save time and cost while improving - halliburton · solving challenges.™ enhanced single-trip...
TRANSCRIPT
Solving challenges.™
enhancedSInGLe-TrIpMuLTIzone(eSTMz™) SYSTeM
SAND CONTROL
HALLIBURTON
Save time and cost while improving reservoir producibility
Sand Control
Service String
www.halliburton.com
Sales of Halliburton products and services will be in accord solelywith the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H01115707/2014 © 2014 Halliburton. All Rights Reserved.
HALLIBURTON
For more information, contact your local Halliburton representative or e-mail [email protected].
Sand Control
The providers of sand control equipment have been continuously challenged by the industry to develop new and innovative completion systems to enable the completion of increasingly deeper, more difficult wells in a cost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challenge with its latest generation of cased hole single-trip sand control completion technology.
The ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system which was first deployed in the early 90’s and has since been installed in hundreds of wells.
The ESTMZ system offers additional features for today’s demanding deepwater environments. The system helps reduce overall completion cost and is designed to maximize well productivity by reducing the number of rig days required to complete a frac pack multizone completion, allows long reservoir intervals to be separated for optimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takesasingleworkstringtriptodeploy.This reduces the number of workstring trips which helps lower overall completion costs, i.e.,
saves three workstring trips per each additional zone. Saves on frac vessel mobilization and demobilization charge.
• Full10,000psidifferentialpressurerating. Increases the operating envelope for deeper wells and allows frac design optimization.
• Highestratedfracandproppantratinginthe industry. Pump-rated to 45 barrels per minute (bbls/min) and proppant-rated to 750,000 lbs per interval with an unrestricted cumulative ratingof2,750,000lbsof16/30HSPproppant. This allows frac designs to be optimized for each reservoir interval.
• Largest10k(or10,000psi)systemIDinthe industry.The4.75-in.systemIDfor 95/8-in.casingprovidesalargeIDto maximize frac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• ModularScreenprovidesformationisolation. Pre-and post-treatment formation isolation with formation access to each interval provided by the frac circulation sleeve and optional production sleeve (run as an integral part of the screen).
Sand Control
Beyond Red Zone® Crossover Tool
PetroGuard® Modular Screen
ESTMZ™ Enhanced Single-Trip Multizone System
Frac pack multiple zones in fewer trips with complete formation isolation
ESTMZ™ Frac System Qualification Testing
FracqualificationtestingwasconductedtoratetheESTMZ system for pump rate and proppant volume. The testing was designed to accomplish two goals – the first was to meet initial customer specifications for a planned deepwater installation; the second was to determine the maximum proppant volume at a predetermined rate that can be safely pumped through the service tool.
The test was representative of a typical ramped frac treatment including an outer test fixture representing 9 5/8-in. casing, a sand control upper extension, closing sleeve, and frac service tool. The test set-up simulates downhole conditions and validates the tool’s ability to withstand erosive wear.
To meet the initial customer requirements, five intervals were simulated with a proppant volume per interval of400,000lbsof16/30CARBOHSP® proppant with a cumulative volume of 2,000,000 lbs. The proppant pump rate was 45 bbls/min. The second qualification test determined the ratings for the service tool and frac pack assembly.
The service tool assembly is rated at a cumulative 3,750,000lbsofCARBOHSPproppantpumpedatarateof 45 bbls/min or 750,000 lbs per zone for a maximum of five zones. This is based upon following a recommended Halliburtonrampschedule.Forotherrampschedules,thecumulativetoolratingis2,750,000lbsofCARBOHSPproppant or 500,000 lbs per zone for a maximum of five zones pumped at a rate of 45 bbls/min.
Ramped Proppant Schedule - Per Zone
PPG 16/30 CARBOHSP®
Stage Proppant (lbm)Total ProppantPer Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Test Results - 45 BPM
45 BPMPPG
Optimum Crossover Design
Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Note: Tools were inspected at the end of each ramped stage. The circulation rate during weight up for next ramp stage was 22 bbls/min.
CARBOHSP® is a registered trademark of Carbo Ceramics.
