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Model SC Sample Coolers 1 CONTENTS FEATURES AND BENEFITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2 PRODUCT OFFERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2 DIMENSIONS AND RATINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3 ENGINEERING DATA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3 SAMPLE SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9 ILLUSTRATIONS Figure 1. SC-22 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4 Figure 2. SC-22 Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5 Figure 3. SC-22 Performance Curves- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6 Figure 4. SC-42 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7 Figure 5. SC-42 Performance Curves- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8 TABLES Table 1. Sample Cooler Ratings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3 This section contains information on Cleaver-Brooks sample coolers. The Model SC22 and SC42 Sample Coolers are used to cool boiler water samples under pressure so that an accurate sampling can be made. When boiler water samples are taken without being properly cooled (while under boiler pressure), as much as 20% of the sample can flash to steam, causing inaccurate measurement of boiler water quality. SAMPLE COOLERS

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  • Model SC Sample Coolers

    1

    CONTENTS

    FEATURES AND BENEFITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2PRODUCT OFFERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2DIMENSIONS AND RATINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3ENGINEERING DATA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3SAMPLE SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

    ILLUSTRATIONS

    Figure 1. SC-22 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4Figure 2. SC-22 Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5Figure 3. SC-22 Performance Curves- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6Figure 4. SC-42 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7Figure 5. SC-42 Performance Curves- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8

    TABLES

    Table 1. Sample Cooler Ratings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3

    This section contains information on Cleaver-Brooks sample coolers. The Model SC22 and SC42 Sample Coolersare used to cool boiler water samples under pressure so that an accurate sampling can be made. When boilerwater samples are taken without being properly cooled (while under boiler pressure), as much as 20% of thesample can flash to steam, causing inaccurate measurement of boiler water quality.

    SAMPLE COOLERS

  • Sample Coolers Model SC

    FEATURES AND BENEFITS

    Heavy Duty All Stainless Steel Wetted Parts: • SC-22 cools boiler water samples up to 635 °F and 2000 psig.

    • SC-42 cools boiler water samples up to 1000 °F and 5000 psig.

    True Counterflow Cooling: • Effective baffling on the shell side produces full counter flow with high cooling

    water flow and minimum pressure drop, vibration and scaling.

    • Proper temperature achieved.

    Compact Design: • SC-22 3-9/16" square x 5-1/2" long compact size. Easily mounted in cooling

    water piping without using brackets or special supports.

    • SC-42 3-9/16” square x 11-1/4” long mounted in cooling water piping withoutusing brackets or special supports.

    Stainless Steel Coil: • Single continuous tube with no joints assures long, maintenance free operation.

    Removable Shell: • Shell can be easily removed for inspection and/or cleaning without

    disconnecting sample water lines.

    Lowest Cost: • Largest heat transfer surface per unit of cost of any sample coolers.

    PRODUCT OFFERING The sample cooler is a low-pressure-drop system for monitoring boiler water qualitywithout shutting down the boiler system. A simple, compact design cools sampleswith minimum disturbance to system pressure. The 316 stainless steel tubing is acontinuous, jointless, coil arrangement. Tubing is maintenance-free

    The design has baffling on the shell side to achieve high cooling water flow,minimizing pressure drop, vibration and scaling. The shell can be easily removed forinspection and/or cleaning without disconnecting sample or water lines.

    SC-22Rated for 635 °F at 2000 psig. Shell is 304 stainless steel, rated at 450 °F, 250psig.

    2

  • Model SC Sample Coolers

    SC-42Rated for 1000 °F at 5000 psig. Shell is 304 stainless steel, rated at 650 °F, 450psig.

    SC-22 PanelThe SC-22 is available in a pre-assembled panel mounted kit including:

    • Stainless steel mounting panel

    • Cooling water inlet and outlet valves

    • Sample inlet metering valve and isolation valve

    • Stainless steel sink with drain

    DIMENSIONS AND RATINGS Dimensions for Model SC-22 are shown in Figure H14-1, and for the SC-22 Panelin Figure 2. Figure 4 shows dimensions for Model SC-42. Ratings are shown inTable 1.

    ENGINEERING DATA Refer to Figure 3 (SC-22) and Figure 5 (SC-42) for performance curves. Thesediagrams show the relationship of outgoing sample temperature to incoming coolingwater temperature for various sample temperatures (diagonal lines) and flow rates.

