removal - Refitting 81A

REMOVAL


a Remove the upper trim (1) .


a Press the lugs (2) to unclip the light.

103542

103535

103534

81A-7

REAR LIGHTINGThird brake light: Removal - Refitting 81A

a Disconnect the rear electric window cable using ascrewdriver.

a Disconnect the connector (3) .

REFITTING


a Connect:

- the high level brake light connector,

- the rear screen washer pipe.

a Clip on the high level brake light.


a Refit the upper trim.

104506

104507

81A-8

REAR LIGHTINGNumber plate light: Removal - Refitting 81A

REMOVAL


a Unclip the license plate light (1) using a flat-bladescrewdriver.

a Disconnect the connector (2) from the license platelight.

REFITTING


a For replacement, use an approved W5W bulb.

a Connect the connector to the license plate light.

a Clip on the license plate light.

118482

118485

81B-1

INTERIOR LIGHTINGInterior lights: List and location of components 81B

I - LIST OF COMPONENTS


1 - Front or middle courtesy lights

2 - Rear courtesy light

3 - Vanity light

Mark Description

(1) Front or middle cour-tesy lights

(2) Rear courtesy light

(3) Vanity light

(4) Door lower light

(5) Glovebox light

(6) Luggage compart-ment light

(7) Floor flap switch

(8) Centre console light

101244

LONG CHASSIS

118475

101245

81B-2


4 - Door lower light 5 - Glovebox light

6 - Luggage compartment light

103818

103868

118463

118465

81B-3


7 - Floor flap switch

8 - Centre console light

102445

118469

81B-4

INTERIOR LIGHTINGCourtesy light: Removal - Refitting 81B

REMOVAL


Front and middle courtesy lights

a Unclip the translucent cover using a small flat-bladescrewdriver.


1 - Front and middle courtesy lights

a Press the courtesy light clip using a flat-bladescrewdriver.

a Disconnect the courtesy lights connector.

a Remove the courtesy light.

2 - Rear courtesy light

a Unclip the rear courtesy light using a flat-bladescrewdriver.

a Disconnect the rear courtesy light connector (1) .

a Remove the rear courtesy light.

118468

118467

LONG CHASSIS

118475

118474

81B-5

INTERIOR LIGHTINGCourtesy light: Removal - Refitting 81B

REFITTING


Front, middle and rear courtesy lights

a Replace the bulb with an approved W5W bulb.

a Connect the courtesy lights connector.

a Clip on the courtesy light.


Front and middle courtesy lights

a Clip the transparent cover in place.

81B-6

INTERIOR LIGHTINGInterior lighting 81B

I - SPECIAL FEATURES

Vehicles can have:

- independent lights at the bottom of the doors (lit whenthe door or compartment under the floor concerned isopened,

- timed courtesy lights (front and rear);

- lights in the luggage compartment;

- interior lights below each sun visor.

II - TIMER OPERATION

The interior lights are switched on Immediately by the UCH:

- when a door or the tailgate/boot is opened,

- when the doors are unlocked with the remote control(or the hands-free function),

The UCH switches the interior lights off after a delay, as appropriate

- switch off without delay: when the doors or boot arelocked using the remote control (doors and bootclosed)

- switch off with delay:

• after the last door or the boot is closed,

• when the doors or boot are unlocked with the remotecontrol,

• when the ignition is switched on ( « progressive » ).

Note:

The UCH switches off the interior lights afterapproximately 20 minutes.

81B-7

INTERIOR LIGHTINGCourtesy light 81B

The courtesy mirrors may be fitted with a light incorpo-rated into the headlining.

The switch is located on the cover (1) of the sun visormirror (2) . The current is transmitted to the light (3) viathe central mounting (4) of the sun visor.

101246

19250

Note:

Operation of the switch can be checked by connec-ting a multimeter to (5) :

- mirror cover closed (switch open) = light out = infi-nite resistance,

- mirror cover open (switch closed) = light on = zeroresistance.

81B-8

INTERIOR LIGHTINGVanity light: Removal - Refitting 81B

REMOVAL


a Position the (Car. 1363) on the opposite side to the(1) central light.

a Unclip the vanity light.

a Disconnect the connector.

REFITTING



a Connect the connector to the central courtesy light.

a Clip on the vanity light.



101245

81B-9

INTERIOR LIGHTINGLower door light: Removal - Refitting 81B

REMOVAL


a Position the (Car. 1363) on the right-hand side (1) ofthe lower door light.

a Unclip the lower door light.

a Disconnect the connector from the lower door light.

a Remove the lower door light.

REFITTING



a Connect the connector to the lower door light.

a Clip in the lower door light.



103818

103868

81B-10

INTERIOR LIGHTINGGlovebox light: Removal - Refitting 81B

REMOVAL


a Unclip the storage compartment light using a flat-blade screwdriver.

a Disconnect the storage compartment light connec-tor.

a Remove the glovebox (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).

a Unclip (1) the storage compartment light.

a Disconnect the storage compartment light connec-tor.

REFITTING


a Replace the bulb with an approved C5W bulb.

a Connect the storage compartment light connector.

a Clip on the storage compartment light.


a Connect the storage compartment light connector.

a Clip on the storage compartment light.

RIGHT-HAND DRIVE

118463

LEFT-HAND DRIVE

LEFT-HAND DRIVE

104067

LEFT-HAND DRIVE

RIGHT-HAND DRIVE

81B-11

INTERIOR LIGHTINGLuggage compartment light: Removal - Refitting 81B

REMOVAL


a Unclip the luggage compartment light using a flat-blade screwdriver.

a Disconnect the luggage compartment lighting con-nector.

REFITTING



a Connect the luggage compartment light connector.

a Clip the boot light in place.

118465

118464

81B-12

INTERIOR LIGHTINGFloor flap switch: Removal - Refitting 81B

REMOVAL


a Unclip the floor flap (1) .

a Remove the floor flap forwards (2) .


a Unclip the floor flap switch (3) .

a Disconnect the floor flap switch connector.

REFITTING


a Connect the floor flap switch connector.

a Clip on the floor flap switch.


a Position the floor flap.

a Clip in the floor flap.

102445

102445

81B-13

INTERIOR LIGHTINGCentre console light: Removal - Refitting 81B

REMOVAL


a Unclip the centre console light using a screwdriver.

REFITTING



a Clip on the centre console light.

118469

81C-1

FUSESFuses: List and location of components 81C



1 - Passenger compartment fuse and relay box

The passenger compartment relay/fuse box (1) is loca-ted behind the flap.

2 - Additional fuse and relay box

The unit is located in the passenger compartment, un-der the driver's seat.

Mark Description

(1) Passenger compart-ment fuse and relaybox

(2) Additional fuse andrelay box

(3) Engine compartmentfuse and relay box

(4) Protection and Swit-ching Unit

(5) Engine accessoriesunit

(6) Optional relay unit

(7) Battery protectionfuses

(8) Auxiliary relay unit

(9) Accessories relay

LEFT-HAND DRIVE

103165

RIGHT-HAND DRIVE

104095

103583

81C-2


3 - Engine compartment fuse and relay box

This box is located under the UPC/engine accessoriesunit (depending on version) (4) .

4 - Protection and Switching Unit (depending on version)

5 - Engine accessories unit (depending on version)

6 - Optional relay unit

This box is located under the UPC/engine accessoriesunit (depending on version) (4) .

102295

101977

115201

101979

81C-3


7 - Battery protection fuses

These fuses are located on the positive battery termi-nal.

8 - Auxiliary relay unit

9 - Accessories relay

102292

104182

104182

81C-4

FUSESPassenger compartment fuse and relay box: Removal - Refitting 81C

The unit is located in the left-hand side of the passen-ger compartment.

REMOVAL

a The unit is located behind the flap (1) .

a Open wide, beyond the point of resistance.

a Remove the flap.

a The unit is located behind the flap (2) in the glove-box.

LEFT-HAND DRIVE

103165

RIGHT-HAND DRIVE

104095

81C-5

FUSESAdditional fuse and relay box: Removal - Refitting 81C

REMOVAL

a The unit is located in the passenger compartment,under the front left-hand seat.

a Open the storage drawer.

a Unclip the surround (1) .

a Release the drawer by moving the tabs (2) .

103583

103596

103597

82A-1

ENGINE IMMOBILISERImmobiliser system: List and location of components 82A


The system comprises:

- two remote controls for central door locking (the sys-tem can include up to four cards),

- a card reader,

- a « Start » button,

- an electric steering column lock,

- the UCH located in the passenger compartment,

- the Protection and Switching Unit located in the engi-ne compartment,

- three low frequency aerials connected to the UCH (« hands-free » version),

- an injection computer,

- an automatic transmission computer (if fitted),

- a manual gearbox neutral sensor (if fitted),

- a clutch pedal sensor (if fitted),

- a brake pedal switch.


103477

82A-2

ENGINE IMMOBILISERStart button: Removal - Refitting 82A

REMOVAL


a Remove the centre front panel (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).

II - REMOVAL OPERATION FOR PART CONCERNED

a Unclip the start button (10) from the front panel.

a Remove the start button through the front of the cen-tre front panel.

REFITTING


a Clip the start button onto the front panel.


a Refit the centre front panel (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).

103810

82A-3

ENGINE IMMOBILISERSteering column electric lock: Removal - Refitting 82A

REMOVAL


a Lock the airbag computer using the diagnostic toolto unlock the electric steering column lock (seeFault finding - Replacement of components) (MR372, 88C, Airbags and pretensioners).

a Shift the steering column to its highest position.

a Remove the lower half-cowling bolts (1) .

a Press on the lugs (2) to remove the lower half-cow-ling.


a

a Remove the electric steering column lock bolt (3) ,turning it clockwise.

a Disconnect the connector.

a Remove the electric steering column lock.

REFITTING


a Connect the electric steering column lock connector.

a Position the electric steering column lock.

a Screw, without tightening, the electric steering colu-mn lock bolt in an anti-clockwise direction.

a Tighten to torque the electric steering column lockbolt (8 Nm).


a Clip on the lower half-cowling.

a Refit the two lower cowling bolts.

a Position the steering column in its initial position.

Essential equipment

diagnostic tool

Tightening torquesm

electric steering columnlock bolt

8 Nm

Note:

The removal-refitting procedure for the electricsteering column lock is only possible if the electricsteering column lock is unlocked.

The steering wheel does not need to be removed.

103800

103812

WARNING

The bolt for the electric steering column lock hasa left-hand thread. It unscrews in a clockwisedirection.

82A-4

ENGINE IMMOBILISERSteering column electric lock: Removal - Refitting 82A

a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbags and pretensioners).

82A-5

ENGINE IMMOBILISERCard reader: Removal - Refitting 82A

REMOVAL


a Remove the centre front panel (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).


a Unclip the card reader from the front panel (10) .

a Remove the card reader.

REFITTING


a Clip the card reader onto the front panel.


a Refit the centre front panel (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).

103810

82A-6

ENGINE IMMOBILISERStarting aerial: Removal - Refitting 82A

REMOVAL


1 - Aerial 1 (Front zone)

a Remove the lower trim from the gear lever (see Cen-tre floor front carpet: Removal - Refitting) (MR371, 71A, Body internal trim).

2 - Aerial 2 (Central zone)

a Remove:

- the rear seats (see MR 371 Bodywork, 76A, Rearseat frames and runners, Complete rear seat:Removal - Refitting),

- the rear seat mountings,

- the carpet,

- the false floor.

3 - Aerial 3 (Rear zone)

a Remove the carpet from the boot.



a Disconnect the aerial connector (2) .

a Unclip the aerial by moving the clips.




101628

WARNING

The retaining clips (1) are fragile; handle them withcare.

104058

104205

82A-7

ENGINE IMMOBILISERStarting aerial: Removal - Refitting 82A




REFITTING


1 - Aerial 1 (Front zone) and 2 (Central zone)

a Clip on the aerial.

a Connect the aerial connector.


a Connect the aerial connector.

a Clip on the aerial.



a Refit the gear lever lower trim (see Centre floorfront carpet: Removal - Refitting) (MR 371, 71A,Body internal trim).


a Refit:

- the false floor,

- the carpet,

- the rear seat mountings,

- the rear seats (see Complete rear seat: Removal- Refitting) (MR 371, 76A, Rear seat frames andrunners).


a Refit the luggage compartment carpet.

101918

82A-8

ENGINE IMMOBILISERRemote door locking control battery: Removal - Refitting 82A

REMOVAL


a Remove:

- the emergency key (1) ,

- the battery (2) from the remote control for door loc-king.

REFITTING


a


a Refit:

- the new battery for the door locking remote control,

- the emergency key.

23304

WARNING

Do not damage the electronic circuit.

Make sure that you do not bend the contacts forthe battery when replacing the battery, to ensurethat the key continues to work correctly.

Only handle the new battery with dry, grease-freehands or wearing clean gloves to avoid any riskof dirt and oxidation on the battery.

82B-1

HORNHorn: Removal - Refitting 82B

REMOVAL





a Remove:

- the horn bolt (2) ,

- the horn.

REFITTING


a Fit the horn.

a Refit the horn bolt.

a Torque tighten the horn bolt (21 Nm).

a Connect the horn connector.



Tightening torquesm

horn bolt 21 Nm

118461

82C-1

ALARMAlarm: List and location of components 82C

These vehicles are pre-wired to be fitted with a RE-NAULT -approved alarm.

The special connector (1) is located under the dummyfloor under the left-hand rear seat.

104092

83A-1

INSTRUMENT PANELInstrument panel: Removal - Refitting 83A

REMOVAL


a If replacing an instrument panel, carry out the neces-sary operations using the diagnostic tool (see MR372 Fault finding, 83A, Instrument panel, FaultFinding - Replacement of components).


a Unclip the instrument panel upper trim (1) using the(Car. 1597).

a Unclip the instrument panel lower trim (2) .

a Disconnect the navigation switch connector.


a Disconnect the connectors (3) from the instrumentpanel.

a Remove:

- the bolts (4) from the instrument panel,

- the instrument panel.


Car. 1597 Trim removal lever.

Essential equipment

diagnostic tool

103837

103834

NAVIGATION AID 3

NAVIGATION AID 1 or WITHOUT NAVIGATIONAID

118455

83A-2

INSTRUMENT PANELInstrument panel: Removal - Refitting 83A

a Disconnect the connector (5) from the instrumentpanel.

a Remove the bolts (6) from the instrument panel.

a Remove the connector cover (7) from the navigationscreen.

a Disconnect the navigation screen connector.

a Remove the instrument panel.

a If the instrument panel is replaced, remove the navi-gation screen (see 86A, Radio, Display: Removal -Refitting, page 86A-24) .

REFITTING


a Refit:

- the instrument panel,

- the bolts on the instrument panel.

a Connect the connectors to the instrument panel.

a If the instrument panel is replaced, refit the naviga-tion screen (see 86A, Radio, Display: Removal -Refitting, page 86A-24) .

a Connect the navigation screen connector.

a Refit:

- the navigation screen connector cover,

- the instrument panel,

- the bolts on the instrument panel.

a Connect the instrument panel connector.


a Connect the navigation assistance keypad connec-tor.

a Clip:

- the instrument panel lower trim,

- the instrument panel upper trim.


a If replacing an instrument panel, carry out the neces-sary operations using the diagnostic tool (see MR372 Fault finding, 83A, Instrument panel, FaultFinding - Replacement of components).