Perma-Series® AWV Production Packer
VCH Gravel Pack Packerwith extensions and
upper seal bore HPT Setting Tool Crossover
ShurMAC™ Weight-Down
Collet
ESTMZ ShifterAssembly
Reverse Ball Check
Packer Test ModuleVersa-Trieve®VCH Gravel Pack Packer
Perma-Series® Hydraulic-Set TNT
Packer
X-Trieve™ Hydraulic-Set
Retrievable Packer
HA
L303
50
HA
L303
62
HA
L247
29
HA
L247
28
HA
L399
93
HA
L308
54
HA
L306
72
HA
L306
71
HA
L303
56H
AL3
0404
HA
L303
63
HA
L397
12
1
Solving challenges.™
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™) SYSTEM
SAND CONTROL
HALLIBURTON
Save time and cost while improving reservoir producibility
ESTMZ™ System Packers
Several Halliburton packers play a pivotal role in a successful ESTMZ system completion, beginning with the industry-standard Perma-Series® wireline-set permanent packer. Next in the completion is the Versa-Trieve® packer, ideal for gravel packapplications.Finally,therearemultipleisolationpackeroptions, including a Perma-Series® hydraulic-set permanent packer or an X-Trieve™ hydraulic-set retrievable packer. Either of these isolation packers can be combined with the Packer Test Module to create a testable, dual-element packer. Allpackercombinationsareratedto10,000psiandhaveslips that, once set, stay energized regardless of internal pressure.
Sand Control
Service String
www.halliburton.com
Sales of Halliburton products and services will be in accord solelywith the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H01115707/2014 © 2014 Halliburton. All Rights Reserved.
HALLIBURTON
For more information, contact your local Halliburton representative or e-mail [email protected].
Sand Control
The providers of sand control equipment have been continuously challenged by the industry to develop new and innovative completion systems to enable the completion of increasingly deeper, more difficult wells in a cost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challenge with its latest generation of cased hole single-trip sand control completion technology.
The ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system which was first deployed in the early 90’s and has since been installed in hundreds of wells.
The ESTMZ system offers additional features for today’s demanding deepwater environments. The system helps reduce overall completion cost and is designed to maximize well productivity by reducing the number of rig days required to complete a frac pack multizone completion, allows long reservoir intervals to be separated for optimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takesasingleworkstringtriptodeploy.This reduces the number of workstring trips which helps lower overall completion costs, i.e.,
saves three workstring trips per each additional zone. Saves on frac vessel mobilization and demobilization charge.
• Full10,000psidifferentialpressurerating. Increases the operating envelope for deeper wells and allows frac design optimization.
• Highestratedfracandproppantratinginthe industry. Pump-rated to 45 barrels per minute (bbls/min) and proppant-rated to 750,000 lbs per interval with an unrestricted cumulative ratingof2,750,000lbsof16/30HSPproppant. This allows frac designs to be optimized for each reservoir interval.
• Largest10k(or10,000psi)systemIDinthe industry.The4.75-in.systemIDfor 95/8-in.casingprovidesalargeIDto maximize frac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• ModularScreenprovidesformationisolation. Pre-and post-treatment formation isolation with formation access to each interval provided by the frac circulation sleeve and optional production sleeve (run as an integral part of the screen).
Sand Control
Beyond Red Zone® Crossover Tool
PetroGuard® Modular Screen
ESTMZ™ Enhanced Single-Trip Multizone System
Frac pack multiple zones in fewer trips with complete formation isolation
ESTMZ™ Frac System Qualification Testing
FracqualificationtestingwasconductedtoratetheESTMZ system for pump rate and proppant volume. The testing was designed to accomplish two goals – the first was to meet initial customer specifications for a planned deepwater installation; the second was to determine the maximum proppant volume at a predetermined rate that can be safely pumped through the service tool.
The test was representative of a typical ramped frac treatment including an outer test fixture representing 9 5/8-in. casing, a sand control upper extension, closing sleeve, and frac service tool. The test set-up simulates downhole conditions and validates the tool’s ability to withstand erosive wear.
To meet the initial customer requirements, five intervals were simulated with a proppant volume per interval of400,000lbsof16/30CARBOHSP® proppant with a cumulative volume of 2,000,000 lbs. The proppant pump rate was 45 bbls/min. The second qualification test determined the ratings for the service tool and frac pack assembly.
