sanyo absorption chillers gas-fired steam-fired water...
TRANSCRIPT
Replacement Parts List No. 700022900New 10/2011
Sanyo
Absorption ChillersGas-Fired
Steam-FiredWater-Fired
SU, SUW, AUW, DFE, DFA,DFV, SDA, SDV, WFA
10 - 1400
Last Manufactured: 1991
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 2
Contents
Parts List Revision History ..............................................................................................................................3Nomenclature ....................................................................................................................................................4Unit Diagrams- Basic Component Layout High Temp Generator Side, Evaporator Side ...............................................................................................5 Front View, Rear View ..................................................................................................................................6 Control Box ...................................................................................................................................................7Unit Components SU Unit Components ................................................................................................................................8, 9 SUW Unit Components .........................................................................................................................10, 11 DFE Unit Components ..........................................................................................................................12, 13 DFA Unit Components ..........................................................................................................................14, 15 DFV Unit Components ..........................................................................................................................16, 17 SDA Unit Components ..........................................................................................................................18, 19 SDV Unit Components ..........................................................................................................................20, 21 AUW Unit Components .........................................................................................................................22, 23 WFA Unit Components .........................................................................................................................24, 25Pump Components Absorber Pump Repair Components ..........................................................................................................26 Refrigerant Pump Repair Components .......................................................................................................27 Purge Pump ..........................................................................................................................................28, 29
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 3
Revision Date Description NEW 10/11 New.
Parts List Revision History
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 4
Nomenclature
SUW CG 30
Unit Model Number- SU/SUW Models
Unit Model SU= Direct- Fired Absorption Chiller/Heater SUW= Direct- Fired Absorption Chiller/Heater
TypeCG= Gas- Fired C TypeEG= Gas- Fired E Type
Capacity (in Tons)
AUW 120 VBG1
Unit Model Number- AUW Model
Unit Model AUW= Direct- Fired Absorption Chiller/Heater
Capacity (in Tons)
TypeVBG1= Gas- Fired V Type
DFA 100 G 9 3
Unit Model Number- DFE/DFA/DFV/SDA/SDV/WFA Models
Unit Model DFE= Direct- Fired Modular TypeDFA= Direct- A TypeDFV= Direct- V TypeSDA= Steam- Fired A TypeSDV= Steam- Fired V TypeWFA= Water- Fired A Type
Capacity (in Tons)
TypeG= Gas- FiredGO= Gas/Oil- FiredS= Steam- FiredW= Water- Fired
Electric Power3= 460/60/35= 208/60/39= 230/60/3
Option“Blank”= Standard UnitSH= Simultaneous Operation3= 3 Rank Up Generator
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 5
Unit DiagramsBasic Component Layout (DFA Shown)
NOTE: These diagrams are representative drawings. Not all components shown apply to all units, and not all components listed in the tables are shown.
High- Temperature Generator Side
Evaporator Side
Sight Glass
HighTemperatureGenerator
Burner
Control Panel
Sight Glass
CoolingWater Outlet
Chilled/HotWater Outlet
Chilled/HotWater Inlet
CoolingWater Inlet
Purge Pump
Absorber Pump
Refrigerant Pump
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 6
Unit Diagrams, ContinuedBasic Component Layout (DFA Shown)
NOTE: These diagrams are representative drawings. Not all components shown apply to all units, and not all components listed in the tables are shown.
Front View
Rear View
Sight Glass
HighTemperature
Generator
Burner
Control Panel
High Temperature Heat Exchanger
CoolingWater Outlet
Chilled/HotWater Outlet
Chilled/HotWater Inlet
CoolingWater Inlet
Absorber
Refrigerant Pump
Low Temperature Heat Exchanger
Low Temperature Generator
Exhaust Gas Outlet
Evaporator
Evaporator
Low Temperature GeneratorCondenser
Condenser
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 7
Unit Diagrams, ContinuedControl Box Layout (DFA Shown)
NOTE: These diagrams are representative drawings. Not all components shown apply to all units, and not all components listed in the tables are shown.