NAVIGATION AID 3 or NAVIGATION AID 4 orNAVIGATION AID 5

118752

118753

NAVIGATION AID 1 or WITHOUT NAVIGATIONAID

NAVIGATION AID 3 or NAVIGATION AID 4 orNAVIGATION AID 5

NAVIGATION AID 3

83C-1

ON-BOARD TELEMATICS SYSTEMNavigation: List and location of components

NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5


the on-board telematics system consists of:

- a radio navigation system,

- a display integrated into the instrument panel,

- a navigation speaker,

- a navigation aerial.

To remove:

- the radio navigation system (see 86A, Radio, Car ra-dio: Removal - Refitting, page 86A-12) ,

- the display (see 86A, Radio, Display: Removal - Re-fitting, page 86A-24) ,

- the navigation aerial (see 86A, Radio, Radio aerial:Removal - Refitting, page 86A-19) .

- a navigation computer,

- a navigation interface unit,

- a central control,

- a display,

- a navigation speaker,


To remove:




- a navigation computer,

- a central control,

- a display,


To remove:

- la radio navigation system (see 86A, Radio, Car ra-dio: Removal - Refitting, page 86A-12) ,




- a display,


To remove:

- la radio navigation system (see 86A, Radio, Car ra-dio: Removal - Refitting, page 86A-12) ,




Radio navigation system (1)

To remove the radio navigation system (see 86A, Ra-dio, Car radio: Removal - Refitting, page 86A-12) .

NAVIGATION AID 1

NAVIGATION AID 3

NAVIGATION AID 4

NAVIGATION AID 5

NAVIGATION AID 1

118834

83C-2



83CDisplay (2)

To remove the display (see 86A, Radio, Display: Re-moval - Refitting, page 86A-24) .

Navigation speaker (3)

Navigation aerial (4)

To remove the navigation aerial (see 86A, Radio, Ra-dio aerial: Removal - Refitting, page 86A-19) .

Navigation computer (1)

The navigation computer is located under the front ri-ght-hand seat.

Navigation interface unit (2)

118455

103598

103169

NAVIGATION AID 3

104055

83C-3



83C

The navigation interface unit is located underneath thefront right-hand seat.

Central control (3)

Display (4)


Navigation speaker (5)


104055

104039

103835

103598

83C-4



83C




Navigation computer (2)


Central control (3)

Display (4)

103169

NAVIGATION AID 4

118754

104055

118749

83C-5



83C






Display (2)



103835

103169

NAVIGATION AID 5

118834

103835

83C-6



83C


103169

83C-7

ON-BOARD TELEMATICS SYSTEMNavigation computer: Removal - Refitting

NAVIGATION AID 3 or NAVIGATION AID 4

83C


REMOVAL


a Switch off:

- the ignition,

- all the electrical consumers.

a During replacement, carry out the necessary opera-tions using the diagnostic tool (see MR 372 Faultfinding, 86C, Multimedia, Fault finding - Replace-ment of components).

a Unclip the access flap at (1) using a screwdriver.


a Remove the navigation computer (2) using two (Ms.1373).

a Disconnect the connectors.


Ms. 1373 Tool for removing radio orchronotachograph.

Essential equipment

diagnostic tool

Note:

Do not remove the seat.

Note:

Wait for the navigation system to shut down aftercutting the + after ignition feed (approximately 1minute).

NAVIGATION AID 4

104054

104055

WARNING

The aerial cable is very fragile, do not bend orpinch it.

83C-8

ON-BOARD TELEMATICS SYSTEMNavigation computer: Removal - Refitting


83CREFITTING

I - OPERATION FOR REMOVAL OF PART CONCERNED

a Connect the connectors.

a Refit the navigation computer.


a Refit the access flap.

a Carry out the necessary operations using the dia-gnostic tool (see Technical Note 3729A, Top ofthe range CARMINAT navigation aid and trafficinformation, 83C, On-board telematics system,Initialisation).

a If the radio navigation system is being replaced,carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 86C, Mul-timedia, Fault finding - Replacement ofcomponents).

NAVIGATION AID 3

NAVIGATION AID 4

83C-9

ON-BOARD TELEMATICS SYSTEMNavigation interface unit: Removal - Refitting

NAVIGATION AID 3

83C

The navigation interface unit is located underneath thefront right-hand seat.

REMOVAL


a Switch off:

- the ignition,

- all the electrical consumers.



a Remove the navigation interface unit (2) using thetwo (Ms. 1373).

a Disconnect the connectors from the navigation inter-face unit.

REFITTING


a Connect the navigation interface unit connectors.

a Refit the navigation interface unit.



a Carry out the necessary operations using the dia-gnostic tool (see Technical Note 3729A, Top ofthe range CARMINAT navigation aid and trafficinformation, 83C, On-board telematics system,Initialisation).



Essential equipment

diagnostic tool

Note:


Note:

Wait for the navigation system to shut down aftercutting the + after ignition feed (approximately 1minute).

104054

104055

83C-10

ON-BOARD TELEMATICS SYSTEMMultimedia network interface unit: Removal - Refitting

NAVIGATION AID 6

83C

REMOVAL



a Remove the glovebox (see Glovebox: Removal -Refitting) (57A, Interior equipment).


a Unclip the multimedia network interface unit at (1) .

a Disconnect the multimedia network interface unitconnector.

a Remove the multimedia network interface unit.

REFITTING


a Connect the multimedia network interface unit con-nector.

a Clip the multimedia network interface unit onto itsmounting.


a Refit the glovebox (see Glovebox: Removal - Refit-ting) (57A, Interior equipment).

a When replacing the multimedia network interfaceunit, carry out the necessary operations using thediagnostic tool (see Fault finding - Replacementof components) (86D, Multimedia network interfa-ce unit).

Essential equipment

diagnostic tool

WARNING

To prevent damaging the navigation system, wait1 minute after switching off the + after ignitionfeed.

138557

83C-11

ON-BOARD TELEMATICS SYSTEMCentral control: Removal - Refitting


83CREMOVAL


a Unclip the central control (1) using a flat-bladescrewdriver.

a Disconnect the connector from the central control.

a Remove the central control.

a Unclip the support from the central control at (2) .

a Disconnect the connector from the central control.

a Remove the mounting from the central control.

NAVIGATION AID 3

104039

NAVIGATION AID 4

118749

118761

83C-12

ON-BOARD TELEMATICS SYSTEMCentral control: Removal - Refitting


83C

a Remove the central control by pressing on the clips(3) .

REFITTING


a Connect the connector to the central control.

a Clip on the central control.

a Clip the central control onto its support.

a Connect the connector to the central control.

a Clip the mounting onto the central control.

118761

NAVIGATION AID 3

NAVIGATION AID 4

83C-13

ON-BOARD TELEMATICS SYSTEMNavigation speaker: Removal - Refitting


83CREMOVAL


a Unclip the gaiter (1) from the gear lever.

a Unclip (2) the gear lever upper trim.

a Disconnect the connector (3) from the hazard war-ning lights and centralised door control.

a Remove:

- the bolt (4) from the gear lever lower trim,

- the clips (5) from each side of the gear lever lowertrim.

103598

106922

103602

103603

83C-14

ON-BOARD TELEMATICS SYSTEMNavigation speaker: Removal - Refitting


83C

a Unclip the (6) gear lever lower trim.

a Disconnect the following connectors:

- for the cigarette lighter,

- the navigation speaker.

a Remove the gear lever lower trim .


a Unclip the navigation speaker (7) .

a Remove the navigation speaker.

REFITTING


a Clip on the navigation speaker.



- the navigation speaker,

- of the cigarette lighter.

a Clip on the gear lever lower trim.

a Refit:

- the clips to each side of the trim.

- the bolts to the gear lever lower trim.

a Connect the connector to the hazard warning lightsand centralised door control.

a Clip:

- the gear lever upper trim,

- the gear lever gaiter.

103604

103604

83D-1

CRUISE CONTROLCruise control / speed limiter: List and location of components

CRUISE CONTROL

83D

102158

No. Description

(1) Three-position switch (off / cruise control /speed limiter)

(2) Steering column switches

(3) Instrument panel

(4) Injection computer

(5) Accelerator pedal position potentiometer

(6) Brake switch (dual contact)

(7) Clutch switch (start of travel)

(8) Automatic transmission computer (if fitted)

(9) Anti-lock braking system computer

(10) Throttle valve 104029

83D-2

CRUISE CONTROLSwitch: Removal - Refitting

CRUISE CONTROL

83D

The method above related to the switch (A) for the crui-se control/speed limiter function.

REMOVAL


a Unclip the steering wheel upper half-cowling at (1) .

a Remove:

- the bolts (2) from the lower half-cowling,

- the lower half-cowling.

104029

Note:

The steering wheel and driver's front airbag do notneed to be removed when removing the cruise con-trol/speed limiter switch.

103800

103801

83D-3

CRUISE CONTROLSwitch: Removal - Refitting

CRUISE CONTROL

83DII - OPERATION FOR REMOVAL OF PART CONCERNED

a Unclip the switch (3) from the steering column switchassembly.

a Disconnect the switch connector at (4) .

REFITTING


a Connect the switch connector.

a Clip the switch onto the steering column switch as-sembly.


a Fit the lower half-cowling.

a Refit the bolts to the lower half-cowling.

a Clip on the upper half-cowling.

103467

83D-4

CRUISE CONTROLSteering wheel switch: Removal - Refitting

CRUISE CONTROL

83D

REMOVAL


a

a Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbag and seatbelt pretensioners, Fault finding - Replacementof components).


a Remove the driver's front airbag (see 88C, Air bagand Pretensioners, Driver's front airbag: Remo-val - Refitting, page 88C-11) .


a Disconnect the intermediate connector (1) .

a Remove:

- the bolts (2) from the steering wheel switches,

- the steering column switches.

REFITTING


a Fit the steering wheel switches.

a Refit the steering column switch bolts.

a Torque tighten the steering wheel switch bolts (2Nm).

a Connect the intermediate connector.


a Refit the driver's front airbag (see 88C, Air bag andPretensioners, Driver's front airbag: Removal -Refitting, page 88C-11) .


a Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbag andseat belt pretensioners, Fault finding - Replace-ment of components).

Essential equipment

diagnostic tool

Tightening torquesm

steering wheel switchbolts

2 Nm

IMPORTANT

To avoid any risk of triggering when working onor near a pyrotechnic component (airbags or pre-tensioners), lock the airbag computer using thediagnostic tool.

When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel lights up continuously (igni-tion on).

IMPORTANT

Never handle the pyrotechnic systems (preten-sioners or airbags) near to a source of heat ornaked flame - they may be triggered.

116070

84A-1

CONTROL - SIGNALSUnder steering wheel control assembly: List and location of components 84A

I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

1 - Rotary switch

2 - Wiper switch and radio satellite control

3 - Signalling light switch

No. Description

(1) Rotary switch

(2) Wiper switch and radio satellite control

(3) Signalling light switch

CRUISE CONTROL

(4) Cruise control/speed limiter switch

(5) Hazard warning lights and centraliseddoor control

(6) Lighting dimmer

(7) Exterior rear view mirror control switch

WITHOUT XENON BULBS


142055

142055

142055

84A-2


4 - Cruise control/speed limiter switch

5 - Hazard warning lights and centralised door control

6 - Lighting dimmer

7 - Exterior rear view mirror control switch

CRUISE CONTROL

142055

103602

103166

118751

84A-3


8 - Remote headlight beam adjustment control

WITHOUT XENON BULBS

103166

84A-4

CONTROL - SIGNALSSteering wheel controls assembly: Removal - Refitting 84A

REMOVAL


a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(88C, Airbag and pretensioners).


a Remove the driver's front airbag (see 88C, Air bagand Pretensioners, Driver's front airbag: Remo-val - Refitting, page 88C-11) .

a Set the wheels straight ahead.

a Remove the steering wheel (see Steering wheel:Removal - Refitting) (36A, Power-assisted stee-ring).

a Remove the upper steering column cover (1) atta-ched at (2) .

a Remove the lower steering column cover (3) fixed bythe bolts (4) .

Essential equipment

diagnostic tool

IMPORTANT

To avoid any risk of triggering when working on ornear a pyrotechnic component (airbags or preten-sioners), lock the airbag computer using the dia-gnostic tool.

When this function is activated, all the trigger linesare inhibited and the airbag warning light on the ins-trument panel lights up continuously (ignition on).

WARNING

Incorrect wheel alignment may damage therotary switch.

142053

142054

84A-5



a Loosen the bolts (5) securing the rotary switch.

a Apply force (6) using a flat-blade screwdriver to de-tach the rotary switch.

a Partially remove the steering column controls as-sembly to disconnect its connectors.

a Disconnect all the connectors.

a Remove the steering column controls assembly.

REFITTING


a


a Ensure that the wheels are set straight ahead.

a

103802

107709

WARNING

To prevent damaging the rotary switch, do notturn the mobile section of the rotary switch.

142055

WARNING

To ensure the rotary switch is not damaged, posi-tion the mark (7) opposite the index.

WARNING

To prevent damage to the wiring harness whenrefitting, observe the original routing.

84A-6


a Position the wiring (8) as indicated on the illustration.

a Connect all the connectors.

a Fit the steering column control assembly on thesteering column.

a Refit the steering column control assembly bolt.

a Refit:

- the upper steering column cover,

- the lower steering column cover,

- the bolts to the covers under the steering wheel.

III - FINAL OPERATION

a Refit:

- the steering wheel (see Steering wheel: Removal- Refitting) (36A, Power assisted steering),

- the driver's front airbag (see 88C, Air bag and Pre-tensioners, Driver's front airbag: Removal - Re-fitting, page 88C-11) .


a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (88C, Airbags and pretensioners).

a Switch on the ignition.

a Check the operation of the rotary switch:

- turn the steering wheel to the left until it stops,

- turn the steering wheel to the right until it stops,

- check that there are no faults on the instrument pa-nel.

142056

84A-7

CONTROL - SIGNALSWiper switch: Removal - Refitting 84A

REMOVAL


a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbags and pretensioners).


a Remove:

- the driver's side front airbag (see 88C, Air bag andPretensioners, Driver's front airbag: Removal -Refitting, page 88C-11) ,

- the steering wheel (see Steering wheel: Removal- Refitting) (MR 370, 36A, Power-assisted stee-ring),

- the steering column switch assembly (see 84A,Control - Signals, Steering wheel controls as-sembly: Removal - Refitting, page 84A-4) .


a

a Disconnect the connector (1) linked to the signallinglight switch.

a Remove the wiring harness from the steering colu-mn switch assembly.

Essential equipment

diagnostic tool

Note:

The radio remote control and the windscreen wiperswitch are one inseparable component.

103468

WARNING

To prevent any malfunctions, mark the cable rou-ting and how to connect the connectors.

84A-8


a Remove the two bolts (2) from the windscreen wiperswitch.

a Disconnect the connectors (3) from the windscreenwiper switch.

a Press on the locking clips (4) to take the windscreenwiper switch out of the steering column switch as-sembly.

REFITTING


a Check the condition of the horn switches (5) .


a Clip the windscreen wiper switch onto the steeringcolumn switch assembly.

a Refit the bolts to the windscreen wiper switch.

a Connect the windscreen wiper switch connectors.

a Refit the wiring harness to the steering columnswitch assembly.

a Connect the signalling light switch connector.


a Refit:

- the steering column switch assembly (see 84A,Control - Signals, Steering wheel controls as-sembly: Removal - Refitting, page 84A-4) ,




103466

118453

103532

84A-9



84A-10

CONTROL - SIGNALSIndicator lighting switch: Removal - Refitting 84A

REMOVAL




a Remove:

- the driver's side front airbag (see 88C, Air bag andPretensioners, Driver's front airbag: Removal -Refitting, page 88C-11) ,


- the steering column switch assembly (see 84A,Control - Signals, Steering wheel controls as-sembly: Removal - Refitting, page 84A-4) .


a

a Disconnect the connector (1) from the signalling lightswitch.

a Remove the two bolts from the signalling light switch(2) .

