saudi aviation mech training
TRANSCRIPT
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Technical and Vocational TrainingTechnical Foundation Degree
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Table of Contents
Page NumberSubject
3Program Description
3The general aim of the program
3The specific aim of the program
4Study Plan by Quarters
6Mathematics
9Physics
13D.C Electrical Fundamentals
20Air Legislation
25Human Factors
29A.C Electrical Fundamentals
33Electronic Fundamentals
37Materials and Hardware
44Maintenance Practices a&b
52Digital Fundamentals
59Aerodynamics
63Piston Aeroplane Aerodynamic Structures and Systems73Gas Turbine Engines
79Propellers
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Department Technical and Vocational Training Specialism Technical Foundation Degree
Program Description:
This Technical Foundation Degree was established to meet the needs of individuals to be
qualified in the area of technical maintenance. The degree program consists of 13 modules, whichenable the academic and vocational paths to be fused together, providing a course centred around
the needs of the maintenance engineer. In the first year, the modules studied are: Mathematics,
Physics, AC/DC Electrical Fundamentals, Electronic Fundamentals, Digital Fundamentals, HumanFactors, Air Legislation, Materials and Hardware and Maintenance Practices. The second year
modules are: Maintenance Practices (Aircraft Practical tasks carried on from the first year),Aerodynamics, Piston Aeroplane Aerodynamic Structures and Systems, Gas Turbine Engines andPropellers. Graduates will be awarded the Technical Foundation Degree which is also accredited
by Kingston University.
Trainees in the Technical Foundation Degree have 2720 training hours, which include lectures,practical training in a technical maintenance environment, tutorials and Co-operative Training.
The general aim of this program:
This training programme is the only one of its type in the country, opening new channels of highertechnical education that meet the country's needs, and creating opportunities for high school and
technical institute graduates. This will help to expand the Saudi manpower base in technicalmaintenance field and provide this sector of engineering with qualified national manpower.
The specific aims of the program:
By the end of this program, a trainee will be able to work with confidence as a maintenance
technician.
The technical foundation degree will also prepare trainees to join training in aircraft maintenanceto obtain EASA, Part 66 B1 Aircraft Maintenance Licence after 2 years of aircraft maintenance
experience.
Due to its generic content, this degree will prepare trainees for many other engineering and
technical disciplines and careers.
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The Study Plan by Quarters
As a prerequisi te, trainees must have ach ieved a minimum of 6.0 in the Academic IELTS Exam, with 6.0 ineach component of the exam (Reading, Writing, Li stening and Speaking).
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 AE0311 Mathematics None 9 9 0 1 10
2 AE0312 Physics None 8 7 2 1 10
3 AE1313 DC Electrical Fundamentals None 12 10 4 2 16FirstQuarter
Total 29 26 6 4 36
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 AE1321 AC Electrical Fundamentals AE1313 10 8 4 1 132 AE2336 Electronics Fundamentals AE1313 3 2 2 0 4
3 AE1319 Air Legislation None 5 4 2 0 6
4 AE1320 Human Factors None 5 4 2 0 6SecondQuarter
Total 23 18 10 1 29
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 AE1316 Materials & Hardware AE0312 10 8 4 1 13
2 AE1317 Maintenance Practices A AE1321 21 21 0 2 23
ThirdQuarter
Total 31 29 4 3 36
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 **AE2318 Maintenance Practices B AE1317 18 0 36 0 36
FourthQuarter
Total 18 0 36 0 36
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 AE2337 Digital Fundamentals AE1321 10 8 4 1 13
2 AE1324 Aerodynamics AE0312 10 8 4 1 13
Fifth
Quarter
Total 20 16 8 2 26
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No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 **AE2338Piston Aeroplane AerodynamicStructures & Systems
AE2318 24 24 0 1 25
Sixth
Quarter
Total 24 24 0 1 25
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 **AE2338Piston Aeroplane AerodynamicStructures & Systems
AE2318 7 0 14 0 14
2 **AE2339 Gas Turbine Engines & Propellers AE2318 13 12 2 1 15
3 **AE2339 Propellers AE2318 4 3 2 1 6Seventh
Quarter
Total 24 15 18 2 35
No. of UnitsNo.
CourseCode
Course Name Prerequisi tesCRH L P T CTH
1 AE2302 Co-operative Training All Modules 4 390
Eighth
Quarter
Total 4 390
CRH L P T CTHTotal Number 173 128 82 13 223
Total Number of Training Hours 2720
CRH: Credit Hours L: Lecture P: Practical T: Tutorial CTH: Contact Hours
** Indicates a double module.
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DepartmentTechnical and VocationalTraining
SpecializationTechnical FoundationDegree
Course Name Mathematics Course Code AE0311
Prerequisites None
Quarter Number 1
Credit Hours 9
L 9
P 0
Course Description:
The course will give the students the skills and knowledgein engineering mathematics. The students will learn skills
in arithmetic, number systems, algebraic equations,
Geometry, Polar to Rectangular Conversion and Calculus.
Contact
Hours
(h/w)T 1
General objective of the course:
The course aims to teach students fundamentals of engineering mathematics and equip
them with the mathematical skills necessary for successful completion of the Technical
Foundation Degree.
Behavioural Objectives:Prepare the student to be able to:
1. Perform arithmetic calculations2. Convert numbers between bases and arithmetic operations with different bases3. Solve algebraic functions4. Solve geometric and trigonometric problems5. Representation of data and functions in the graphical form6. Relate Cartesian (polar) to vectors and vice versa and perform related calculations7. Explain the use and solve simple elementary problems in calculus
Contents (Theoretical and Practical):
Arithmetic
Algebra
Geometry
Calculus
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
20
Arithmetic
o Arithmetical Terms and Signso Methods of Multiplication and Divisiono Fractions and Decimalso Weights and Measureso Conversion Factorso Ratio and Proportiono Averageso Percentageso Areas and Volumeso Squares, Cubeso Square and Cube Roots
1&2
25
Algebra
o Evaluating simple algebraic expressionso Linear equationso Indices and powers, negative and fractional
indiceso Binary and other applicable numbering
systems
o Simultaneous equations and second degreeequations with one unknown
o Logarithms
3
20
Geometry
o Simple geometrical constructionso Graphical representations; nature and uses of
graphs of equations functions
o Simple trigonometry, trigonometricalrelationships, use of tables and rectangular
and polar coordinates.
4&5&6
25
Calculus
o Introductiono Area under a curveo Turning Pointso Maxima and Minimao Solve problems using elementary differential
and integral calculus
7
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References
EASA Part 66 Module 1 Mathematics course notes James, G. (2001) Modern engineering mathematics. Harlow,
Prentice-Hall
Total Training Support (2004) Module 1 mathematics forEASA Part 66. Bedford, Total Training Support
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DepartmentTechnical and Vocational
TrainingSpecialization
Technical Foundation
Degree
Course Name Physics Course Code AE0312
Prerequisites None
Quarter
Number1
Credit Hours 8
L 7
P 2
Course Description
This course is mainly physics based and starts with the
definition of the SI system, the structure of matter and the
properties of solids, liquids and gases. The basic principles
of statics, kinetics and dynamics are explained andcalculations performed using appropriate formulae. Contact
Hours
(h/w)
T 1
General objective of the course:
To teach the students the fundamentals of engineering science and equip them with the
scientific skills and knowledge necessary for successful completion of the Technical
Foundation Degree
Behavioural Objectives:
Prepare the student to be able to:
1. Describe basic SI units and explain derived units.2. Describe the nature and properties of solids, fluids and gases.3. Describe the terms; explain the basic principles and use techniques and formulas
associated with: statics, kinetics, dynamics and fluid dynamics.
4. Describe principles and use formulas for thermodynamics.5. Describes principles and use formulas for light propagation and optics.6. Describe principles and laws associated with wave motion and sound and perform
associated calculations
Contents (Theoretical and Practical):
Matter
Mechanics
Thermodynamics
Dynamics
Optics
Wave Motion and Sound
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Detailed Theoretical and Practical Contents
Hours Contents BehaviouralObjectives
RelatedTasks
10
Matter
o Nature of matter: the chemical elements,structure of atoms, molecules;
o Chemical compoundso States: solid, liquid and gaseous;o Changes between states.
