samsung ml 1630

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ML1630TECH

Samsung ML-1630

Samsung SCX-4500

ML-D1630A

ML-1630 Series (E)

D1 (Starter cartridge)

E-mail: [email protected] Website: www.futuregraphicsllc.co

Phillips Screwdriver, Flat Screwdriver, Small

Screwdriver, Needle Nose Pliers, Drill and 1/

Drill Bit, Awl, Utility Knife, Electric Glue Gun

Supplies Required:

Compatible Replacement Chip, Compatible

Replacement Drum, Compatible Replaceme

Toner, Hot Melt Glue Stick, Cotton Swabs,

Padding Powder, Soft Lint-Free Cloth,

Conductive Grease, Anhydrous Isopropyl

Alcohol, Vacuum or Deionized Air

REV. 03/06/08

CORPORATE

LOS ANGELES, USAUS 1 800 394.9900Intl +1 818 837.8100FAX 1 800 394.9910Intl +1 818 838.7047

ATLANTA, USAUS 1 877 676.4223Intl +1 678 919.1189FAX 1 877 337.7976Intl +1 770 516.7794

KANSAS CITY, USAUS 1 913 871.1700FAX 1 913 888.0626

NEW YORK, USAUS 1 800 431.7884Intl +1 631 588.7300FAX 1 800 431.8812Intl +1 631 588.7333

MIAMI, USAUS 1 800 595.4297Intl +1 305 594.3396FAX 1 800 522.8640Intl +1 305 594.3309

TORONTO, CANCAN 1 877 848.0818Intl +1 905 712.9501FAX 1 877 772.6773Intl +1 905 712.9502

MELBOURNE, AUSAUS 1 800 003. 100Intl +62 03 9561.8102FAX 1 800 004.302Intl +62 03 9561-7751

SYDNEY, AUSAUS 1 800 003.100Intl +62 02 9648.2630FAX 1800 004.302Intl +62 02 9548.2635

BUENOS AIRES, ARGARG 0810 444.2656Intl +011 4583.5900FAX +011 4584.3100

SO PAULO, BRAZILIntl +55 11 5524.8000

BOGOT, COLOMBIAInt'l +57 1410.8842

CALI, COLOMBIAInt'l +57 2661.1166

MONTERREY, MEXICOInt' +52 55 5333.9800

JOHANNESBURG, S.A.S.A. +27 11 974.6155FAX +27 11 974.3593

ZHUHAI, PR CHINAIntl +86 756 3359608FAX +86 756 3359681

CARTRIDGE DISASSEMBLY

Step 1

Place the cartridge on a work bench w

the drum facing down. Using a Phill

screwdriver, remove the three screws t

hold each end cap in place (see photo 1)

Photo 1

Step 2

Using a small flat screwdriver, press a

release the locking clips that hold both ecaps in place (see photo 2). Remove the e

caps.

Photo 2

Step 3

Remove the PCR housing (see photo 3).

Photo 3

2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products foring equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied betweand any OEM.

Technical Instructions Printers OEM Info Tools

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2 SAMSUNG ML-1630/SCX-4500 Technical Instructio

Photo 4

Photo 5

Step 4

Slide the drum axle out of the toner

hopper axle holder on the drive gear

side (see photo 4). Separate the

waste hopper unit from the toner

hopper unit (see photo 5).

Set the waste hopper aside, away

from the light.

Photo 6

TONER HOPPER DISASSEMBLY

Step 5

Using needle nose pliers, remove the

doctor blade contact spring (see

photo 6).

Photo 7

Step 7

Carefully remove the developer roller

holding the metal drive shaft (see photo

Remove the developer roller drive gear.

Step 6

Using a small flat screwdriver, press do

on the clip that holds the developer ro

bearing end cap (see photo 7).

Remove the developer roller bearing e

cap (see photo 8).

Step 8

Clean the developer roller with deionized

and a dry lint-free cloth.

Step 9

Using a Phillips screwdriver, remove the t

screws that hold the doctor blade in pla

(see photo 10).

Step 10

Clean the doctor blade, first using deioniz

air, then with a cotton swab and alcohol.

Step 11

Using a flat screwdriver, carefully pry out

toner hopper fill plug (see photo 11).

