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Solution Details

SAP MII for Manufacturing rapid-deployment

solution V1.14

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Contents

Overview of SAP Rapid Deployment Solutions

Overview of the Solution

Solution in Detail

Service Delivery

• SAP MII for Batch Manufacturing

Overview of SAP Rapid

Deployment solutions


SAP Rapid Deployment solutions

Fast

•Quickly address specific needs

• Gain fast time to value with seamless

rapid-deployment tools, embedded best

practices

• Speed end-user adoption with guides and

educational materials

Simple

• Clearly priced services and project time

frames – help ensure a predictable outcome

• Modular yet integrated solutions – help

ensure long-term landscape integrity

• Support across all environments (on-

premise, mobile, and cloud) – leveraging

the cloud to accelerate projects and

deployment

A complete solution

Deployed in weeks

Software

Service Content

Enablement


What’s in each Solution?

Software

Quickly address the most urgent business

processes

Content

SAP-supported best practices, templates,

and tools make solution adoption easier

Enablement

Guides and educational material speed

end-user adoption

Service

Fixed scope and price provide maximum

predictability and lower risk

SAP Rapid

Deployment

solutions

Software

Service Content

Enablement

Overview of the Solution


Business challenges There is a solution

SAP MII for Manufacturing rapid-deployment

solution empowers users from manufacturing

industries in the critical steps of execution

recording, monitoring, and reporting.

Compelling Manufacturing Integration and Intelligence

Solution from SAP Delivered Quickly and Affordably

Do you have a lack of integration between the SAP ERP application and the manufacturing execution layer?

Do you need basic support for manufacturing operators and supervisors delivered as rapid-deployment solution content?

Are your business processes only loosely coupled with SAP ERP when they should be fully integrated into SAP ERP?

Is additional functionality, such as monitoring, logging, shift books, and performance management, required for successful manufacturing operations ?

Do you need advanced interactive dispatching of operations on individual machines supporting different types of scheduling, such as insert operation, find slot, and infinite planning?


SAP MII for Manufacturing – Overview Functional Scope

Manufacturing

Data Objects

Shop Floor

Actions &

Data

Enterprise Resource Planning

MII based Worker UI

Plant Synchronization Business Processes


SAP MII for Manufacturing – Discrete and Mill Industries Functional scope – Discrete manufacturing operation with PP data model

Enterprise Resource Planning

Simple Worker UI

SAP MII

Production Order

Capacity Requirement

Material

Batch Details

Production Confirmation

Material Consumption

Batch


SAP MII for Manufacturing – Process Industries Functional scope – Batch manufacturing operation with PP-PI data model for

Process Industry

Manufacturing

enterprise

processes

Manufacturing

operations

Automation

SAP Business Suite (PP-PI, IM, QM)

Inspection/

Equipment Testing Weigh Scales Plant Historian SCADA / DCS LIMS

Shop floor systems

RFID Sensors Bar codes Mobile Devices HMI PLC

Manufacturing

order list

Material

identification

Manufacturing operations cockpit

Shift book Work

instructions

Monitoring and

logging

Quality control

Production

confirmation

Work preparation Work Execution Documentation Performance

Manufacturing

performance

Packaged solution for batch manufacturing

operation


Business benefits Measurable success

Improve plant performance

Improve on-time delivery

Improve quality and reduce defects

Increase return on assets

Minimize manufacturing costs

Benefits for you

Increased plant efficiency with comprehensive

task and process control as well as documentation

Easier order re-dispatching on SAP ERP

Improved operator performance

Intuitive, electronic work instructions and

automatic data validation for process orders

Practical shop user interface for lean production

processes in discrete and mill industries

Reduced capital expenditure

Easier to get started with SAP MII at an attractive

price and with quick deployment

Low start-up cost and rapid implementation of

SAP MII

Ability to start with a small number of users

and then grow with your business needs

SAP MII for Batch Manufacturing


What’s included Business benefits

Leveraging the SAP MII development infrastructure and

prebuilt, standards-compliant integration to SAP ERP and

shop floor systems, the batch manufacturing with SAP MII

templates integrate and synchronize manufacturing enterprise,

operations, and device data. In this way, plants and the

enterprise benefit from accurate, real-time visibility into

manufacturing activities and performance to increase plant

operational efficiency and reduce costs.