1&2
40
Mechanics
Statics
o Forces, moments and couples,representation as vectors;
o Centre of gravity.o Elements of theory of stress, strain and
elasticity: tension, compression, shear and
torsion;
o Nature and properties of solid, fluid andgas;
o Pressure and buoyancy in liquids
(barometers)Kinetics
o Linear movement uniform motion in astraight line, motion under constant
acceleration (motion under gravity);
o Periodic motion: pendular movement;o Simple theory of vibration, harmonics and
resonance;
o Velocity ratio, mechanical advantage andefficiency
Dynamics
o Masso Force, inertia, work, power, energy
(potential, kinetic and total energy), heat,
efficiency;
o Momentum, conservation of momentum;o Impulse;o Gyroscopic principleso Friction: nature and effects, coefficient of
friction (rolling resistance)
3
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Fluid dynamics
o Specific gravity and density
o Viscosity, fluid resistance, effects ofstreamlining;
o Effects of compressibility on fluids;o Static dynamic and total pressure:
Bernoullis Theorem venturi.
20
Thermodynamics
o Temperature: thermometers andtemperature scales: Celsius, Fahrenheit and
Kelvin; Heat definition.
o Heat capacity, specific heat;o Heat transfer: convection, radiation and
conduction;
o Volumetric expansion;o First and second law thermodynamicso Gases: ideal gases laws; specific heat at
constant volume and constant pressure,
work done by expanding gas;
o Isothermal, adiabatic expansion and
compression engine cycles, constantvolume and constant pressure, refrigerators
and heat pumps;
o Latent heats of fusion and evaporation,thermal energy, heat of combustion.
10
Optics Light
o Nature of light; speed of light;o Laws of reflection and refraction: reflection
at plane surfaces, reflection by spherical
mirrors, refraction lenses;
o Fibre optics.
5
10
Wave Motion and Sound
o Wave motion: mechanical waves,sinusoidal wave motion, interference
phenomena, standing waves;
o Sound: speed of sound, production ofsound, intensity, pitch and quality, Doppler
effect.
6
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References EASA Part 66 Module 2 Physics course notes.
W Bolton, Mechanical Science, Blackwell
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DepartmentTechnical and Vocational
Training
SpecializationTechnical Foundation
Degree
Course Name DC Electrical Fundamentals Course Code AE1313
Prerequisites None
Quarter
Number1
Credit Hours 12
L 10P 4
Course Description:
This course is designed to equip students with the
knowledge and skills necessary to solve electrical
problems, and introduce the characteristics and
applications of electrical components and devices used inDC electrical systems.
ContactHours
(h/w)
T 2
General objective of the course:
To teach students the fundamentals of direct current electrical engineering and equip
them electrical skills and knowledge to complete the Technical Foundation Degree.
Behavioural Objectives:
The student should be able to:
1. Describe the structure and distribution of electrical charges within materials usedin electrical engineering.
2. Explain the production and effects of static electricity.3. Define the terms and fundamental units used in electrical engineering and explain
the relations between them.
4. Explain how electricity is produced and describe sources of DC electricity. Explainthe effects of internal resistance on sources of electricity.
5. Construct simple DC circuits using resistors. Perform calculation and makemeasurements to determine current, voltage and resistance.
6. Describe the construction, properties, identification and uses of resistors,capacitors and inductors in DC electrical engineering.7. Perform calculations to determine capacitance, inductance and time constants.
Draw and explain graphs of voltage and current for capacitors and inductors in DC
circuits.
8. Define the terms associated with power related calculations and measurements.9. Describe theories of magnetism and the properties, production and use of
permanent and electromagnets. Perform calculations associated with magnets and
magnetism.
10.Describe the effects of mutual and self inductance and factors that affect them.
11.Perform calculations associated with induction.
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Contents (Theoretical and Practical):
Atoms, ions, molecules, compounds, compounds, semi-conductors, insulators.
Distribution of charges. Attraction, repulsion. Coulombs Law. Conduction insolids, liquids, gases and a vacuum.
Potential difference, emf, voltage, current, resistance conductance, charge,conventional and electron flow.
Production of electricity using light, heat, friction, pressure, chemical action andmotion. Construction of cells and batteries, primary, secondary. Lead acid, nickel
cadmium, other alkali cells. Internal resistance, capacity, terminal voltage.
Thermocouples, photo-cells.
Ohms Law. Kirchhoffs First and Second Laws.
Series interconnection, parallel interconnection and combinations. Colour coding, potentiometers, variable, voltage dependent, rheostats, Wheatstone
Bridge.
Dielectric constant, permittivity, absolute values, relative values.
Mmf, Programme strength, flux density, permeability, hysteresis loop, retentivity,coercive force, reluctance, saturation, eddy currents, precautions, storage.
Corkscrew Rule, Right Hand Grasp Rule.
Faradays Law, Lenzs Law, Programme strength, rates of change of flux, relativepositions.
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
10
Electron Theory
o Structure and distribution of electricalcharges within atoms, molecules, ions and
compounds
o Molecular structure of conductors,semiconductors and insulators
1
10
Static Electricity and Conductiono Static electricity and distribution of
electrostatic charges
o Electrostatic laws of attraction and repulsiono Units of charge Coulombs Lawo Conduction of electricity in solids, liquids,
gases and a vacuum
2
10
Electrical Terminology
o The following terms, their unit and factorsaffecting them; potential difference,
electromotive force, voltage, current,resistance, conductance, charge,
conventional current flow, electron flow
3
10
Generation of Electricity
o Production of electricity by the followingmethods; light, heat, friction, pressure,
chemical action, magnetism and motion
4
15
DC Sources of Electricity
o Construction and basic chemical action of;
primary cells, secondary cells, lead acidcells, nickel cadmium cells, other alkaline
cells
o Cells connected in series and parallelo Internal resistance and its effect on a batteryo Construction, materials and operation of
thermocouples
o Operation of photo-cells
5&6
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10
DC Circuits
o Ohms Law, Kirchhoffs Law and Current
Lawso Calculations using the above laws to find
resistance, voltage and current
o Significance of the internal resistance of asupply
5&6
25
Resistance / Resistor
A)
o Resistance and affecting factorso Specific resistanceo
Resistor colour code, values and tolerances,preferred values, wattage ratingso Resistors in series and parallelo Calculation of total resistance using series,
parallel and series parallel combinations
o Operation and use of potentiometers andrheostats
o Operation of Wheatstone BridgeB)
o Positive and negative temperature coefficient
conductanceo Fixed resistors, stability, tolerance and
limitations, methods of construction
o Variable resistors, thermistors, voltagedependent resistors
o Construction of potentiometers and rheostatso Construction of Wheatstone Bridge
5&6
10
Powero Power, work and energy (kinetic and
potential)o Dissipation of power by a resistoro Power formulao Calculations involving power, work and
energy
8
15
Capacitance / Capacitoro Operation and function of a capacitoro Factors affecting capacitance area of plates,
distance between plates, number of plates,
dielectric and dielectric constant, working
voltage, voltage rating
7
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o Capacitor types, construction and functiono Capacitor colour coding
o Calculations of capacitance and voltage inseries and parallel circuits
o Exponential charge and discharge of acapacitor, time constants
o Testing of capacitors
15
Magnetism
A)
o Theory of magnetismo Properties of a magneto
Action of a magnet suspended in the Earthsmagnetic fieldo Magnetisation and demagnetisationo Magnetic shieldingo Various types of magnetic materialo Electromagnets construction and principles
of operation
o Hand clasp rules to determine magnetic fieldaround current carrying conductor
B)
o Magnetomotive force, field strength,magnetic flux density, permeability,
hysteresis loop, retentivity, coercive force
reluctance, saturation point, eddy currents
o Precautions for care and storage of magnets
9
20
Inductance / Inductor
o Faradays Lawo Action of inducing a voltage in a conductor
moving in a magnetic field
o
Induction principleso Effects of the following on the magnitude of
an induced voltage; magnetic field strength,
rate of change of flux, number of conductor
turns
o Mutual inductiono The effect the rate of change of primary
current and mutual inductance has on
induced voltage
o Factors affecting mutual inductance, number
of turns in coil, physical size of coil,
10
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permeability of coil, position of coils with
respect to each other
o Lenzs Law and polarity determining ruleso Back emf, self inductanceo Saturation pointo Principle uses of inductors
References
EASA Part Module 3 Electrical Fundamentals course notes
Pallet, E.H.J., Aircraft Electrical Systems, LongmanScientific & Technical, 3rdedition 1987 ISBN 0-582-98819-5
Morris, Noel, M., Mastering Electrical Engineering,Macmillan Master Series, 2
ndedition 1991 ISBN 9-
780333547229
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DepartmentTechnical and
Vocational Training SpecializationTechnical Foundation
Degree
Course Name Air Legislation Course Code AE1319
Prerequisites None
Quarter Number 2
Credit Hours 5
L 4
P 2
Course Description
This course is aimed at equipping students with the
knowledge and understanding of aviation legislation and
safety management necessary to maintain aircraft.Contact
Hours
(h/w)
T 0
General objective of the course:
To teach students about the legal framework in which aircraft engineers work.
