TOTAL SOLUTION

Machine Brochure

SAN SHING FASTECH CORP.No.355, Chung Shan Road , Section 3,Gui-Jen , Tainan , TaiwanTel :+886-6-230-9949Fax:+886-6-330-3415E-mail:machine.tool@mail.sanshing.com.twwww.sanshing.com.tw

2018 11 ver.6.1 Copyright©2012　SAN SHING FASTECH CORPORATION.All rights reserved.

CERTIFIEDCERTIFIED

IATF 16949:2016ISO 9001:2015www.tuv.comID 9105022826

ISO 50001

ISO 14001

10

20

30

40

50

60

70

66.9827

67.2207

67.4587

67.6967

67.9347

68.1727

68.4107

66.9827

67.2207

67.4587

67.6967

67.9347

68.1727

68.4107weight

pcsSNF-P Series SNF-B Series

Blank Weight Analysis

260 230 200 150

19 23 26 32

4600x 2800 x2000

6

250

24

50

32

130

100

16

70x205

100x75

100x75

24P

26

4100x 2400 x1800

6

160

19

40

26

110

80

13

60x160

80x60

80x60

19P

18

4300x 2200 x1750

6

130

17

30

23

85

75

12

50x148

75x55

75x55

17P

15

3350x 2200 x1750

90

6

25

14

19

10

80

60

60x45

40x120

60x45

14P

11

3/8~5/81/4~5/16 1/4~7/16 5/16~1/2

M8~M14M5~M8 M6~M8 M6~M10

M10~M16

5/16~9/16

M8~M12

1/4~7/16

M6~M10

1/4~5/16

M6~M8

#12~5/16

Tons

HP

mm

mm

inch

mm

inch

mm

mm

mm

mm

mm

mm

mm

mm

mm

Tons

pcs/min

Model

Station

Max. Cut-Off Dia

Max. Cut-Off Length

Max. Kick-Out Stroke

Max. PKO Stroke

Forging Die

Punch Die

Cut-off Quill

Ram Stroke

Max. Output

Forging Power

Main Motor

Die Pitch

Hex Nut (DIN934)

Flange Nut (DIN6923)

Net Weight

Machine Size (LxWxH)

24P19P17P14P

Human Machine Interface

Inverter

Close Type Cutter

Forge Load Monitor

Linear Feeding System

Sound Enclosure

PKO System

Crankshaft with Bush and Clutch

Overarm

ACCESSORIES

= Standard = Optional

Oil Tank With Centrifugal Filter

SNF The Most Precise Machine WithCutting Edge TechnologyHighest Precision, Efficiency and Flexibility Your Optimum Solution For High-Value Product

Simultaneous kick out and changeable

stroke to adapt for extensive product

requirement.

Inverter

Linear Feeding System

Human Machine InterfaceAir brake with Clutch

Overarm & Crankshaft with Bush

San Shing precision series is a systematic onward development of highly successful Basic series. For achieving a higher precision, this series equips many features such as Linear Feeding System, Main Ram with Overarm design, the Crankshaft with Bush and cooperated with Clutch System to ensure product precision while forging.

21

Crankshaft with Bush collocated with

high pressure lube system extends

crankshaft endurance.

Overarm improves product precision.

Displaying the production info in all

aspect. Improving the management

of counter and tooling life.

Easier to handle machine condition

and to produce part.

Flywheel driven by motor and stopped

by air brake with clutch.

Whenever the machine stops ,

the main ram stays at the BDC position.

Linear Feeding System enables

the cutting tolerance to be fine-tune

continually to within 1 %(L=0.6D),

saving material and tooling costs.

Variable speed adjustment

for the optimal output.

Precision Series

PKO Punch-Block (Option)

SAN SHING NUT FORMER

SNF43

Crankshaft Roller Bearing

Ratchet Wheel Feeding SystemSpeed And Flexibility

Cut-Off Position Detector

Better Life Span

The basic series is built of San Shing’s 40-year experiences in massive nut production.Hallmarks on the series are a high level of standardization and resulting from this, a highly affordable price making for an excellent price and performance ratio.