Essential equipment

diagnostic tool

103468

WARNING


84A-11

CONTROL - SIGNALSIndicator lighting switch: Removal - Refitting 84A

a Unclip:

- the mounting (3) from the cruise control/speed limi-ter switch,

- the signalling light switch by pressing on the tabs(4) .

REFITTING


a Clip on:

- the signalling light switch,

- the cruise control/speed limiter switch mounting,

a Refit the bolts to the signalling light switch.

a Connect the signalling light switch connector.


a Refit:

- the steering column switch assembly (see 84A,Control - Signals, Steering wheel controls as-sembly: Removal - Refitting, page 84A-4) ,





103467

84A-12

CONTROL - SIGNALSHazard warning lights switch and central locking: Removal - Refitting 84A

The hazard warning lights switch and the centraliseddoor control make up one component.

REMOVAL


a Unclip the gaiter (1) from the gear lever.

a Unclip (2) the gear lever upper trim.


a Disconnect the connector (3) from the hazard war-ning lights and centralised door control.

a Unclip the hazard warning lights and centraliseddoor control at (4) from the gear lever upper trim.

a Remove the centralised locking and hazard warninglights control.

REFITTING


a Clip on the centralised locking and hazard warninglights control.

a Connect the connector to the hazard warning lightsand centralised door control.


a Clip on the gear lever upper trim.

a Clip on the gear lever gaiter.

103598

106922

103602

Note:

The brackets for the hazard warning lights andcentralised door control are very fragile. Be care-ful not to damage them during removal.

84A-13

CONTROL - SIGNALSLighting dimmer: Removal - Refitting 84A

REMOVAL


a Unclip the switch side plate (1) using the (Car.1363).



a Remove the “remote adjustment control - lightingdimmer” assembly by pressing the clips (2) .

REFITTING


a Clip the “remote adjustment control - lighting dim-mer” assembly onto the switch side plate.



a Clip the switch side plate onto the dashboard.



Note:

The lighting dimmer and remote adjustment form asingle unit.

103166

116798

84A-14

CONTROL - SIGNALSDoor mirror control switch: Removal - Refitting

DOOR MIRRORS 03 or DOOR MIRRORS 04 or DOOR MIRRORS 05

84AREMOVAL


a

a Unclip the door mirror control switch, using a pair ofunclipping pliers in exactly the same way as shownabove.

a Take out the exterior rear view mirror control switch.

a Disconnect the connector (1) from the exterior rearview mirror control switch.

REFITTING


a Connect the connector to the exterior rear view mir-ror control switch.

a Fit the connector to the exterior rear view mirror con-trol switch.

a Clip the door mirror control switch onto the door trim.

Note:

The position of the tool must be the same asshown in the diagram. Incorrect positioning of thetool will damage the exterior rear view mirrorcontrol control.

118751

Note:

If the door mirrors are the folding type, take outthe switch very carefully.

118750

84A-15

CONTROL - SIGNALSHeated rear screen: Repair 84A

The screen printed heated grid on the inner face of thewindow may have an accidental cut, making the affec-ted part of the circuit useless.

a Determine the exact location of the cut using a volt-meter.

Faults such as these can be repaired by using theheated rear screen varnish available at the. Maga-sin Pièce de Rechange

I - DETERMINING THE EXACT LOCATION OF THE CUT USING A VOLTMETER


a Switch on the heated rear screen supply.

1 - Detection between lines B and A

a Connect the + wire of the voltmeter to the + feed ter-minal of the rear screen.

a Put the - wire of the voltmeter on a filament at the -terminal side of the rear screen (line B); the voltageobtained should be roughly equal to that of the bat-tery.

a Move the - wire to line A (arrowed line): the voltagegradually drops.

a A sudden voltage drop indicates that the filament iscut at that point (carry out this operation for each fi-lament).

2 - Detection between lines C and A

a Connect the - wire of the voltmeter to the - terminalof the rear screen.

a Put the + wire of the voltmeter on the filament at the+ terminal end of the rear screen (line C); the voltageobtained should be roughly equal to battery voltage.

a Move the + wire towards line A (arrowed line); thevoltage gradually drops.

a A sudden voltage drop indicates that the filament iscut at that point (carry out this operation for each fi-lament).

II - REPAIRING THE FILAMENT

a Clean the section to be treated to remove all dust orgrease, preferably using alcohol or a glass cleaner,and wipe with a clean, dry cloth.

a To ensure that the new line is straight, before var-nishing, apply adhesive tape to either side of thesection to be repaired, leaving the conducting lineexposed.

a Before using the varnish, shake the bottle to preventthe silver particles settling at the bottom.

Repair

a Carry out the repair using a small brush, applying asufficiently thick layer. If applying successive coats,allow sufficient drying time between each coat anddo not repeat the operation more than three times.

a If an error is made with the varnish (runs, smudges,etc.), it can be removed using a knife point, but onlyafter several hours, once the product has properlyhardened.8814

8815

84A-16

CONTROL - SIGNALSHeated rear screen: Repair 84A

a The adhesive tape used as a guide must not be re-moved until approximately one hour after applica-tion. The tape must be pulled off perpendicularly tothe resistance, in the direction of the arrow. Whenused at an ambient temperature of 20˚C, the varnishis completely dry in three hours. At lower temperatu-res the drying time is slightly longer.

77324

85A-1

WIPING - WASHINGWipers and washer: List and location of components 85A



1 - Rain and light sensor

2 - Windscreen wiper arm

3 - Windscreen wiper mechanism

No. Description

(1) Rain and light sensor

(2) Windscreen wiper arm

(3) Windscreen wiper mechanism

(4) Windscreen wiper motor

(5) Rear screen wiper motor

(6) Rear screen wiper motor mecha-nism

(7) Windscreen washer pump

(8)

(9) Headlight washer pump

(10) Headlight washer nozzle

(11) Windscreen washer jet

(12) Rear screen washer jet

(13) Rear screen wiper arm

(14) Windscreen washer bottle

101717

103631

103634

85A-2


4 - Windscreen wiper motor

5 - Rear screen wiper motor

6 - Rear screen wiper motor mechanism

This mechanism is only present on vehicles fitted withan opening rear screen

7 - Windscreen washer pump

a - Vehicle without headlight washers

114007

103536

104629

102023

85A-3


b - Vehicle with headlight washers

8 - Headlight washer pump

9 - Headlight washer nozzle

10 - Windscreen washer jet

101992

102023

118460

118462

85A-4


11 - Rear screen washer jet

12 - Rear screen wiper arm

13 - Windscreen washer bottle

118451

103537

118481

85A-5

WIPING - WASHINGWindscreen wiper blade: Removal - Refitting 85A

REMOVAL

a Raise the wiper arm.

a Unclip the trim (1) .

a Pivot (2) the wiper blade so that it is positioned per-pendicular to the wiper arm.

a Remove (3) the blade from the wiper arm.

REFITTING

a To refit, proceed in the reverse order of removal.

103824

103825

Note:

The larger wiper blade is positioned on the right-hand side of the vehicle.

85A-6

WIPING - WASHINGWindscreen wiper arm: Removal - Refitting 85A

REMOVAL



a

a Move the wiper stalk from (0) to (1), then from (1) to(0).


a Remove the wiper arm nut covers.


a Remove:

- the wiper arm nuts (1) ,

- the wiper arms using the (Ele. 1294-01).

REFITTING



a




a Position the wiper arms according to the marks onthe windscreen (2) .

a Refit the wiper arm nuts.

a Torque tighten the wiper arm nuts (23 Nm).


a Refit the wiper arm nut covers.


Ele. 1294-01 Windscreen wiper arm remo-ving tool.

Tightening torquesm

wiper arm nuts 23 Nm

WARNING

It is necessary to initialise the system to ensurethe correct wiper arm trajectory.

103631

WARNING


103628

85A-7

WIPING - WASHINGWindscreen wiper mechanism: Removal - Refitting 85A

REMOVAL



a Remove:

- the wiper arms (see 85A , Wiping - Washing,Windscreen wiper arm: Removal - Refitting,page 85A-6) ,

- the scuttle panel grille (see Scuttle panel grille:Removal - Refitting) (MR 371, 55A, Exterior pro-tection).


a Disconnect the supply connector from the winds-creen wiper motor.

a Position the windscreen wiper mechanism accor-ding to the illustration above to facilitate extraction ofthe assembly.

a Remove the bolts (1) from the windscreen wiper me-chanism.

a Take out the « windscreen wiper mechanism -windscreen wiper motor » assembly.

a Remove the windscreen wiper motor (see 85A, Wi-ping - Washing, Windscreen wiper motor: Remo-val - Refitting, page 85A-10) .

REFITTING


a Refit the windscreen wiper motor (see 85A, Wiping- Washing, Windscreen wiper motor: Removal -Refitting, page 85A-10) .

Tightening torquesm

windscreen w ipermechanism bolts

8 Nm

114007

103634

85A-8



a Position the windscreen wiper mechanism as shownin the above illustration to facilitate fitting of the as-sembly.

a Position the windscreen wiper mechanism using thecentring pin (2) .

a Screw in without tightening the windscreen wipermechanism bolts.

a Torque tighten the windscreen wiper mechanismbolts (8 Nm).

a Connect:

- the windscreen wiper motor connector,

- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) .


114007

Note:

For replacement of the « windscreen wipermechanism - windscreen wiper motor » assem-bly, the windscreen wiper motor is supplied in thecranked position to facilitate insertion of theassembly, and not in « park » position.

114009

WARNING


85A-9


a Check that the windscreen wiper motor linkage ispositioned between the marks (3) .



a

a Refit:

- the scuttle panel grille (see Scuttle panel grille:Removal - Refitting) (MR 371, 55A, Exterior pro-tection),

- the wiper arms (see 85A , Wiping - Washing,Windscreen wiper arm: Removal - Refitting,page 85A-6) .


103822

WARNING

Replace the plastic inserts for the scuttle grillbolts each time the scuttle panel grille is remo-ved.

85A-10

WIPING - WASHINGWindscreen wiper motor: Removal - Refitting 85A

REMOVAL


a



a Remove the windscreen wiper mechanism (see85A, Wiping - Washing, Windscreen wiper me-chanism: Removal - Refitting, page 85A-7) .


a Remove:

- the nut from the motor shaft linkage (1) ,

- the bolts (2) from the windscreen wiper motor,

- the windscreen wiper motor.

REFITTING


a Connect:

- the windscreen wiper motor connector,



a Disconnect:

- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) ,

- the windscreen wiper motor connector.


a

a Fit the motor on the mechanism.

a Refit the windscreen wiper motor bolts.

a Torque tighten the windscreen wiper motor bolts(8 Nm).

Tightening torquesm

windscreen wiper motorbolts

8 Nm

motor shaft linkage nut 18 Nm

WARNINGIt is necessary to initialise the system to ensurethe correct wiper arm trajectory.

114007

WARNING


Note:

85A-11

WIPING - WASHINGWindscreen wiper motor: Removal - Refitting 85A

a Position the motor shaft linkage between the marks(3) .

a Refit the motor shaft linkage nut.

a Torque tighten the motor shaft linkage nut (18Nm) (4) .


a Refit the windscreen wiper mechanism (see 85A,Wiping - Washing, Windscreen wiper mecha-nism: Removal - Refitting, page 85A-7) .


103822

114008

85A-12

WIPING - WASHINGRear screen wiper arm: Removal - Refitting 85A

REMOVAL


a



a Place your finger behind the wiper arm and pressgently on the nut cover lug (1) .

a Remove:

- the nut cover (2) ,

- the nut (3) from the rear screen wiper arm,

- the rear screen wiper arm using the (Ele. 1781).

REFITTING


a


a


a Position the wiper arm 42 mm from the edge of thescreen.

a Refit the rear screen wiper arm nut.

a Torque tighten the rear screen wiper arm nut (12Nm).

a Refit the nut cover.


Ele. 1781 Tool for removing windscreenwiper arms

Tightening torquesm

rear screen wiper armnut

12 Nm

WARNING


111335

WARNING


103537

85A-13

WIPING - WASHINGRear screen wiper motor mechanism: Removal - Refitting

OPENING REAR SCR.

85A

The wiper mechanism is fixed onto the opening rearscreen.

REMOVAL


a


a Remove the rear screen wiper arm (see 85A, Wi-ping - Washing, Rear screen wiper arm: Removal- Refitting, page 85A-12) .

a Remove:

- the nut cover (1) ,

- the mechanism outer nut (2) ,

- the trim (3) .


a Open the rear screen.

a Remove the mechanism inner nut (4) .

REFITTING


a

Tightening torquesm

mechanism outer nut 6.5 Nm

mechanism inner nut 4.5 Nm

rear screen wiper armnut

12 Nm

WARNING


100077

104629

104632

WARNING

Be sure to replace the seal (5) .

85A-14


OPENING REAR SCR.

85AII - REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the trim.

- the mechanism outer nut without tightening it.

a Position the mechanism, observing the dimension(A) of 40 mm between the trim piece and the edge ofthe screen.

a Pretighten the mechanism nut (6) .

a Centre the mechanism in relation to the bolt (7) .

a Tighten to torque:

- the mechanism outer nut (6.5 Nm),

- the mechanism inner nut (4.5 Nm).

a Close the opening screen.

a Move the wiper stalk from (0) to (1), then from (1) to(0) to ensure that the mechanism engages with themotor plate (8) .

a Refit the nut cover.

a With the opening screen still closed, fit the wiper arm42 mm from the edge of the screen.

104630

104627

104521

WARNING


103537

85A-15


OPENING REAR SCR.

85A

a


a Refit the rear screen wiper arm nut.

a Torque tighten the rear screen wiper arm nut (12Nm).

a Refit the rear screen wiper arm nut cover.

104628

Note:

The wiper arm setting (42 mm) may be perfectedby moving the mechanism (9) .

85A-16

WIPING - WASHINGRear screen wiper motor: Removal - Refitting

NON-OPEN. REAR SCR.

85A

REMOVAL


a


a Remove:

- the rear screen wiper arm (see 85A, Wiping -Washing, Rear screen wiper arm: Removal - Re-fitting, page 85A-12) ,

- the tailgate trim (see Tailgate lining: Removal -Refitting) (MR 371, 73A, Non-side opening ele-ments trim).


a Disconnect the connector (1) from the rear screenwiper motor.

a Remove:

- the bolts (2) from the rear screen wiper motor,

- the rear screen wiper motor.

Tightening torquesm

rear screen wiper motorbolts

8 Nm

WARNING


103536

85A-17


NON-OPEN. REAR SCR.

85AREFITTING


a

a Connect the windscreen wiper motor connector.



a Fit the rear screen wiper motor.

a Refit the rear screen wiper motor bolts.

a Torque tighten the rear screen wiper motor bolts(8 Nm).


a Refit:

- the tailgate trim (see Tailgate lining: Removal -Refitting) (MR 371, 73A, Non-side opening ele-ments trim),

- the rear screen wiper arm (see 85A, Wiping -Washing, Rear screen wiper arm: Removal - Re-fitting, page 85A-12) .

103538

WARNING


WARNING


85A-18


OPENING REAR SCR.