Behavioural Objectives
Prepare the student to be able to:
1. Describe the regulatory framework of the European aviation industry and explainthe roles and relationships of the organisations within the framework.
2. Describe the relationship between EASA Part 66, Part 145, Part 147 and Part M,demonstrate a detailed understanding of EASA Part 66 and Part 145 and Part M,
and explain the requirements of JAR-OPS.
3. Describe the regulations documentation and requirements and process associatedwith aircraft certification operation and continued airworthiness of commercial
transport aircraft.4. State and describe the factors that affect human performance in maintenance
engineering, and explain how the factors affect performance and why their
consideration is essential to maintain flight safety.
5. Describe the factors that cause and affect errors, and explain how errors can bemanaged and avoided using appropriate reference to error models and theories, and
examples of incidents attributed to human factor errors.
6. Describe the principles and function of Safety Management and Maintenance ErrorManagement Systems within aircraft engineering maintenance repair organisation
and explain concepts and application of risk analysis.
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Contents (Theoretical and Practical):
Role of International Civil Aviation Organisation, EASA and Member States.
Relationship between Part 145, Part 66, Part 147 and Part M. Relationship with other Aviation Authorities.
Detailed understanding of Part 66, Part 145 and Part M.
Air Operators Certificates and responsibilities. Documents to be Carried. AircraftPlacarding (Markings).
Certification rules; such as EACS 23/25/27/29. Type Certification; SupplementalType Certification. Part 21 Design / Production Organisation Approvals.
Certificate of Airworthiness, Certificate of Registration, Noise Certificate, WeightSchedule, and Radio Station Licence and Approval.
Maintenance Programmes, Maintenance checks and inspections. Master MinimumEquipment Lists, Minimum Equipment List, Dispatch Deviation Lists.
Airworthiness Directives, Service Bulletins, manufacturers service information.
Modifications and repairs. Maintenance documentation; maintenance manuals,
structural repair manual, illustrated parts catalogue, etc.
Continuing airworthiness. Test flights, ETOPS, maintenance and dispatchrequirements. All Weather Operations, Category 2/3 operations and minimum
equipment requirements.
The need to take human factors into account. Incidents attributable to human
factors/human error. Murphys Law. Vision, hearing, information processing, attention and perception, memory,
claustrophobia and physical access.
Responsibility; individual and group. Motivation and de-motivation. Peer pressure.Culture issues. Team working. Management, supervision and leadership.
Fitness/health. Stress; domestic and work related. Time pressure and deadlines.Workload; overload and underload. Sleep and fatigue, shift work. Alcohol,
medication, drug abuse.
Noise and fumes, illumination, climate and temperature, motion and vibration,working environment.
Physical work and repetitive tasks. Visual inspection. Complex systems.
Communication within and between teams. Work logging and recording. Keeping upto date, currency. Dissemination of information.
Error models and theories. Types of error in maintenance tasks. Implications of errors(e.g. accidents). Avoiding and managing errors.
Recognise everyday hazards, risks, natural and man-made risks, hard and soft risks,ownership of risk, carry out risk assessments and deal with emergencies.
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioral
Objectives
Related
Tasks
12
Regulatory Framework
o Role of International Civil AviationOrganisation
o Role of EASAo Role of Member Stateso Relationship between Part 145, Part 66,
Part147 and Part M
o Relationship with other AviationAuthorities
1&2
6Part 66 Certifying Staff Maintenance
o Detailed understanding of Part 661&2&3
6Part 145 Approved Maintenance
Organisations
o Detailed understanding of Part 1451&2&3
6
JAR-OPS Commercial Air Transportation
o Air Operators Certificates
o Operators Responsibilitieso Documents to be Carriedo Aircraft Placarding (Markings)
1&2&3
12
Aircraft Certification
A) Generalo Certification rules; such as EACS
23/25/27/29
o Type certificationo Supplemental Type Certificationo
Part 21 Design/Production OrganisationApprovalsB) Documents
o Certificate of Airworthinesso Certificate of Registrationo Noise Certificateo Weight Scheduleo Radio Station Licence and Approval
3
6Part M
o Detailed understanding of Part M2&4
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12
Applicable National and International
Requirements
A)o Maintenance Programmes, Maintenance
checks and inspections
o Master Minimum Equipment Lists,Minimum Equipment List, Dispatch
Deviation Lists
o Airworthiness Directiveo Service Bulletins, manufacturers service
information
o
Modifications and repairso Maintenance documentation, maintenancemanuals, structure repair manual,
illustrated parts catalogue, etc
B)
o Continuing airworthinesso Test flightso ETOPS, maintenance and dispatch
requirements
o All Weather Operations, Category 2/3
operations and minimum equipmentrequirements
5&6
References
EASA Part Module 10 Aviation Legislation course notes
Civil Aviation Authority (2003) CAP 393 Air navigation;the order and the regulations
Civil Aviation Authority (2004) CAP 455 Airworthiness
notices Civil Aviation Authority (2003) CAP 553 BCAR Section A
airworthiness procedures
Civil Aviation Authority (2004) CAP 474 Foreignairworthiness directives
Civil Aviation Authority (2003) CAP 468 BCAR SectionLicensing aircraft maintenance engineers
Civil Aviation Authority (2007) CAP 747 MandatoryRequirements for Airworthiness
Civil Aviation Authority (2004) CAP 473 Foreign
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airworthiness directives Vols 1 and 2 CAA additional
airworthiness directives
Civil Aviation Authority (2002) CAP 520 Light aircraftmaintenance
Civil Aviation Authority (2004) CAP 476 Mandatoryaircraft modifications and inspections summary
JAR 66 Module 9 Human Factors course notes
Civil Aviation Authority (2002) CAP 715 Introduction toaircraft maintenance engineering human factors for EASA
Part 66
Civil Aviation Authority (2002) CAP 718 Human factors in
aircraft maintenance and inspection Civil Aviation Authority (2002) CAP 719 Fundamental
human factors concepts
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DepartmentTechnical Vocational
TrainingSpecialization
Technical Foundation
Degree
Course Name Human Factors Course Code AE1320
Prerequisites None
Quarter Number 2
Credit Hours 5
L 4
P 2
Course Description
This course introduces trainees to develop an
understanding of the conditions and requirements
necessary to ensure a safe working environment.
Contact
Hours
(h/w)
T 0
General objective of the course:
This course teaches trainees the need to take into account the affect that human
factors can attribute to errors in aircraft maintenance.
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Behavioural Objectives
Prepare the student to be able to:
1. Explain the need to consider human factors in aircraft maintenance and describethe basics of human performance, its limitations and factors that effect it
2. Explain the fundamentals of error models and theories, describe the implicationsof errors and explain the methods of avoiding and managing errors.
3. Recognise everyday hazards and risks, deal with minor problems and reactcorrectly to emergency situations.
4. State the applicable National and International requirements related to civilaircraft maintenance engineering.
Contents (Theoretical and Practical):
This course is designed to satisfy the basic knowledge requirements for EASA Part
66 Modules 9 and 10 to category A licence level.
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
6
General
The need to take human factors into account
o Incidents attribute to human factors/humanerror.
o Murphys Law.