Front View
Inside View
Indicator Lamps
Exhaust Gas Thermostat
Emergency Stop Switch
Cool/Heat Select Switch
Alarm Indication Reset Button
Control Valve Select Switch
Refrigerant PumpSelect Switch
Purge Pump On/Off Switch
Operation Switch
Generator T-Stat
Control Relays
Timers
Fuses
Exhaust Gas T-Stat
Transformer
Magnetic Switches
Generator T-StatControl Relays
Temperature Controller
Liquid Level Relays
Potentiometer
Circuit Breaker
Safety DoorMagnet Switch
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 8
Unit Size
Description Part Number Fusible Plug 8132236300101 1Palladium Cell Drill Valve Assy 8140111600100 1 PD Cell (2 tubes) 8130236301101 1 Ins. Shell 81308651022004 1 Cell Heater 200V/38W 4245958156 1Service Valve Flare Type 8130900100900 1 Angle Valve Type 8130900101300 1 Gasket 8132900103700 1 Bonnet 8142210124200 1Gaskets- for Damper 8142210115100 1Solutions Octyl Alcohol 8142360100100 1 Lithium Bromide w/ Chromate inhibitor 1500ppm 8142360300700 1 Chromate Inhibitor 8142360400200 1Thermostat Low Ref. Temp 4223950314 1 TGH 4233950315 1 Low Abso Temp 4233950332 1 Freezestat 4233950347 1 Hot Water 4233950348 1 Low Ref. Temp 4233950356 1 High Hot Water 4233950357 1 Chilled water 4233950399 1 TBF 4233958151 1Indicator Lamp Operate Burner 4612950207 1 Alarm 4612950206 1 Power 4612950251 1 Operate 4612950252 1 Operate 4612950270 1 Operate 4612950271 1 Operate 4612950272 1 Alarm 4612959003 1Relays Relay 4232950709 1 Relay 4232950940 1 Relay- 200V 4232950956 1Time Delay 10 Sec. 4248950162 1Magnetic Contactor Burner 4232950940 1 3-5A 4232950949 1Fuse- 250V 5A 4234950140 1Power Transformer 4251953002 1Air Flow Switch 42319570181 1Electric Rod Flame Rod 4245950583 1 Spark Rod 4245950584 1
SU Unit Components
CG10
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 9
Unit Size
Description Part Number Magnetic Coil Gas Shut Off 4264952004 1 Pilot 4264952009 1Governor Pilot Regulator 7332151510400 1 Main Regulator 8130410601400 1
SU Unit Components, Continued
CG10
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 10
Unit Size
Description Part Number Absorber Pump 208/60/3 8142541810400 1 1Absorber Pump 208/60/3 8142541813100 1 1 1Absorber Pump 460/60/3 8142541813300 1Fusible Plug 8132236300101 1Palladium Cell Drill Valve Assy 8140111600100 1 1 1 1 1 PD Cell (2 tubes) 8130236301101 1 1 1 1 1 Ins. Shell 81308651022004 1 1 1 1 1 Cell Heater 200V/38W 4245958156 1 1 1 1 1Service Valve Flare Type 8130900100900 1 1 1 1 1 Angle Valve Type 8130900101300 1 1 1 1 1 For Packing 8132900103700 1 1 1 1 1 Bonnet 8142210124200 1 1 1 1 1Gaskets For angle valve 8142210122700 1 1 1 1 1 For damper 8142210115100 1 1 1 1 1Solenoid Valve VSD 50MD, 50A, 200V 8142542202000 1 1 1 1 1 Coil 8130555900400 1 1 1 1 1 Rectifier 8130556000200 1 1 1 1 1 VSD 50MJ, 15A, 200V 8142542201700 1 1 1 1 1 Coil 8130555900100 1 1 1 1 1 Solutions Octyl Alcohol 8142360100100 1 1 1 1 1 Lithium Bromide Mo 8142360300600 1 1 1 1 1 Lithium Molybdate 8142360400300 1 1 1 1 1Capacitor- 230/60/1 Units Only 2MFD/440V 42239511291 1 1 1Thermostat Thermistor 4204953003 1 1 1 1 1 TBF 4233958151 1 1 1 1 1 CH-6, TGH 4233952021 1 1 1 1 1 TGP 4233951071 1 1 1 1 1 Fuse- TGF 8000520453011 1 1 1 1 1Controller 81305501007001 1 1 1 1 1 Varistor 4205950122 1 1 1 1 1 Varistor 4205950126 1 1 1 1 1Indicator Lamp White 4612951151 1 1 1 1 1 Green 4612951152 1 1 1 1 1 Orange 4612951153 1 1 1 1 1 Red 4612951154 1 1 1 1 1 White 4612951019 1 1 1 1 1 Red 4612956029 1 1 1 1 1 Relays Relay 4232950940 1 1 1 1 1Time Delay 30 Sec. 4248951753 1 1 1 1 1
SUW Unit Components
CG
20C
G25
CG
30C
G35
EG
40
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 11
Unit Size