85A

REMOVAL


a


a Remove:

- the rear screen wiper arm (see 85A, Wiping -Washing, Rear screen wiper arm: Removal - Re-fitting, page 85A-12) ,

- the tailgate trim (see Tailgate lining: Removal -Refitting) (MR 371, 73A, Non-side opening ele-ments trim).

a Unclip the trim from the motor mechanism.


a Disconnect the connector (1) from the rear screenwiper motor.

a Remove:

- the bolts (2) from the rear screen wiper motor,

- the rear screen wiper motor.

Tightening torquesm

rear screen wiper motorbolts

8 Nm

WARNING


104520

104518

85A-19


OPENING REAR SCR.

85AREFITTING


a

a Connect the windscreen wiper motor connector.



a Fit the rear screen wiper motor.

a Refit the rear screen wiper motor bolts.

a Torque tighten the rear screen wiper motor bolts(8 Nm).


a Refit:

- the rear screen wiper motor mechanism trim,

- the tailgate trim (see Tailgate lining: Removal -Refitting) (MR 371, 73A, Non-side opening ele-ments trim),

- the rear screen wiper arm (see 85A, Wiping -Washing, Rear screen wiper arm: Removal - Re-fitting, page 85A-12) .

103538

WARNING


WARNINGIt is necessary to initialise the system to ensurethe correct wiper arm trajectory.

85A-20

WIPING - WASHINGRain and light sensor: Removal - Refitting 85A

REMOVAL


a Unclip the upper cover (1) .

a Unclip the lower casing (2) .

a Disconnect all the connectors.


1 - Replacing the rain and light sensor

a Disconnect the connector at (3) .

a Unclip the two side clips (4) from the detector usinga small screwdriver.

a Remove the rain and light sensor.

2 - Replace the windscreen

a



101715

101716

101630

Note:

The rain and light sensor's adhesive base is sup-plied with the new windscreen; remove only thedetector's printed circuit unit.

85A-21

WIPING - WASHINGRain and light sensor: Removal - Refitting 85A

a Disconnect the connector at (5) .

a Unclip:

- the two side clips (6) from the rain and light sensorusing a small screwdriver,

- the clips (7) from the rain and light sensor's printedcircuit unit using a small screwdriver.

a Remove the rain and light sensor's printed circuitunit.

REFITTING



a

a Clean the windscreen using the (Car. 1363).


a Fit the adhesive base.



a Fit the rain and light sensor.

a Clip on the rain and light sensor.

a Connect the rain and light sensor connector.


a Clip the rain and light sensor's printed circuit unitonto the adhesive base.

a Fit the rain and light sensor.

a Clip on the rain and light sensor.

a Connect the rain and light sensor connector.


a Connect all the connectors.

a Clip on:

- the interior rear-view mirror lower cover,

- the interior rear-view mirror upper cover.

102446

WARNING

Removal and refitting of the rain sensor must becarried out in perfectly clean conditions: any dustor fibres could cause a fault.

Do not touch the electronic part of the sensor. Fitthe sensor to the vehicle immediately after remo-ving it from its packaging.

85A-22

WIPING - WASHINGWindscreen washer pump: Removal - Refitting 85A

REMOVAL


1 - Vehicle without headlight washers


2 - Vehicle with headlight washers

a Remove the front right-hand wheel arch liner (seeFront wheel arch liner: Removal - Refitting) (MR371, 55A, Exterior protection).



a Disconnect the connector (1) from the windscreenwasher pump.

a Mark the windscreen washer pump pipes (2) .

a Disconnect the windscreen washer pump pipes.

a Remove the windscreen washer pump.

Note:

The position of the windscreen washer pump is dif-ferent if the vehicle is fitted with headlight washers.

118480

Note:

Be prepared for washer fluid to run out.

85A-23

WIPING - WASHINGWindscreen washer pump: Removal - Refitting 85A


a Disconnect the connector (3) from the windscreenwasher pump.

a Mark the windscreen washer pump pipes (4) .

a Disconnect the windscreen washer pump pipes.

a Remove the windscreen washer pump.

REFITTING


a Refit the windscreen washer pump.

a Connect:

- the windscreen washer pump pipes,

- the windscreen washer pump connector.





a Refit the front right-hand wheel arch liner (see Frontwheel arch liner: Removal - Refitting) (MR 371,55A, Exterior protection).

101992

Note:


85A-24

WIPING - WASHINGHeadlight washer pump: Removal - Refitting 85A

REMOVAL




a Disconnect the connector (1) from the headlightwasher pump.

a Mark the headlight washer pump pipes (2) .

a Disconnect the headlight washer pump pipes (2) .

a Remove the headlight washer pump.

REMOVAL


a Fit the headlight washer pump.

a Connect:

- the headlight washer pump pipes,

- the headlight washer pump connector.



118480

Note:


85A-25

WIPING - WASHINGHeadlight washer jet: Removal - Refitting 85A

REMOVAL




a Remove the nut (1) from the headlight washer jet.

a Take out the headlight washer jet.

a Remove the headlight washer jet pipe (2) .

REFITTING


Special features of a new bumper

a


a Connect the headlight washer jet pipe.

a Fit the headlight washer jet in its opening.

a Moderately tighten the headlight washer jet nut.



101951

Note:

New bumpers are supplied undrilled. To adaptthe headlight washer jets, drill at the pre-mademarking, preferably before painting (see Frontbumper: Conversion) (MR 371, 55A, Exteriorprotection).

85A-26

WIPING - WASHINGWindscreen washer jet: Removal - Refitting 85A

REMOVAL


a Unclip the windscreen washer jet (1) .

a Disconnect the washer jet pipe (2) .

REFITTING


a Connect the windscreen washer jet pipe.

a Clip on the windscreen washer jet.

118462

85A-27

WIPING - WASHINGRear screen washer jet: Removal - Refitting 85A

REMOVAL


a Remove the high level brake light (see 81A, Rear li-ghting, Third brake light: Removal - Refitting,page 81A-6) .


a Unclip the rear screen washer jet by pressing on theclips (1) .

a Remove the rear screen washer jet from the high le-vel brake light.

REFITTING


a Clip the rear screen washer jet on the high level bra-ke light.


a Refit the high level brake light (see 81A, Rear li-ghting, Third brake light: Removal - Refitting,page 81A-6) .

118451

85A-28

WIPING - WASHINGWindscreen washer bottle: Removal - Refitting 85A

REMOVAL


a

a Remove:


- the windscreen washer pump (see 85A, Wiping -Washing, Windscreen washer pump: Removal -Refitting, page 85A-22) ,

- the headlight washer pump (if fitted) (see 85A, Wi-ping - Washing, Headlight washer pump: Re-moval - Refitting, page 85A-24) .


a Remove the bolts (1) from the frontal impact crossmember.

a Unclip the frontal impact cross member using a flat-blade screwdriver.

a Unclip the windscreen washer bottle at (2) .

a Remove the windscreen washer bottle.

REFITTING


a Clip on:

- the windscreen washer bottle,

Tightening torquesm

frontal impact crossmember bolts

44 Nm

Note:


118478

101165

118481

85A-29

WIPING - WASHINGWindscreen washer bottle: Removal - Refitting 85A

- the front impact cross member,

a Screw in without tightening the frontal impact crossmember bolts.

a Torque tighten the frontal impact cross memberbolts (44 Nm).


a Refit:

- the headlight washer pump (if fitted) (see 85A, Wi-ping - Washing, Headlight washer pump: Re-moval - Refitting, page 85A-24) ,

- the windscreen washer pump (see 85A, Wiping -Washing, Windscreen washer pump: Removal -Refitting, page 85A-22) ,


86A-1

RADIOAudio equipment: List and location of components

RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIONO 08 or RADIO NO 09

86A


The radio equipment consists of:

- a radio,

- a radio aerial,

- tweeter speakers,

- front speakers,

- rear speakers,

- a display,

- a radio control satellite.

To remove the radio control satellite (see 86A, Radio,Radio control satellite: Removal - Refitting, page86A-26) .

- a radio,

- a receiver,

- a radio aerial,

- tweeter speakers,

- front speakers,

- rear speakers,

- a display,



- a radio,

- a radio aerial,

- tweeter speakers,

- front speakers,

- rear speakers,

- a CD multi-changer,

- a display,



- a radio,

- a radio aerial,

- tweeter speakers,

- front speakers,

- rear speakers,

- a CD multi-changer,

- a display,



- a receiver,

- a radio aerial,

- tweeter speakers,

- front speakers,

- rear speakers,



This equipment also consists of:

- a radio navigation system (see 83C, On-board tele-matics system, Navigation: List and location ofcomponents, page 83C-1)

RADIO NO 02 or RADIO NO 07 – WITHOUT NAVI-GATION AID, and RADIO NO 03

WITHOUT NAVIGATION AID, and RADIO NO 04

RADIO NO 05 or RADIO NO 08

NAVIGATION AID 1 – WITHOUT NAVIGATION AID,and RADIO NO 06

RADIO NO 09

86A-2



86A


Radio (1)

Radio aerial (2)

Tweeter speaker (3)

Front speakers (4)

Rear speakers (5)

RADIO NO 02 or RADIO NO 07 – WITHOUT NAVI-GATION AID, and RADIO NO 03

103159

103169

118756

118747

86A-3



86A

Display (6)

Radio control satellite (7)


Radio (1)

Tuner-amplifier (2)

118836

118455

103161

WITHOUT NAVIGATION AID, and RADIO NO 04

103835

STANDARD CHASSIS

86A-4



86A

the receiver is located under the rear right-hand seat.

Tuner-amplifier (2)

The receiver is located behind the rear right-handwheel arch lining.

Radio aerial (3)

Tweeter speaker (4)

Front speaker (5)

104204

LONG CHASSIS

114781

103169

118756

86A-5



86A

Display (6)



Radio (1)

Radio aerial (2)

118747

118455

103161


103598

86A-6



86A

Tweeter speaker (3)

Front speaker (4)

Rear speaker (5)

CD multi-changer (6)

103169

118756

118747

118836

86A-7



86A

The CD multi-changer is located under the front left-hand seat.

Display (7)



Radio (1)

Radio aerial (2)

109990

118752

103161

WITHOUT NAVIGATION AID, and RADIO NO 06 –NAVIGATION AID 1

103598

86A-8



86A

Tweeter speaker (3)

Front speakers (4)

Rear speaker (5)

CD multi-changer

103169

118756

118747

118836

86A-9



86A

The CD multi-changer is located under the front left-hand seat.

Display (7)



Tuner-amplifier (1)

Radio aerial (2)

109990

118752

103161

RADIO NO 09

104055

86A-10



86A

Tweeter speaker (3)

Front speaker (4)

Rear speakers (5)


103169

118756

118747

118836

86A-11



86A


103161

86A-12

RADIOCar radio: Removal - Refitting


86A

REMOVAL


a Remove the radio using the two (Ms. 1544).

a Remove the tools by pressing on the locks (1) .

a Remove the radio navigation system using the two(Ms. 1544).


Ms. 1544 Radio removal tool - CarminatBecker and Cabasse.


Essential equipment

diagnostic tool

RADIO NO 04

100796


118754

86A-13



86A

a Remove the radio using two (Ms. 1373).

a If the radio navigation system is being replaced,carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 86C, Mul-timedia, Fault finding - Replacement ofcomponents).

a Remove the radio navigation system using two (Ms.1373).

RADIO NO 02 or RADIO NO 05 or RADIO NO 06or RADIO NO 07 or RADIO NO 08 – WITHOUTNAVIGATION AID, and RADIO NO 03

120073

NAVIGATION AID 5

120770

86A-14



86A

a


a Remove the tools by pressing on the locks (2) .

REFITTING


a Connect the various connectors.

a Refit the radio.

a Carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 86A, Ra-dio, Replacement of components).

a Refit the radio navigation system.

a Carry out the necessary operations (see TechnicalNote 6011A, "Entry level" Navigation, 83C, Entrylevel Navigation: Anti-theft code).



a Carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 86C, Mul-timedia, Fault finding - Replacement ofcomponents).

100802

WARNING

The aerial cable is very fragile, do not bend orpinch it.

RADIO NO 02 or RADIO NO 04 or RADIO NO 05or RADIO NO 06 or RADIO NO 07 or RADIO NO08 – WITHOUT NAVIGATION AID, and RADIO NO03

NAVIGATION AID 1

NAVIGATION AID 4

NAVIGATION AID 5

86A-15

RADIOTuner-amplifier: Removal - Refitting


86A

REMOVAL


a

a Remove the rear seats from the vehicle.

a Remove:

- the clips (1) ,

- the trim (2) .

a Remove the mounting (3) from the rear seats.

a Remove the soundproofing pads (4) .



STANDARD CHASSIS, and RADIO NO 04

Note:

The receiver is located under the rear right-handseat (see 86A, Radio, Audio equipment: Listand location of components, page 86A-1) .

104617

104618

104214

86A-16



86A

a Remove the flap (5) .

a

a Remove the rear wheel arch lining (see Rear wheelarch lining: Removal - Refitting) (MR 371, 71A,Body internal trim).

a



a Disconnect the connectors from the amplifier/tuner.

104620

LONG CHASSIS, and RADIO NO 04

Note:

The receiver is located behind the rear right-hand wheel arch lining (see 86A, Radio, Audioequipment: List and location of components,page 86A-1) .

RADIO NO 09

Note:

The receiver is located under the front right-handseat (see 86A, Radio, Audio equipment: Listand location of components, page 86A-1) .

Note:


104054


104203

86A-17



86A

a Remove the receiver using the two (Ms. 1373).

a Remove the bolts (6) from the receiver support.

a Disconnect the connectors from the amplifier/tuner.

a Remove the receiver from the support.

a Remove the receiver (2) using two (Ms. 1373).

a Disconnect the connectors from the receiver (2) .

REFITTING


a Clip the receiver into its housing.

a Connect the tuner-amplifier connectors.

a Fit the receiver onto its support.


a Refit the receiver bolts.

104204


114781

RADIO NO 09

104055



86A-18



86A


a Clip the receiver into its housing.


a Refit:

- the flap,

- the soundproofing,

- the rear seat mounting,

- the trim,

- the clips,

- the rear seats.

a Refit the rear wheel arch lining (see Rear wheelarch lining: Removal - Refitting) (MR 371, 71A,Body internal trim).

a Clip on the access flap.

RADIO NO 09



RADIO NO 09

86A-19

RADIORadio aerial: Removal - Refitting 86A

REMOVAL


a Partially remove the rear section of the headlining(see Headlining: Removal - Refitting) (MR 371,71A, Body internal trim).


a Disconnect the radio aerial connector.

a Remove:

- the radio aerial nut (1) ,

- the radio aerial.

REFITTING


a Refit:

- the radio aerial,

- the radio aerial nut.

a Connect the radio aerial connector.


a Refit the rear section of the headlining (see Headli-ning: Removal - Refitting) (MR 371, 71A, Body in-ternal trim).

104345

86A-20

RADIOTweeter: Removal - Refitting 86A

REMOVAL


a Unclip the tweeter speaker protective grille.

a Disconnect the tweeter speaker connector (1) .

a Remove tweeter (1) .

REFITTING


a Connect the tweeter speaker connector.

a Clip on the tweeter speaker protective grille.

118756

118755

86A-21

RADIOFront speakers: Removal - Refitting 86A

REMOVAL


a Unclip the front speaker protection grille.

a Remove the bolts (1) from the front speaker.

a Remove the front speaker.

a Disconnect the front speaker connector.

