sasaran varicon presentation
TRANSCRIPT
05/01/2023 1
MAKING ALGAE EASY.
An introduction to Sasaran Biofuels Sdn Bhd
• Group Overview• Our Mission• Group Activities
• Biomac• Sasaran Biofuel• Bio Herbal Extracts
• The Site – Lab, Factory and Ponds• InPremia• Our Algae Lab• Pilot Ponds and PBR• An example of a system• The Algatech Approach• Conclusion
SUMMARYGROUP OVERVIEW
GROUP OVERVIEW
Algaetech Sdn Bhd (“Algaetech”) was incorporated in Malaysia in 2004 as an investment holding company with group activities in the micro algae research, development, consultancy,
production and marketing for renewable energy and high value products ofanti-oxidants (better known as functional food).
Research and development of algae for biofuel
Cultivation of haematococcus pluvialis for production of astaxanthin
ALGAETECH GROUP COMPRISES
Consultancy of micro algae development for renewable energyand high value products from flue gas
GROUP OVERVIEW
Algaetech was founded to :
Acquire specific intellectual property, and exclusive microalgae cultivation technology for commercial use.
Establish a fully integrated cultivation operation in Malaysia and the region.
Establish quality products from microalgae for the global market.
Establish joint ventures as may be required to advance Algaetech's mission. Engage in other such beneficial activities related to its existing plan that the Group determines will benefit its overall business strategy
“ To become the leading, innovative and advance algae researchand development centre and the largest producer of
algae company in Asia “
MISSION STATEMENT
GROUP ACTIVITIES
Project Objectives :
To build a commercial algae production pond using the latest and advance technology in Malaysia;
To conduct research and development on the Biological and Chemical Engineering of microalgae production systems for the Biodiesel production and processing in Malaysia;
To build and set up a Biodiesel processing plant on the extraction and production of biodiesel from algae;
To patent the IP of the improved algae production and the extraction of Crude Algae Oil and processed biodiesel from algae;
To market the technology, know-how and the product (algae-based products and biodiesel) locally and internationally.
The pioneer in R&D and Pre-Commercialisation of algae for biodiesel in Malaysia.
The project received a Technofund Grant from the Malaysian Ministry of
Science, Technology and Innovation totaling RM2.0 million (US$600k).
GROUP ACTIVITIES
Project Milestone
Milestone Activities Output Scheduled Completion
dateSigning agreement on technology transfer.
Signing of agreement on technology transfer with the patent owner.
Completed 28 November 2007
Suitable algae identified Isolation, screening and characterization of microalgae
Completed 1st September 2008
Physiology/biochemistry of algae understood
Study of physiology and biochemistry for algae / chemical and biochemical testes
In Progress February 2009
Enzyme(s) isolated Isolation of enzyme which catalyzes a key metabolic steps in the synthesis of oil in algae
In Progress March 2009
Large scale production of algae in open ponds accomplish
Carry out performance evaluation, sample analysis and data collection
In Progress May 2009
GROUP ACTIVITIES
• Sasaran provides project management, technology transfer and technical expertise to develop a solution to minimize and mitigate CO2 emissions through the diversion of the CO2 to open algal ponds and enclosed photobioractors as algal propagation technologies to consume CO2 waste streams.
• The company is presently consulting a listed company from Indonesia to address the technology know-how and implementation of microalgae development from the flue gas of the Group’s power plants.
GROUP ACTIVITIES
Utilisation of power plant resources for growing selected microalgae at a low energy cost for valuable products and
bio-fuels while providing CO2 Sequestering
• Low cost algae agriculture • All year algae production • Low cost flue gas, CO2• Low cost water source• Residual energy• Arid land
Smoke fan Ash collector
Flue gasMicroalgae pond
GROUP ACTIVITIES
• The global microalgae market is a multi billion industry and is rapidly expanding.
• The farming and processing will be undertaken utilizing Algaetech's new and proprietary technology, while exploiting existing resources available in Malaysia
• BHE will be establishing its plant in TPM. The plant is a sophisticated, highly secure and fully operational state of the art research facility. Testing has commenced on the proprietary technology and has been proven successful.