An example is the manufacturing of chemical materials, which

mainly covers two sections:

1. Manufacturing of bulk products without process

management

2. Manufacturing of bulk products with process management

The integrated business scenario starts in SAP ERP by

creating transactional data (for example, process orders and

inspection lots) and continues in SAP MII.

The first scenario using process orders provides role-specific

applications to support efficient manufacturing preparation,

execution, documentation, and reporting within three

predefined roles and manufacturing operations cockpits:

production supervisor, shift supervisor, and shop floor

operator.

Full integration of SAP ERP and SAP MII

Synchronized global manufacturing and local

operations processes

Automated work processes

Role-specific, simplified, user-friendly applications

Performance monitoring and decision support

SAP MII for Batch Manufacturing :

Scope and benefits


In the System

Manufacturing work preparation

– Manufacturing order list

– Material identification

Manufacturing work execution

– Work instructions

– Quality control

– Production confirmation

Documentation

– Shift book

– Monitoring and logging

Manufacturing performance

Key Process flows covered

Key process

flows covered


Prepackaged, role-specific cockpits support efficient plant operations with real-time insight into

activities and key performance indicators (KPIs), as well as quick access to applications and data

Manufacturing Operations Cockpit

Predefined roles

Production supervisor

Shift supervisor

Shop floor operator

Role-specific cockpit content

Navigation tree

Links to applications

Canvas Area

Central application

(for example, order list, shift book)

Important KPIs (for example, yield,

machine performance) with drill-down

functionality

Links to Websites (for example, SAP

NetWeaver Portal)


What’s in for Production Supervisor?

Solution functionality

Comprehensive order management functionality

Real-time order status monitoring with flexible selection

criteria

Initiation of material identification per order

Quality control solution to help ensure safe and compliant

manufacturing operations

Comprehensive shift book to manage and monitor shift

activities, information and events

Comprehensive reporting and KPI tracking to support timely

problem detection and efficient root-cause analysis


What’s in for Shift Supervisor?



Real-time order status monitoring with flexible selection

criteria

Initiation of material Identification per order

Quality control solution to help ensure safe and compliant

manufacturing operations

Comprehensive shift book to manage and monitor shift

activities, information and events

Shift master data maintenance

Shift instructions

Shift hand-over report

Comprehensive reporting and KPI tracking to support timely

problem detection and efficient root-cause analysis


What’s in for Production Operator?



Real-time order status monitoring with flexible selection criteria

Correctness and completeness of staged material by

automated material identification through bar code scanner

Work instructions: Intuitive and easy-to-use application which

provides all the necessary information and instructions, as well as

comment and data entry fields

Quality control: Convenient application for shop floor quality control

to support efficient result recording

Production confirmation: Easy-to-use application for production

confirmation of process orders with automatic plausibility and

tolerance checking

Shift book: Easy-to-use shift book applications for reporting of shift

activities, information, and events


Manufacturing Work Preparation Manufacturing order list

SAP Business Suite (PP-PI)

Control recipes

Process order overview list and selection screen

Process order number and range

Plant

Material number (of material to be

manufactured)

Material short text

Scheduled start and end date

Process order status

Follow-up activities

Material identification

Execution of work instructions

SAP MII Manufacturing order list


Material list info

■ Process order number

■ Material number

■ Material short text

■ Identification status

■ Batch number

■ Reservation number

■ Quantity

■ Unit of measure

Scanned bar code info

■ Material number

■ Batch number

■ Process order number

Manufacturing Work Preparation Material identification

Process order list

Select

process

order

Display

manufacturing

order list

Display

material

list

Scan barcodes

and check material

correctness

Confirm and

log results

SAP Business Suite (PP-PI)

Process orders (with material list)

■ Complete material identification

■ Cancel material identification

System Check

SAP MII Material identification


Manufacturing Work Preparation Work instructions

Manufacturing

operations

Manufacturing

enterprise

processes

SAP Business Suite (PP-PI, QM)

