sce4206 exam2013 - solutions · 2018. 6. 11. ·...

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Telemark University College Final Test with Suggested Solutions Note! Others solutions, answers, etc. may also be valid. Course: SCE4206 Systems and Control Laboratory Teacher: HansPetter Halvorsen Class: SCE2 Date: 2013.12.04 Time: 09:0012:00 The assignment contains: Pages: 17 (incl. this page) Tasks: 5 Attachments: None Aids: Calculator The test counts 40% of the final grade in the course. There are 5 equally weighed tasks (AE), select only 3 of these tasks. Note! If you miss assumptions for solving some of the problems, you must define proper assumptions yourself. You have approximately 60 minutes on each task. Short answers are required.

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Page 1: sce4206 exam2013 - solutions · 2018. 6. 11. · SCE4206!Systems!and!Control!Laboratory!–!Final!Test2013!with!Solutions! 11!! Lab&D&(20p):DeltaVProcess&System& TaskD.1!(4p)& Solution:&

                     Telemark  University  College  

 

 

 

 

 

Final  Test    with  Suggested  Solutions  

Note!  Others  solutions,  answers,  etc.  may  also  be  valid.  

 

Course:    SCE4206  Systems  and  Control  Laboratory    

Teacher:  Hans-­‐Petter  Halvorsen  

 

Class:  SCE2  

 

   

Date:  2013.12.04  

   

 

Time:  09:00-­‐12:00  

 

 The  assignment  contains:    

   

Pages:  17  (incl.  this  page)  

   

Tasks:  5  

                             

Attachments:  

None  

   

 Aids:  

 

Calculator  

   

 

The  test  counts  40%  of  the  final  grade  in  the  course.  

There  are  5  equally  weighed  tasks  (A-­‐E),  select  only  3  of  these  tasks.  

Note!  If  you  miss  assumptions  for  solving  some  of  the  problems,  you  must  define  proper  assumptions  yourself.  

You  have  approximately  60  minutes  on  each  task.  Short  answers  are  required.  

 

   

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SCE4206  Systems  and  Control  Laboratory  –  Final  Test  2013  with  Solutions  

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Lab  A  (20p):  SCADA  System  

Task  A.1  (5p)  

Solution:  

 Different  parts:  

 +  Explanations….  

 

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SCE4206  Systems  and  Control  Laboratory  –  Final  Test  2013  with  Solutions  

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Task  A.2  (10p)  

Solution:  

Example:  

 +  Explanations…  

Task  A.3  (5p)  

Solution:  

   

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SCE4206  Systems  and  Control  Laboratory  –  Final  Test  2013  with  Solutions  

4  

 

Lab  B  (20p):  DAQ  and  Process  Control  in  C#  

Task  B.1  (2p)  

Solution:  

Windows  Forms:  

The  “old  way”  of  programming  Windows  applications  with  GUI  in  Visual  Studio/.NET.  

WPF:  

The  “new  way”  of  programming  Windows  applications  with  GUI  in  Visual  Studio/.NET.  

In  addition  to  “graphically”  create  your  GUI  you  can  programatically  design  your  GUI  using  socalled  XAML  (Extensible  Application  Markup  Language).  

Task  B.2  (9p)  

Solution:  

PID  Class  Example:  class PidController {

public double r; //Reference Value public double Kp; //Proportional Gain for PID Controler public double Ti; //Integral Time for PID Controler public double Ts; //Sampling Time private double z; //Internal variable public double PiController(double y) { double e; // Error between Reference and Measurement double u; // Controller Output //PID Algoritm e = r - y; u = Kp * e + (Kp / Ti) * z; z = z + Ts * e; return u; } }

 

We  then  initialize  the  PidController  Class:  PidController pidControl = new PidController

{ Ts=0.1, r=5, Kp=0.8, Ti=15 };

 

Finally  we  use  the  controller:  private void ControlSystem()

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{

//Write Control Value if (switchController.Value == true) //Use Manual Control { controllerOutput = sliderControl.Value; } else // Use PID Control { controllerOutput = pidControl.PiController(levelMeasurement); //Scaling controllerOutput = controllerOutput / 4; //0-20cm -> 0-5V //Set boundaries if (controllerOutput < 0) controllerOutput = 0; if (controllerOutput > 5) controllerOutput = 5;

} myDaqData.WriteDaqData(controllerOutput); //Write to DAQ }

Task  B.3  (9p)  

Solution:  

DAQ  Class  Example:  public class DaqData { public double ReadDaqData() { ... } public void WriteDaqData(double analogDataOut) { ... } }

 

The  ReadDaqData()  method  handles  the  logic  for  reading  from  the  DAQ  device:  public double ReadDaqData() { Task analogInTask = new Task(); AIChannel myAIChannel; myAIChannel = analogInTask.AIChannels.CreateVoltageChannel( "dev1/ai0", "myAIChannel", AITerminalConfiguration.Differential, 0, 5, AIVoltageUnits.Volts ); AnalogSingleChannelReader reader = new AnalogSingleChannelReader(analogInTask.Stream);

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double analogDataIn = reader.ReadSingleSample(); return analogDataIn; }