The service tool assembly is rated at a cumulative 3,750,000lbsofCARBOHSPproppantpumpedatarateof 45 bbls/min or 750,000 lbs per zone for a maximum of five zones. This is based upon following a recommended Halliburtonrampschedule.Forotherrampschedules,thecumulativetoolratingis2,750,000lbsofCARBOHSPproppant or 500,000 lbs per zone for a maximum of five zones pumped at a rate of 45 bbls/min.
Ramped Proppant Schedule - Per Zone
PPG 16/30 CARBOHSP®
Stage Proppant (lbm)Total ProppantPer Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Test Results - 45 BPM
45 BPMPPG
Optimum Crossover Design
Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Note: Tools were inspected at the end of each ramped stage. The circulation rate during weight up for next ramp stage was 22 bbls/min.
CARBOHSP® is a registered trademark of Carbo Ceramics.
Perma-Series® AWV Production Packer
VCH Gravel Pack Packerwith extensions and
upper seal bore HPT Setting Tool Crossover
ShurMAC™ Weight-Down
Collet
ESTMZ ShifterAssembly
Reverse Ball Check
Packer Test ModuleVersa-Trieve®VCH Gravel Pack Packer
Perma-Series® Hydraulic-Set TNT
Packer
X-Trieve™ Hydraulic-Set
Retrievable Packer
HA
L303
50
HA
L303
62
HA
L247
29
HA
L247
28
HA
L399
93
HA
L308
54
HA
L306
72
HA
L306
71
HA
L303
56H
AL3
0404
HA
L303
63
HA
L397
12
1
Solving challenges.™
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™) SYSTEM
SAND CONTROL
HALLIBURTON
Save time and cost while improving reservoir producibility
ESTMZ™ System Packers
Several Halliburton packers play a pivotal role in a successful ESTMZ system completion, beginning with the industry-standard Perma-Series® wireline-set permanent packer. Next in the completion is the Versa-Trieve® packer, ideal for gravel packapplications.Finally,therearemultipleisolationpackeroptions, including a Perma-Series® hydraulic-set permanent packer or an X-Trieve™ hydraulic-set retrievable packer. Either of these isolation packers can be combined with the Packer Test Module to create a testable, dual-element packer. Allpackercombinationsareratedto10,000psiandhaveslips that, once set, stay energized regardless of internal pressure.
Sand Control
Service String
www.halliburton.com
Sales of Halliburton products and services will be in accord solelywith the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H01115707/2014 © 2014 Halliburton. All Rights Reserved.
HALLIBURTON
For more information, contact your local Halliburton representative or e-mail [email protected].
Sand Control
The providers of sand control equipment have been continuously challenged by the industry to develop new and innovative completion systems to enable the completion of increasingly deeper, more difficult wells in a cost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challenge with its latest generation of cased hole single-trip sand control completion technology.
The ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system which was first deployed in the early 90’s and has since been installed in hundreds of wells.
The ESTMZ system offers additional features for today’s demanding deepwater environments. The system helps reduce overall completion cost and is designed to maximize well productivity by reducing the number of rig days required to complete a frac pack multizone completion, allows long reservoir intervals to be separated for optimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takesasingleworkstringtriptodeploy.This reduces the number of workstring trips which helps lower overall completion costs, i.e.,
saves three workstring trips per each additional zone. Saves on frac vessel mobilization and demobilization charge.
• Full10,000psidifferentialpressurerating. Increases the operating envelope for deeper wells and allows frac design optimization.
• Highestratedfracandproppantratinginthe industry. Pump-rated to 45 barrels per minute (bbls/min) and proppant-rated to 750,000 lbs per interval with an unrestricted cumulative ratingof2,750,000lbsof16/30HSPproppant. This allows frac designs to be optimized for each reservoir interval.
• Largest10k(or10,000psi)systemIDinthe industry.The4.75-in.systemIDfor 95/8-in.casingprovidesalargeIDto maximize frac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• ModularScreenprovidesformationisolation. Pre-and post-treatment formation isolation with formation access to each interval provided by the frac circulation sleeve and optional production sleeve (run as an integral part of the screen).
Sand Control
Beyond Red Zone® Crossover Tool
PetroGuard® Modular Screen
ESTMZ™ Enhanced Single-Trip Multizone System
Frac pack multiple zones in fewer trips with complete formation isolation
ESTMZ™ Frac System Qualification Testing
FracqualificationtestingwasconductedtoratetheESTMZ system for pump rate and proppant volume. The testing was designed to accomplish two goals – the first was to meet initial customer specifications for a planned deepwater installation; the second was to determine the maximum proppant volume at a predetermined rate that can be safely pumped through the service tool.