Description Part Number Magnetic Contact Abso Pump 4232952067 1 1 1 1 1 Burner 4232950940 1 1 1 1 1 5-8A 208V Units 4232951151 1 1 1 1 2.2-3.4A 208V Units 4232951152 1 1 7-11A 208V Units 4232951154 1 1Circuit Breaker ELB 4231958155 1 1 1 1 ELB 460V Units 4231958181 1 MCB 4231958156 1 1 1 1 1 Fuse 250V 3A 4234951152 1 1 1 1 1 250V 5A 4234950140 1 1 1 1 1 250V 1A 4234950116 1 1 1 1 1 250V 5A 4234951151 1 1 1 1 1Protection Relay 4232957002 1 1 1 1 Protection Relay 4232958163 1Induction Motor 3 Phase 208V Units 52113803 1 1 1 1 3 Phase 230V Units 52322906 1 1 1 1 3 Phase 208V Units 52116803 1 3 Phase 460V Units 51200000 1 Power Transformer 4251958161 1 1 1 1 1Air Flow Switch 4231958178 1 1 1 1 1Electric Rod Flame Rod 4245950583 1 1 1 1 Spark Rod 4245950584 1 1 1 1 Flame Rod 8132446700100 1 Spark Rod 8132446700200 1Magnetic Coil Gas Shut Off 4264952004 1 1 1 Pilot 4264952009 1 1 1 1 Gas 4264952006 1 1 Gas 4264952007 1 1 Governor Pilot Regulator 7332151510400 1 1 1 1 Main Regulator 8130410601400 1 1 1 Main Regulator 8130410601300 1 1
SUW Unit Components, Continued
CG
20C
G25
CG
30C
G35
EG
40
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 12
DFE Unit Components
30 40
Unit Size
Description Part Number Absorber Pump 8142541833500 1 1Fusible Plug 8132236300101 1Palladium Cell Drill Valve Assy 8140111600100 1 1 PD Cell (2 tubes) 8130236301101 1 1 Ins. Shell 81308651022004 1 1 Cell Heater 200V/38W 4245958156 1 1Service Valve Flare Type 8130900100900 1 1 Angle valve Type 8130900101300 1 1 Gasket 8132900103700 1 1 Bonnet 8142210124200 1 1Gaskets For Angle Valve 8142210122700 1 1 For Damper 8142210115100 1 1Solenoid Valve VSD6-50MD-2, 120V 8142542204300 1 Coil 8130555900500 1 Rectifier 8130556000100 1 1 VSD6-15MJ-2, 120V 8142542204400 1 1 Coil 8130555900300 1 1 VSD6-50MD-3, 120V 8142542204500 1 Coil 8130555900600 1Solutions Octyl Alcohol 8142360100100 1 1 Lithium Bromide Mo 8142360300600 1 1 Lithium Molybdate 8142360400300 1 1Thermostat TBF 4233958151 1 1 CH-12, TGH, ETL 4233958164 1 1 TLA 4233958165 1 1 TGP, ETL 4233958166 1 1 Fuse- TBF 8000520453011 1 1Controller- DFE 8130555200400 1 1 Varistor 4205958155 1 1 Varistor 4205958156 1 1 Varistor 4205958157 1 1Indicator Lamp CRR 4612958171 1 1 ZWE 4612958172 1 1 ZGE 4612958173 1 1 ZGK1 4612958174 1 1 ZOE 4612958175 1 1 ZRE 4612958176 1 1Relays Relay 4232950940 1 1 Relay- 24V 4232958170 1 1 Relay- 24V 4232958171 1 1Time Delay 30 Min. 4248958156 1 1 30 Sec. 4248958157 1 1
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 13
DFE Unit Components, Continued
30 40
Unit Size
Description Part Number Magnetic Contact Abso Pump 8142548101900 1 1 Abso Pump 4- 6A 8142548203900 1 1 Burner 4232958176 1 1Circuit Breaker MCB 4231958180 1 1Transformer AT57A 4251958162 1 1 208/230:120V 4251958159 1 1Fuse 2A 4234928158 1 1 3A 4234928159 1 1Protection Relay 8130555800100 1 13 Phase Inducer Motor 5120000021406 1 1Power Transformer 4251958161 1 1Air Flow Switch 4231958178 1 1 Flame Rod 8132446700100 1 1 Spark Rod 8132446700200 1 1Magnetic Coil 4264958159 1 1 Magnetic Coil 4264958160 1 1Governor Main Regulator 8130410600700 1 1
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 14
100
150
210
240
280
400
Unit Size
Description Part Number Absorber Pump 8142541837100 1Absorber Pump 8142541837600 1Absorber Pump 8142541836800 1 1 1Absorber Pump 8142541836900 1Refrigerant Pump Refrigerant Pump 8142541916100 1 Refrigerant Pump 8142541916200 1 Refrigerant Pump 8142541916400 1 1 1Refrigerant Pump 8142541916600 1Purge Pump 8142542005000 1 1 1 1 1 1Rupture Disk 4” JRS-4 1 1 1 1 1 1Compound Gauges Abso Pump 8142310100100 1 1 1 1 1 1 Pressure 8142310100200 1 1 1 1 1 1Manometer 8142310200100 1 1 1 1 1 1Sight Glass 8142160100401 1 1 1 1 1 1Service Valve 8142110400500 1 1 1 1 1 1Diaphragm Valve 8142110100200 1 1 1 1 1 1 Diaphragm Only 8142101400100 1 1 1 1 1 1Gaskets Sight Glass 8142210141100 1 1 1 1 1 1 Service Valve 8142210115000 1 1 1 1 1 1 Angle Valve 8142210159200 1 1 1 1 1 1 Damper 8142210169600 1 1 1 1 1 1 4” Rupture Disk 8142210167800 1 1 1 