• BHE believes that it can supply the global market with a superior quality microalgae at lower cost. Additionally, by virtue of the cultivation method, BHE can also contribute to preserving environmental quality and cleanliness.
Commercialisation of haematococcus pluvialis for production of astaxanthin, the first in Malaysia and South
East Asia.
The project is partly funded by Malaysian Technology Development Corporation (MTDC) for a US$1.0 million
grant and scheduled to commence in March 2009.
THE SITE
Factory and Lab
Pond One
Pond Two
STATE OF THE ART LABORATORY
The Algaetech lab is culturing different types of strains and is being monitored closely by a group of young researchers and algae consultants. The main objective
is to optimize the growth under “tropical” environment. With conventional propagation methodology, coupled with raceway ponds, The Biofence
Photobioractor in collaboration with Ingrepro (Netherlands) and Vericon (Scotland), Algaetech’s facilities will provide therequired R&D for the right strains.
STATE OF THE ART LABORATORY
STATE OF THE ART LABORATORY
CULTURING ACTIVITIES
PILOT POND UNDER CONSTRUCTION
PROTOTYPE PHOTOBIORECATOR
A TYPICAL IDEA FOR CO2 SEQUESTERING AND ALGAE PRODUCTION
THE BASICS
CHEAP, CHEAPER, CHEAPEST CO2
PLENTY OF SUNLIGHT (NOT TOO MUCH)
PROTOTYPE PHOTOBIORECATOR
Member Countries Total Area
Population 2004* GDP 2004
Merchandise Trade 2004**
(Sq. Km) (Thousand)(Million
US$) (Million US$)
Brunei Darussalam
5,765
373
5,181
6,585
Cambodia 181,035
13,589 4,517⅟
5,414
Indonesia
1,890,754
216,410 258,266
122,339
Lao PDR 236,800
5,760 2,439⅟ 1,004²/
Malaysia 330,257
25,580
117,776 221,471²/
Myanmar 676,577
54,745 10,463⅟ 5,034²/
Philippines 300,000
82,664
86,407 76,940²/
Singapore
697
4,240 106,884
363,431
Thailand 513,254
64,469
163,525
190,446
Viet Nam 330,363
82,022
45,277
55,261
ASEAN 4,465,502 549,852 800,735 1,047,927 Sources : Finance and Macroeconomic Surveillance Unit (FMSU) Database for GDP and Merchandise trade (BOP basis)
ASEAN Statistical Pocketbook 2005 for Total Area and Population
Notes: *) 2004 Figures: as proxies, the figures were computed based on the average rate of growth of 1995-2000,
for Brunei Darussalam and Myanmar, (1996-2000 for Lao PDR); and based on of national projection for
Cambodia, Indonesia, Malaysia, Philippines, Singapore and Viet Nam.
Thailand based on growth rate 2000-2002
**) Total exports and imports of goods, BOP basis
1/ Rough estimate using GDP real growth and inflation as a proxy to GDP deflator
2/ Rough estimate based on the available data until Q3, using simple extrapolation method
ASEAN ROADMAP FOR RENEWABLE ENERGY
ALGAE FOR
ENERGY
RESEARCH AND
DEVELOPMENTS
CULTIVATION (LAND)
FINANCING
ENERGY USER
SELF SUSTAINI
NG
The Varicon-Aqua Ventures
• Malaysia to be the algae hub for Asia.• One stop technology centre for algae
industry• Proven technologies-over 62 units PBR
around the globe.• Asian-European technology.• Quick delivery period
AFFILIATES & ASSOCIATES
CONCLUSION
In Summary, :
Developed exclusive proprietary microalgae cultivation technology capable of providing a clear market advantage in the global microalgae cultivation industry.
Positioned the Group to establish the only fully integrated microalgae refinery operation in Asia that has been proven to extract bio-fuels and high value products.
Positioned the Group to eventually capitalize and take advantage of the current trend in fuel prices by offering our own bio-fuels package coupled with high value products.
Positioned the Group to supply the global market with a superior quality microalgae products.
Inspired to contribute to preserving environmental quality and cleanliness.