The test was representative of a typical ramped frac treatment including an outer test fixture representing 9 5/8-in. casing, a sand control upper extension, closing sleeve, and frac service tool. The test set-up simulates downhole conditions and validates the tool’s ability to withstand erosive wear.
To meet the initial customer requirements, five intervals were simulated with a proppant volume per interval of400,000lbsof16/30CARBOHSP® proppant with a cumulative volume of 2,000,000 lbs. The proppant pump rate was 45 bbls/min. The second qualification test determined the ratings for the service tool and frac pack assembly.
The service tool assembly is rated at a cumulative 3,750,000lbsofCARBOHSPproppantpumpedatarateof 45 bbls/min or 750,000 lbs per zone for a maximum of five zones. This is based upon following a recommended Halliburtonrampschedule.Forotherrampschedules,thecumulativetoolratingis2,750,000lbsofCARBOHSPproppant or 500,000 lbs per zone for a maximum of five zones pumped at a rate of 45 bbls/min.
Ramped Proppant Schedule - Per Zone
PPG 16/30 CARBOHSP®
Stage Proppant (lbm)Total ProppantPer Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Test Results - 45 BPM
45 BPMPPG
Optimum Crossover Design
Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Note: Tools were inspected at the end of each ramped stage. The circulation rate during weight up for next ramp stage was 22 bbls/min.
CARBOHSP® is a registered trademark of Carbo Ceramics.
Perma-Series® AWV Production Packer
VCH Gravel Pack Packerwith extensions and
upper seal bore HPT Setting Tool Crossover
ShurMAC™ Weight-Down
Collet
ESTMZ ShifterAssembly
Reverse Ball Check
Packer Test ModuleVersa-Trieve®VCH Gravel Pack Packer
Perma-Series® Hydraulic-Set TNT
Packer
X-Trieve™ Hydraulic-Set
Retrievable Packer
HA
L303
50
HA
L303
62
HA
L247
29
HA
L247
28
HA
L399
93
HA
L308
54
HA
L306
72
HA
L306
71
HA
L303
56H
AL3
0404
HA
L303
63
HA
L397
12
1
Solving challenges.™
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™) SYSTEM
SAND CONTROL
HALLIBURTON
Save time and cost while improving reservoir producibility
ESTMZ™ System Packers
Several Halliburton packers play a pivotal role in a successful ESTMZ system completion, beginning with the industry-standard Perma-Series® wireline-set permanent packer. Next in the completion is the Versa-Trieve® packer, ideal for gravel packapplications.Finally,therearemultipleisolationpackeroptions, including a Perma-Series® hydraulic-set permanent packer or an X-Trieve™ hydraulic-set retrievable packer. Either of these isolation packers can be combined with the Packer Test Module to create a testable, dual-element packer. Allpackercombinationsareratedto10,000psiandhaveslips that, once set, stay energized regardless of internal pressure.
Proven Systems for Sand Control
HALLIBURTON
Proven weight-down positioning with the ShurMAC™ collet
Selective shifting profiles
Multiple isolation packer options
Field-proven Versa-Trieve® packers and innovative high-load HPT setting tool
Proven sump packers and top-snap collet positioning
Sand Control
Service String
www.halliburton.com
Sales of Halliburton products and services will be in accord solelywith the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H01115707/2014 © 2014 Halliburton. All Rights Reserved.
HALLIBURTON
For more information, contact your local Halliburton representative or e-mail [email protected].
Sand Control
The providers of sand control equipment have been continuously challenged by the industry to develop new and innovative completion systems to enable the completion of increasingly deeper, more difficult wells in a cost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challenge with its latest generation of cased hole single-trip sand control completion technology.
The ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system which was first deployed in the early 90’s and has since been installed in hundreds of wells.
The ESTMZ system offers additional features for today’s demanding deepwater environments. The system helps reduce overall completion cost and is designed to maximize well productivity by reducing the number of rig days required to complete a frac pack multizone completion, allows long reservoir intervals to be separated for optimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takesasingleworkstringtriptodeploy.This reduces the number of workstring trips which helps lower overall completion costs, i.e.,
saves three workstring trips per each additional zone. Saves on frac vessel mobilization and demobilization charge.
