satzspiegel din a4, quer mit titel der folienserie · market potential: enabling technologies and...
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10th December, 2018 – Abu Dhabi, UAE
Global Organisational Excellence CongressA roadmap for excellence in organisationalperformance & nation building
Fraunhofer-Institute for Production Systems andDesign Technology (IPK) Berlin
Prof. Dr.-Ing. Holger KohlVice-DirectorDirector Division Corporate [email protected]
Industrie 4.0Introduction – Status – Outlook
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The Fraunhofer-Gesellschaft
The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.
Our Customers:
◼ Industry
◼ Service sector
◼ Public administration
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The Fraunhofer-Gesellschaft at a Glance
The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.
25,500 staff
72 institutes and research units
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Inte
llect
ual
Pro
per
ty R
igh
ts o
f Fr
aun
ho
fer
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Fraunhofer worldwide
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© F
oto
: Fra
un
ho
fer
IPK
应用研究
基础研究
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Increasing Complexity leads to new Value Chains
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On the Border to the 4th Industrial (R)evolution
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Basic idea and approach of Industrie 4.0:
◼ Implementation and use of internet of people, things, services and processesin industry, in manufacturing companies
◼ Ubiquitous, surrounding networking, assistance and intelligence people, machines, objects, IT-systems
◼ Approach:
▪ Horizontal integration in value added networks
▪ Vertical integration of production and IT-systems
▪ Digital consistency in engineering
▪ Decentralization of intelligence and functions
▪ Sociotechnical system design
DIGITAL TRANSFORMATIONINDUSTRIE 4.0 – DEFINITION
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Internetof things &
services
Industrie 4.0
Networking: humans, objects, systems,
processes, data
Dezentralizedintelligence &
communication in machines & objects
Information & knowledge about processes, products,
systems
Communication & cooperation between
humans & systems
Provision & exchange of data & services
Interaction & access to
information personal, location &
context based
Tracking & tracing of objects
Mobile interconnection
& interaction between humans,
machines & objects
CloudComputing
Tracking & Tracing
Smart Mobile Devices
Social Media
Big Data
Embedded µSystems
Wireless & NFC Identification
Initial Core Technologies
▪ Internet of Things and Services
▪ Tracking & Tracing
▪ Smart Mobile Devices
▪ Embedded µSystems
New Enabling Technologies
▪ Social Media
▪ Cloud Computing
▪ Big Data
▪ Wireless und NFC
DIGITAL TRANSFORMATIONMARKET POTENTIAL: ENABLING TECHNOLOGIES AND PREREQUISITES
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1998 2001 2007
DIGITAL INNOVATIONIPK ROADMAP TOWARDS INDUSTRIE 4.0
WebFactory
Connecting machine and programm-able logical control to the Internet
e-Industrial Services
Platform and servicesfor e-Maintenance
Condition Monitoring
Use of control integrated data of CNC machines
Internet / Intranet
Test Bench –XY Cross TableService Monitor
Virtual HumanMachine Interface
VRML based Tele Visualization
Report
Data Recording
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SOPRO
Distributed Intelligence inSelf-organized Production
WeiMA
Human-Machine Interaction
iWePro
Intelligent Self-organized Shop Floor Production
DIGITAL INNOVATIONIPK ROADMAP TOWARDS INDUSTRIE 4.0
52 35 43 52 6235 49 58
020406080
100
Process Breakdown Tool Change
52 35 43 52 6235 49 58
020406080
100
Process Breakdown Tool Change
2009 2013
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pICASSO
Industrial Cloud-based Control Platform for a Production with Cyber Physical Systems
MetamoFAB
Control Cockpit for Industrie 4.0 Metamorphosis
VIB-SHP
Virtual Implementing with Smart Hybrid Prototyping
DIGITAL INNOVATIONIPK ROADMAP TOWARDS INDUSTRIE 4.0
2013
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CPS based
Life Cycle Monitoring and Management Systems
AMELI 4.0
Micro Electronic Mechanical Systems based Machine-Networking
Selected Industrial Partners
ERPIPSS
PDM
DIGITAL INNOVATIONIPK ROADMAP TOWARDS INDUSTRIE 4.0
20162015
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DIGITAL INNOVATION INDUSTRY 4.0 IN A SUITCASE
• Provision of configurable Industrie 4.0 components and software for SMEs
• Easy accessible digitization solutions as generic prototype for SMEs
• Fast configuration of digital integrated production (DIP) with Cyber Physical Systems
• Application in different branches such as gas & oil, food & beverage, automotive & aerospace, manufacturing industry…