2

1

5

3

1

64

2

4

5

6

3Circular StripperSquare Die Block & Shortest Die Pitch

Pole Changing Motor & Overload Protection

Double Eccentric Punch Adjusting Device

Outstanding Performance with Competitive Price Your Best Choice for Standard Part Production

The Most Economic Machine toSatisfy Your Standard Part Demand Basic Series

When there is a deviation of cut-off position, alarm signal will appear so that the

operator will be aware of the possible problem in the cut-off system.

Thanks to the lightened transfer finger design, San Shing nut former is able to perform in a faster

speed compare to other competitor while producing most type of the standardized nut. Also, the

cut-off length and K.O. stroke are longer, which provides better flexibility to produce a wider range

of product.

When the gap between the main ram and clamping plate is over the standard value, maintenance is

only need to be done on the main ram and lining plate instead of machine frame.

Two oil channels in the machine chassis that separated lubrication oil and cooling oil. Cooling oil will

go through a filter before it mixes with lubrication oil in the oil tank. By doing this, lubrication oil will

be maintained in a clean condition to obtain a good lubrication result that will elongates parts life. HMI & Touch Screen-Alarm Status

Clear alarm message indicates position of the error to help

operator eliminates the error in a shorter time.

Lining Plate Design

2120x

1500x

1200

2120x

1550x

1200

2685x

1730x

1250

2685x

1790x

1250

3030x

1960x

1400

3030x

2035x

1400

3230x

2070x

1500

3230x

2150x

1500

3900x

2580x

1800

3900x

2680x

1800

4820x

2560x

2000

4820x

2680x

2000

4950x

2780x

2100

4950x

2920x

2100

11B 14B 17B 19B 24B 27B 32B

9085 130120 160145 250230 300280 400375

20

14 17 19 24 32

30 30 50 125100

12 15.5 17 22.5 30

320 275 220 180 110

16.5 20 22 26 36

70 85 90 110 145

60 75 80 100 120 140

60x4550x40 120x90

120x9050x40

38x13528x113 43x170 50x184 60x211 75x267 85x278

60x45

5550

15

11

9

400

12.5

50

50

75x55 80x60 100x75 140x100

75x55 80x60 100x75

27

75

26.5

140

30

127

140x100

5 65 6 5 6 5 6 5 6 5 6 5 6

M3 ~ M6

#4 ~ 1/4 1/4 ~ 3/8 1/4 ~ 7/16 5/16 ~ 1/2 3/8 ~ 5/8 1/2 ~ 5/8 1/2 ~ 7/8

M6 ~ M8 M6 ~ M10 M8 ~ M12 M10 ~ M16 M12 ~ M18 M12 ~ M22

４.9 5.2 7.5 8 9.6 10.2 13.5 14.4 21 22.3 34 36.5 40 43

mm

inch

Tons

HP

mm

mm

mm

mm

mm

mm

mm

mm

mm

Tons

pcs/min

Hex Nut (DIN934)

Model

Station

Max. Cut-Off Dia

Max. Cut-Off Length

Max. Kick-Out Stroke

Forging Die

Punch Die

Cut-off Quill

Ram Stroke

Max. Output

Forging Power

Main Motor

Die Pitch

Net Weight

Machine Size (LxWxH)

11B 14B 17B 19B 24B 27B 32BLinear Feeding System

Human Machine Interface

Inverter

ACCESSORIES

Oil Tank With Centrifugal Filter

= Standard = Optional = Not Available

SAN SHING NUT FORMER

Peak Productivity Ease of Adjustment

With worm gear design,

the opening/closing timing

of transfer fingers can be

handily adjusted in

shortest time.

The modular transfer finger system gives the

perks of easy removal and deviation-free

alignment, as well as delivers a quick and

precise operation. Moreover, the opening

width and clamping position of transfer

fingers can be determined while they are

unattached to the machine.