• Full10,000psidifferentialpressurerating. Increases the operating envelope for deeper wells and allows frac design optimization.
• Highestratedfracandproppantratinginthe industry. Pump-rated to 45 barrels per minute (bbls/min) and proppant-rated to 750,000 lbs per interval with an unrestricted cumulative ratingof2,750,000lbsof16/30HSPproppant. This allows frac designs to be optimized for each reservoir interval.
• Largest10k(or10,000psi)systemIDinthe industry.The4.75-in.systemIDfor 95/8-in.casingprovidesalargeIDto maximize frac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• ModularScreenprovidesformationisolation. Pre-and post-treatment formation isolation with formation access to each interval provided by the frac circulation sleeve and optional production sleeve (run as an integral part of the screen).
Sand Control
Beyond Red Zone® Crossover Tool
PetroGuard® Modular Screen
ESTMZ™ Enhanced Single-Trip Multizone System
Frac pack multiple zones in fewer trips with complete formation isolation
ESTMZ™ Frac System Qualification Testing
FracqualificationtestingwasconductedtoratetheESTMZ system for pump rate and proppant volume. The testing was designed to accomplish two goals – the first was to meet initial customer specifications for a planned deepwater installation; the second was to determine the maximum proppant volume at a predetermined rate that can be safely pumped through the service tool.
The test was representative of a typical ramped frac treatment including an outer test fixture representing 9 5/8-in. casing, a sand control upper extension, closing sleeve, and frac service tool. The test set-up simulates downhole conditions and validates the tool’s ability to withstand erosive wear.
To meet the initial customer requirements, five intervals were simulated with a proppant volume per interval of400,000lbsof16/30CARBOHSP® proppant with a cumulative volume of 2,000,000 lbs. The proppant pump rate was 45 bbls/min. The second qualification test determined the ratings for the service tool and frac pack assembly.
The service tool assembly is rated at a cumulative 3,750,000lbsofCARBOHSPproppantpumpedatarateof 45 bbls/min or 750,000 lbs per zone for a maximum of five zones. This is based upon following a recommended Halliburtonrampschedule.Forotherrampschedules,thecumulativetoolratingis2,750,000lbsofCARBOHSPproppant or 500,000 lbs per zone for a maximum of five zones pumped at a rate of 45 bbls/min.
Ramped Proppant Schedule - Per Zone
PPG 16/30 CARBOHSP®
Stage Proppant (lbm)Total ProppantPer Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Test Results - 45 BPM
45 BPMPPG
Optimum Crossover Design
Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Note: Tools were inspected at the end of each ramped stage. The circulation rate during weight up for next ramp stage was 22 bbls/min.
CARBOHSP® is a registered trademark of Carbo Ceramics.
Perma-Series® AWV Production Packer
VCH Gravel Pack Packerwith extensions and
upper seal bore HPT Setting Tool Crossover
ShurMAC™ Weight-Down
Collet
ESTMZ ShifterAssembly
Reverse Ball Check
Packer Test ModuleVersa-Trieve®VCH Gravel Pack Packer
Perma-Series® Hydraulic-Set TNT
Packer
X-Trieve™ Hydraulic-Set
Retrievable Packer
HA
L303
50
HA
L303
62
HA
L247
29
HA
L247
28
HA
L399
93
HA
L308
54
HA
L306
72
HA
L306
71
HA
L303
56H
AL3
0404
HA
L303
63
HA
L397
12
1
Solving challenges.™
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™) SYSTEM
SAND CONTROL
HALLIBURTON
Save time and cost while improving reservoir producibility
ESTMZ™ System Packers
Several Halliburton packers play a pivotal role in a successful ESTMZ system completion, beginning with the industry-standard Perma-Series® wireline-set permanent packer. Next in the completion is the Versa-Trieve® packer, ideal for gravel packapplications.Finally,therearemultipleisolationpackeroptions, including a Perma-Series® hydraulic-set permanent packer or an X-Trieve™ hydraulic-set retrievable packer. Either of these isolation packers can be combined with the Packer Test Module to create a testable, dual-element packer. Allpackercombinationsareratedto10,000psiandhaveslips that, once set, stay energized regardless of internal pressure.