 

The  WriteDaqData()  method  handles  the  logic  for  writing  to  the  DAQ  device:   public void WriteDaqData(double analogDataOut) { Task analogOutTask = new Task(); AOChannel myAOChannel; myAOChannel = analogOutTask.AOChannels.CreateVoltageChannel( "dev1/ao0", "myAOChannel", 0, 5, AOVoltageUnits.Volts ); AnalogSingleChannelWriter writer = new AnalogSingleChannelWriter(analogOutTask.Stream); writer.WriteSingleSample(true, analogDataOut); }

 

Using  the  DAQ  Class  Example:  private void timer1_Tick(object sender, EventArgs e) { DaqData myDaqData = new DaqData(); //Read Data double analogDataIn; analogDataIn = myDaqData.ReadDaqData(); if (analogDataIn < 0) analogDataIn = 0; if (analogDataIn > 5) analogDataIn = 5; //Scaling: analogDataIn = analogDataIn * 4; //0-5V -> 0-20cm tank.Value = analogDataIn; txtLevelValue.Text = analogDataIn.ToString("0.00"); //Write Data double analogDataOut; analogDataOut = sliderControl.Value; myDaqData.WriteDaqData(analogDataOut); }

   

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Lab  C  (20p):  System  Identification  and  Estimation  

Task  C.1  (2p)  

Solution:  

The  state-­‐space  model  becomes:  𝑥!𝑥!𝑥!!

=3 0 20 0 50 0 1

!

𝑥!𝑥!𝑥!!

+0 54 00 0!

𝑢!𝑢!!

 

𝑦!𝑦!!

= 0 0 22 3 0

!

𝑥!𝑥!𝑥!!

+ 0 00 7!

𝑢!𝑢!!

 

Task  C.2  (6p)  

Solution:  

The  Least  square  method  can  be  written  as:  

𝑌 = Φ𝜃  

Least  Square  formula:  

𝜃!" = (Φ!Φ)!!Φ!Y  

 

We  need  to  sett  the  equation  on  the  form:  

𝑌 = Φ𝜃  

The  first  step  is  to  create  a  discrete  version,  using  Euler:  

 𝑇!"#,!!! − 𝑇!"#,!

𝑇!=1𝜃!

−𝑇!"#,! + 𝐾!𝑢! + 𝑇!"#  

This  gives:  𝑇!"#,!!! − 𝑇!"#,!

𝑇!=1𝜃!

−𝑇!"#,! + 𝐾!𝑢! + 𝑇!"#  

And  we  finally  get:  

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𝑇!"#,!!! − 𝑇!"#,!𝑇!!

= −𝑇!"#,! 𝑢! 1!

1𝜃!𝐾!𝜃!𝑇!"#𝜃!!

 

𝑌  is  a  vector,  Φ  is  a  matrix,  𝜃  is  a  vector  with  the  unknowns  we  want  to  find.  

 

We  find  the  uknowns  by  solving:  

𝜃!" = (Φ!Φ)!!Φ!Y  

Task  C.3  (12p)  

Solution:  

We  get:  

𝑥! = 0  

𝑥! =1𝐴 𝑥! − 𝐾!𝑢  

or:  

𝑥! = 0  

𝑥! =1𝐴 𝑥! −

1𝐴𝐾!𝑢  

 

The  state-­‐space  model  becomes:  

𝑥!𝑥!

=0 01𝐴 0!

𝑥!𝑥! +

0

−𝐾!𝐴!

𝑢  

𝑦 = 0 1!

𝑥!𝑥!  

We  find  the  discrete  state-­‐space  model  on  the  following  form:  

𝑥!!! = 𝐴𝑥! + 𝐵𝑢!  

𝑦! = 𝐶𝑥! + 𝐷𝑢!  

We  use  the  Euler  Forward  discretization  method:  

𝑥 ≈𝑥 𝑘 + 1 − 𝑥(𝑘)

𝑇!  

This  gives:  

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𝑥! 𝑘 + 1 − 𝑥!(𝑘)𝑇!

= 0  

𝑥! 𝑘 + 1 − 𝑥!(𝑘)𝑇!

=1𝐴 𝑥!(𝑘)−

1𝐴𝐾!𝑢(𝑘)  

Further:  

𝑥! 𝑘 + 1 = 𝑥!(𝑘)  

𝑥! 𝑘 + 1 =𝑇!𝐴 𝑥! 𝑘 + 𝑥! 𝑘 −

𝑇!𝐾!𝐴 𝑢(𝑘)  

𝑦 𝑘 = 𝑥!(𝑘)  

This  gives  the  following  discrete  state-­‐space  model:  

𝑥! 𝑘 + 1𝑥! 𝑘 + 1

=1 0𝑇!𝐴 1!

𝑥!(𝑘)𝑥!(𝑘)

+0

−𝑇!𝐾!𝐴!

𝑢(𝑘)  

𝑦(𝑘) = 0 1!

𝑥!(𝑘)𝑥!(𝑘)

 

Control  System:  

 LabVIEW  Example:  

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 +  Explanations…  

   

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Lab  D  (20p):  DeltaV  Process  System  

Task  D.1  (4p)  

Solution:  

See  sketch  below:  

 +++,  etc.  