Hand wheel facilitates the adjustment for kick-out position. Gear

design is applied on both punch adjusting wedge and kick-out

setting. By observing the meter indicator, operator spends less

time to achieve satisfactory set-up with higher precision.

Utmost Precision

-

Tons

HP

mm

mm

pcs/min

mm

mm

mm

mm

D*L

D*L

D*L

FORGING STATION

FORGING POWER

MAIN MOTOR

MAX. CUT-OFF DIA

MAX. CUT-OFF LENGTH

MAX. OUTPUT

MAX. KICK-OUT STROKE

MAX. P.K.O STROKE

MAX. RAM STROKE

DIE PITCH

MAIN DIE HOLE

PUNCH HOLE

CUT-OFF QUILL

HMI (HUMAN MACHINE INTERFACE)

INVERTER

SOUND ENCLOSURE

MOTORIZED K.O. ADJUSTMENT

PRODUCT / SCRAP CONVEYOR

FORGE LOAD MONITOR

HYDRAULIC CLAMP FOR K.O.

Metric

Imperial

Max LENGTH

MIN LENGTH (H/S)

4

40

20

8

70

260

55

13

120

60

Φ50*65

Φ40*80

Φ28*46

4

65

25

10

105

240

80

23

150

76

Φ60*105

Φ45*110

Φ35*56

4

90

40

12

135

200

105

24

180

90

Φ70*123

Φ50*111

Φ40*66

M6

1/4"

50

12/16

M8

5/16"

75

16/20

M10

3/8"

100

16/20

SBF-10B SBF-13B SBF-17B

SBF-10B SBF-13B SBF-17B

= Standard = Option

SPECIFICATION

The rigorous process control and meticulous

scraping imposed on the primary machine parts

excel San Shing bolt former in terms of overall

performance. Prominent example is main ram

working precision, indicating up to 20 % increase

on punch life. The accuracy and reliability permit

the operator to produce various types of bolts

effectively.

Inverter enables the main ram to inch move

consecutively during adjusting, the operator can easily

find the best timing for clamping setting, avoiding

unpredictable and dangerous collisions. Encoder

allows the main ram to return to BDC position when the

machine is stopped, eliminating the possibility to

damage mechanical and tooling parts.

Quadruple-feed rollers

system provides smooth

and steady operation to

eliminate insufficient

material feeding.

Tooling Life

UP

The Exquisite Design To Provide Possible Conditions For Cost SavingOptimal output and Superior mold life Your Minimum Compromise to Chase Productivity-Based GrowthSBF

65

Lightened transfer finger system is designed

to serve faster production speed and

meanwhile maintain the precise movement

of oscillating mechanism while forging a

variety of bolts.

HMI displays all

necessary production

info. Operator gets a

real-time machine

status feedback and

manages the tooling

life effortlessly.

Annual Production

19,000,000

9,900,000

3,800,000

15,300,000

5,200,000

24,500,000

SAN SHING GENERAL

UP

9±0.5

13.25±0.25

14.2±0.2

9.89±0.11

4±0.15

16±0.35

9.89±0.11

7.68±0.1

17.83

9.75±0.25

4 Forging StationSAN SHING BOLT FORMER

SNTSAN SHING NUT TAPPING MACHINE

The thread quality can reach the standard of DIN13 to within 6 and the thread angularity within 0.8 degree

87

Comprehensive Tapping MachinesTo Satisfy All Demands of Nut Product.

Air cylinder pusher, simple pushing mechanism and easy stroke adjustment. Tapping movement controlled by PLCAutomatic sensor of operation errors such as bad threads, no feeding, part jammed, overloaded and abnormal air pressure…etcOption with Automatic rejection system to discharge the defective parts automatically.Human Machine Interface which can set up the tapping parameters and manage tap life.Easy tool change-over of pusher heads, chutes and sleevesControl plate to shift the operation of left / right threads