1 1 1 Screen 8142210224700 1 1 1 1 1 1Level Bar Assy 8140710901600 1 1 1 1 1 1Solutions Octyl Alcohol 8142360100100 1 1 1 1 1 1 Lithium Bromide w/ Chromate inhibitor 1500ppm 8142360300700 1 1 1 1 1 1 Chromate Inhibitor 8142360400200 1 1 1 1 1 1 Oil 8142360500100 1 1 1 1 1 1Flow Switch 8142540101200 1 1 1 1 1 1Thermostat 26H 8142540201600 1 1 1 1 1 1 26W, 28CO 8142540202300 1 1 1 1 1 1 Temperature Sensor TC 8142540801700 1 1 1 1 1 1 DT 8142540803000 1 1 1 1 1 1Pressure Switch 8142544000500 1 1 1 1 1 1Temperature Controller 26CE 8142540705800 1 1 1 1 1 1 23CH 8142540706100 1 1 1 1 1 1Potentiometer 8142541601100 1 1 1 1 1 1Indicator Lamp White- 208V 8142545502000 1 1 1 1 White- 230V 8142545502500 1 Red 8142545502600 1 1 1 1 1 1 Orange 8142545502700 1 1 1 1 1 1 White 8142545502800 1
DFA Unit Components
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 15
100
150
210
240
280
400
DFA Unit Components, Continued
Unit Size
Description Part Number Level Relay 33AL- 24V 8142540301200 1 1 1 1 1 1 33RL- 24V 8142540301300 1 1 1 1 1 1Relay 24V 81425425011001 1 1 1 1 1 1 208V 8142542501200 1 1 1 1 230V 8142542501300 1 1Time Delay 0.1-3 Min 8142542712200 1 1 1 1 1 1 Adj. 30 Min 8142542712300 1 1 1 1 1 1Switch DS 8142545305500 1 1 1 1 1 1 43C 8142545305600 1 1 1 1 1 1 43AR, 43RO 8142545305700 1 1 1 1 1 1 43T 8142545305800 1 1 1 1 1 1 43P 8142545305900 1 1 1 1 1 1 3R 8142545306000 1 1 1 1 1 1 43ES 8142545306100 1 1 1 1 1 1Magnetic Contact UL 8142548101700 1 1 1 Magnetic Contact UL 8142548101900 1 1 1 1 1Magnetic Contact UL 8142548102000 1 1 1Magnetic Contact UL 81425481022001 1 1 1 1 1 1Magnetic Contact UL 8142548102300 1Thermal Relay 7-11A 8142548206200 1 9-12A 8142548206300 1 1 13-18A 8142548206900 1 1 1Breaker 30A, 240V 8142548308000 1 1 40A, 240V 8142548308100 1 1 50A, 240V 8142548308300 1 30A, 480V 8142548308900 1Transformer TR1 8142544501500 1 1 1 1 1 TR2 8142544501600 1 1 1 1 1 TR1 8142544501700 1 TR2 8142544501800 1 Fuse 2A 8142541701500 1 1 1 1 1 4A 8142541701600 1 1 1 1 1 1A 8142541701800 1 3A 8142541701900
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 16
Unit Size
Description Part Number Absorber Pump 8142541836300 1Absorber Pump 208V 8142541834900 1Absorber Pump 460V 8142541835500 1 1 Refrigerant Pump 81425419156001 Refrigerant Pump 208V 8142541915000 1 Refrigerant Pump 460V 8142541915700 1 1Purge Pump 8142542005000 1 1 1Rupture Disk 4” JRS-4 1 1 1Compound Gauge Abso Pump 8142310100100 1 1 1 Pressure 8142310100200 1 1 1Manometer 8142310200100 1 1 1Sight Glass 8142160100401 1 1 1Service Valve 8142110400500 1 1 1Diaphragm Valve 8142110100200 1 1 1 Diaphragm Only 8142101400100 1 1 1Check Valve 40A 8142110500200 1 50A 8142110500300 1 60A 8142110500400 1Gaskets Sight Glass 8142210141100 1 1 1 Service valve 8142210115000 1 1 1 Angle Valve 8142210159200 1 1 1 Damper 8142210169600 1 1 1 Screen 8142210224700 1 1 1Level Bar Assy 8140710901600 1 1 1Solutions Octyl Alcohol 8142360100100 1 1 1 Lithium Bromide w/ Chromate inhibitor 1500ppm 8142360300700 1 1 1 Chromate Inhibitor 8142360400200 1 1 1 Oil 8142360500100 1 1 1Flow Switch 8142540101200 1 1 1Thermostat 26H Size 320 208V only) 8142540201600 1 1 26W, 28CO 8142540202300 1 1 1 26H, 26HM 460V 8142540202400 1Temperature Sensor TC 8142540801700 1 1 1 DT 8142540803000 1 1 1Pressure Switch 8142544000500 1 1 1Temperature Controller 23CH 8142540705800 1 1 1 26E, 26CE 8142540706100 1 1 1Potentiometer 8142541601100 1 1 1Indicator Lamp White- 208V 8142545502000 1 Red 8142545502600 1 1 1 Orange 8142545502700 1 1 1 White 8142545502800 1 1 1
150
240
320
DFV Unit Components
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 17
Unit Size