Introducing Varicon Aqua Solutions Ltd• Company formed in October 2005 by J.McDonald, D.Guest
• Part of a group of companies, Varicon (3D) Drives Ltd, Computec Control & Automation (A Division Of Varicon (3D) Drives Ltd, Specialising in Power Electronics and PLC. Mechanical Engineering
• 21 employees within group. Varicon Aqua Solutions specialise in providing algae production expertise across a very diverse range of production and research sectors, nationally and internationally.
• Designing, manufacturing, exporting and commissioning the BioFence PBR globally, which; significantly differentiates Varicon Aqua from many other ‘algae technology’ suppliers in the current market, Including design, manufacturing & installation of data acquisition and process control systems SCADA, HMI etc.
• Establishing distribution of Varicon products and services through authorised outlets in Norway, the Netherlands, France, Australia NZ and Tasmania, east and west coast USA. NOW ASIA VIA NEW JV CO SASARAN≡VARICONAQU
BioFences Around the Globe.60 operational units worldwide.
Standard test rig capacities from: 400L to 2400L. Larger and bespoke systems supplied to order.
Activity• Expanding sales of the BioFence throughout the UK, Ireland, throughout Norway, Sweden,
Denmark, Iceland, Greece, Spain, the Netherlands, Singapore, Malaysia, throughout the USA • (2008 Sapphire Energy, san Diego Utilise BioFence) • Cosmetceutical project in Iceland 2007 and expanded 2008 at Blue Lagoon• (Shell Oil, Algae to fuel project Utilise BioFences 2007 2008) • ( 2008 Kuehnle Agrosystems Hawaii utilise BioFences for DARPA program) 2009 additional
installation for production of aqua-feeds (Cargil) .• 3 BioFences installations complete at Cal-Poly Dec 2008. • BioFences delivered Malaysia, 2 contracts, installations complete Jan 2009. • BioFence delivered Kentucky University, installation Jan 2009• BioFence delivered USFW, West Virginia, installation Jan 2009• Completed UK power Utility installation on oil fired power station for CO2 abatement R&D. Value = 350K EU.• 1 million US GPA algae Biodiesel/ valorisation project , Montana 2009.under construction• Value = $35 Million USD• Agri-Aqua biomass production in the Netherlands. Additives market• Astaxanthin project in Texas under contract for install 2009 • Collaborating on several FP7 research proposals and projects.• Ongoing project management, Including R&D support for existing customers.• Industrial PBR development via SASARAN≡VARICONAQUA in Asia, including project
management of extensive algae biomass production in Thailand and Malaysia.
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Live algae productionTHE Varicon BIOFENCE
WHAT IS THE BIOFENCE?1. A HIGHLY EFFICIENT AND RELIABLE METHOD FOR
PRODUCING HIGH DENSITY MONOCULTURES OF MARINE AND FRESHWATER ALGAE.