Advanced Type

4 Spindles Advanced/Classic Type

1 1234

23 4 5

PLC&Human Machine InterfaceTapping Push Rod

Magnetic Chip Separator

5Main Motor InverterTorque Limiter

The thread angularity reaches to within 0.8 degree

0.8°

Series

Magnetic Chip SeparatorWear-resistance Tapping Spindles

Oil-proof Cover

Wear-Resistance HopperInverter For Main Motor

Inverter For Hopper MotorAir Tank

Automatic Defect Rejection

HMI (Human Machine Interface)

Classic(C) Type Advanced(A) TypeSeries

Magnetic Chip SeparatorWear-resistance Tapping Spindles

Oil-proof Cover

Wear-Resistance HopperInverter For Main Motor

Inverter For Hopper MotorAir Tank

Automatic Defect Rejection

HMI (Human Machine Interface)

= Standard = Optional = Not available

Classic(C) Type Advanced(A) Type

4 44

35 4918 23 29

110~80210~180 150~120

65~55130~110 90~70

2,4 3,4 5,4

1425 1166 855

1450x1600x1830 1620x1870x1880 1700x2370x2145

1730 2250 3400

400 550 700

19C or 19A 24C or 24A 30C or 30A

4

270~240

170~145

2,4

1629

1450x1600x1750

1610

400

16C or 16A

4

M4~M8 M8~M10 M10~M14 M12~M16 M16~M24

M4~M8 M8~M10 M10~M14 M12~M16 M16~M24

330~300

210~180

1,2

2090

1060 x1370 x1750

1050

250

11C or 11A

HP,Pole

mm

RPM

kg

L

mm

pcs/min

pcs/min

1/8"~5/16"

1/8"~5/16" 5/16"~7/16" 3/8"~9/16" 1/2"~5/8" 5/8"~7/8"

5/16"~3/8" 3/8"~1/2" 1/2"~5/8" 5/8"~7/8"

* Hex Nut (DIN934)

* Flange Nut (DIN6923) Imperial

Metric

Max. Output

Imperial

Metric

Max. Output

Max Diameter for Nut

Main Motor Qty

Motor Power

Spindle Speed

Oil Tank Volume

Model

Net Weight

Machine Size (LxWxH)C = ClassicType A = Advanced Type* Valid For Tapping Before Heat Treatment Process

SNS SBSSAN SHING NUT SORTING MACHINE SAN SHING BOLT SORTING MACHINEGlass Plate / Conveyor Type

SNS Conveyor Belt TypeNut Sorting Machine

SBS Index Plate TypeBolt Sorting Machine

Humanized &Friendly Hardware

SNS Glass Plate TypeNut Sorting Machine

1211

With the most powerful sorting software, you may lay back in your office while learning all sorting info from computer.

Compulsory Equipment for High Quality Fasteners

High transparency,

tempered,and polished to reach

±10um flatness .

CCD camera can inspect both

sides to expand sorting area.

Seamless transparent conveyor

belt without fiber texture, less

greasy dirt attached and better

image quality.

Smooth turning index plate

comprised with special actuator

to ensure stable image

capturing

Easy learning of software

and adjustable positions

of monitor and keyboard.

Clear alarm message with

picture and troubleshooting guides.

Information gathered from sorting process such as CPK value, SPC graph, and

reference images can be implemented back into process improvement to

reduce or even eliminate the defect.

Accurate information for process improvement

Online service

Internet

Phone or E-mail

Instead of using email and telephone which are time-consuming and tedious,

San Shing service engineer can assist operator diagnose and eliminate problem

on sorting machine through remote Internet access.

Remote access software

Common solution

Simulation Function

MAX 18.73

NG

Use Image File Simulation

OKOK

OK

OK

OK

NGNG

Sorting Start !

Simulation

18.0

17.9

Modify upper & lower ref.

orParameter

3 simple steps of simulation for finding optimized tolerance prior to actual sorting process： A .Finding distribution of upper & lower limits. B . Modify upper & lower limits

or parameters. C . With existed image file simulation, the optimized tolerance

can be located to rule out defective parts efficiently, simplifying the process

before actual sorting starts.