Description Part Number Level Relay 33AL- 24V 8142540301200 1 1 1 33RL- 24V 8142540301300 1 1 1Relay 24V 8142542501100 1 1 1 208V 8142542501200 1Time Delay 0.1-3 Min 8142542712200 1 1 1 Adj. 30 Min 8142542712300 1 1 1 Adj. 3- 30 Min 8142542712400 1 1 Adj. 0.5-10 Min 8142542712500 1 1Switch DS 8142545305500 1 1 1 43C 8142545305600 1 1 1 43AR, 43RO 8142545305700 1 1 1 43P 8142545305900 1 1 1 3R 8142545306000 1 1 1 43ES 8142545306100 1 1 1 43T 208V 8142545305800 1 43T 460V 8142545306400 1Magnetic Contact 208V 8142548101700 1Magnetic Contact 208V 8142548101900 1 Magnetic Contact 460V 8142548102000 1 1 1 Magnetic Contact 8142548102200 1 1 1 Magnetic Contact 460V 8142548102300 1Thermal Relay 5-8A 8142548206100 1 7-11A 460V 8142548206200 1 1 13-18A 208V 8142548206900 1Breaker 50A 208V 8142548308200 1 20A 460V 8142548308800 1 15A 460V 8142548308700 1 30A 460V 8142548308900 1Transformer TR1 208V 8142544501500 1 TR2 208V 8142544501600 1 TR1 460V 8142544501700 1 1 1 TR2 460V 8142544501800 1 1 1Fuse 2A 208V 8142541701500 1 4A 208V 8142541701600 1 1A 460V 8142541701800 1 1 1 3A 460V 8142541701900 1 1
150
240
320
DFV Unit Components, Continued
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 18
Unit Size
Description Part Number Absorber Pump 8142541837100 1Absorber Pump 8142541837600 1Absorber Pump 8142541837700 1Refrigerant Pump 8142541916400 1 1Refrigerant Pump 8142541916600 1Purge Pump 8142542005000 1 1 1Rupture Disk 4” JRS-4 1 1 1Compound Gauge Abso Pump 8142310100100 1 1 1 Pressure 814231010020 1 1 1 Steam 814231050020 1 1 1Manometer 8142310200100 1 1 1Sight Glass 8142160100401 1 1 1Service Valve 8142110400500 1 1 1Diaphragm Valve 8142110100200 1 1 1 Diaphragm Only 8142101400100 1 1 1Gaskets Sight Glass 8142210141100 1 1 1 Service Valve 8142210115000 1 1 1 Angle Valve 8142210159200 1 1 1 Damper 8142210169600 1 1 1 4” Rupture Disk 8142210167800 1 1 1 Absorber 8142210358000 1 Evaporator 8142210358100 1 Condenser 8142210358200 1 Screen 8142210224700 1 1 1Level Bar Assy 8140710901600 1 1 1Solutions Octyl Alcohol 8142360100100 1 1 1 Lithium Bromide 150ppm 8142306300800 1 1 1 Lithium Molybdate 8142360400300 1 1 1 Oil 8142360500100 1 1 1Flow Switch 8142540101200 1 1Flow Switch 8142540101400 1Thermostat 8142540202300 1 1 1Temperature Sensor TC 8142540801700 1 1 1 DT 8142540803000 1 1 1Pressure Switch 8142544000500 1 1 1Temperature Controller 23CH 8142540705800 1 1 1 26E, 26CE 8142540706100 1 1 1Potentiometer 24V 8142541601100 1 1 1Indicator Lamp White- 208V 8142545502000 1 Red 8142545502600 1 1 1 Orange 8142545502700 1 1 1 White 8142545502800 1 1Level Relay 33AL- 24V 8142540301200 1 1 1 33RL- 24V 8142540301300 1 1 1
320
400
500
SDA Unit Components
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 19
320
400
500
SDA Unit Components, Continued
Unit Size
Description Part Number Relay 24V 8142542501100 1 1 1 208V 8142542501200 1 1Time Delay 0.1-3 Min 8142542712200 1 1 1 Adj. 30 Min 8142542712300 1 1 1Switches DS 8142545305500 1 1 1 43C 8142545305600 1 1 1 43AR, 43RO 8142545305700 1 1 1 43P 8142545305900 1 1 1 3R 8142545306000 1 1 1 43ES 8142545306100 1 1 1Magnetic Contact 8142548101700 1Magnetic Contact 8142548101900 1 1Magnetic Contact 8142548102000 1 1Magnetic Contact 8142548102200 1 1 Magnetic Contact 8142548102300 1Thermal Relay 7-11A 8142548206200 1 UL 8142548206600 1 13-18A 8142548206900 1Breaker 40A 240V 8142548308100 1 50A 240V 8142548308200 1 20A 460V 8142548308300 1Transformer TR1 8142544501500 1 1 TR2 8142544501600 1 1 TR1 8142544501700 1 TR2 8142544501800 1Fuse 2A 8142541701500 1 1 4A 8142541701600 1 1 1A 8142541701800 1 3A 8142541701900 1
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 20
Unit Size