Task  D.2  (8p)  

Solution:  

DeltaV  is  a  type  of  industrial  control  system  (ICS)  from  Emerson  Process  Management.  Industrial  control  systems  are  computer  controlled  systems  that  monitor  and  control  industrial  processes  that  exist  in  the  physical  world.  

DeltaV  Overview  sketch:  

 

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Software  Modules:  

• DeltaV  Database  Administration:  Here  you  have  the  ability  to  copy  databases  or  create  new  databases  so  that  you  can  program  from  a  blank  module.  This  is  especially  desirable  if  we  are  to  use  the  drive  on  multiple  systems  or  users  to  practice  configuring  the  DeltaV.  Data  is  then  stored  only  in  the  database  is  active.  One  can  navigate  at  will  between  these,  and  you  do  not  have  an  application  that  is  preloaded  to  be  changed  

• DeltaV  Explorer:  It  is  in  the  "Explorer"  to  build  strategy  and  hierarchy  of  programming  by  creating  modules  to  acquire  inputs  and  outputs.  

• DeltaV  Control  Studio:  In  "Control  Studio"  goes  the  logic  controller  to  DeltaV.  Everything  that  happens  between  inputs  and  outputs  are  configured  here.  It  is  based  on  the  "drag-­‐and-­‐drop"  principle.  You  select  blocks  and  they  go  to  the  main  window.  These  can  be  combined  and  modified  to  suit  individual  needs.  The  blocks  are  linked  to  inputs  and  outputs.  It  also  sets  the  range  of  the  components  required  to  connect  to  the  system.  

• DeltaV  Operate  Configure:  HMI  Configuration.  Yo  design  and  link  the  GUI  elements.  

• DeltaV  Operate  Run:  When  the  system  is  in  production  this  is  the  module  used  by  the  operators.  

• DeltaV  User  Manager:  Here  you  have  the  possibility  to  restrict  access  to  different  users  and  set  passwords  for  them.  An  operator  can,  for  example,  only  have  access  to  change  set  points,  driving  valves,  acknowledge  alarms  and  navigate  the  pictures.  However,  an  administrator  may  be  able  to  transform  images,  adjust  the  controller  parameters  and  make  changes  to  the  system.  The  supply  is  then  adapted  username  and  password.  

• DeltaV  Process  History  View  

• System  Alarm  Management  

 

System  Alarm  Management  in  DeltaV:  

Screen  shots  for  Alarm  Management  in  DeltaV:  

 

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 It  is  in  Alarm  Management  System  to  configure  the  properties  of  the  alarms.  Adding  alrams  are  done  in  the  Control  Studio.  

Task  D.3  (8p)  

Solution:  

An  Alarm  system  is  part  of  the  Process  Control  System:  

 +++,  etc.    

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Lab  E  (20p):  DAQ  System  for  Measurements  and  Monitoring  

Task  E.1  (8p)  

Solution:  

Data  acquisition  is  the  process  of  sampling  signals  that  measure  real  world  physical  conditions  and  converting  the  resulting  samples  into  digital  numeric  values  that  can  be  manipulated  by  a  computer.  The  components  of  data  acquisition  systems  include:  

 Sensors  that  convert  physical  parameters  to  electrical  signals.  

 Signal  conditioning  circuitry  to  convert  sensor  signals  into  a  form  that  can  be  converted  to  digital  values.  

 Analog-­‐to-­‐digital  converters,  which  convert  conditioned  sensor  signals  to  digital  values.  

 Different  DAQ  systems  used  in  the  lab  work:  

1. ZigBee  

2. Wi-­‐Fi  DAQ  

3. NI  CompactRio  (cRIO)  platform  

 

1.  ZigBee  

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 +  some  explanations…  

 

2.  Wi-­‐Fi  DAQ  

 +  some  explanations…  

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3.  The  NI  CompactRio  (cRIO)  platform  

 +  some  explanations…  

Task  E.2  (8p)  

Solution:  

See  sketch  below:  

 +  some  explanations…  

Task  E.3  (4p)  

Solution:  

Web  Service:  A  Web  service  is  a  method  of  communication  between  two  electronic  devices  over  World  Wide  Web.  A  Web  service  is  a  software  function  provided  at  a  network  address  over  the  web  or  the  cloud  

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PT-­‐100:  Pt-­‐100  element,  temperature  sensor  based  on  a  resistance  that  changes  with  temperature.  The  resistor  is  of  platinum  and  is  100  ohms  at  0  °  C,  hence  the  name.  Pt-­‐100  elements  are  highly  accurate,  and  used  in  contexts  where  there  is  a  need  for  accurate  temperature  measurements.  

Gateway:  

A  gateway  coordinates  communication  between  distributed  WSN  measurement  nodes  and  the  host  controller.  

 Data  Dashboard  for  LabVIEW:  

An  App  availibe  for  iOS  (iPhone,  iPad),  Android  and  Windows  8  Modern  UI/Windows  Store  App.    This  App  can  receive  and  present  data  generated  from  a  Web  Service  created  in  LabVIEW.