1
9
Human Performance and Limitations
o Visiono Hearing
o Information processingo Attention and perceptiono Memoryo Claustrophobia and physical access
1
6
Social Psychology
o Responsibility: individual and groupo Motivation and de-motivationo Peer pressureo Culture issueso
Team workingo Management, supervision and leadership
2&3
6
Factors Affecting Performance
o Fitness/Healtho Stress; domestic and work relatedo Time pressure and deadlineso Workloado Sleep and fatigue, shiftworko Alcohol, medication, drug abuse
2&3
9
Physical Environment
o Noise and fumeso Illuminationo Climate and temperatureo Motion and vibrationo Working Environment
2&3
6
Tasks
o Physical worko Repetitive taskso Visual inspection
o Complex systems
2&3
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References
o EASA Part 66 Module 9 Human Factors course notes.o EASA Part 66 Module 10 Aviation Legislation course
notes
6
Communication
o Within and between teamso Work logging and recordingo Keeping up to date, currency of recordso Dissemination of information
2&3
6
Human Error
o Error models and theorieso Types of error in maintenance taskso Implications of errorso Avoiding and managing errors
2
6
Hazards in the Workplace
o Recognising and avoiding hazardso Dealing with emergencies
4
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DepartmentTechnical Vocational
Training SpecializationTechnical
Foundation Degree
Course Name AC Electrical Fundamentals Course Code AE1321
Prerequisites AE1313- DC Electrical Fundamentals
Quarter Number 2
Credit Hours 10
L 8
P 4
Course Description
This course teaches students about the fundamentals of
alternating current (AC) electrical engineering and equipsthem with the electrical skills and knowledge for
successful completion of the Technical Foundation
Degree.Contact
Hours
(h/w)
T 1
General objective of the course:
To equip students with the knowledge and skills necessary to solve electrical
problems likely to be encountered as an engineer in the aviation industry.
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Behavioural Objectives
Prepare the student to be able to:
1. Define the terms and fundamental units used with alternating current electricityand the relations between them.
2. Perform calculations and make measurements to determine voltage, current andpower in single, two and three phase ac circuits.
3. Describe the production of square and triangular waves.4. Describe the relationship between voltage and current in L, C and R series and
parallel networks.
5. Describe the relationship between inductance, capacitance, resistance andimpedance in ac circuits. Perform associated calculations and measurements.
6. Describe the relationship between true, reactive and apparent power in ac circuits.Perform associated calculations and measurements.7. Describe transformer construction, principles and operating characteristics and
perform associated calculations and measurements.
8. Describe the operation, application and use of filter circuits.9. Describe the construction, principles and operating characters of ac generators and
motors.
10.Describe the construction, principles and operating characteristics of ac generatorsand motors.
Contents (Theoretical and Practical): Phase, period, frequency, cycle, amplitude. Peak, peak-to-peak, rms, average.
Power factor.
Power transfer, no-load and load conditions, efficiency, dot codes, turns ratio,reflected impedance, primary and secondary currents, impedance matching,
current transformers, auto transformers.
Low pass, High pass, Bandpass and Bandstop.
Back emf, armature reaction, reactive sparking. Torque, speed, output voltage,internal resistance. Series, shunt, compound, start-generators. Direction of
rotation. Waveform production. Rotating armature, rotating Programme, brushless,
permanent magnet. Single, two and three phase. Star and Delta connections,
advantages and uses. Line and Phase voltages and currents.
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Detailed Theoretical and Practical Contents
Hours Contents BehaviouralObjectives
RelatedTasks
25
AC Theory
o Sinusoidal waveform; phase, period,frequency, cycle
o Instantaneous, average, root mean square,peak, peak to peak current values and
calculations of these values, in relation to
voltage, current and power
o Triangular / Square waveso Single / 3 phase principles
1&2&3
20
Resistive (R), Capacitive (C), and Inductive (L)
Circuits
o Phase relationship of voltage and current inL,, C and R circuits, parallel, series and
series parallel
o Power dissipation in L, C and R circuitso Impedance, phase angle, power factors and
current calculations
o True power, apparent power and reactivepower calculations
4&5&6
20
Transformers
o Transformer construction principles andoperation
o Transformer losses and methods forovercoming them
o Transformer action under load and no-loadconditions
o Power transfer, efficiency, polarity markingso Calculation of line and phase voltages and
currents
o Calculation of power in a three phase systemo Primary and Secondary current, voltage,
turns ratio, power, efficiency
o Auto transformers
7
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15
Filters
o Operation, application and uses of the
following filters; low pass, high pass, bandpass, band stop
8
20
AC Generators
o Rotation of loop in a magnetic field andwaveform produced
o Operation and construction of revolvingarmature and revolving field type AC
generators
o Single phase, two phase and three phase
alternatorso Three phase star and delta connections
advantages and uses
o Permanent Magnet Generators
9
20
AC Motors
o Construction, principles or operation andcharacteristics of; AC synchronous and
induction motors both single and polyphase
o Methods of speed control and direction of
rotationo Methods of producing a rotating field;
capacitor, inductor, shaded or split pole
10
References
EASA Part 66 Module 3 Electrical Fundamentals course
notes.
Morris, N (1991) Mastering Electrical Engineering.
Basingstoke, Macmillan.
Pallet, E.H.J. (1987) Aircraft Electrical Systems. Harlow,
Longman.
Pallet, E.H.J. (1992) Aircraft Instruments and IntegratedSystems. Harlow, Longman.
Jeppersen Sanderson Inc (2002) A & P Technician General
Textbook. USA, Englewood, Jepperson.
Jeppersen Sanderson Inc (2002) A & P Technician Airframe
Textbook. USA, Englewood, Jepperson.
Eismin, T (1995) Aircraft Electricity and Electronics. London,
McGraw-Hill
Jeppersen Sanderson Inc (2002) Electrical Systems for A & Ps.
USA, Englewood, Jepperson.
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DepartmentTechnical Vocational
Training SpecializationTechnical Foundation
Degree
Course Name Electronic Fundamentals Course Code AE2336
PrerequisitesAE0312- Physics
AE1313- DC Electrical Fundamentals
Quarter Number 2
Credit Hours 3
L 2
P 2
Course description
This module will initially discuss the operation and
construction of semiconductor components such asdiodes, transistors and integrated circuits. The module
will then describes PCBs and there uses. The module
then investigates the principle of Servomechanisms, their
construction, operation, uses and the terminology used.
Contact
Hours
(h/w)
T 0
General objective of the course:
This course introduces the concepts of electronic fundamentals with the theory of
semiconductors, PCBs and servomechanisms.
Behavioural Objectives:
Prepare the student to be able to:
1. Describe the characteristics, properties and function of diodes
2. Describe the characteristics, properties, construction and function of transistors
3. Describe the characteristics, properties, construction and function of logic circuits and
operational amplifiers.
4. Explain PCBs and there uses.
5. Describe the characteristics, properties, functions, teminology and construction of
Servomechanisms
Contents (Theoretical and Practical):
Semiconductors
Printed Circuit Boards
Servomechanisms
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Detailed Theoretical and Practical Contents
Hours Contents BehaviouralObjectives
RelatedTasks
18
Semiconductors
Diodes
o Diode symbolso Diode characteristics and propertieso Diodes in series and parallelo Characteristics and detailed operation of
thyristors, LEDs, photo conductive diode,
varistor rectifier diodes, Zenor diode and
Shottky diode
o Functional testing of diodeso Diode materials, electron configuration and
electrical properties
o P and N type materials, effects of impurities onconduction, majority and minority characters
o PN junction in semiconductor, development of apotential across a PN junction in unbiased,
forward biased and reverse biased conditionso Diode parameters; peak inverse voltage,
maximum forward current temperature, frequent
leakage current, power dissipation
o Operation and function of diodes in thefollowing circuits; clippers, clampers, full and
half wave rectifiers, bridge rectifiers, voltage
doublers and triplers
Transistors
o Transistor symbolso Component description and orientationo Transistor characteristics and propertieso Construction and operation of PNP and NPN
transistors
o Base, collector and emitter configurationso Testing of transistorso Appreciation of other transistor type and their
uses
o Application of transistors; classes of amplifiers
1&2&3
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o Simple circuits including; bias, decoupling,feedback and stabilisation
o Multistage circuit principles; cascades, push-pull, oscillators, multivibrators, flip-flop circuits
Integrated Circuits
o Description and operations of logic circuits andlinear circuits/operational amplifiers
o Introduction to operation and function of anoperational amplifier used as; integrator,
differentiator, voltage follower, comparator
o
Operation and amplifier stages connectingmethods; resistive, capacitive inductive,inductive resistive, direct
o Advantages and disadvantages of positive andnegative feedback
6Printed Circuit Boards
o Description and use of printed circuit boards 4
6
Servomechanisms
o Understanding of the following terms; Open andclosed loop, follow up, analogue transducers
o Principles of construction, operation and uses ofthe following synchro system
components/features; resolvers, differential,
control and torque, E and I transformers,
inductance and capacitance transmitters and
synchronous transmitters
o Understanding of the following terms; Open and
closed loop, follow up, servomechanism,analogue, transducer, null, damping, feedback
deadband
o Servomechanism defects, reversal of sychroleads, hunting
5
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References
EASA Part 66 Module 4 Electronic Fundamentals course
notes.