Description Part Number Absorber Pump 8142541359000 1Absorber Pump 8142541847000 1Absorber Pump 8142541836700 1Absorber Pump 8142541847600 1Refrigerant Pump 8142541915000 1Refrigerant Pump 8142541916000 1 1Refrigerant Pump 8142541918500 1Purge Pump 8142542005100 1 1 1 1Rupture Disk 6” JRS-6 1 1 1 1Compound Gauge Abso Pump 8142310100100 1 1 1 1 Pressure 8142310100200 1 1 1 1 Steam 8142310500200 1 1 1 1Manometer 8142310200100 1 1 1 1Sight Glass 8142160100401 1 1 1 1Service Valve 8142110400500 1 1 1 1Diaphragm Valve 8142110100200 1 1 1 1 Diaphragm Only 8142101400100 1 1 1 1Check Valve 80A 8142110500500 1 1 1 1 100A 8142110500600 1 1 1 1Gaskets Sight Glass 8142210141100 1 1 1 1 Service valve 8142210115000 1 1 1 1 Angle Valve 8142210159200 1 1 1 1 Damper 8142210169600 1 1 1 1 6” Rupture Disk 8142210168000 1 1 1 1 Condenser 8142210357200 1 Absorber 8142210357300 1 Evaporator 8142210357400 1 Absorber 8142210357700 1 Evaporator 8142210357800 1 Condenser 8142210357900 1 Absorber 8142210358400 1 Evaporator 8142210358500 1 Condenser 8142210358600 1 Screen 8142210224700 1 1 1 1Level Bar Assy 8140710901600 1 1 1 1Solutions Octyl Alcohol 8142360100100 1 1 1 1 Chromate Inhibitor 8142306300800 1 1 1 1 Lithium Molybdate 8142360400300 1 1 1 1 Oil 8142360500100 1 1 1 1Flow Switch 8142540101200 1 1 1 1Flow Switch 8142540101400 1 1 1 1Thermostat 26W, 28CO 8142540202300 1 1 1 1Temperature Sensor TC 8142540801700 1 1 1 1 DT 8142540803000 1 1 1 1Pressure Switch 8142544000500 1 1 1 1Temperature Controller 8142540705800 1 1 1 1
550
770
950
1400
SDV Unit Components
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 21
550
770
950
1400
SDV Unit Components, Continued
Unit Size
Description Part Number Temperature Controller 8142540706100 1 1 1 1Potentiometer 8142541601100 1 1 1 1Indicator Lamp White- 208V 8142545502000 1 Red 8142545502600 1 1 1 1 Orange 8142545502700 1 1 1 1 White 8142545502800 1 1 1Level Relay 33AL 24V 8142540301200 1 1 1 1 33RL 24V 8142540301300 1 1 1 1Relays 24V 8142542501100 1 1 1 1 208V 8142542501200 1Time Delay 0.1-3 Min 8142542712200 1 1 1 1 Adj. 30 Min 8142542712300 1 1 1 1Switch DS 8142545305500 1 1 1 1 43C 8142545305600 1 1 1 1 43AR, 43RO 8142545305700 1 1 1 1 43P 8142545305900 1 1 1 1 3R 8142545306000 1 1 1 1 43ES 8142545306100 1 1 1 1Magnetic Contact 8142548101700 1 1 1 Magnetic Contact 8142548101900 1 Magnetic Contact 8142548102000 1 1 1 Magnetic Contact 8148548102100 1 Magnetic Contact 8142548102200 1 1 1 Magnetic Contact 8142548102300 1 1 1Thermal Relay 8142548206400 1Thermal Relay 8142548206500 1Thermal Relay 8142548206600 1 1Breaker 50A 240V 8142548308200 1 30A 480V 8142548308900 1 40A 480V 8142548309000 1 50A 480V 8142548309100 1Transformer TR1 8142544501500 1 TR2 8142544501600 1 TR1 8142544501700 1 1 1 TR2 8142544501800 1 1 1 Fuse 2A 8142541701500 1 4A 8142541701600 1 1A 8142541701800 1 3A 8142541701900 1
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 22
Unit Size
Description Part Number Absorber Pump 8142541836200 1Refrigerant Pump 8142541915400 1Purge Pump 8142542005000 1Fusible Plug 8132236300101 1Rupture Disk 4” JRS-4 1Compound Gauge Abso Pump 8142310100100 1 Pressure 8142541400100 1Manometer 8142310200100 1Sight Glass 8142160100401 1Sight Glass 8142160100501 1Service Valve 8142110400500 1Diaphragm Valve 8142110100200 1 Diaphragm Only 8142101400100 1Check Valve 8142110500200 1Contactor- Abso Valve Assy 8140110200100 1Gaskets Sight Glass 8142210141100 1 Service Valve 8142210115000 1 Angle Valve 8142210159200 1 Damper 8142210169600 1 4” Rupture Disk 8142210167800 1 Screen 8142210224700 1Level Bar Assy 8140710901600 1Solutions Octyl Alcohol 8142360100100 1 Lithium Bromide w/ Chromate inhibitor 1500ppm 8142360300700 1 Chromate Inhibitor 8142360400200 1 Oil 8142360500100 1Flow Switch 8142540100100 1Thermostat 26W 8142540200100 1 26H 8142540200200 1Thermometer 4M 8142541500500 1 1M 8142541500600 1Temperature Sensor 8142540800100 1Temperature Sensor- TC 8142540801700 1Pressure Switch 8142544000500 1Temperature Controller 8142540900300 1Potentiometer CMP 8142541600500 1 CMP 24V 8142541601100 1Indicator Lamp Red 8142545500300 1 Orange 8142545500400 1 White 8142545500500 1 White- 230V 8142545502500 1 Red 8142545502600 1 Orange 8142545502700 1