WHY CHOOSE A BIOFENCE?2. TYPICALLY OPERATES AT DENSITIES OF 10 TO 15
TIMES THAT OF CONVENTIONAL CULTURE METHODS
3. HIGHLY PRODUCTIVE RELATIVE TO CONVENTIONAL PRODUCTION METHODS.
4. DRAMATICALY REDUCES LABOUR REQUIREMENTS AND ELIMINATES HANDLING PROBLEMS
5. CAN BE OPERATED FOR PROLONGED PERIODS WITHOUT CULTURES CRASHING FACILITATED BY PATENTED TUBE SELF CLEANING MECHANISM
6. IT IS A CLOSED, CONTOLLED SYSTEM, ENVORONMENTAL PARAMETERS ARE AUTOMATICALLY CONTROLLED
7. SYSTEM EASILY EXPANDED TO MEET INCREASED PRODUCTION REQUIREMENTS
ProductivityBag Reactor vs Varicon BioFence
T BAG SYSTEM Nannochloropsis
Winter production or artificial light Summer production, natural daylight% harvest rate/day mean cell density % harvest rate/day mean cell density16% 20 million/ml 24% 25 million/mlVARICON BIOFENCE. NannochloropsisWinter production or artificial light Summer production, natural daylight% harvest rate/day mean cell density % harvest rate/day mean cell density25% 120 million/ml 35% >600 million/ml
Note: This is on the basis of a photoautotrophic process
The Varicon BioFences in Operation
SHELL OIL FUEL PROJECT
EARTH CENTRE UK
CO2 CAPTURE PROJECT UK
CONSERVATION PROJECT USA
The Varicon BioFences in OperationBioFence in Montana Oceanic Institute Ohau
Industrial Pilot BioFence
THE Varicon BIOFENCES IN OPERATIONBLUE LAGOON ICELAND
US FISHERIES AND WILDLIFE FISH FARM LA CORUNA
BRITISH NUCLEAR FULES LTD
BIOFENCES IN OPERATION
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HAWAII KUEHNLE AGROSYSTEMSINGREPRO NETHERLANDS
UK POWER UTILITY BRITISH NUCLEAR FULES LTD
2” N
B
V15aDrain
T11
G1
V12a
Header tank
F1a
F2a
V17a
C1a
Holdingtank
F5a
T2
T5aT4a T6a
T7a
T8a
Fence A only
T3aV7a
V6a
V5a
V4a
V3
V8a
V9a
V11a
V10a
HX1a
HX2aPmp2a
Pmp3a
V13 V14a
3” N
B
2” NB
2” NB
2” NB
2” N
B
2” N
B
½”
NB
½” NB
2” NB
V16a
Opt1apH1a
CV1a
½” NB
T9a
Nutrient solution
¼” NB
Common systems
½”
NB
½” NB overflow
½” NB
½” NB
½” NBvent
Fill
Injection control unit
½”
NB
CO2 c
ylin
ders
PRV1
Minimumhead to be specified
½”
NB
Watertreatment
V18a
V19 N
RV2N
RV3
Inlet 300mm minimum height above overflow
Common system
LQS1a
Ambient conditions
PAR1
T1
W13”
NB
CV2
Steam flow in
Condensate out
Drain
Air vent
Water
Overflow
Hot water tank
½” NB
Dessicator Manual valve
U-tube to stop ingress of air
F3a
01/05/2023 P&ID Mod 13
Dessicator
Pmp4a
F4a
INDUSTRIAL PBR CONCEPT
THE ALGAEWHAT ARE MICRO-ALGAE?• A DIVERSE RANGE OF PHOTOSYNTHETIC PLANTS COMPRISING 9 THALOID PHYLA, CHLOROPHYTA, EUGLENOPHYTA, PHAEOPHYTA, CHRYSOPHYTA,
PYRROPHYTA, RHODOPHYTA, CYANOPHYTA, CRYPTOPHYTA, CHLOROMONADOPHYTA.
• TIPICALLY ALL RETAIN A CUTICULAR CELL WALL COMPRISING MAINLY CELLULOSE.
• ALL SPECIES IN THE NATURAL ENVIRONMENT UTILISE LIGHT (PHOTONS) DISSOLVED CARBON DIOXIDE, & NITRATE, PHOSPHATES, TRACE ELEMENTS VITAMINS AND MINERALS FOR GROWTH.
• DIATOMACIOUS SPECIES REQUIRE AN ADDITIONAL SUBSTRATE IN THE FORM OF SOLUABLE METASILICATE, THESE SPECIES VARY INSOFAR AS THE
EXOSKELETON COMPRISES MAINLY SILICACIOUS COMPLEXES.
• SELECTED STRAINS CONTAINING UP TO 40-50% LIPID ON A DRY WEIGHT BASIS.
• 245% PRODUCTION PER DAY POSSIBLE WITH MIXOTROPHIC APPROACH
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CELL MICROGRAPHS
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Microalgal Components/extracts• COLOURANTS AND ANTIOXIDANTS: XANTHOPHYLLS LUTEIN, β CAROTENE, VITAMINS
• FATTY ACIDS: SATURATED AND POLYUNSATURATED, TRIGLYCERIDES EFA’S
• ENZYMES: CELLULASE, SUPEROXIDE DISMUTASE,PHOSPHOGLYCERATE KINASE, LUCERIFASE & LUCIFERIN, RESTRICTION ENZYMES.