REFITTING


a Connect the front speaker connector.

a Position the front speaker.

a Refit the front speaker bolts.

a Clip on the front speaker protection grille.

118748

118747

86A-22

RADIORear speakers: Removal - Refitting 86A

REMOVAL


a Unclip the rear speaker protection grille.

a Remove the bolts (1) from the rear speaker.

a Remove the rear speaker.

a Disconnect the rear speaker connector.

REFITTING


a Connect the rear speaker connector.

a Position the rear speaker.

a Refit the rear speaker bolts.

a Clip on the rear speaker protection grille.

118835

118836

86A-23

RADIOCD changer: Removal - Refitting

NAVIGATION AID 1, and RADIO NO 05 or RADIO NO 08 – WITHOUT NAVIGATION AID, and RADIO NO 06

86AREMOVAL



a Remove the access flap.


a Remove the bolts (2) from the CD multi-changer.

a Remove the CD multi-changer from its housing.

a Disconnect the CD multi-changer connector.

a Remove the CD multi-changer.

REFITTING


a Connect the CD multi-changer connector.

a Fit the CD multi-changer.

a Refit the CD multi-changer bolts.



104054

102994

86A-24

RADIODisplay: Removal - Refitting


86AREMOVAL


a Remove the instrument panel (see 83A, Instrumentpanel, Instrument panel: Removal - Refitting,page 83A-1) .


a

a

a Remove:

- the bolts (1) from the navigation screen,

- the navigation screen.

a

a Remove:

- the bolts (2) from the navigation screen bracket,

- the navigation screen bracket (3) ,

- the navigation screen.

REFITTING


a Refit:

- the navigation screen,

NAVIGATION AID 1

Note:

The navigation screen is integrated into the ins-trument panel (see 86A, Radio, Audio equip-ment: List and location of components, page86A-1) .

NAVIGATION AID 3

103839

WARNING

Do not press on the screen as this may damageit.


118757

WARNING

Do not press on the screen as this may damageit.

NAVIGATION AID 3

86A-25

RADIODisplay: Removal - Refitting


86A- the navigation screen bolts.

a Refit:

- the navigation screen,

- the navigation screen bracket,

- the navigation screen bracket bolts.


a Refit the instrument panel (see 83A, Instrument pa-nel, Instrument panel: Removal - Refitting, page83A-1) .


86A-26

RADIORadio control satellite: Removal - Refitting


86A

a The radio remote control cannot be separated fromthe wiper switch (see 84A, Control - Signals, Wiperswitch: Removal - Refitting, page 84A-7) .

86A-27

RADIOOffset multimedia socket: Removal - Refitting

MP3 READER

86AREMOVAL


a Open the glovebox.

a Remove:

- the offset audio unit bolts (1) ,

- the offset audio unit.

a Disconnect the offset audio unit connector (2) .

REFITTING


a

a Connect the offset audio unit connector.

a Refit the offset audio unit.

a Close the glovebox.

127869

Note:

When replacing the offset audio unit, replace thewiring and check that the wiring runs correctly tothe radio (see 86A, Radio, Car radio: Removal- Refitting, page 86A-12) .

86B-1

CAR PHONEMobile phone: List and location of components

HANDS-FREE TEL. KIT



1 - Telephone aerial

2 - Telephone control at steering wheel

3 - "Handsfree" microphone

No. Description

(1) Telephone aerial

(2) Telephone control at steering wheel

(3) "Handsfree" microphone

(4) Computer

103169

123089

123085

86B-2

CAR PHONEMobile phone: List and location of components

HANDS-FREE TEL. KIT

86B4 - Computer

123084

86B-3

CAR PHONEComputer: Removal - Refitting

HANDS-FREE TEL. KIT

86BREMOVAL



a Remove the gear lever console (see Centre conso-le: Removal - Refitting) (MR 371, 57A, centre con-sole: Removal - Refitting).


a Remove the computer (1) .

a Disconnect the connectors (2) .

REFITTING



a Refit the computer in its original position.


a Refit the gear lever console (see Centre console:Removal - Refitting) (MR 371, 57A, centre console:Removal - Refitting).


123084

123083

86B-4

CAR PHONEHands-free microphone: Removal - Refitting

HANDS-FREE TEL. KIT

86BREMOVAL


a Remove the computer (see 86B, Car phone, Com-puter: Removal - Refitting, page 86B-3) .

a Unclip the dashboard lower trim (1) on the passen-ger side.

a Unclip the dashboard side panel (2) on the passen-ger's side.

a Unclip the windscreen pillar trim (3) .

a Remove the sun visors (see Sun visor: Removal -Refitting) (MR 371, 57A, Interior equipment).


a Remove the “hands-free” microphone wire (4) fromthe A-pillar clips.

123082

123080

123090

123091

86B-5


HANDS-FREE TEL. KIT

86B

a Remove the “hands-free” microphone wire (5) fromthe dashboard side panel.

a Remove the “hands-free” microphone wire (6) fromthe dashboard lower trim.

a Remove the “hands-free” microphone (7) from theheadlining.

REFITTING


a Refit the “hands-free” microphone with its wire asshown in the diagram above.

a Connect the “hands-free” microphone connector tothe computer.

123079

123081

123085

123274

86B-6


HANDS-FREE TEL. KIT

86BII - FINAL OPERATION.

a Refit the sun visors (see Sun visor: Removal - Re-fitting) (MR 371, 57A, Interior equipment).

a Clip on:

- the windscreen pillar trim,

- the dashboard side panel,

- the dashboard lower trim.

a Refit the computer (see 86B, Car phone, Compu-ter: Removal - Refitting, page 86B-3) .

86B-7

CAR PHONETelephone aerial: Removal - Refitting

HANDS-FREE TEL. KIT

86BThe telephone aerial is integrated into the radio aerial,(see 86A, Radio, Radio aerial: Removal - Refitting,page 86A-19) .

86B-8

CAR PHONETelephone control on steering wheel Removal - Refitting

HANDS-FREE TEL. KIT

86BThe telephone control on the steering wheel cannot beseparated from the wiper switch (see 84A, Control -Signals, Wiper switch: Removal - Refitting, page84A-7) .

87B-1

PASSENGER COMPARTMENT CONNECTION UNITUCH: Removal - Refitting

LEFT-HAND DRIVE

87B

REMOVAL


a In the event of replacement, carry out the necessaryoperations (see Fault finding - Replacement ofcomponents) (MR 372, 87B, Passenger compart-ment connection unit).


a Remove:

- the central front panel multimedia component (see86A, Radio, Car radio: Removal - Refitting, page86A-12) ,

- the centre front panel (see Centre front panel: Re-moval - Refitting) (MR 371, 57A, Interior equip-ment).

a Open the glovebox (1) past the resistance point.

a Remove:

- the glovebox (1) ,

- the switch side plate (2) using the (Car. 1363).


a Remove the electronic parking brake lever (seeHandle: Removal - Refitting)

a Remove the dashboard lower trim (see Lower sec-tion of dashboard trim: Removal - Refitting)

a Remove the trims:

- upper trim piece (3) from the instrument panelusing the (Car. 1597) (4) ,

- lower trim piece (5) from the instrument panel.



Car. 1597 Trim removal lever.

103165

AUTOMATIC PARKING BRAKE

Note:

For better access to the UCH, remove the instru-ment panel trim pieces.

103837

103834

87B-2


LEFT-HAND DRIVE

87B

a Disconnect the connector (6) from the navigationcentral control.

a Unclip the radio frequency reception aerial from thedoors and boot at (7) .

a Unclip:

- the fuse and relay box at (8) ,

- the front left-hand air distribution duct (see Frontair distribution duct: Removal - Refitting) (MR370, 61A, Heating system).


a Remove the bolt (9) from the UCH.

NAVIGATION AID 3

103834

TYRE PRESSURE SENS., and DOCUMENTPHASE 1

103851

103851

103852

87B-3


LEFT-HAND DRIVE

87B

a Remove the UCH from its support by pivoting itround at (10) .

a Disconnect the connectors (11) from the UCH.

a Disconnect the opening elements radio frequencyreception aerial (12) .

REFITTING


a Connect the opening elements radio frequency re-ception aerial (12) .

a Connect the UCH connectors (11) .

a Refit:

- the UCH on its support,

- the UCH bolt.


a Refit:

- the front left-hand air distribution duct (see Frontair distribution duct: Removal - Refitting) (MR370, 61A, Heating system),

- the fuse and relay box.

a Refit the doors and boot radio frequency receptionaerial.

a Connect the navigation central control connector.

a Clip on the trims:

- lower instrument panel trim,

- upper instrument panel trim.

a Refit:

- the dashboard lower trim (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),

104062

118746




NAVIGATION AID 3

87B-4


LEFT-HAND DRIVE

87B

a Refit the parking brake lever (see Handle: Removal- Refitting) .

a Connect the switch side plate connectors.

a Refit:

- the switch side plate,

- the storage compartment,

- the centre front panel (see Centre front panel: Re-moval - Refitting) (MR 371, 57A, Interior equip-ment),

- the central front panel multimedia component (see86A, Radio, Car radio: Removal - Refitting, page86A-12) .


a In the event of replacement, carry out the necessaryprogramming (see Fault finding - Replacement ofcomponents) (MR 372, 87B, Passenger compart-ment connection unit).

AUTOMATIC PARKING BRAKE

87B-5


RIGHT-HAND DRIVE

87B

REMOVAL


a In the event of replacement, carry out the necessaryoperations (see Fault finding - Replacement ofcomponents) (MR 372, 87B, Passenger compart-ment connection unit).


a Remove:

- the central front panel multimedia component (see86A, Radio, Car radio: Removal - Refitting, page86A-12) ,

- the centre front panel (see Centre front panel: Re-moval - Refitting) (MR 371, 57A, Interior equip-ment),

- the storage compartment light (see 81B, Interior li-ghting, Glovebox light: Removal - Refitting,page 81B-10) ,

- the glovebox (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).

a Unclip the doors and boot radio frequency receptionaerial.


a Remove:

- the bolt (1) from the UCH,

- the UCH from its support by pivoting it round (2) .

Note:

The UCH is mounted behind the glovebox.


104096

118850

87B-6


RIGHT-HAND DRIVE

87B

a Disconnect the connectors (3) from the UCH.

a Disconnect the connector (4) from the doors andboot radio frequency reception aerial.

REFITTING


a Connect the doors and boot radio frequency recep-tion aerial connector.

a Connect the UCH connectors.

a Refit:

- the UCH on its support,

- the UCH bolt.

a Clip on the doors and boot radio frequency receptionaerial.


a Refit:

- the glovebox (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),

- the storage compartment light (see 81B, Interior li-ghting, Glovebox light: Removal - Refitting,page 81B-10) ,

- the centre front panel (see Centre front panel: Re-moval - Refitting) (MR 371, 57A, Interior equip-ment).

- the central front panel multimedia component (see86A, Radio, Car radio: Removal - Refitting, page86A-12) .


a In the event of replacement, carry out the necessaryprogramming (see Fault finding - Replacement ofcomponents) (MR 372, 87B, Passenger compart-ment connection unit).

118745




87C-1

OPENING ELEMENT MANAGEMENTDoor management: List and location of components 87C



1 - UCH

UCH

Radio frequency reception aerial

No. Description

(1) UCH

(11) Radio frequency reception aerial

(2) Renault Card

(3) Door opening aerial (built into the han-dle)

(4) Tailgate opening aerial

(5) Presence sensor

(6) Locking switch on the handle

(7) Tailgate locking switch

(8) Tailgate opening switch

(9) Lock motor for the fuel filler flap

(10) Rear screen opening switch


103852

103851

(11) The radio frequency receptionaerial is a wire clipped onto theUCH. This wire goes into thedashboard wiring harness.

118745

87C-2


2 - UCH

3 - Renault Card

4 - Door opening aerial (built into the handle)

5 - Tailgate opening aerial

WITHOUT TYRE PRESSURE SENS., and DOCU-MENT PHASE 1 – DOCUMENT PHASE 2

103852

101929

101902

104451

87C-3


6 - Presence sensor

7 - Locking switch on the handle

8 - Tailgate locking switch

9 - Tailgate opening switch

101902

101902

104454

105084

87C-4


10 - Lock motor for the fuel filler flap 11 - Rear screen opening switch

104453

105881

105084

87C-5

OPENING ELEMENT MANAGEMENTOpening aerial: Removal - Refitting

DOOR OPEN SYST. 433 NML

87CREMOVAL


1 - Side opening elements

a Remove the door handle affected (see MR 371 Bo-dywork, 51A, Side opening element mecha-nisms, Door exterior handle: Removal - refitting).

2 - Non side opening element

a Remove the tailgate strip (see MR 371 Bodywork,55A, Exterior protection, Tailgate strip: Removal- refitting).



a Remove:

- seal (1) ,

- the bolt (2) from the cover.

a Remove:

- the cover (3) , taking care by the bracket (4) , to de-tach the clips (5) from each side of the cover,

- area (6) .

a Remove the cover by pulling (7) towards the rear ofthe handle.

a Note:

- the position of the opening aerial (8) ,

- the wiring harness routing (9) up to the end of thegoose neck outlet.

26404

26405

26408

Note:

The retaining tabs (10) are very fragile: removethem with care, using a flat-blade screwdriver.

87C-6



87C

a Remove the control switch and the door handle ae-rial by pressing the retaining tabs (10) in the handlecasing.

a Remove the closure control button by pressing thespigots using a flat-blade screwdriver while holdingthe button.

26407

26411

Note:

When removing the closure control button, thebutton and the spring may be ejected.

26409

26410

87C-7



87C2 - Non side opening element

a Disconnect the connector (11) from the opening ae-rial.

a Remove:

- the bolt (12) from the opening aerial,

- the opening aerial.

REFITTING



a Clip:

- the closure control button on the switch support,

- the closure control button and the opening aerial onthe door handle.

a Position the cover.

a Refit:

- the cover bolt,

- the seal,


a Refit:

- the opening aerial,

- the opening aerial bolt.

a Connect the opening aerial connector.



a Refit the door handle affected (see MR 371 Bo-dywork, 51A, Side opening element mecha-nisms, Door exterior handle: Removal -Refitting).


a Refit the tailgate strip (see MR 371 Bodywork, 55A,Exterior protection, Tailgate strip: Removal - re-fitting) .

104451

87C-8

OPENING ELEMENT MANAGEMENTTailgate opening switch: Removal - Refitting 87C

REMOVAL


a Protect the tailgate opening switch (1) with maskingtape.

a Unclip the tailgate opening switch (1) using a flat-blade screwdriver.

a Disconnect the tailgate opening switch connector.

REFITTING


a Connect the tailgate opening switch connector.

a Clip on the tailgate opening switch.

Note:

It is not necessary to remove the door strip to per-form this operation.

118483

87C-9

OPENING ELEMENT MANAGEMENTTailgate locking switch: Removal - Refitting 87C

REMOVAL


a Remove:

- the bolts (1) from the tailgate central lower trim,

- the tailgate central lower trim.


a Unclip the badge using the (Car. 1363) (2) .

a Disconnect the connector (3) from the tailgate loc-king switch.

a Press, in the direction of the arrows (4) , the lockingspigots on the tailgate locking switch.



103544

103917

104449

87C-10

OPENING ELEMENT MANAGEMENTTailgate locking switch: Removal - Refitting 87C

a Extract the tailgate locking switch.

REFITTING


a Clip on the tailgate locking switch.

a Connect the tailgate locking switch connector.

a Clip the badge on.


a Refit:

- the tailgate central lower trim,

- the tailgate central lower trim bolts.