AUW Unit Components
120
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 23
AUW Unit Components, Continued
120
Unit Size
Description Part Number Level Relay 33AL 8142540300400 1 33RL 8142540300600 1 33AL- 24V 8142540301200 1 33RL- 24V 8142540301300 1Relay 24V 8142542501100 1 230V 8142542501300 1Time Delay 2 Sec 8142542700100 1 30 Min 8142542700900 1 3 Min 8142542701000 1Switch Ref. Pump 8142545300900 1 Purge Pump 8142545301000 1 Control Valve 8142545301100 1 Operation 8142545301400 1 Alarm Reset 8142545301600 1 Cont. Valve Select 8142547900100 1Magnetic Contact 88P 8142548000100 1 88R 8142548000200 1 88B 8142548000300 1 88A 8142548000600 1Thermal Relay 9-12A 8142548206300 1Breaker 8142548300400 1Breaker 30A, 240V 8142548308000 1Transformer 240:24V 380VA 8142544503000 1Fuse 1A 8142541700400 1 5A 8142541700500 1 2A 8142541701500 1 4A 8142541701600 1 2A 8142541702400 1Fuse Assy 192° C 8140530800100 1Protection Relay 8142540900400 1Control Motor 8140592700100 1Ignition Transformer 8142593000000 1Switches Air Flow 8140592603900 1 Hi Pressure 8140592603500 1 Lo Pressure 8140592603200 1 Valve Limit 8140591300300 1 Control Limit 8140592800200 1Flame Detector 8140592900200 1Spark Rod 8142572800300 1Gas Valve Pilot Solenoid 8140592403500 1 Gas Shut- Off 8140591007400 1Regulator Pilot 8140592501000 1
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 24
Unit Size
Description Part Number Absorber Pump 8142541842700 1Refrigerant Pump 8142541919000 1Purge Pump 8142542005000 1Compound Gauge Abso Pump 8142310100100 1Manometer 8142310200100 1Sight Glass 8142160100401 1Service Valve 8142110400500 1Diaphragm Valve 8142110100200 1 Diaphragm Only 8142101400100 1Gaskets Sight Glass 8142210141100 1 Service valve 8142210115000 1 Angle Valve 8142210159200 1 Damper 8142210169600 1 Screen 8142210224700 1Level Bar Assy 8140710901600 1Solutions Octyl Alcohol 8142360100100 1 Chromate Inhibitor 8142306300800 1 Lithium Molybdate 8142360400300 1 Oil 8142360500100 1Flow Switch 8142540100100 1Thermostat 26W 4233920551 1Temperature Sensor 8142540801800 1Temperature Sensor For Controller 26CE 8142540802100 1Pressure Switch 8142544000500 1Temperature Controller 23CH 8142540702400 1 26CE 8142540702500 1Potentiometer 8142541601100 1Indicator Lamp Red 8142545500300 1 Orange 8142545500400 1 White 8142545500500 1Level Relay 33RL 8142540300600 1 33AL- 24V 8142540301200 1 33RL- 24V 8142540301300 1Relay 100V 8142542500200 1Time Delay 30 Sec 8142542702600 1 10 Sec 8142542702700 1 2 Sec 8142542703800 1 1 Min 8142542706900 1 30 Min 8142542707200 1
WFA Unit Components
140
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 25
WFA Unit Components
140
Unit Size
Description Part Number Switches Ref. Pump 8142545300900 1 Purge Pump 8142545301000 1 Operation 8142545301400 1 Alarm Reset 8142545301600 1Magnetic Contact 88P 8142548000100 1Magnetic Contact 8142548002800 1Breaker 8142548306300 1Transformer 460:24V 380VA 8142544502900 1Fuse 1A 8142541700300 1 1A 8142541700400 1 3A 8142541700600 1Ignition Transformer 8142593000000 1
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 26
Pump Number 8142541835200 8142541835300 8142541834900 8142541835500 8142541836800 No. Description 8142541842700 8142541836900 8142541837100 Qty. 4 Lock Washer 8142372803300 8142372803300 8142372803300 1 5 Key 8142372600200 8142372600200 8142372600200 1 7 Filter 8142372100400 8142372100400 8142372100400 1 8 Gasket 8142372003100 8142372003100 8142372003100 1 11 Bearing 8142371503200 8142371503800 8142371503200 1 19 Snap Ring 8142372700200 8142372700300 1 21 Gasket 8142372003300 8142372003300 8142372003300 1 28 Pin 8142373100100 8142373100100 1 33 Adjusting Washer 8142372500200 8142372500200 8142372500200 1
Absorber Pump Repair ComponentsNOTE: This is a representative pump drawing. Not all components shown apply to all pumps.