Control recipes

Inspection lots

Safety instructions

Display of text, documents, hazard symbols, material safety data sheets (MSDS)

Material identification

Support of manual, visual barcode identification

Work instructions

Work instructions and data entry with automatic data validation

In-process quality control

Inspection result entry

Process order confirmation

> All with digital signature and message support

SAP MII

Work Instructions

Process data

(for order and batch record, process order and

settlement, goods issue and receipt)

Inspection data


Manufacturing Work Execution Quality control

Automation

SAP Business Suite (QM)

Inspection lot

Inspection data

Batch number

Inspection result and defect recording

Inspection result entry Quantitative and qualitative result types Automatic tolerance validation Inspection result valuation Comments for defect documentation

Usage decision

Valuation codes and remarks

Manufacturing

operations

Manufacturing

enterprise

processes

SAP MII – Quality Control

Inspection results

Inspection result valuations

Usage decisions

Weigh scales Plant historian HMI PLC

SCADA / DCS LIMS

Inspection and

equipment testing


Manufacturing Work Execution Production confirmation

SAP Business Suite

(PP-PI, MM/IM)

Process order data Confirmation data

(for process order, goods issue/receipt)

Start and end date and times

Actual quantities for consumed and produced materials

(with automatic system checking)

Partial and final confirmation

Batch number

Comments (for example, for exceptions)

SAP MII –

production confirmation

- Based on process order header data


Manufacturing Work Execution Shift book

Shift master data maintenance

To set up shift structure

(Factories, shift workers, start date, messages)

Shift instructions

To provide shift-relevant instructions

and information to shop floor operators

– Tasks, due dates, and times

Shift notes

To document important production

messages and events

Shift hand-over report

To summarize shift activities

– Current production, resource, and order status

– Shift messages and instructions


Documentation Monitoring and logging

Logging

Automatic logging and saving of system and user actions for all applications

– Log parameters: Application, transaction, user, time, message, object, severity, and so on

Log monitor

Log message selection and retrieval to track and trace system and user actions


Manufacturing Performance

KPI reporting

Role-based KPI views (Production supervisor, shift supervisor, operator)

Predefined calculations and data points

– Plant on-time delivery

– Production plan adherence

– Capacity utilization

– Flexible KPI selection (time-frame, resource, cost center)

Traffic light status reporting

Drill down functionality

Different graphical display options (line, bar, gauge charts)

Production report

Production summary and process order list

Service Delivery


Implementation

Testing

Key User training

Master data load

User acceptance testing

Switch to QA and production

Successful rollout and adoption

Configuration documentation

Go Live in as Little as 10 Weeks

Start Run Deploy

Expectations

1 3

Project management

Kick-off workshop participation

Scoping workshop

Preparing technical

infrastructure

Mutually-approved options

selected

Working SAP system

End-user training

Hand over of solution

Onsite and remote support

Superior support to ensure

smooth functioning

2

Note: This slide represents a typical deployment. Exact details may differ according to solution.

Results


Visit us and Find More Information on MII

www.sap.com:

•Manufacturing Solutions

•LOB Manufacturing Rapid Deployment Solutions

SAP Service Marketplace:

•Services: http://service.sap.com/solutionpackages

•RDS ME-DM: https://service.sap.com/rds-mii-bm

•Note: https://service.sap.com/sap/support/notes/1820400

SAP Help Portal:

•SAP Help Portal - SAP MII Online Documentation

http://www.sap.com/solution/lob/manufacturing/software/overview/highlights.html

http://www.sap.com/solutions/rapid-deployment/solutions-by-business.epx?SearchText=&SortBy=&SortOrder=ASC&Filter1=&Filter2=&Filter3=PTWA000012&page=1&pageSize=20

http://service.sap.com/solutionpackages

https://service.sap.com/rds-mii-bm





https://service.sap.com/sap/support/notes/1820400

http://help.sap.com/mii




sap mii for manufacturing rapid-deployment · pdf fileeasier to get started with sap mii at an...

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