• SOLUBLE PROTEINS: CARBONIC ANHYDRASE, comprising 236 amino acids
• POLYMERS: POLYSACCHARIDES, STARCH, POLY β HYDROXYBUTYRIC ACID
• SPECIAL PRODUCTS: PEPTIDES, TOXINS, STEROLS, AMINOACIDS. LUBRICANTS
• FUELS: BIOETHANOL, BIOHYDROGEN, BIODIESEL, GREEN DIESEL
RANGE OF APLICATIONS
• AQUACULTURE, as feed for fish, shellfish and crustacea
• PHARMACEUTICALS• NEUTRACEUTICALS• BIO-REMEDIATION• CARBON SEQUESTRATION / ABATEMENT• BIO-FUELS• DRUG DELIVERY.
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Relative Composition of Algae Species
Microalgal Anti-oxidant micrographsMicroalgae Biotechnology• COLOURANTS AND ANTIOXIDANTS: • XANTHOPHYLLS, LUTEIN, β CAROTENE, VITAMINS
Lycopene Lutein Zeaxanthin
• Lutein is one of 600 naturally occurring fat-soluble antioxidant Carotenoid biochemicals• Dunalliela salina, an extremophile can contain up to 95% of total carotenoids asβ carotene.
(Jiménez and Pick, 1994)
• The natural β carotene market is estimated to be in the order of 100Mt/A and is valued at $750/kg (Pulz, 2001)
Fatty Acids
Algae Lipid YieldsTetraselmis chuii Skeletonnema costatum
Nannochloropsis sp. Chlorella vulgaris Botryococcus braunii
Pavlova lutheriProtein
Carbohydrates
Lipids
Other
Source: Brown et al., 1991 and 1992; Singh and Kumar 1992
Low-Tech Microalgal Production
EvolvingValue Chain
• As yet many unidentified functional components.
• Current extraction technologies apply.
• Huge scope for substitution or augmentation of terrestrial sources
• Availability and primary production know-how on the increase
Natural Strains or GMO?Enzyme production
Sapphire Energyhttp://www.greencrudeproduction.com
Though recent funding streams, and ongoing research is being carried out, into strain selection, some of the fastest growing projects are using GMO.
As has been pointed out:
“Genetic and metabolic engineering are likely to have the greatest impact on improving the economics of production of microalgal diesel” (Chisti, 2007)
“Transgenics are imperative for biofuel crops” (Gressel, 2008)
PBRs provide containment for GMO algae.
Strains of phaeodactylum genetically modified to excrete cellulase into solution during primary production
Varicon BioFence supports Sapphire R&D for Cellulase production
The Algae Biofuel Process
Storage
Lipid classanalysis
NutrientRecovery
UpgradingFuels
Flocculants
Temperature
Time
pH
Filter
Light
Temperature
Time
Nutrients
SpeciesDewater Cell
Lysis
TotalLipids
WasteWater
CellDebris
Press
Sonic
Grinding
Osmotic
Freeze
Lipid
Protein
Carb.
Silica
CHNS-O
Characterise
Protein/Nucleic Acids
High Value Nutraceuticals
Aerobic/Anaerobic Decay
Methane
Oxygenated Compounds
Phospholipids
Nutrients
Flocculants
FeedStock
Bioreactor
Chain lengthdistribution
Decarboxylation
Example of Research Initiative
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Indicative Production Costs
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Indicative Market Values.
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Current estimated worldwide production of algae: 7.2 million Tons/paEstimated value: $6.8 billion USD. (Macro & Micro algae)
Is current technology up to the challenge?
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BioFence Test Rig BNFL
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______________Aquaculture, Fisheries. Amenities, Renewables
Merebrook Business parkHanley RoadMalvernWorcestershireWR13 6NPTel: + 44 1684 312980Fax: + 44 1684 [email protected]
FOR FURTHER INFORMATION CONTACT TECHNICAL SALES AT:
THANK YOU
No 241-A, Jalan Ampang50450,Kuala LumpurWilayah PersekutuanMalaysiaTel: + 603 2144 0140Fax: + 603 2144 [email protected]