saudi aramco presentation
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saudi oil companyTRANSCRIPT
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Saudi Aramco Engineering Standards
Saudi Aramco Engineering Standards
Nabil A. Al-NuaimNabil A. Al-Nuaim, Coordinator, Coordinator
Saudi Aramco Engineering StandardsSaudi Aramco Engineering Standards
International Standards Workshop for the Global Oil & Gas Industry
Doha April 3-4, 2006
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Saudi Aramco Engineering Standards
Present standards administration Structure
Share standards strategies
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
50 yrs+ of documented knowledge and experience(Based on industry Standards: Clarifications, Additions or Exceptions)
1-Mandatory Docs
(MSAERs)
2-None Mandatory Docs
3-Engineering Forms
0
600617617 603603
10211021
The standards documents incorporate . . . . . . . .
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Saudi Aramco Engineering Standards
25%27%
12%
Design and Construction (SAESs)
(1021 Documents, 34 disciplines)
36%
Standards Management & Procedures
(SAEPs)
(SASDs) Standard Installation
Drawings
(SAMSSs) Materials or Equipment
Procurement
1-Mandatory Documents . . . . . . . . . .
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Saudi Aramco Engineering Standards
76%
2%
22%
(617 Documents)
Design, Equipment O&M and Testing
(Best Practices)
(Engineering Encyclopedia) Standards Supporting
Docs & Course Materials
Typical Installation Drawings for repeated use
(Library Drawings)
2-Non-Mandatory Documents . . . . . . . . . .
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Saudi Aramco Engineering Standards
Spec andSpec andData SheetsData Sheets
Data, Operating Limits & Equipment data
(603 Documents)
32%
46%
2%
7%13%
Inspection Requirements(175 forms)
Inspection and Testing
Manufacturer Drawings and Cataloging of Spare Parts
Non-Material Requirements
(NMRs or 7900)
Site Performance Evaluation
Pre-CommissioningConfidential Bid Equalization
Life Cycle Cost (LCCs)
3-Engineering Forms . . . . . . . . . .
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Continuous Revisions: (Minor, Major or Editorial)
Event-based Capital Program Waivers Feedback from users
Time-based – (3-5) years Planned major revisions Value Engineering studies
Time-based - annual
Standards evaluation survey
Standards Quality Index
Standards Review Cycle . . . . . . . . . .
Alignment with Industry/International Standards
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Board Of Engineers (BOE)Board Of Engineers (BOE)Chairman – Chief EngineerChairman – Chief Engineer
28 members
StandardsStandards Coordination Coordination (BOE Secretary)(BOE Secretary)
Responsible Organizations
(15)
Standards Committees
(34)
BOE Responsibilities:
• Guidance on technical issues
• Administration of standards processes
CommitteeMembers
(359)
Procedures:SAEP-110, 119, 125, 134, 301, 302
Administration Structure . . . . . . . . . .
Systems:
• SAP e-Standards System for BOE approvals of new & revisions of standards
• SAP e-Waiver System for waiving requirements
• SAP e-RVL for managing manufacturers approved list
• Web-based e-SMS for managing standards database and activities
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Saudi Aramco Engineering Standards
HVAC
Valves
Piping
Paints & Coatings
Welding
Vessels
Onshore Structure
Co-generation
Heat Transfer
Civil
Cathodic Protection
4-Electrical
Offshore Structure
Custody Measurement
Communication
Flare System Design
High Integrity Protective Sys.
Trays & Packing Process Design
Process Control
Instrumentation
Environmental
Other Organizations
Security
Non-destructive Testing
Materials & Corrosion
4-Rotating Equipment
Loss Prevention
Pluming & Utilities
34 Technical Committees . . . . . . . . . .
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Strategy 3Strategy 2
Participate in
National / Internatio
nal Standards Committe
es
Promote Internal
& External Awarene
ss
Transform
standards into
Knowledge
Sharing hub
TARGET
Strategy 1
Industrial cost-effective engineering measures to build and operate reliable
and safe facilities
Plans to increase company engineers participation in international standards working committees: Continuous awareness of international standards changes Incorporate our own special requirements
12 engineers are voting members in industry standards working committees
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Saudi Aramco Engineering Standards
Base engineering courses on standards to promote internal awareness – 75%
Invite suppliers, engineering firms, operating facilities in Value Engineering sessions to promote external awareness – 10 VE sessions completed
Improve wrong perceptions and promote understanding
Strategy 3Strategy 2
Participate in
National / Internatio
nal Standards Committe
es
Promote Internal
& External Awarene
ss
Transform
standards into
Knowledge
Sharing hub
Objective
Strategy 1
Industrial cost-effective engineering measures to build and operate reliable
and safe facilities
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Saudi Aramco Engineering Standards
Capture engineering knowledge and lessons learned through integration of business processes
Develop IT web application to encourage participation of engineers in the standards development process – web based e-SMS
Strategy 3Strategy 2
Participate in
National / Internatio
nal Standards Committe
es
Promote Internal
& External Awarene
ss
Transform
standards into
Knowledge
Sharing hub
Objective
Strategy 1
Industrial cost-effective engineering measures to build and operate reliable
and safe facilities
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Saudi Aramco Engineering Standards
Standards Documents & Statistics
Standards Review Cycle
Standards Administration Structure
Standards Strategies
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Saudi Aramco Engineering Standards
Standards Review/Development process is expensive ……
Standards Revisions
0
50
100
150
200
250
300
350
2002 2003 2004
289
357318
New Mandatory Standards Developed
0
5
10
15
20
25
30
35
2002 2003 2004
10
19
12
Lots of engineering man-hours is involved, very expensive process In the long-term, more feasible to participate in international standardization
organizations and adopt international standards
2005
370
2005
15
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Saudi Aramco Engineering Standards
1000+ mandatory documents in 34 specialized fields
Based on industry practices (50+ years of experience)
Standards exist to ensure building & operating cost effective, reliable and safe facilities
3 strategies to manage the corporate standards
Saudi Aramco is committed to:• increase its participation in international standards committees; more feasible• Transform standards into KS hub as a mechanism to manage resources
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Saudi Aramco Engineering Standards
THANK YOU