EASA Part 66 Module 5 Digital Techniques and ElectronicInstrument Systems course notes.
Jeppesen Sanderson Inc (2001) Basic electronics and radio
installation USA, Englewood Jepperson
Jeppesen Sanderson Inc (2002) A&P technician general
textbook, USA, Englewood , Jepperson
Jeppesen Sanderson Inc (2002) A&P technician airframe
textbook. USA, Englewood, Jepperson
Floyd, T (2003) Digital fundamentals USA, Upper Saddle
River, Prentice HallEismin, T (1995) Aircraft electricity & electronics. London,
McGraw-Hill
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DepartmentTechnical Vocational
Training SpecializationTechnical
Foundation Degree
Course Name Materials and Hardware Course Code AE1316
Prerequisites AE0312
Quarter Number 3
Credit Hours 10
L 8
P 4
Course Description
This course introduces students to the properties,
characteristics and applications of aircraft engineeringmaterials and hardware, discussing how to identify
them. ContactHours
(h/w)T 1
General objective of the course:
To teach students about engineering materials, fundamentals of corrosion and the
properties, characteristics and uses of different types of aircraft hardware and how to
identify them.
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Behavioural Objectives:
Prepare the student to be able to:
1. Describe the characteristics, properties and applications of common ferrous andnon-ferrous metals in aircraft engineering.
2. Describe the heat treatments used on ferrous and non-ferrous metals used inaircraft engineering and methods of testing the metals
3. Identify ferrous and non-ferrous metals used in aircraft engineering.4. Describe the characteristics, properties and identification of common composite
and non-metallic materials, sealants and bonding agents used in aircraft
engineering.
5. Explain how defects are identified and repaired in composite materials and be able
to identify defects.6. Describe the chemical fundamentals of corrosion. Describe and identify different
types of corrosion and explain how corrosion damage can be prevented,
reduced.
7. Describe the types, materials, characteristics and applications of aircraft fastenersand be able to identify different types.
8. Describe the types, materials, applications of aircraft pipes and their connectorsand unions, and be able to identify different types.
9. Describe the types, materials, characteristics and applications of springs in aircraftengineering.
10.Describe the purpose, loads, material and construction of bearings used in aircraftengineering.
11.Describe the types and applications of aircraft transmissions.12.Describe the types of cables and associated equipment and fittings used in aircraft
control systems.
13.Describe types, construction and characteristics of aircraft electrical cables andconnectors.
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Contents (Theoretical and Practical):
Testing of hardness, tensile strength, fatigue strength and impact resistance.
Material types and susceptibility to corrosion. Formation of corrosion by galvanicaction, microbiological process and stress.
Screw threads; screw nomenclature, thread forms, dimensions and tolerances,standard aviation types, measuring screw threads.
Bolt types; specifications, identification, markings, international standards.
Nuts; self locking, anchor, standard types. Machine screws aircraftspecifications.
Studs; insertion, removal. Self tapping screws, dowels.
Tab and spring washers, locking plates, split pins, pal-nuts, wire locking, quick
release fasteners, keys, circlips, cotter pins. Solid rivets, blind rivets, heat treatment, specifications.
Gear types, ratios, reduction, multiplication, driven and driving, idler, meshpatterns. Belts, pulleys, chains and sprockets.
Standard aviation cable types, high tension, co-axial. Connector types; pins,sockets, insulators, current and voltage rating, coupling, identification.
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
12
Aircraft Materials - Ferrous
A)
o Characteristics, properties andidentification of common alloy steels used
in aircraft.
o Heat treatment and application of alloysteels.
B)
o Testing of ferrous materials for hardness,tensile strength, fatigue strength and
impact resistance.
1&2&3
12
Aircraft Materials Non-Ferrous
A)
o Characteristics, properties andidentification of common non-ferrous
materials used in aircraft.
o Heat treatment and application of non-ferrous materials.
B)
o Testing of non-ferrous material forhardness, tensile strength, fatigue strength
and impact resistance.
1&2&3
20
Aircraft Materials Composite and Non-
Metallic
A)
o Characteristics, properties andidentification of common composite and
non-metallic materials, other than wood,
used on aircraft.
o Sealant and bonding agents.B)
o The detection of defects/deterioration incomposite and non-metallic material.
o Construction methods of wooden airframestructures.
o Characteristics, properties and types of
4&5
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wood and glue used in aeroplanes.
o Preservation and maintenance of wooden
structure.o Types of defects in wood material and
wooden structure;
o Repair of wooden structure.o Characteristics, properties and types of
fabrics used in aeroplanes.
o Inspections methods for fabric.o Types of defects in fabric.o Repair of fabric covering.
12
CorrosionA)
o Chemical fundamentals.o Formation by, galvanic action process,
microbiological stress.
B)
o Types of corrosion and theiridentification.
o Causes of corrosion.o Material types, susceptibility to corrosion.
6
24
Fastenerso Screw threads; screw nomenclature.o Thread forms, dimensions and tolerances
for standard threads used in aircraft.
o Measuring screw threads.o Bolt types, specification, identification
and marking of aircraft bolts, international
standards.
o Nuts; self locking, anchor, standard types.o
Machine screws; aircraft specifications.o Studs; types and uses, insertion and
removal.
o Self tapping screws, dowels.o Tab and spring washers, locking plates,
split pins, pal-nuts, wire locking, quick
release fasteners, keys, circlips, cotter
pins.
o Types of solid and blind rivets,specifications and identification, heat
treatment.
7
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6
Pipes and Unions
o Identification of, and types of rigid and
flexible pipes and their connectors used inaircraft.
o Standard unions for aircraft hydraulic,fuel, oil, pneumatic and air system pipes.
8
6Springs
o Types of springs, materials, characteristicsand applications.
9
6
Bearings
o Purpose of bearings, loads, material,
construction.o Types of bearings and their application.
10
6
Transmissions
o Gear types and their application.o Gear ratios, reduction and multiplication
gear systems, driven and driving gears,
idler gears, mesh patterns.
o Belts and pulleys, chains and sprockets.
11
8
Control Cableso Types of cables.o End fittings, turnbuckles and
compensation devices.
o Pulleys and cable system components.o Bowden cables.o Aircraft flexible control systems.
12
8
Electrical Cables and Connectors
o Cable types, construction andcharacteristics.
o High tension and co-axial cables.
o Crimping.o Connector types, pins, plugs, sockets,
insulators, current and voltage rating,
coupling, identification codes.
12&13
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References
JAR 66 Module 6 Materials and Hardware course notes. Federal Aviation Administration (1998) Advisory Circular AC
43.13 1B with CHANGE 1, AC 43.13 2A Combines
acceptable methods, techniques and practices aircraft
inspection and repair USA, Englewood, Jepperson.
Jepperson Sanderson Inc (2002) A & P Technician Generaltextbook. USA, Englewood, Jepperson.
Jepperson Sanderson Inc (2002) A & P Technician Airframetextbook. USA, Englewood, Jepperson.
Eismin, T (1995) Aircraft electricity and electronics. London,McGraw-Hill.