84 33 7
11
519
21
Pump Number 8142541837600 8142541837700 8142541835900 No. Description 8142541847000 8142541836700 8142541847600 Qty. 4 Lock Washer 8142372803400 8142372803500 8142372803400 1 5 Key 8142372600200 8142372600400 8142372600300 1 7 Filter 8142372003400 8142372003600 8142372003400 1 11 Bearing 8142371503300 8142371503500 8142371503300 1 19 Snap Ring 8142372700300 8142372700300 1 21 Gasket 8142372003500 8142372003800 8142372003500 1 28 Pin 8142373100100 8142373100300 8142373100500 1 33 Adjusting Washer 8142372500300 8142372500400 8142372500300 1
1128
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 27
Pump Number 8142541916400 8142541916600 8142541915000 Ref. 8142541915700 8142541916000 8142541916100 8142541915400 No. Description 8142541919000 8142541918500 8142541916200 8142541915500 Qty. 1 Key 8142372600100 8142372600100 8142372600100 8142372600100 1 3 Filter 8142372100100 8142372100300 8142372100200 8142372100200 1 4 Gasket 8142372003100 8142372003100 8142372003100 8142372003100 1 5 Adjusting Washer 8142372500100 8142372500200 8142372500100 8142372600100 1 7 Bearing 8142371503100 8142371503200 8142371503600 8142371503100 2 9 Pin 8142373100400 1 13 Snap Ring 8142372700100 8142372700200 1 18 Bolt 8142372200200 1 19 Lock Washer 8142372803100 8142372803200 8142372803100 8142372803100 1 36 Gasket 8142372003200 8142372003300 8142372003200 8142372003200 1
Refrigerant Pump Repair ComponentsNOTE: This is a representative pump drawing. Not all components shown apply to all pumps.
1
4
3
18
9
4
19
7
5
713
36
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 28
Purge Pump Diagram
814
12
18
1921
24
10
9
27
46
44
33
3433
36
32
33343331
32
31
44
22
Sanyo Absorption Chillers, 10-1400 New 10/11 RPL 7000229 / Page 29
Ref. Part Part No. Description Number Qty. Complete Pump Assembly DFA,DFV,SDA,AUW,WFA Units— RP-180BGS 8142542005000 SDV Units— RP-360BGS 8142542005100 Repair Kit 1
DFA,DFV,SDA,AUW,WFA Units 300039943 SDV Units 300039964
1 Pulley 1 DFA,DFV,SDA,AUW,WFA Units 8142375200200 1 SDV Units 8142375200300 1 3 Oil Seal 1 8142375300200 1 8 Gas Ballast Valve 1 DFA,DFV,SDA,AUW,WFA Units 8142375400100 1 SDV Units 8142375400200 1 9 O-Ring 1 8142375500200 1 10 Oil Level Gauge 1 8142375600200 1 12 Exhaust Port DFA,DFV,SDA,AUW,WFA Units 8142376400100 1 SDV Units 8142376400200 1 14 Valve Plate- Rubber DFA,DFV,SDA,AUW,WFA Units 8142376200100 1 SDV Units 8142376200200 1 18 Oil Cap 1- DFA,DFV,SDA,AUW,WFA Units 8142375700100 1 19 O-Ring 1 DFA,DFV,SDA,AUW,WFA Units 8142375500100 1 SDV Units 8142375500200 1 21 Gasket 1 8142372004300 1 22 Gasket 1 8142372004100 1 24 O-Ring 1 8142375500400 1 27 Drain Valve* DFA,DFV,SDA,AUW,WFA Units 8142375800100 1 SDV Units 8142375800200 1 31 Key- DFA,DFV,SDA,AUW,WFA Units 8142372600600 1 32 Blade 1 DFA,DFV,SDA,AUW,WFA Units 8142375900200 2 SDV Units 8142375900300 2 33 Blade Spring 1 8142376000200 8 34 Blade Rod 1 8142376100200 4 36 Valve Plate 1 DFA,DFV,SDA,AUW,WFA Units 8142376200300 1 SDV Units 8142376200400 1 44 Blade 1 DFA,DFV,SDA,AUW,WFA Units 8142375900300 1 SDV Units 8142375900400 1 46 Escape Valve 1 8142376300100 1 N/S Sheet Gasket- Top of Casing 1- SDV Units 8142376500200 1N/S= Not shown in diagram.1 Included in Repair Kit.
Purge Pump Components