104454

87C-11

OPENING ELEMENT MANAGEMENTRear screen opening switch: Removal - Refitting 87C

REMOVAL


a Protect the rear screen opening switch (1) with mas-king tape.

a Unclip the rear screen opening switch (1) using aflat-blade screwdriver.

a Disconnect the connector (2) from the rear screenopening switch.

REFITTING


a Connect the rear screen opening switch connector.

a Clip on the rear screen opening switch.

Note:

It is not necessary to remove the door strip to per-form this operation.

118484

118486

87C-12

OPENING ELEMENT MANAGEMENTLock motor for the fuel filling compartment: Removal - Refitting 87C

REMOVAL


a Partially remove the rear wheel arch liner (see Rearwheel arch lining: Removal - Refitting) (MR 371,71A, Body internal trim).

a Remove the bolts (1) from the fuel filler flap.

a Unclip the fuel filler flap by pressing on the clips (2) .

Note:

Make sure that the motor is in the "flap unlocked"position.

Note:

If there is an electrical fault, the motor may beturned manually using the knob.

104453

105952

87C-13

OPENING ELEMENT MANAGEMENTLock motor for the fuel filling compartment: Removal - Refitting 87C


a Disconnect the connector (3) from the fuel filler flaplock motor.

a Remove:

- the nut (4) from the fuel filler flap lock motor (loca-ted above the flap in the outer wheel arch),

- the fuel filler flap lock motor.

REFITTING


a Position the fuel filler flap lock motor.

a Refit the fuel filler flap lock motor nut.

a Connect the fuel filler flap lock motor connector.


a Clip on the fuel filler flap.

a Refit the fuel filler flap bolts.

a Refit the rear wheel arch liner (see Rear wheel archlining: Removal - Refitting) (MR 371, 71A, Bodyinternal trim).118477

105881

Note:

Tighten the nut carefully onto the plastic threadof the motor.

87D-1

ELECTRIC WINDOWS - SUNROOFElectric window: List and location of components 87D


The electric window system consists of:

- front electric window switches on the driver's door,

- a front electric window switch on the passenger door,

- a rear electric window switch,

- a child safety switch.


1 - Front electric window switch on the driver's door

2 - Front electric window switch on the passenger door

3 - Rear electric window switch

REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH

103803

103805


101574

87D-2

ELECTRIC WINDOWS - SUNROOFElectric window: List and location of components 87D

4 - Child lock switch

103803

87D-3

ELECTRIC WINDOWS - SUNROOFElectric sunroof: List and location of components

ELECTRICAL SUNROOF + FIXED REAR SECT

87DI - LIST OF COMPONENTS


1 - Sunroof switch

2 - Electric sunroof computer

The electric sunroof computer is integrated into theopening motor.

To remove the electric sunroof computer (see 87D,Electric windows - Sunroof, Sunroof opening mo-tor Removal - Refitting, page 87D-10) .

3 - Sunroof opening motor

The sunroof opening motor is located between theheadlining and the roof in the rear area.

No. Description

(1) Sunroof switch

(2) Electric sunroof computer

(3) Sunroof opening motor

118450

101985

101985

87D-4

ELECTRIC WINDOWS - SUNROOFFront electric window switches on driver's door Removal - Refitting 87D

The front electric window switches (driver's side) areclipped onto a plate.

The plate is clipped to the driver's door trim.

REMOVAL


a Unclip the front electric window plate using a pair ofunclipping pliers, protecting the door trim.

a Extract the front window plate from the door trim.

a Remove the protective adhesive tape.

a Disconnect the front window switch connectors.

a Unclip the front window switches from the plate bypressing the clips (1) .

103803

103804

Note:

The adhesive tape is used to protect the connec-tors from any exterior damage: it should alwaysbe used.

118760

87D-5

ELECTRIC WINDOWS - SUNROOFFront electric window switches on driver's door Removal - Refitting 87D

REFITTING


a Clip the front window switches onto the plate.

a Connect the front window switch connectors.

a Refit the protective adhesive tape.

a Clip the front electric window plate onto the driver'sdoor trim.

87D-6

ELECTRIC WINDOWS - SUNROOFFront electric window switch on the passenger door: Removal - Refitting 87D

The front electric window switch (passenger side) isclipped to a plate.

The plate is clipped to the door trim.

REMOVAL


a Unclip the front electric window switch using a pair ofunclipping pliers, protecting the door trim.

a Extract the front window plate from the door trim.


a Disconnect the front electric window switch connec-tor.

a Unclip the electric window switch from the plate bypressing the clips.

REFITTING


a Clip the front electric window switch on the plate.

a Connect the front electric window switch connector.


a Clip the front electric window plate onto the passen-ger door trim.

103805

103806

Note:


87D-7

ELECTRIC WINDOWS - SUNROOFRear electric window switch: Removal - Refitting


87DThe rear electric window switch is clipped onto a plate.

REMOVAL


a Remove:

- the blanking cover (1) ,

- the bolt (2) from the door trim,

- the plate (3) .


a Disconnect the rear window winder switch connec-tor.

a Unclip the rear electric window switch from the plate.

REFITTING


a Clip the rear electric window switch on the plate.

a Connect the rear electric window switch connector.


a Position the rear electric window switch plate on thedoor trim.

a Refit:

- the door trim bolt,

- the blanking cover.

101574

Note:


87D-8

ELECTRIC WINDOWS - SUNROOFChild safety switch: Removal - Refitting


87DREMOVAL


a Remove the front window switch plate on the driver'sdoor (see 87D, Electric windows - Sunroof, Frontelectric window switches on driver's door Remo-val - Refitting, page 87D-4) .


a Remove the child safety switch by pressing on theclips (1) .

REFITTING


a Clip on the child safety switch.


a Refit the front window switch plate on the driver'sdoor (see 87D, Electric windows - Sunroof, Frontelectric window switches on driver's door Remo-val - Refitting, page 87D-4) .

118760

87D-9

ELECTRIC WINDOWS - SUNROOFSunroof switch: Removal - Refitting


87D

REMOVAL


a Place the (Car. 1363) at (1) .

a Unclip the sunroof switch (2) using the (Car. 1363).

a Disconnect the sunroof switch connector.

REFITTING


a Connect the sunroof switch connector.

a Clip on the sunroof switch.



118450

87D-10

ELECTRIC WINDOWS - SUNROOFSunroof opening motor Removal - Refitting


87D

In the event of a fault, the sunroof opening motor canbe moved manually at (A) using an Allen key.

REMOVAL


a Disconnect the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) (MR 370, 80A,Battery).

a The headlining must be removed in order to accessthe sunroof motor (see Headlining: Removal - Re-fitting) (MR 371, 71A, Body internal trim).


a Unclip and disconnect the connector (1) from the su-nroof motor.

a Remove:

- the bolts (2) from the sunroof motor,

- the connector mounting,

- the sunroof motor.

REFITTING


a Refit:

- the sunroof motor,

- the connector mounting,

- the bolts to the sunroof motor.

a Connect the sunroof motor connector.


a Refit the headlining (see Headlining: Removal -Refitting) (MR 371, 71A, Body internal trim).

a Connect the battery (see 80A, Battery, Battery :Removal - Refitting, page 80A-2) (MR 370, 80A,Battery).

a It is essential to initialise the system after refitting themotor using the diagnostic tool (see Battery: Ini-tialisation) (MR 372, 80A, Battery).

Essential equipment

diagnostic tool

101985

Note:

The sunroof computer is integrated into the sunroofopening motor.

Note:

The motor is located in the rear section of theroof.

101985

87F-1

PARKING DISTANCE CONTROLParking proximity sensor: List and location of components

FR AND RR PROX RADAR or PROXIMITY RADAR

87FI - LIST OF COMPONENTS

The parking distance control function consists of:

- 4 rear proximity sensors,

- 4 front proximity sensors,

- a rear parking distance control buzzer,

- a front parking distance control buzzer,

- a parking distance control computer,

- a parking distance control switch,

- 4 rear proximity sensors,

- a parking distance control buzzer,

- a parking distance control computer,

- a parking distance control switch.


Rear proximity sensors (1)

Front proximity sensors (2)

FR AND RR PROX RADAR

PROXIMITY RADAR


118476

104455

118460

118454

87F-2



87FRear parking distance control buzzer (3)

Front parking distance control buzzer (6)

Parking distance control computer (4)

Parking distance control switch (5)

104347

103598

106327

103166

87F-3



87F

Rear proximity sensors (1)

Rear parking distance control buzzer (2)

Parking distance control computer (3)

PROXIMITY RADAR

118476

104455

104347

106327

87F-4



87FParking distance control switch (4)

103166

87F-5

PARKING DISTANCE CONTROLParking proximity sensor switch: Removal - Refitting


87F

REMOVAL


a Unclip the switch side plate (1) using the (Car.1363).

a Disconnect the parking distance control connector.

a Unclip the parking distance control switch (2) fromthe switch side plate.

REFITTING


a Clip the parking distance control switch onto theswitch side plate.

a Connect the connector for the parking distance con-trol.

a Clip on the switch side plate.



103166

87F-6

PARKING DISTANCE CONTROLParking proximity sensor buzzer: Removal - Refitting


87FThe rear parking distance control buzzer is locatedbehind the rear left-hand quarter panel trim.

The front parking distance control buzzer is located inthe gear lever console.

REMOVAL


1 -

REAR PARKING DISTANCE CONTROL BUZZER

a Remove the rear left-hand quarter panel trim (seeRear quarter panel trim: Removal - Refitting) (MR371, 71A, Body internal trim).

2 -

FRONT PARKING DISTANCE CONTROL BUZZER

a

a

a Unclip:

- the gear lever gaiter (1) ,

- the gear lever upper trim (2) .

a Disconnect the hazard warning lights control con-nector.

a Remove:

- the side clips (4) from the gear lever console (onefrom each side),

- the bolts (5) from the gear lever console on thedashboard,

- the bolt (6) from the gear lever console on the gearlever unit.


Note:

It is not necessary to remove the gear lever knob.

106922

103602

103603

87F-7



87F

a Unclip the gear lever console.

a Disconnect the cigarette lighter connector (8) .


1 - REAR PARKING DISTANCE CONTROL BUZZER

a Disconnect the connector (9) from the parking dis-tance control buzzer.

a Remove the plastic rivets from the parking distancecontrol buzzer (10) .

103604

118759

104347

87F-8



87F2 - FRONT PARKING DISTANCE CONTROL BUZZER

a

a Disconnect the front parking distance control buzzerconnector.

a Remove the plastic rivets from the front parking dis-tance control buzzer.

REFITTING



a Refit the rear parking distance control buzzer to thequarter panel.

a Connect the rear parking distance control buzzerconnector.

2 - FRONT PARKING DISTANCE CONTROL BUZZER

a Refit the front parking distance control buzzer on thegear lever console.

a Connect the front parking distance control buzzerconnector.



a Refit the rear left-hand quarter panel trim (see Rearquarter panel trim: Removal - Refitting) (MR 371,71A, Body internal trim).

2 - FRONT PARKING DISTANCE CONTROL BUZZER.

a Connect the cigarette lighter connector.

a Refit:

- the gear lever console,

- the gear lever console mounting bolts on the dash-board,

- the gear lever console mounting bolt on the gear le-ver unit,

- the gear lever console side clips.

a Connect the hazard warning lights control connec-tor.

a Clip on:


- the gear lever gaiter on the upper trim.


118759

Note:

The front parking distance control buzzer is loca-ted behind the gear lever console grille (by arrow1)



87F-9



87F

87F-10

PARKING DISTANCE CONTROLProximity radar Removal - Refitting


87F

REMOVAL



a Remove the rear bumper (see Rear bumper: Re-moval - Refitting) (MR 371, 55A, Exterior protec-tion).


a Disconnect the proximity radar connector (1) .

a Remove the proximity radar through the front bum-per by pressing the clips (2) taking care not toscratch the radar.

WARNING

The distance control radars are fragile. Handle withcare as the external part cannot withstand impacts.



118454

87F-11

PARKING DISTANCE CONTROLProximity radar Removal - Refitting


87F

a Disconnect the connector (3) from the proximity ra-dar (4) .

a Remove the proximity radar (4) through the rearbumper by pressing the clips, taking care not toscratch the radar.

REFITTING


a Clip on the distance control radar, taking care not toscratch it.

a Connect the distance control radar connector.

a Clip on the distance control radar, taking care not toscratch it.

a Connect the distance control radar connector.



a Refit the rear bumper (see Rear bumper: Removal- Refitting) (MR 371, 55A, Exterior protection).

104455

104456



87F-12

PARKING DISTANCE CONTROLParking proximity sensor computer: Removal - Refitting


87F

The parking distance control computer is locatedbehind the rear left-hand quarter panel trim.

REMOVAL



a Remove the rear left-hand quarter panel trim (seeRear quarter panel trim: Removal - Refitting) (MR371, 71A, Body internal trim).


a Undo the parking distance control computer bolts sli-ghtly (1) .

a Remove the parking distance control computerupwards.

a Disconnect the parking distance control computerconnector (2) .

REFITTING


a Connect the parking distance control computer con-nector.

a Position the parking distance control computer.

a Tighten the parking distance control computer bolts.


a Refit the rear left-hand quarter panel trim (see Rearquarter panel trim: Removal - Refitting) (MR 371,71A, Body internal trim).

a If replacing the parking distance control computer,carry out the necessary operations using the dia-gnostic tool (see Fault finding - Replacement ofcomponents) (MR 372, 87F, Parking distance con-trol).

Essential equipment

diagnostic tool

106327

87G-1

ENGINE COMPARTMENT CONNECTION UNITEngine accessories unit: Removal - Refitting

M9R, and DOCUMENT PHASE 1 – DOCUMENT PHASE 2

87G

REMOVAL


a When replacing the engine and accessories unit,carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 87G, En-gine compartment connection unit, Fault finding- Replacement of components).

a Remove:

- the battery (see 80A, Battery, Battery : Removal- Refitting, page 80A-2) ,

- the battery tray (see 80A, Battery, Battery tray:Removal - Refitting, page 80A-10)


a Remove:

- the engine accessories unit cover bolts (1) ,

- the engine accessories unit cover (2) .

a Unclip the connector (3) from the engine accesso-ries unit.

Essential equipment

diagnostic tool

Tightening torquesm

engine accessories unitbolt

10 Nm

engine accessories unitcover bolts

4 Nm

112658

115201

87G-2

ENGINE COMPARTMENT CONNECTION UNITEngine accessories unit: Removal - Refitting

M9R, and DOCUMENT PHASE 1 – DOCUMENT PHASE 2

87G

a Remove the engine accessories unit bolt (4) .

a Remove the engine accessories unit.

a Disconnect all of the connectors from the engine ac-cessories unit.

a Remove the Engine Accessories Unit.

a Remove the Engine Accessories Unit support.

REFITTING


a Refit the Engine Accessories Unit support.

a Connect all the Engine Accessories Unit connectors.

a Position the engine accessories unit on its mounting.

a Refit the engine accessories unit bolt.

a Tighten to torque the engine accessories unit bolt(10 Nm).

a Clip the connector on the Engine Accessories Unit.

a Refit:

- the engine accessories unit cover,

- the engine accessories unit cover bolts.

a Tighten to torque the engine accessories unit co-ver bolts (4 Nm).


a Refit:

- the battery tray (see 80A, Battery, Battery tray:Removal - Refitting, page 80A-10) ,


a When replacing the engine and accessories unit,carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 87G, En-gine compartment connection unit, Fault finding- Replacement of components).