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DepartmentTechnical and Vocational
TrainingSpecialization
Technical
Foundation
Degree
Course Name Maintenance Practices A & B Course Code AE1317
Prerequisites AE1321- AC Electrical Fundamentals
Quarter
Number3 4
Credit Hours 21 18
L 21 0
P 0 36
Course description
This course provides students with the necessary
information to select and use the appropriate
information, tools and equipment to effectively carry outaircraft maintenance tasks. It is delivered over both
years to enable the practical element improve with
experience.
Contact
Hours
(h/w)
T 2 0
General objective of the course:
To enable the student to work safely and effectively on aircraft by adopting good
working practices, following approved theoretical and practical methods, procedures
and processes.
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Behavioural Objectives
Prepare the student to be able to:
1. Explain the precautions to be taken when working with electricity, gasses,especially oxygen, oils and chemicals, work safely with them and explain the
action to be taken in the event of fire or other accident involving them.
2. Explain the function, construction, care, control and use of common tool andequipment and use them correctly, effectively and safely.
3. Use workshop materials and complete tasks to high standards with attention paidto dimensions, allowances and tolerances.
4. Interpret engineering drawings and diagrams in a variety of formats and producedto different standards and produce simple engineering drawings.
5. Describe the terms fits, clearances and limits in relation to aircraft, engines andaircraft equipment and describe standard methods for checking shafts, bearingsand other parts.
6. Describe and carry out tests and checks on standard aircraft cables, co-axialcables, cable connectors and wiring installations and explain any precautions
to be observed when carrying out tests and checks.
7. Explain and perform connector assembly and disassembly, including pin insertionand removal and describe cable looming techniques, types of cable support and
forms cable protection.
8. Perform inspections and tests on crimped and soldered joints.
9. Explain the need for weight and balance calculations and perform weight andbalance and centre of gravity calculations using relevant documents.
10.Describe and safely perform aircraft handling maintenance and storage.11.Describe the effects of environmental conditions on aircraft storage and handling.12.Describe and perform inspections, tests, trouble shooting, disassembly, and
assembly and repair techniques.
13.Describe and understand maintenance procedures and documentation associatedwith the maintenance of aircraft.
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Contents (Theoretical and Practical):
Common hand tools, power tools, crimping tools, soldering equipment and
methods, lubrication equipment and general test equipment. Calibrationof tools and equipment and calibration standards. Calibrated tools and
precision measuring equipment. General avionic test equipment digital
and analogue multimeters, bonding tester, insulation resistance tester,
capacitance meter, safety ohmmeter.
Drawing types, symbols, dimensions, tolerances, projections. Title blockinformation. Microfilm, microfiche and computerised presentations.
ATA Specification 100. Aeronautical and other standards including ISO,
AN, MS, NAS and MIL. Wiring diagrams, schematic diagrams.
Classes of fit, common systems of fits and clearances, schedule of fits andclearances. Limits for bow, twist and wear.
Continuity, insulation resistance, boding, functional. AMP, ERMA, hydraulic,AF8 and other crimping tools. Millivolt-drop-test, tensile pull-off
testing, co-axial connectors, clamps, anchors, p-clips, tie-wraps, efwrap,
heatshrink, spiwrap.
CofG / balance limits calculations.
Taxiing, towing, jacking, chocking, securing, refuelling, defuelling, anti-icing, de-icing. Aircraft storage methods. Connection of electrical, hydraulic and
pneumatic ground supplies. ALL associated safety precautions.
Types of defect and visual inspection techniques. Inspection of crimped andsoldered joints. Corrosion removal, assessment and re-protection. Non-
destructive inspection techniques, visual, penetrant, radiographic, eddy
current, ultrasonic and boroscope. Abnormal event inspections, lighting
strikes and HIRF penetration.
Maintenance planning, modification procedures, stores procedures,certification/release procedures, interfaces with aircraft operation.
Maintenance inspection, quality control, quality assurance. Additional
maintenance procedures.
Control of life limited components.
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
12
Safety Precautions Aircraft and Workshop
o Aspects of safe working practices includingprecautions to take when working with
electricity, gases especially oxygen, oils and
chemicals.
o Also, instruction in the remedial action to betaken in the event of a fire or another
accident with one or more of these hazards
including knowledge on extinguishing
agents.
1
45
Workshop Practices
o Care of tools, control of tools, use ofworkshop materials.
o Dimensions, allowances and tolerances,standards of workmanship.
o Calibration of tools and equipment,
calibration standards.
2&3
20
Tools
o Common hand tools.o Common power tools.o Operation and use of precision measuring
tools.
o Lubrication equipment and methods.o Operation, function and use of electrical
general test equipment.
2
20 Avionic General Test Equipmento Operation, function and use of avionicgeneral test equipment.
6
45
Engineering Drawings, Diagrams and Standards
o Drawing types and diagrams, their symbols,dimensions, tolerances and projections.
o Identifying title block information.o Microfilm, microfiche and computerised
presentations.
o Specification 100 of the Air Transport
Association (ATA) of America.
4
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o Aeronautical and other applicable standardsincluding ISO, AN, MS, NAS and MIL.
o Wiring diagrams and schematic diagrams.
20
Fits and Clearances
o Drill sizes for bolt holes, classes of fits.o Common system of fits and clearances.o Schedule of fits and clearances for aircraft
and engines.
o Limits for bow, twist and wear.o Standard methods for checking shafts,
bearings and other parts.
3&5
45
Electrical Cables and Connectorso Continuity, insulation and bonding
techniques and testing.
o Use of crimp tools, hand and hydraulicoperated.
o Testing of crimp joints.o Connector pin removal and insertion.o Co-axial cables; testing and installation
precautions.
o Wiring protection techniques. Cable looming
and loom support, cable clamps, protectivesleeving techniques including heat shrink
wrapping, shielding.
6&7&8
12
Riveting
o Riveted joints, rivet spacing and pitch.o Tools used for riveting and dimpling.o Inspection of riveted joints.
12
12
Pipes and Hoses
o Bending and belling/flaring aircraft pipes.
o Inspection and testing of aircraft pipes andhoses.o Installation and clamping of pipes.
12
12Springs
o Inspection and testing of springs.12
12
Bearings
o Testing, cleaning and inspection of bearings.o Lubrication requirements of bearings.o Defects in bearings and their causes.
12
12Transmissions
o Inspection of gears, backlash. 12
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o Inspection of belts and pulleys, chains andsprockets.
o Inspection of screw jacks, lever devices,push-pull rod systems.
12
Control Cables
o Swaging of end fittings.o Inspection and testing of control cables.o Bowden cables, aircraft flexible control
systems.
12
20
Material Handling
B) Sheet Metalo
Marking out and calculation of bendallowance.o Sheet metal working, including bending and
forming.
o Inspection of sheet metal work.C) Composite and Non-Metallic
o Bonding practices.o Environmental conditions.o Inspection methods.
3&11
20
Welding, Brazing, Soldering and Bonding
o Soldering methods, inspection of solderedjoints.
o Welding and brazing methods.o Inspection of welded and brazed joints.o Bonding methods and inspection of bonded
joints.
8
20
Aircraft Weight and Balance
o Centre of Gravity/Balance limits calculation;use of relevant documents.
o Preparation of aircraft for weighing.o Aircraft weighing.
9
40
Aircraft Handling and Storage
o Aircraft taxiing/towing and associated safetyprecautions.
o Aircraft jacking, chocking, securing andassociated safety precautions.
o Aircraft storage methods.o Refuelling/defueling procedures.o De-icing/anti-icing procedures.o Electrical, hydraulic and pneumatic ground
10&11
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supplies.
o Effects of environmental conditions on
aircraft handling and operation.
130
Disassembly, Inspection, Repair and Assembly
Techniques
o Types of defects and visual inspectiontechniques.
o Corrosion removal, assessment and re-protection.
o General repair methods, Structural RepairManual.
o
Ageing, fatigue and corrosion controlprogrammes.o Non-destructive inspection techniques
including, penetrant, radiographic, eddy
current, ultrasonic and boroscope methods.
o Disassembly and re-assembly techniques.o Trouble shooting techniques.
7&12
20
Abnormal Events
o Inspections following lighting strikes andHIRF penetration.
o Inspections following abnormal events suchas heavy landings and flight through
turbulence.
12&13
40
Maintenance Procedures
o Maintenance planning.o Modification procedures.o Stores procedures.o Certification/release procedures.o Interface with aircraft operations.
o Maintenance inspection/qualitycontrol/assurance.o Additional maintenance procedures.o Control of life limited components.
