sbl – an overviewtvsbrakelinings.com/images/assets/pdf/familiarisation... · 2015-06-02 ·...
TRANSCRIPT
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SBL – An overview
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History of SBL
Incorporated : 1974
Commencement of Production : 1976
India’s major friction material manufacturer
Pioneered Asbestosfree production in India (1986)
Manufacturing locations – 5
Padi Plant, ChennaiTSK Plant 1, MaduraiTSK Plant 2, MaduraiPlant 4, Mahindra City, ChennaiPlant 5, Mahindra City, Chennai
No. of employees : 1476
Total area : 285,000 sq.mtrsFactory area : 40,435 sq.mtrs
Part of TVS group
SBL’s product portfolio & annual capacities
Commercial Vehicle Brake Linings – 15.0 million piec esCommercial Vehicle Disc Brake Pads – 0.6 million pie ces (can swap with CV lining capacity for additional 0.6 million pieces)Passenger Vehicle / Agricultural Tractor Brake Lini ngs – 10.0 million piecesPassenger Vehicle Disc Brake Pads – 3.0 million piec esTwo Wheeler Lined Brake Shoes – 9.0 million piecesWoven / Moulded Clutch Facings (including friction discs for multiple disc tractor brakes) – 6.0 million piecesFlexible Rolls – 0.6 million metresRailway Brake Blocks
Guiding philosophy
TQM TPMTPS
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CV Blocks
• Manufacture over 500 part references
• Have ECE R 90 approval for over 100 part references
CV Pads
• Manufacture over 40 part references
• Have ECE R 90 for most of the popular references
Capacity
• We have an installed capacity of around 15.0 Millio n pieces of CV Blocks/ CV pads per annum – our production facili ties are flexible by design and with notice of around 6 to 8 weeks, we can augment our CV pad capacity to 3.0 Million piec es (from the current 0.6 Million)
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Segment wise share of business
Sales growth
SBL current Strategy (3 years)
• SBL’s strategy is to improve foot print in Passenge r Vehicles (PV) and 2 wheeler business, while retaining streng th in CV business
• PV• Development is under progress for OEM pad for M & M car through Continental India
• 2 Wheeler• Product testing is under progress at Suzuki Motorcyc le Corporation, Japan• Initial stages of development with Hero MotoCorp an d Yamaha India
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Domestic customers : OE
Domestic customers : Foundation Manufacturers
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OUR GLOBAL MARKET
USA
SOUTH AMERICA
AFRICA
MIDDLE EAST
SUB CONTINENT
EUROPE
FAR EAST
40%
16%
16%
16%
6%
6%
NORTH AMERICA
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Overseas markets (over 60 countries…)
EUROPE
BULGARIACYPRUSESTONIAFINLANDFRANCEHUNGARYIRISH REPUBLICITALYLATVIAPOLANDSPAINTURKEYUNITED KINGDOMYUGOSLAVIA
NORTH AMERICA
CANADAMEXICOUSA
AMERICAS
JAMAICASURINAME
ASIA PACIFIC
AUSTRALIABANGLADESHFIJICHINAHONG KONGINDONESIAKYRGYZSTANMALAYSIANEPALNEWZEALANDPHILIPPINESSINGAPORESOUTH KOREASRI LANKATAIWANTHAILAND
AFRICA
ALGERIACONGOEGYPTETHIOPIAGABONGHANAIVORY COASTKENYAMALAWIMAURITIUSSEYCHELLESSOUTH AFRICATANZANIATUNISIAUGANDAZAMBIA
MIDDLE EAST
BAHRAINISRAELKUWAITLEBANONOMANQATARSAUDI ARABIASYRIAU.A.E
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Quality certifications
Product quality approvals
ISO 9002 Quality Management SystemISO 9001 Quality Management SystemQS 9000 Quality Management SystemISO 14001 Environmental Management SystemISO / TS 16949 Quality Management System
IS 11852 Indian StandardsECE R-90 European StandardsADR 35 Australian Design RegulationSABS 1506 South African StandardsFMVSS 121 North American Standards
SBL is the first friction material manufacturer in the world to win the coveted Deming Application Prize 2001 for following TQM practices
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Mixing Press curing
Overview Finishing
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R&D facilities
Product Validation
facility
Engineeringand
ProjectsOffice
Raw MaterialTesting and
Developmentfacility
Rail / HCV Dyno Scanning Electron Microscope
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R&D facilities
Raw Material Testing Equipments
The following test equipment are available at SBL t o ensure incoming raw material quality and translate the same to match customer requirements o n products :-
- Fischer sub-sieve sizer
- Scanning Electron Microscope
- Thermo gravimetric analyzer
- Fourier transform infra-red spectrometer
- Gel permeation chromatography
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R&D facilities
- 1 Heavy duty brake dynamometer for railway blocks / CV brake linings / pads
- 2 Heavy duty brake dynamometers for CV brake lining s / pads
- 1 Light duty brake dynamometer for PV linings / pad s
- 1 Heavy duty clutch dynamometer for clutches > 280mm diameter
- 1 Light duty clutch dynamometer for clutches < 280mm diameter
- 1 Light duty brake dynamometer with NVH facility fo r PV brake linings / pads – being planned
- Compressibility test machine
- Chase machine
- FAST machine
- Fischer sub-sieve sizer
- Scanning electron microscope
- Thermo gravimetric analyzer
- Fourier transform infra-red spectrometer
- Gel permeation chromatography
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THANK YOU