A B

C

Index Plate Type

High-quality Fasteners

Defect Inspection

Sorti

ng Re

port

Process Improvement

18.5

17.5

Click!

4 Cameras : 3 Cameras：

1 LED Ring Light，4 LED Flat Light，1 Coaxial Light 1 LED Ring Light，3 LED Flat Light

Glass Plate Conveyor Belt

1 Horizontal, 3 Vertical Cameras 1 Horizontal, 2 Vertical Cameras

(Flatness Reaches to ±10 um)

Camera

Feeding Type

Illumination

Max Sorting Speed

Resolution

Sorting Accuracy(Back Light) Sorting Accuracy(Back Light)

Max Diameter/Weight

Model

Option

4 Cameras :

2 LED Ring Light，4 LED Flat Light

Index Plate

3 Horizontal, 1 Vertical CamerasCamera

Feeding Type

Illumination

Max Sorting Speed

Head Diameter

Nominal Length

Resolution

Sorting Diameter

Model

Option

SAN SHING BOLT SORTING MACHINEIndex Plate Type

Special Lens for Outside 360°Vision

Additional Inclined Camera for Thread Inspection

REMARKS : WE RESERVE THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE.

MarkFront View Dent

Bottom View Dent

(45G Only)

1413

±0.03mm ±0.03mm

400pcs/min 400pcs/min

45mm(M20)/150g 45mm(M20)/150g

640x480 pixels 640x480 pixels

Packing System

Sound Enclosure For Feeding Area

SNS-45G SNS-45K

±0.03mm

35mm

6 ~ 125mm

400pcs/min

M3 ~ M16

640x480 pixels

Packing System

Sound Enclosure For Feeding Area

SBS-35D

Internal Diameter With/WithoutThreadA/C Dimension Thread BurA/F Dimension

Opposite Assembly Washer Dent With/WithoutNylon Ring Nylon Ring Crack

Welding Point

External Diameter

U Nut NG1 Eccentric Castle NG

Flange Crack

With/WithoutThread (Blind Hole)

Height

Stab Slope

Thread DirectionSide Dent Side Crack

(45G Only)

Bevel Thread

Hex Head DamageInspection

Serration Length Neck Length

Chamfer Angle

Crack Crack Surface Stain

Head Height Head O.DHead Width

Major Diameter

Mark

Pitch

Lens Filter

Plating or Not

Point Compare

RadiusRecess Depth

Roundness

Shank Diameter

LengthBetween 2 Line

Head Damage

Thread Compare

Nominal Length

Packing System

Sound Enclosure For Feeding Area

Hopper

Option Option Option AccessoriesSpecial Lens for Outside 360 °Vision

Plating or Not

Lens Filter

Camera for Thread Inspection

Additional Inclined Camera Special Mirror Device

Thread Damage

With/WithoutTop Dent

With/WithoutLateral Dent

Thread Direction

Additional Inclined Camera

SAN SHINGNUT SORTING MACHINEGlass Plate / Conveyor TypeSNS SBS

8.95mm

1615

Simple and Quick Measurement

Just a Few Simple Steps To Complete

Step 1

Step 2

Step 3

Set product

Select specification

Press Start

Traditional measurement will

create disputes due to different

personal judgments

Expensive and highly

occupied

Unutilized capacity caused by

waiting line

Radius can`t be easily inspected,

prone to error

Paper records are difficult to

manage and use

SBM-35L is specially designed for quick inspection purpose of bolt products during the manufacturing process so that quality control can be implemented on each manufacturing process. The measurement data obtained from each process can be utilized for complete process capability analysis and failure tracing.

Creates a Brand New Inspection EraSBM

Measurement Completed !