13
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References
JAR 66 Module 7 Maintenance Practices course notes. Aircraft Maintenance Manuals, structural repair manuals
and troubleshooting manuals.
Federal Aviation Administration (1998) Advisory CircularAC 43.13 1B with CHANGE 1, AC 43.13 2A
Combined acceptable methods, techniques, and practices
aircraft inspection and repair USA, Englewood,
Jepperson.
Jepperson Sanderson Inc (2002) A & P Technician
General Textbook, USA Englewood, Jepperson. Jepperson Sanderson Inc (2002) A & P Technician
Airframe Textbook, USA Englewood, Jepperson.
Eismin, T (1995) Aircraft Electricity & Electronics,London, McGraw-Hill.
Pallet, E.H.J. (1987) Aircraft Electrical systems, Harlow,Longman.
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DepartmentTechnical Vocational
TrainingSpecialization
Technical Foundation
Degree
Course Name Digital Fundamentals Course Code AE2337
Prerequisites AE1321- AC Electrical Fundamentals
Quarter Number 5
Credit Hours 10
L 8
P 4
Course Description
This course will teach students the fundamentals of
electronic engineering and introduce them to digital and
computing terminology and techniques.
Contact
Hours
(h/w)
T 1
General objective of the course:
To introduce students to typical electronic, digital and computing components,
equipment and systems found on modern large commercial jet aircraft.
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Behavioural Objectives
Prepare the student to be able to:
1. Describe typical systems arrangements and cockpit layouts of electronicinstruments systems and explain the principles of operation of CRTs, LCDs
and displays employing LEDs.
2. Convert between different numbering systems.3. Define analogue and digital data and explain how data is converted from one
format to another.
4. Describe the operations of data buses in aircraft systems and have knowledge ofARINC and other specifications.
5. Identify common logic gate symbols, tables and equivalent circuits, state their
applications in aircraft systems and interpret logic diagrams.6. Describe the technology of basic computers using appropriate terminology asapplied in aircraft systems.
7. Describe the functions and operations of microprocessors, control and processingunit, clock, register and arithmetic logic unit.
8. Describe the operation and uses for encoders and decoders and uses for thedifferent sizes of integrated circuits.
9. Discuss the operation, application and identification in logic diagrams ofmultiplexers and demultiplexers.
10.Describe the layout and components, and explain the operation of typical wire
and fibre optic data transmission systems on aircraft.11.Discuss the principles of operation of common displays used in modern aircraft
to include cathode ray tubes, LEDs, LCDs.
12. Describe the catastrophic effects that can be caused by unapproved changes tosoftware programmes.
13. Discuss phenomena that can affect maintenance practices for electronic systemsto include EMC, EMI, HIRF and lighting. Also the need for special handling
of components sensitive to electrostatic discharges and the risks and damage
that can be caused.
14.Describe the arrangement, layout and built-in-test-equipment (BITE) testing oftypical aircraft electronic and digital systems. To include ACARS-ARINC,ECAM, EFIS, EICAS, FBW, FMS, GPS, IRS and TCAS.
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Contents (Theoretical and Practical):
Electronic instrument systems and cockpit instrument layouts and operation of
CRTs, LCDs and displays using LEDs Binary, Octal and hexadecimal numbering systems and conversion between them.
Various types of A to D and D to A convertors, inputs outputs and limitations.
ARINC.
Common logic gate symbols, tables and equivalent circuits. Aircraft applications,schematic diagrams.
Computer terminology (including bit, byte, software, hardware, CPU, IC andvarious memory devices such as RAM, ROM and PROM). Computer
technology as applied to aircraft systems.
Microprocessors functions and operations, for processing unit, clock, register,arithmetic logic unit.
Operation and uses for encoders and decoders and the uses for medium, large andvery large scale integration.
Operation, application and identification in logic diagrams of multiplexers anddemultiplexers.
Special handling of components sensitive to electrostatic discharge and theawareness of the risks and damage that can be caused.
Advantages and disadvantages of fibre optic data transmission. Fibre optic related
terms, terminations, couplers, control terminals, remote terminals,aircraft applications.
Cathode Ray Tube (CRRT), Light Emitting Diodes (LEDs) and Liquid CrystalDisplays (LCDs).
Software management control restrictions, airworthiness requirements andpossible catastrophic effects of unapproved changes to software
programmes.
Electromagnetic Compatibility (EMC), Electromagnetic Interference (EMI), HighIntensity Radiated Programme (HIRF) and lightning/lightning
protection.
General arrangement of typical electronic/digital aircraft systems and associatedBITE. BITE testing such as ACARS-ARINC, ECAM, EFIS, EICAS,
fly-by-wire, Flight Management System, Global Positioning System,
Inertial Reference System and Traffic Alert Collision Avoidance
System.
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
9Electronic Instrument Systems
o Typical systems arrangements and cockpitlayout of electronic instrument system.
1
6
Numbering Systemso Numbering systems; binary, octal and
hexadecimal.
o Demonstration of conversions between thedecimal and binary, octal and hexadecimal
systems and vice versa.
2
6
Data Conversion
o Analogue data, Digital data.o Operation and application of analogue to
digital, and digital to analogue converters,
inputs and outputs, limitations of various
types.
3
6
Data Buses
o Operation of data buses in aircraft systems,including knowledge of ARINC and other
specifications
4
6
Logic Circuits
o Identification of common logic gatesymbols, tables and equivalent circuits.
o Applications used for aircraft systems,schematic diagrams.
o Interpretation of logic diagrams.
5
12
Basic Computer Structureo Computer terminology (including bit, byte,
software, hardware, CPU, IC and various
memory devices such as RAM, ROM,
PROM).
o Computer technology (as applied in aircraftsystems).
o Computer related terminology.o Operation, layout and interface of the major
multiaddress instruction words.
o Memory associated terms.
6
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o Operation of typical memory devices.o Operation, advantages and disadvantages of
the various data storage systems.
6
Microprocessors
o Functions performed and overall operationof a microprocessor.
o Basic operation of each of the followingmicroprocessor elements; control and
processing unit, clock, register, arithmetic
logic unit.
7
6
Integrated Circuits
o
Operation and use of encoders anddecoders.o Function of encoder types.o Uses of medium, large and very large scale
integration.
8
6
Multiplexing
o Operation, application and identification inlogic diagrams of multiplexers and
demultiplexers.
9
12
Fibre Optics
o Advantages and disadvantages of fibre opticdata transmission over electrical wire
propagation.
o Fibre optic data bus.o Fibre optic related terms.o Terminations.o Couplers, control terminals, remote
terminals.
o Application of fibre optics in aircraft
systems.
10
12
Electronic Displayso Principles of operation of common types of
displays used in modern aircraft, including;
o Cathode Ray Tubes, Light Emitting Diodesand Liquid Crystal Display.
11
3
Electrostatic Sensitive Devices
o Special handling of components sensitive toelectrostatic discharges.
o Awareness of risks and possible damage, tocomponents and personnel anti-static
13
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protection devices.
6
Software Management Controlo Awareness of restrictions, airworthiness
requirements and possible catastrophic
effects of unapproved changes to software
programmes.
12
12
Electromagnetic Environment
o Influence of the following phenomena onmaintenance practices for electronic system.
o EMC Electromagnetic Compatibility.o EMI Electromagnetic Interference.o HIRF High Intensity Radiated Field.o Lightning/lightning protection.
13
12
Typical Electronic/Digital Aircraft Systems
General arrangement of typical electronic/digital
aircraft systems and associated BITE
o ACARS-ARINC Communication andAddressing and Reporting System.
o ECAM-Electronic Centralised AircraftMonitoring
o EFIS-Electronic Flight Instrument Systemo EICAS-Engine Induction and Crew
Alerting System
o FBW-Fly by Wireo FMS-Flight Management Systemo GPS-Global Positioning Systemo IRS-Interial Reference Systemo TCAS-Traffic Alert Collision Avoidance
System
14
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References
EASA Part 66 Module 4 Electronic Fundamentals course
notes.
EASA Part 66 Module 5 Digital Techniques and Electronic
Instrument Systems course notes.