Photo 8

Photo 9

Photo 10

Photo 11

2008 Future Graphics, LLC. All rights reserved.

uture Graphics (FG) is a distributor of compatibleeplacement parts and products for imaging equip-

ment. None of FG's products are genuine OEM

eplacement parts and no affiliation or sponsorships to be implied between FG and any OEM.

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SAMSUNG ML-1630/SCX-4500 Technical Instructions

Photo 12

Photo 13

Step 15

Install the developer roller drive gear on the

developer roller (see photo 14).

Install the developer roller by holding the

metal drive shaft (see photo 15).

Photo 14

Photo 15

Step 16

Install the developer roller bearing end cap

(see photo 16).

Photo 16

Photo 17

Step 17

Apply a small amount of conduct

grease on the developer roller sh

and doctor blade where the doc

blade contact spring is seated (s

photo 17).

Step 18

Install the doctor blade cont

spring. The short bend wire has

make contact with the doctor bla

and the long straight wire with

developer roller shaft (see photo 1

Photo 18

2008 Future Graphics, LLC. All rights resFuture Graphics (FG) is a distributor of comp

replacement parts and products for imaging ement. None of FG's products are genuinereplacement parts and no affiliation or spons

is to be implied between FG and any OEM.

TONER HOPPER ASSEMBLY

Step 14

Set the doctor blade on the toner hopper

and install the two screws that hold the doc-

tor blade in place (see photo 13).

Step 12

Carefully remove the toner unit gears and

set them aside.

NOTE: Take care not to damage or lose

the supply roller shim (see photo 12).

Step 13

Clean the toner hopper using deionized air

or a vacuum.

NOTE: Inspect the retaining blade for any

physical damage. If there is any damage,

it must be replaced.

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Photo 19

Step 19

Fill the toner hopper with toner.

Install the fill plug.

Step 20

Reinstall the toner unit gears (seephoto 19). Set the toner hopper

aside.

Photo 20

WASTE HOPPER DISASSEMBLY

Step 21

Place the waste hopper on a work

bench. Slide the drum axle out from

the non-gear side of the drum (see

photo 20). Remove the drum from

the waste hopper. If you plan to

reuse the OEM drum, clean it with a

dry lint-free cloth. Place the drum in

a protected area away from light.

Photo 21

Step 25

Using a 1/8 drill bit, carefully drill into

sonic welds until the chip cover is able to

removed (see photo 24). Trim the scra

from the sonic welds of the waste hop

with a utility knife and remove the plas

residue from the chip cover and waste ho

per.

Step 26

Replace the chip. Attach the chip cover

the waste hopper with a small amount of

glue (see photo 25).

Photo 22

Photo 23

Photo 24

Photo 25

2008 Future Graphics, LLC. All rights reserved.uture Graphics (FG) is a distributor of compatible

eplacement parts and products for imaging equip-ment. None of FG's products are genuine OEMeplacement parts and no affiliation or sponsorships to be implied between FG and any OEM.

Step 22

Using a Phillips screwdriver, remove the t

screws that hold the wiper blade in pla

(see photo 21). Remove the wiper blade

you plan to reuse the wiper blade, clea

with deionized air.

Step 23

Clean the waste hopper using deionized

or a vacuum. Inspect the recovery blade

any physical damage. If damaged,

recovery blade must be replaced.

CHIP REPLACEMENT

Step 24

Place the waste hopper on a work ben

(see photo 22).

Using an awl, mark the centers of the sowelds that hold the chip cover (see ph

23).

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Step 34

Install the PCR housing (see photo 34).

Photo 34

Step 35

Rotate the drum axle so that the keyed e

will fit into the gear end cap (see photo 3

Step 36

Apply a small amount of conductive grea

at the ends of PCR, the developer roller a

the supply roller shafts on the contact e

cap side of the cartridge (see photo 36).

Step 37

Install the end caps and the screws t

hold the end caps in place.

Photo 35

Photo 36

Photo 32

CARTRIDGE ASSEMBLY

Step 33

Place the toner and waste hopper

sections on a work bench (see photo

32).Snap the drum axle ends into the

axle holders of the toner hopper sec-

tion (see photo 33).

Photo 33

E-mail: [email protected] Website: www.futuregraphicsllc.co

NOTES

2008 Future Graphics, LLC. All rights reserved.

uture Graphics (FG) is a distributor of compatibleeplacement parts and products for imaging equip-

ment. None of FG's products are genuine OEM

eplacement parts and no affiliation or sponsorships to be implied between FG and any OEM.

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