115202

115206

115203

87G-3

ENGINE COMPARTMENT CONNECTION UNITProtection and Switching Unit: Removal - Refitting

F4R or F9Q or K4J or K4M or K9K, and DOCUMENT PHASE 1

87G

REMOVAL


a When replacing the Protection and Switching Unit,carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 87G, En-gine compartment connection unit, Fault finding- Replacement of components).

a Remove the engine covers.


a Remove the cover from the engine compartmentconnection unit.


a Remove the bolt (1) .

a Disconnect the connectors (2) .

a Unclip the connector (3) from its housing.


a Unclip the Protection and Switching Unit.

a Remove the Protection and Switching Unit from itshousing.

Essential equipment

diagnostic tool

Tightening torquesm

Protection and Swit-ching Unit bolt

10 Nm

Note:

The upper section of the connection unit can beclipped on or screwed on.

101977

87G-4

ENGINE COMPARTMENT CONNECTION UNITProtection and Switching Unit: Removal - Refitting

F4R or F9Q or K4J or K4M or K9K, and DOCUMENT PHASE 1

87G

a Disconnect the remaining connectors (4) .

a Remove the Protection and Switching Unit.

REFITTING


a Connect the connectors (4) .

a Position the Protection and Switching Unit in its hou-sing.

a Clip on the Protection and Switching Unit.

a Connect the connectors (2) .

a Refit the Protection and Switching Unit bolt.

a Tighten to torque the Protection and SwitchingUnit bolt (10 Nm).


a Refit:

- the engine compartment connection unit cover,


a Refit the engine covers.

a When replacing the Protection and Switching Unit,carry out the necessary operations using the dia-gnostic tool (see MR 372 Fault finding, 87G, En-gine compartment connection unit, Fault finding- Replacement of components).

101978

Note:

To unlock the connector (4) , use lock (5) .

88A-1

WIRING HARNESSComputers List and location of components 88A

103476

Mark Description

(1) Navigation interface unit

(2) Radio or CD changer

(3) Air conditioning

(4) Card reader

(5) Right-hand electr ic window control

(6) Airbag computer

(7) Rain and light sensors

(8) Instrument panel

(9) Receiver or CD multi-changer

(10) "Hands-free" opening aerial

(11) Left electric window control

(12) Electric power steering computer

(13) UCH

(14) Protection and Switching Unit/Engineaccessories unit

(15) Injection computer

(16) Left discharge bulb high-voltage module

(17) Automatic gearbox

(18) Anti-lock braking system / ElectronicStability Program

(19) Right discharge bulb high-voltagemodule

Mark Description

88A-2

WIRING HARNESSDiagnostic socket: List and location of components 88A

LOCATION

On vehicles without a sliding electric console, the dia-gnostic socket (1) is located underneath the carpet.

On vehicles fitted with a sliding electric console:

- push back the sliding console (2) ,

- remove the opening flap (3) taking care not to scratchit.

Note:

For vehicles fitted with a loading tray (utility ver-sion), remove the sliding centre console (see Cen-tre console: Removal - Refitting) (MR 371, 57A,Interior equipment).

103595

103843

103844

Note:

It is not necessary to remove the cup holder (4) .

88A-3

WIRING HARNESSHeadlining wiring: Removal - Refitting 88A

The headlining is not glued to the vehicle. It is held inplace by the door and tailgate seals, the sun visors andthe grab handles.

REMOVAL


a Remove the headlining (see Headlining: Removal -Refitting) (MR 371, 71A, Body internal trim).

a Unlock the connector (2) from the A-pillar on the left-hand side by pressing the lock (1) .



a Mark out the routing of the wiring harness (3) .

a Gently detach the wiring harness.

REFITTING


a

a Use a pasting nozzle to refit the wiring harness.

a Paste the wiring harness onto the routing that wasmarked out.

a Cut the bead, taking care not to damage the wiringharness.

101921

104352

Note:

It is possible to replace the headlining and keepthe wiring harness, and vice-versa.

Note:

The wiring harness cannot be repaired. It mustbe replaced if it is cut, broken or burnt.

Note:

It is also possible to leave the faulty harness inplace, and to glue the new harness alongside it.

88A-4

WIRING HARNESSHeadlining wiring: Removal - Refitting 88A


a Connect the left-hand side A-pillar connector.


88C-1

AIR BAG AND PRETENSIONERSAirbag and Pretensioners: List and location of components 88C

The system comprises:


- an airbag computer,

- a driver's front airbag,

- a passenger's front airbag,

- front lap belt pretensioners,

- front buckle pretensioners,

- an inhibitor switch,

- a rear pyrotechnic inertia reel,

- a driver's seat position sensor.

- side chest-level airbag.

- side curtain-type airbag,

- side impact sensors.


Airbag computer (1)

The airbag computer is located under the gear leverlower trim.

Driver's front airbag (2)

Passenger's front airbag (3)

FRONT SIDE+CURTAIN AIRBAG

101332

103813

104060

88C-2


Front lap belt pretensioner (4)

Front buckle pretensioner (5)

Inhibitor switch (6)

Driver's seat runner switch (7)

101913

101911

103163

102166

88C-3


Front (chest-level) side airbag (8)

Side curtain-type airbag (9)

Side impact sensor (10)


102167

104350

101915

88C-4

AIR BAG AND PRETENSIONERSAirbag and Pretensioners: Precautions for repair 88C

I - PRECAUTIONS FOR REPAIR

When working underneath the vehicle (on the bo-dywork, sill panel, etc.) or for certain operations invol-ving removal or refitting of seat trims, it is essential tolock the airbag computer using the diagnostic tooland to disconnect the battery (see 80A , Battery,Battery : Removal - Refitting, page 80A-2) .

The pyrotechnic systems (pretensioners and airbags) must be checked using the diagnostic tool :

- after an accident,

- after theft or attempted theft of the vehicle,

- before selling a used vehicle.

II - TRIGGERING OF THE SAFETY SYSTEMS

After detection of an impact, the airbag computer locksdefinitively and the « airbag fault » warning light is illu-minated on the instrument panel. The airbag computerand the side impact sensors must always be replaced.

III - DURABILITY OF THE PYROTECHNIC COMPONENTS

The precautions which recommended that pyrotechniccomponents (airbags and pretensioners) were repla-ced 10 years after the registration of the vehicle havenow been lifted.

Pyrotechnic components (airbags and pretensioners)do not therefore require any maintenance.

Essential equipment

diagnostic tool

IMPORTANT

All operations on airbag and pretensioner systemsmust be carried out by qualified trained personnel.

The airbags have a pyrotechnic gas generator, withan ignition module and bag which must not beseparated.

The pretensioners have a pyrotechnic gas genera-tor and an igniter which must, under no circumstan-ces, be separated.

IMPORTANT

Never handle the pyrotechnic systems (pretensio-ners or airbags) near to a source of heat or nakedflame - they may be triggered.

IMPORTANT

To prevent any accidental triggering whilst workingon or near a pyrotechnic component (airbags orpretensioners), lock the airbag computer using thediagnostic tool.

When this function is activated, all the trigger linesare inhibited and the airbag warning light on the ins-trument panel lights up continuously (ignition on).

(see Fault finding - Replacement of compo-nents) (88C, Airbag and pretensioners).

IMPORTANT

To prevent the pyrotechnic components from beingpermanently deactivated or triggered (airbags orpretensioners), check the airbag computer usingthe diagnostic tool.

IMPORTANT

In order to prevent interference with the deployment of the airbags:

- do not fit a cover to the front seats,

- do not place objects in the area of deployment.

IMPORTANT

To eliminate the risk of any accident, do not reusepyrotechnic components.

It is essential to destroy pretensioners or airbagsbefore scrapping a vehicle or a part only (see 88C,Air bag and Pretensioners, Airbags and preten-sioners: Recycling - Destruction, page 88C-5) .

88C-5

AIR BAG AND PRETENSIONERSAirbags and pretensioners: Recycling - Destruction 88C

a Always use the tool (Ele. 1287) and three kits ofadapters (Ele. 1287-02),and.

a Use a wiring connector kit 82 00 518 971.

a Attach the wiring connectors 82 00 518 971 to theadapters (Ele. 1287-02) to obtain an adapter foreach colour (green, orange, blue, etc.) (see Wiring:Repair) (Technical Note 6015A, 88A, Wiring).

a Use a battery to power the destruction tool.

I - AIRBAGS

a

a Prepare the adapter corresponding to the airbag tobe destroyed.

a Connect:

- the adapter to the destruction tool (Ele. 1287),

- the adapter to the airbag.


Ele. 1287 Airbag and pretensionersdestruction tool.

Ele. 1287-02 Set of 2 adapters for airbagand pretensioners destruc-tion tool.

IMPORTANT

To avoid all risk of damage to the systems, applythe safety and cleanliness instructions and opera-tion recommendations before carrying out anyrepair (see 88C, Air bag and Pretensioners, Air-bag and Pretensioners: Precautions for repair,page 88C-4) .

IMPORTANT

To eliminate the risk of any accident, do not reusepyrotechnic components.

It is essential to destroy pretensioners or airbagsbefore scrapping a vehicle or a part only.

WARNING

- Each part is intended for a specific vehicle typeand should not be fitted on another vehicle underany circumstances. The parts are not interchan-geable.

- Do not trigger pretensioners which are to be retur-ned under warranty because of a faulty stalk. Thismakes analysis of the part by the supplier impossi-ble. Return the defective part to Techline in thepackaging of the new part.

WARNING

The destruction procedure cannot be carried out iflocal regulations require a special procedure whichhas been confirmed and published by the Fault fin-ding, Repair and Procedures Department.

Note:

If triggering is not possible (faulty ignition module)return the part to Techline.

96832

Note:

The airbags must be destroyed outside theworkshop, in an area with sufficient space.

The airbags to be destroyed must be removed.

Note:

If the airbag has two levels of activation (i.e. it isfitted with two connectors), destroy both connec-tors.

88C-6

AIR BAG AND PRETENSIONERSAirbags and pretensioners: Recycling - Destruction 88C

a Put the airbag on two wooden blocks.

a The destruction procedure is carried out in a stack ofold tyres.

a Make sure that the airbag deployment will not behindered.

a Unwind the full length of the wiring for the tool, in or-der to distance it as far away as possible from thepyrotechnic component to be destroyed.

a Connect the two feed wires of the destruction tool(Ele. 1287) to a battery.

a Destroy the airbag by pressing the two push buttonson the tool simultaneously.

II - PYROTECHNIC PRETENSIONERS AND INERTIA REELS

1 - Destruction of part fitted on the vehicle to be scrapped:

a Move the vehicle outside the workshop.

a Mark the adapter corresponding to the pyrotechniccomponent to be destroyed.

a Connect:

- the destruction tool (Ele. 1287) to the adapter,

- the adapter to the pyrotechnic component.

a Unwind the tool wiring fully, so that you are far enou-gh away from the vehicle (approximately ten metres)when the device is triggered.

a Connect the two feed wires of the destruction tool(Ele. 1287) to a battery.

a Destroy the pyrotechnic component by pressing thetwo push buttons on the tool simultaneously.

2 - Destruction of part removed from the vehicle:

a Proceed in the same way as for an airbag (in a stackof old tyres).

96834

96835

IMPORTANT

To prevent any risk of an accident when des-troying a pyrotechnic component, check that no-one is in the vicinity.

IMPORTANT

To prevent any risk of an accident when des-troying a pyrotechnic component, check that no-one is in the vicinity.

88C-7

AIR BAG AND PRETENSIONERSAirbag computer: Removal - Refitting 88C

REMOVAL


a



a Unclip:

- the gear lever gaiter (1) ,

- the gear lever upper trim (2) .

a Disconnect the connector (3) from the hazard war-ning lights control.

Essential equipment

diagnostic tool

Tightening torquesm

airbag computer nuts 8 Nm

gear lever control bolts 21 Nm

IMPORTANT

Consult the safety and cleanliness advice and ope-ration recommendations before carrying out anyrepair (see 88C, Air bag and Pretensioners, Air-bag and Pretensioners: Precautions for repair,page 88C-4) .

IMPORTANT



Note:

It is not necessary to remove the gear lever knob.

106922

103602

88C-8


a Remove:

- the side clip (4) from the gear lever lower trim oneach side,

- the gear lever lower trim bolts (5) .

a Unclip the gear lever lower trim (6) .

a Disconnect the cigarette lighter connector.

a Disconnect the navigation speaker connector.

a Disconnect the front parking distance control buzzerconnector.

a Remove the gear lever lower trim .

a Remove the gear lever control bolts (7) .

a Partially lift the carpet.

a Remove the soundproofing (8) .

103603

103604



103582

103586

88C-9


a Unclip the protective housing at (9) then (10) .


a Unlock the connectors at (11) .


a Remove:

- the airbag computer nuts (12) ,

- the airbag computer.

REFITTING


a Refit the computer.

a Torque tighten the airbag computer nuts (8 Nm).

a Connect the airbag computer connectors.


a Refit:

- a new protective housing to the airbag computer,

- the soundproofing.

a Refit the gear lever control bolts.

a Torque tighten the gear lever control bolts (21Nm).

a Position the gear lever lower trim.

a Connect the navigation speaker connector.

a Connect the front parking distance control buzzerconnector.

a Connect the cigarette lighter connector.

a Refit:

- the gear lever lower trim,

- the gear lever lower trim bolts,

- the gear lever lower trim side clips.

a Connect the hazard warning lights control connec-tor.

a Clip:


- the gear lever gaiter on the gear lever upper trim.


103587

101332



88C-10


a If the airbag computer is being replaced, carry outthe necessary operations using the diagnostic tool(see MR 372 Fault finding, 88C, Airbag - Seat beltpretensioners, Fault finding Configurations andprogramming).


IMPORTANT

To avoid a fault with or even triggering of pyro-technic components (airbags or pretensioners),check the airbag computer using the diagnostictool.

88C-11

AIR BAG AND PRETENSIONERSDriver's front airbag: Removal - Refitting 88C

REMOVAL


a




a Turn the steering wheel one half-turn.

a Insert a screwdriver into the aperture (1) locatedbehind the steering wheel.

a Unclip the driver's front airbag at the top (2) .

Essential equipment

diagnostic tool

IMPORTANT


IMPORTANT



IMPORTANT


18455

88C-12

AIR BAG AND PRETENSIONERSDriver's front airbag: Removal - Refitting 88C

a Unlock the driver's front airbag connectors at (3) .

a Disconnect the connectors (4) from the driver's frontairbag.

a Remove the driver's front airbag.

REFITTING


a


a Connect the connectors onto the driver's front air-bag.

a Lock the driver's front airbag connectors.

a Refit the driver’s front airbag

a Clip the driver's front airbag onto the steering wheel.




(see 88C, Air bag and Pretensioners, Airbagsand pretensioners: Recycling - Destruction,page 88C-5) .

103813

101920

IMPORTANT

To prevent the any component from being thrownupwards, store the airbag with the inflatablecushion facing upwards.

IMPORTANT

After a seat belt pyrotechnic component is trigge-red, it is essential to replace certain parts.

(see 88C, Air bag and Pretensioners, Airbagand Pretensioners: Precautions for repair,page 88C-4) .

IMPORTANT


IMPORTANT

To eliminate the risk of any accident, do notreuse pyrotechnic components.