Jeppesen Sanderson Inc (2001) Basic electronics and radio
installation USA, Englewood Jepperson
Jeppesen Sanderson Inc (2002) A&P technician general
textbook, USA, Englewood , JeppersonJeppesen Sanderson Inc (2002) A&P technician airframe
textbook. USA, Englewood, Jepperson
Floyd, T (2003) Digital fundamentals USA, Upper Saddle
River, Prentice Hall
Eismin, T (1995) Aircraft electricity & electronics. London,
McGraw-Hill
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DepartmentTechnical Vocational
TrainingSpecialization
Technical Foundation
Degree
Course Name Aerodynamics Course Code AE1324
Prerequisites AE0312- Physics
Quarter Number 5
Credit Hours 10
L 8
P 4
Course description
This module will initially establish the need for a
standard atmosphere (ISA) and describes the
properties of the atmosphere as applicable to
aerodynamics. The module will describe the
airflow around a body and the generation of lift
and drag, quoting relevant terms and formulae and
performing calculations.
Contact
Hours
T 1
General objective of the course:
This course introduces the concepts of aerodynamics, the theory of flight of heavier than
air vehicles and flight stability.
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Behavioural Objectives:
Prepare the student to be able to:10.Describe the properties of the Earths atmosphere and the international Standard
Atmosphere, relate the two, and explain the need for standard atmospheres and their
application to aerodynamics.
11.Investigate the factors that affect the airflow around a body, explain the need forstandard atmospheres and their application to aerodynamics.
12.Explain terms lift, weight, thrust and drag the factors that affect them and therelationships between them. Discuss the generation of lift, the effects of aerofoil
contamination and explain the use and operation of lift augmentation devices.
13.Explain the theory of a turn taking into account factors that can affect it.14.Demonstrate an in-depth understanding of longitudinal, lateral and directional flightstability and of the design features incorporated to provide stability.
15.Describe and define typical aerodynamic terms, cite examples and select and useappropriate formulae where necessary.
Contents (Theoretical and Practical):
Physics of the Atmosphere
Aerodynamics
Theory of Flight
Flight Stability and Dynamics
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
10Physics of the Atmosphere
o Temperature and pressure lapse rates.o Density and the Terminology used.
1
40
Aerodynamics
o Airflow around a bodyo Boundary layer, laminar and turbulent flow, free
stream flow, relative airflow, upwash and
downwash, vortices, stagnation.
o The terms camber, chord, mean aerodynamicchord, profile (parasite) drag , induced drag,
centre of pressure, angle of attack, wash-in and
wash out, fineness ratio, wing shape and aspect
ratio. Thrust, weight, aerodynamic resultant.
o Thrust, Weight, Aerodynamic Resultant
o Generation of Lift and Drag, Angle of Attack,Lift coefficient, Drag coefficient, Drag
coefficient, polar curve, stall.
o Aerofoil contamination including ice, snow,frost.
2&3
40
Theory of Flight
o Relationship between lift, weight, thrust anddrag.
o Glide ratioo Steady state flights, performanceo Theory of the turno Influence of load factor, stall, flight envelope
and structural limitations
o Lift augmentation
3&4
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30
Flight Stability and Dynamics
o Longitudinal, lateral and directional stability
(active and passive)o Changing the general appearance of the form,
adding texts and fields on the screen for
displaying data and changing the colours
o Specify and change the properties for eachobject in the form
5&6
References
EASA Part 66 Module 8 Aerodynamics course notes
Anderson, J (2001) Fundamentals of aerodynamics London,
McGraw-HillAnderson, J (2000) Introduction to flight Harlow, Pearson
Prentice-Hall
Barnard, RH. (2004) Aircraft flight Harlow, Pearson Prentice-
Hall
Kermode, A.C. (1996) Mechanics of flight Harlow, Longmans
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Department Technical Vocational Training SpecializationTechnical
Foundation Degree
Course NamePiston Aeroplane Aerodynamics,
Structure and SystemsCourse Code **AE2338
Prerequisites AE2318- Maintenance Practices
Quarter
Number6 7
Credit Hours 24 7
L 24 0
P 0 14
Course Description
This module first discusses the operation and effectof primary and secondary aircraft controls, wing
fences and boundary layer control. The system
layout, operation and warning devices used in both
the air conditioning and cabin pressurisation
systems are discussed in detail.
Contact
Hours
(h/w)
T 1 0
General objective of the course:
To consolidate and develop the general and fundamental aircraft engineering modules
taught in the earlier parts of the course by examining the components, system layout andoperation of aircraft systems.
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Behavioural Objectives:
Prepare the student to be able to:
1. Demonstrate an in depth knowledge of the theory of flight associated with largecommercial jet aircraft, and explain the operation and effects of control surfaces and
airfoil devices using appropriate technology.
2. Demonstrate an in depth knowledge of the general concepts behind aircraftstructures and construction methods, and describe the construction of typical aircraft
fuselages, wings, stabilisers, flight control surfaces and nacelles/pylons and explain
factors considered in their design.
3. Describe the fundamentals of system layout, and basic operation of typical Auto-Flight (ATA 22), Communications (ATA 23), and Navigation (ATA 34) systems.
4. Explain emergency equipment requirements and describe typical aircraftequipment and furnishings (ATA25) and portable fire extinguisher equipment.5. Describe the typical components and equipment found in aircraft InstrumentSystems (ATA31) and On board Maintenance Systems (ATA45), describe typical
system layouts , and explain the operation of the systems .
6. Demonstrate an in-depth knowledge of the components and systems and producesimple drawings/schematics of typical systems.
7. Air Conditioning and Cabin Pressurisation (ATA21)8. Flight Controls (ATA27)9. Fuel Systems (ATA28)
Hydraulic Power (ATA29)Landing Gear (ATA32)
Oxygen (ATA35)
Pneumatic/Vacuum (ATA36)
Waste and Water (ATA38)
Electrical Power (ATA24)
Lights (ATA33)
Fire protection (ATA26)
Ice and Rain protection (ATA30)
10.Demonstrate an understanding of the operation of the aircraft systems listed in 5above sufficient to enable fault identification, analysis and diagnosis, and faultrectification.
11.Make use of a variety of information sources, apply a logical, analytical approachto fault diagnosis, and communicate technical information both orally and in the
form of written technical reports
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Contents (Theoretical and Practical):
Theory of Flight
Airframe Structures - General Concepts Airframe Structures Aeroplanes
Air Conditioning and Cabin Pressurisation (ATA 21)
Instrument/Avionic Systems
Electrical Power
Equipment and Furnishings
Fire Protection
Flight Controls (ATA 27)
Fuel Systems (ATA 28)
Hydraulic Power (ATA 29)
Ice and Rain Protection (ATA 30)
Landing Gear (ATA 32)
Lights (ATA 33)
Oxygen (ATA 35)
Pneumatic/Vacuum (ATA 36)
Water/Waste (ATA 38)
On Board Maintenance Systems (ATA 45)
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Detailed Theoretical and Practical Contents
Hours ContentsBehavioural
Objectives
Related
Tasks
24
Theory of Flight
o Aeroplane Aerodynamics and FlightControls
o Operation and effect of:o roll control: ailerons and spoilers;o pitch control: elevators, stabilators, variable
incidence stabilisers and canards;
o yaw control, rudder limiters;o Control using elevons, ruddervators;o High lift devices, slots, slats, flaperons;o Drag inducing devices, spoilers, lift
dumpers, speed brakes;
o Effect of wing fences, saw tooth leadingedges;
o Boundary layer control using vortexgenerators, stall wedges or leading edge
devices;o Operation and effect of trim tabs, balance
and antibalance (leading) tabs, servo tabs,
spring tabs, mass balance, control surface
bias, aerodynamic balance panels;
o High Speed Flighto Speed of sound, subsonic flight, transonic
flight,
o Mach number, critical Mach number,compressibility buffet, shock wave,
aerodynamic heating, area rule;
o Factors affecting airflow in engine intakesof high speed aircraft;
o Effects of sweepback on critical Machnumber
1
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36
Airframe Structures General Concepts
o Airworthiness requirements for structural
strength;o Structural classification, primary, secondary
and tertiary;
o Fail safe, safe life, damage toleranceconcepts;
o Stress, strain, bending, compression, shear,t