Networking components
Model based configurator
Integrated Devices
Mobile Devices
Networking components
Model based configurator
Model libraryQS services
Benchmark Services
BERLIN SUITCASE FORINDUSTRIE 4.0
eGrain
Condition Monitoring
System
Multi Agent System
Business and Factory Cloud
System
Sensors, Actors and Sensor Nodes
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Quantitative Benefits from Energy Equipment Production
Sou
rce:
SO
PR
O, A
nal
ysis
in a
Gas
Tu
rbin
e P
lan
t
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DIGITAL TRANSFORMATIONMARKET POTENTIAL: EXPECTED EFFECTS OF INDUSTRIE 4.0
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DIGITAL INNOVATIONMARKET POTENTIAL: CONSEQUENCES FOR THE BUSINESS LOCATION GERMANY
Roland Berger – Industrie 4.0 demands higher investments
◼ Already today, the risks of implementing modern IT systems nolonger be accepted by many medium-sized enterprise(Computerwoche 2012)
◼ Even regarding successful implementations, the investment costsare too high and the ROI too low for many SME – the moreintegrated IT becomes, the higher are expenses for interfacesand maintenance
Fraunhofer IPK – Industrie 4.0 solutions lead to:
◼ Lower capital intensity
◼ SME-adjusted solutions (Berlin Suitcase for Industrie 4.0)
◼ Better data and failure safety (Industrial Cloud)Capital Intensity
Pro
fita
bili
ty
Europe2012
France2012
Germany2012
Europe2030
Industrie 4.0
TraditionalIndustry
ROCE (=15%)
Germany2030
Bas
edo
n:
Ro
lan
d B
erge
r -
Thin
k A
ct S
tud
ie (
20
14
).
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DIGITAL ECONOMYSTATE AND PERSPECTIVES OF THE WORLDWIDE DEVELOPMENT
Bringing Digital Innovation to the physical World
Start-ups for the Internet of things and a renaissance of production
USA»Radical Innovation«
Bringing excellent engineering to the digital world
Visionary concepts that integrate technology, society and the economy
Europa, Germany»Engineering Excellence«
Pragmatic application of quick wins and long-term strategy
Use of mature technologies, strategic key technology development
China»Speed«
Innovation through applicationSolid realization of smart factories and very large
manufacturers, which strengthen their products through internal demand
Japan, South Korea»Ability to Scale« Q
ue
lle: I
Un
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sitä
tP
ader
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WZL
: nd
ust
rie
4.0
–In
tern
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ench
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201
6
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Sino-German Intelligent Manufacturing Research Institute (SGIMRI)Nanjing, China
Support of setting SGIMRI:
▪ Duration of the project: November 2016 to October 2021
▪ Construction of a learning factory for smart production
▪ Planning and design, construction and management of a demonstration centre
▪ Development of services for companies and local government authorities
▪ Management training und strategy development
▪ At the same time platform for research and consultancy for the Fraunhofer-Gesellschaft
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Meeting between German Chancellor Angela Merkel andChinese Premier Li Keqiang 13.06.2016 in Beijing
Strategic Cooperation
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SGIMRI Service PortfolioGerman Engineering Excellence meets Chinese Speed
Training CenterDemonstration Center Application Center
▪ Prototype development of industry 4.0 – solutions for production
▪ Fast integration of German technologies in Chinese applications
▪ Change Management Training for the top und middle-management
▪ Interactive training in a industry 4.0 learning factory for operational staff
▪ Demonstration of possibilities in the field of industry 4.0
▪ Possibilities for strategical partners, to exhibit self created technologies and integrate those
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DIGITAL NETWORKING BERLIN CENTER »DIGITAL NETWORKING«
Fraunhofer FOKUS, HHI, IPK and IZM
Health& Medicine
Mobility & Future City
Industry& Production
CriticalInfrastructures & Energy
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American University of Sharjah
Plan for the development and implementation of the American University of Sharjah project for a SRTI Park (Science, Research, Technology and Innovation)
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10th December, 2018 – Abu Dhabi, UAE
Global Organisational Excellence CongressA roadmap for excellence in organisationalperformance & nation building
Fraunhofer-Institute for Production Systems andDesign Technology (IPK) Berlin
Prof. Dr.-Ing. Holger KohlVice-DirectorDirector Division Corporate [email protected]
Industrie 4.0Introduction – Status – Outlook