88C-13

AIR BAG AND PRETENSIONERSPassenger front airbag: Removal - Refitting 88C

REMOVAL


a



a Remove the UCH (see 87B, Passenger compart-ment connection unit, UCH: Removal - Refitting,page 87B-1) .

a Remove the dashboard (see Dashboard: Removal- Refitting) (MR 371, 57A, Interior equipment).


a

a Unlock the passenger front airbag connectors at (1) .

Essential equipment

diagnostic tool

Tightening torquesm

passenger front airbagbolts

2 Nm

IMPORTANT


IMPORTANT



IMPORTANT


RIGHT-HAND DRIVE

Note:

The passenger front airbag connectors can beaccessed by removing the passenger storagecompartment.

101920

88C-14


a Disconnect:

- the passenger front airbag connectors (2) ,

- the earth terminal.

a Remove:

- the passenger front airbag bolts (3) ,

- the passenger front airbag.

REFITTING


a


a

a Refit:

- the passenger front airbag,

- the passenger front airbag bolts.

a Torque tighten the passenger front airbag bolts (2Nm).

a Connect:

- the earth terminal,

- the passenger front airbag connectors.


a Refit the dashboard (see Dashboard: Removal -Refitting) (MR 371, 57A, Interior equipment).

104057

104060

IMPORTANT



IMPORTANT

When the passenger front airbag is triggered, theconsequent damage caused to the mountingsalways requires the dashboard to be replaced.Affix the label warning against fitting a rear-facingchild seat on the front passenger seat to the pas-senger side of the dashboard.

IMPORTANT

Whenever the passenger front airbag is remo-ved, replace the nuts or bolts that secure the air-bag to the dashboard with new ones.

IMPORTANT

To prevent the airbag triggering, connect theearth wire before the igniter connector(s).

88C-15


a Refit the UCH (see 87B, Passenger compartmentconnection unit, UCH: Removal - Refitting, page87B-1) .




RIGHT-HAND DRIVE

IMPORTANT


IMPORTANT



88C-16

AIR BAG AND PRETENSIONERSFront (chest) side airbag: Removal - Refitting


88CThe front side chest-level airbag is fixed to the lowersection of the seatback of each front seat on the doorside.

When it is deployed, the inflatable bag tears the modu-le cover and the foam and detaches the trim.

REMOVAL


a

a Lock the airbag computer (see Fault finding - Re-placement of components)(MR 372, 88C, Airbagsand pretensioners).


a Remove:

- the seat (see Complete front seat: Removal - Re-fitting) (MR 371, 75A, Front seat frames and run-ners),

- the front seatback trim (see Front seatback trim:Removal - Refitting) (MR 371, 77A, Front seattrim).


a Disconnect:

- the connector (1) from the front side chest-level air-bag,

- the earth terminal.

a Remove:

- the rivet (2) from the front side chest-level airbag(see MR 400 Bodywork, 40A, General informa-tion),

- the front side chest-level airbag.

REFITTING


a

IMPORTANT


IMPORTANT



IMPORTANT


102167

IMPORTANT

After a seat belt pyrotechnic component is trigge-red, it is essential to replace certain parts (see88C, Air bag and Pretensioners , Airbag andPretensioners: Precautions for repair, page88C-4) .

IMPORTANTTo ensure that the ignition module is correctlymounted, replace any side chest airbags thathave been removed.

88C-17

AIR BAG AND PRETENSIONERSFront (chest) side airbag: Removal - Refitting


88CII - REFITTING OPERATION FOR PART CONCERNED

a Refit a new front side chest-level airbag (see MR400 Bodywork, 40A, General information).

a

Connect:

- the earth terminal,

- the front side chest-level airbag connector.


a Refit:

- the front seatback trim (see Front seatback trim:Removal - Refitting) (MR 371, 77A, Front seattrim),

- the seat (see Complete front seat: Removal - Re-fitting) (MR 371, 75A, Front seat frames and run-ners).


a Unlock the airbag computer (see Fault finding - Re-placement of components) (MR 372, 88C, Airbagsand pretensioners).

IMPORTANT

To prevent the airbag triggering, connect theearth wire before the igniter connector(s).

IMPORTANT


IMPORTANT


It is essential to destroy pretensioners or airbagsbefore scrapping a vehicle or a part only (see88C, Air bag and Pretensioners, Airbags andpretensioners: Recycling - Destruction, page88C-5) .

88C-18

AIR BAG AND PRETENSIONERSSide curtain airbag: Removal - Refitting

FR+RR+CURTAIN SIDE AIRBAG or FRONT SIDE+CURTAIN AIRBAG

88C

The curtain airbag is mounted behind the headliningand the quarter panel trim.

The airbag detaches the headlining when it inflates.

REMOVAL


a



a Remove the headlining (see Headlining: Removal -Refitting) (MR 371, 71A, Body internal trim).


a Unlock the curtain side airbag connector at (1) .

a Remove the side curtain airbag bolts (2) .

Essential equipment

diagnostic tool

Tightening torquesm

curtain airbag bolts 8 Nm

IMPORTANT


IMPORTANT



IMPORTANT


101920

104351

88C-19



88C

a Remove:

- the rivets (3) (see MR 400 Panelwork, 40A, Gene-ral information),

- the deflector.

a The curtain section is attached at several points (4) , remove each clip:

- pull the clips towards (5) ,

- pull towards (6) to remove the upper section of theclip.

104350 104350

100236

88C-20



88C

a Remove the clip by pushing towards (7) .

REFITTING


a

a Position the repair plates only after the curtain air-bags have been triggered in the vehicle:

a

a To carry out this operation, use the following parts:

- a deflector,

- a repair plate (part number 82 00 277 635),

- 3 samples of adhesive (3 x Part No. 77 11 237672),

- two special rivets (Part No. 77 03 072 050),

- a curtain side airbag.

100237

IMPORTANT



20234

Note:

The repair plates must only be fitted on the rearmounting that is closest to the gas generator.

88C-21



88C

a

a Cut away the panel (8) damaged by the side curtainairbag triggering.

a Using a thin brush, carry out the following anticorro-sion protection operations:

- degrease and wipe,

Apply:

- the wash primer,

- the primer,

- the paint range.

a Inject wax into the hollow section (see Anti-corro-sion protection product Description) (MR 371,04E, Paint).

a Use adhesive to coat:

- the face of the repair plate in contact with the rearquarter lining,

- the rear quarter lining in contact with the repair pla-te.

a Cut the 3 activator grilles into 3 pieces lengthways.

a Position the various activator grille pieces (9) on therepair plate.

a Position the plate on the rear quarter lining, held inplace by a vice or a clamp, so that the lower sectiondoes not become unstuck.

a Leave the adhesive to set for at least 15 minutes.

a Rivet the plate using special rivets (10) .

a Remove the vice or the clamp.

102538

Note:

The pad is identical on the left and right-handsides.

117326

104631

88C-22



88CII - REFITTING OPERATION FOR PART CONCERNED

a Position the side curtain airbag without tighteningthe bolts.

a Fit all the clips, working from the rear of the vehicleto the front.

a Tighten to torque the curtain airbag bolts (8 Nm).

a Replace the deflector (11) using rivets (Part no.: 7703 072 337)(see MR 400 Panelwork, 40A, GeneralInformation).

a Connect the side curtain airbag connector, checkingthat it is correctly locked.






IMPORTANT

The side curtain airbag retaining clips will notfasten securely after they have been removed.Replace any side curtain airbag that has beenremoved.

104350

IMPORTANT


IMPORTANT



88C-23

AIR BAG AND PRETENSIONERSSide impact sensor: Removal - Refitting


88C

REMOVAL


a




a Remove the B-pillar lower trim (see B-pillar lowertrim: Removal - Refitting) (MR 371, 71A, Body in-ternal trim).

a Remove the bolt from the side impact sensor (1) .

a Disconnect the side impact sensor connector.

a Remove the side impact sensor located on each si-de, behind the B-pillar lining.

REFITTING


a Connect the side impact sensor connector.

a Position the side impact sensor with its lug.

a Torque tighten the side impact sensor bolt (8 Nm).


a Refit the B-pillar lower trim (see B-pillar lower trim:Removal - Refitting) (MR 371, 71A, Body internaltrim).


Essential equipment

diagnostic tool

Tightening torquesm

side impact sensor bolt 8 Nm

IMPORTANT


IMPORTANT



101915

IMPORTANT


88C-24

AIR BAG AND PRETENSIONERSSide impact sensor: Removal - Refitting


88Ca Unlock the airbag computer using the diagnostic

tool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbags and pretensioners).

Note:

These sensors do not require programming withthe diagnostic tool.

88C-25

AIR BAG AND PRETENSIONERSInhibitor switch: Removal - Refitting 88C

REMOVAL


a

a Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbag - Seat beltpretensioners, Fault finding - Replacement ofcomponents).


a Remove the dashboard side face (1) .

a Disconnect inhibitor switch connector (2) .

a Remove the inhibitor switch on the side panel bypressing on the clips (3) .

REFITTING


a Clip the inhibitor switch onto the side face.

a Connect inhibitor switch connector.

a Refit the side panel.


a

a Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbag - seatbelt pretensioners, Fault finding - Replacementof components).

a Check:

- the operation of the switch,

- the « airbag OFF » warning light on the instrumentpanel.

Essential equipment

diagnostic tool

IMPORTANT



103163

114137

IMPORTANT


88C-26

AIR BAG AND PRETENSIONERSFront lap belt pretensioner: Removal - Refitting 88C

REMOVAL


a

a Lock the airbag computer using the diagnostic tool(see MR 372 Fault finding, 88C, Airbag - Seat beltpretensioners, Fault finding - Replacement ofcomponents).


a Unclip the seat belt (1) by pressing on the lock (2) .

a Protect the seat raise control handle (using maskingtape).

a Remove the seat height adjuster control handle, tap-ping gently with a mallet on the rear section of thecontrol at (3) , whilst raising the control slightly.

Essential equipment

diagnostic tool

Tightening torquesm

front lap belt pretensio-ner bolt

21 Nm

IMPORTANT


IMPORTANT



IMPORTANT


18828

110749

88C-27


a Remove:

- the plastic casing bolts (4) ,

- the plastic housing.


a Disconnect the pretensioner connector (5) .

a Remove:

- the pretensioner bolt (6) ,

- the front lap belt pretensioner.

REFITTING


a


a Refit:

- the front lap belt pretensioner,

- the front lap belt pretensioner bolt.

a Torque tighten the front lap belt pretensioner bolt(21 Nm).

a Connect the front lap belt pretensioner connector.


a Refit:

- the plastic seat cover,

- the seat cover bolts,

102184

102185

101913

IMPORTANT



88C-28


- the seat height adjuster control handle.

a Clip the seat belt onto the front lap pretensioner.


a Unlock the airbag computer using the diagnostictool (see MR 372 Fault finding, 88C, Airbag - Seatbelt pretensioners, Fault finding - Replacementof components).


IMPORTANT


IMPORTANT



88C-29

AIR BAG AND PRETENSIONERSFront buckle pretensioner: Removal - Refitting 88C

REMOVAL


a



a Remove the seat (see Complete front seat: Remo-val - Refitting) (MR 371, 75A, Front seat framesand runners).

a Unclip the rear trim from the plastic casing (1) .

a Remove the bolt (2) from the plastic casing.

a Remove the plastic casing (3) .

Essential equipment

diagnostic tool

Tightening torquesm

pretensioner bolt 21 Nm

IMPORTANT


IMPORTANT



IMPORTANT


101910

88C-30

AIR BAG AND PRETENSIONERSFront buckle pretensioner: Removal - Refitting 88C


a

a Disconnect the pretensioner connector (4) .

a Remove:

- the pretensioner bolt (5) ,

- the front buckle pretensioner.

REFITTING


a


a Refit the front buckle pretensioner.

a Torque tighten the pretensioner bolt (21 Nm).

a Connect the pretensioner connector.


a Refit:

- the plastic casing,

- the plastic casing bolt.

a Clip on the rear trim of the plastic casing.

a Refit the seat (see Complete front seat: Removal -Refitting) (MR 371, 75A, Front seat frames and run-ners).




101911

WARNING


IMPORTANT


(see 88C, Air bag and Pretensioners, Airbagand Pretensioners: Precautions for repair,page 88C-4)

IMPORTANT


IMPORTANT



88C-31

AIR BAG AND PRETENSIONERSRear pyrotechnic inertia reel: Removal - Refitting 88C

REMOVAL


a



a Remove:

- the side rear parcel shelf (see Rear side parcelshelf: Removal - Refitting) (MR 371, 57A, Interiorequipment),

- the rear quarter panel trim (see Rear quarter pa-nel trim: Removal - Refitting) (MR 371, 71A,Body internal trim).


a Remove the seat belt fitting mounting bolt (1) .

Essential equipment

diagnostic tool

Tightening torquesm

rear pyrotechnic seatbelt inertia reel bolt

21 Nm

seat belt bolt 21 Nm

seat belt fitting bolt 21 Nm

IMPORTANT


IMPORTANT

To prevent any accidental triggering whilst wor-king on or near a pyrotechnic component (air-bags or pretensioners), lock the airbag computerusing the diagnostic tool.


IMPORTANT


120700

88C-32


a Disconnect the connector (2) from the rear pyrotech-nic seat belt inertia reel.

a Remove:

- the rear pyrotechnic seat belt inertia reel bolt (3) ,

- the seat belt bolt (4) ,

- the rear pyrotechnic seat belt inertia reel.

REFITTING


a


a Refit the rear pyrotechnic seat belt inertia reel.

a Torque tighten:

- the rear pyrotechnic seat belt inertia reel bolt(21 Nm),

- the seat belt bolt (21 Nm)

- the seat belt fitting bolt (21 Nm).

a Connect the rear pyrotechnic inertia reel connector.

a Refit:

- the rear quarter panel trim (see Rear quarter pa-nel trim: Removal - Refitting) (MR 371, 71A,Body internal trim),

- the side rear parcel shelf (see Rear side parcelshelf: Removal - Refitting) (MR 371, 57A, Interiorequipment).



120699

104346

IMPORTANT



IMPORTANT

To prevent the pyrotechnic components frombeing permanently deactivated or triggered (air-bags or pretensioners), check the airbag compu-ter using the diagnostic tool

88C-33




IMPORTANT



88C-34

AIR BAG AND PRETENSIONERSSeat runner switch: Removal - Refitting 88C

The driver's seat is fitted with a runner position switch(1) . This switch adjusts the inflation of the driver’s fron-tal airbag (high or low volume) according to the positionof the driver's seat.

REMOVAL


a Remove:

- the seat (see MR 371 Bodywork, 75A, Front seatframes and runners, Complete front seat: Re-moval - Refitting),

- the front seat cushion trim (see MR 371 Bo-dywork, 77A, Front seat trim: Front seatbacktrim: Removal - Refitting).


a

a Make a note of the harness routing.

a Unclip the harness.

a Unclip the runner switch (1) .

REFITTING


a Clip the runner switch on the mounting.

a Refit the harness.

a Check that the harness is in good condition.


a Refit:

- the front seat cushion trim (see MR 371 Bo-dywork, 77A, Front seat trim: Front seatbacktrim: Removal - Refitting),

- the seat (see MR 371 Bodywork, 75A, Front seatframes and runners, Complete front seat: Re-moval - Refitting).

Note:

The inflation volume of the passenger airbag doesnot vary according to the seat position.

102166

Note:

The sensor is integral with the wiring; in the caseof sensor malfunction, replace the wiring.

scenic ii pt 6 electrical

Documents

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removal retting rain

removal retting glovebox

removal retting wiper

removal retting battery

removal retting card

c headlight

c fuses fuses