Inspection results can be uploaded to database for statistical and process capability analysisInspection results can be uploaded to database for statistical and process capability analysis

Traditional measurement methodsTraditional measurement methods

For the dimension marked below, part rotation are required to

measure the correct dimension

For the dimension marked below, part rotation are required to

measure the correct dimension

Automatic Capturing of Best Measurement Angle

Traditional measurement methodsRotationRotation

SAN SHINGBOLT MEASUREMENT MACHINE

Telecentric Lens

Model

Machine Size (LxWxH)

Max Diameter

Diameter

Max Length

Length

Resolution

Lens

Illumination

Measurement Range

Accuracy

Voltage

Collimated Illuminator

SBM-35Lpixels

mm

110V or 220V

1112x734x1537

1600x1200

35mm

170mm

±0.005mm

±0.010mm

Length

Diameter Radius of bearing surface

Radius

Radius

Tail point angle

Concentricity

Perpendicularity Parallelism

Circularity

Straightness

Pitch

A/C

Rotation

Distance Radius

Angle

Geometric Tolerance Front Light Illumination (Option)

Thread

Bearing Diameter Rotation Function

Flexible Measurement Functions

Rotation

Initial distance of thread

Rotation

Best measurement angle

Length

1 : Shank Length

2 : Head Thickness

3 : Tail Length

4 : Angle

5 : Head Diameter

6 : Radius

7 : Thread Thickness

8 : Pitch

9 : Thread Minor Diameter

10 : Thread Major Diameter

<ITEMS>

Set point, line, axis to measure thedistance in between

Radius of head, bearing surface andtail

Use the built-in inspection programto facilitate the thread measurement

Estimate the angle between two linesto measure the various angles quickly

Simplify the difficult measurementon bearing surface

Extend the measurementfunctions such as A/F & A/C of the hexagonscrew, initial distance of thread, etc...

Distancebetweentwo points

Threadminor diameter

Threadmajor diameter

OD of bearing surfaceThread angle

①

⑩

②③

④

⑤

⑥

⑦

⑧ ⑨

26.97 mm

Pitch diameter

17

Compact design, little space occupied.Simple tooling structure, lower costs.Automatic Lubrication System ensures machine life.Easy operation and maintenance.Perfect monitoring function, guarantees product quality.Automatic feeding of vibration bowl.Automatic stop of chute when no feeding.

Compact Size Simple Operation and Easy Maintenance

Automatic Lubrication System Automatic stop of chute when no feeding.

HMI with touch panel Automatic monitoring of feeding turntableFiber beam sensor Automatic separation

SNA

Model

Machine Size (LxWxH)

Suitable Width of Across Flat

Max.Thickness of Nut

Motor Power

Net Weight

Gross Weight

Max Output

Main Motor Inverter

Abnormality Inspection Device

Automatic Defectiveness Rejection

Automatic Monitoring of Feeding Turntable

Human Machine Interface

Production Range (DIN982 985)

Option

11B 14B 19B 24B 30B

pcs/min

mm

HP

mm

mm

mm

inch

kg

kg

8.5 12 16 19.5 24

2 2 3 3

5

1000 1200 1500 1750 2250

830 1000 1250 1480 1960

250 200 180 145 130

1180x1000x1520 1300x1230x1550 1340x1300x1560 1430x1350x1560 1600x1550x1760

8.2-11.3 11.3-14.3 14.3-19 19-24 24-30

M5~M6 M6~M8 M8~M12 M12~M16 M16~M20

#12~1/4 1/4~5/16 5/16~1/2 1/2~5/8 5/8~3/4

38B

32

7.5

3500

2900

100

1850x1800x2000

30-41

M16~M24

3/4~1”

NYLON INSERT ASSEMBLY MACHINE

SAN SHING

TOTAL SOLUTION

Machine Brochure

SAN SHING FASTECH CORP.No.355, Chung Shan Road , Section 3,Gui-Jen , Tainan , TaiwanTel :+886-6-230-9949Fax:+886-6-330-3415E-mail:machine.tool@mail.sanshing.com.twwww.sanshing.com.tw

2018 11 ver.6.1 Copyright©2012　SAN SHING FASTECH CORPORATION.All rights reserved.

CERTIFIEDCERTIFIED

IATF 16949:2016ISO 9001:2015www.tuv.comID 9105022826

ISO 50001

ISO 14001