    Example: The water sample is 1/4 gpm (946 cc/min) at 400 °F and is to be cooledto less than 100 °F and the cooling water is 95 °F. Follow the dotted line at 0.25gpm to 400 °F inlet temperature. Read 18 °F temperature approach. Samplepressure drop will be approximately 6.5 psig. Sample will cool to 88 °F, (70 °Fcoolant + 18 °F approach).

    Table 1. Sample Cooler Ratings

    MODEL NO.

    SHELL DESIGN

    TUBE DESIGN

    TUBE MATERIAL

    SHELL & HEAD MATERIAL AREA WEIGHT

    SC-22 250 psig @ 450oF

    2000 psig @ 635oF

    1/4" OD SSA 304 SS 1.2 sq-ft 9 lbs

    SC-42 450 psig @ 650oF

    5000 psig @ 1000oF

    1/4” OD 316 SS

    304 SS 2.4 sq-ft 12 lbs

    A. Tubing is 300 series stainless steel with chemical and physical properties equal to, or better than T304.

    3

  • Sample Coolers Model SC

    Figure 1. SC-22 Dimensions

    SAMPLE INLET1/4 [6mm] O.D. TUBE.

    SAMPLE OUTLET1/4 [6mm] O.D. TUBE.

    3/8 [10mm] FEMALE NPTCOOLING WATER INLETPLUG SHIPPED LOOSE

    5 1/2 [140mm]

    3 [76mm]

    1/2 [12mm]

    1 5/16 [33mm]

    5/16 [8mm]

    1 1/2 [37mm] 1 1/8 [28mm]

    1 13/16 [45mm]

    3 9/16 [90mm]SQUARETYP.

    2 3/4 [70mm]TYP.

    3/8 [10mm] FEMALE NPTCOOLING WATER OUTLET.

    3/8 [10mm] FEMALE NPTCOOLING WATER INLET.

    MOUNTING BRACKET(SUPPLIED WITH EACH COOLER

    TO BE SHIPPED LOOSE)

    R1/4 [R6mm]2 1/4 [57mm]

    4

  • Model SC Sample Coolers

    Figure 2. SC-22 Panel

    7/8"

    24"

    8 7/16"

    6"

    11/16"

    6"

    12"

    2 1/16"

    2 1/16"

    1 1/4"

    1/4" COMP.

    �0.4375"

    1/2" NPT

    1/2" NPT

    SINK DRAIN, 1" NPSTYGON TUBE GRAB SAMPLE

    RATINGS:PRESSURE............250 psiTEMPERATURE......405°F

    7 1/4"

    2 1/2"

    5 1/2"

    4 1/4"

    10 1/2"

    SAMPLE COOLER MODEL SC-22

    ITEM

    SAMPLE THROTTLING METERING VALVE

    SAMPLE INLET ISOLATION VALVECOOLING WATER INLET BALL VALVE

    COOLING WATER OUTLET GLOBE VALVEDESCRIPTION

    12345

    67

    14

    2

    36

    7

    5

    5

  • Sample Coolers Model SC

    Figure 3. SC-22 Performance Curves

    100 70 40 30 20 10 5

    25

    20

    15

    1086

    4

    2500

    1000

    1500

    2000

    50

    100

    150

    200

    250

    .1

    .2

    .3

    .4

    .5

    200 F 300 F400 F500 Fo

    o

    o

    o700 F

    o

    600 F o

    SAMPLE DATA SAMPLE

    GPM HRLB/ CC/

    MIN

    MODEL SC-223 GPM COOLING WATER1 PSIG PRESSURE DROP

    PRESSUREDROP(PSIG)

    APPROACH TEMPERATURE Fo

    6

  • Model SC Sample Coolers

    Figure 4. SC-42 Dimensions

    MOU

    NTING

    BRA

    CKE

    T

    1 3/4" [44]

    3 7/16" [87]

    3/4" FNPT COOLING

    WATER INLET

    2 3/4" [70]

    4 3/8" [111]

    1/2" FNPT COOLING

    WATER OUTLET

    (2) 7/16" x

    3/4" MTG. SLO

    TS

    13/16" [21] 1 1/4" [32]

    1" [25]

    REF.

    3/4" [19]

    1/4" [6]

    3 9/16" [90]

    11 1/4" [286]

    SAMPLE

    OUTLET

    1 13/16" [45]

    3 9/16" [90]

    4" [102]

    3 13/16" [97]

    1 1/8" [28]

    2 1/4" [57]

    7/8" [22]

    SAMPLE

    INLET

    7

  • Sample Coolers Model SC

    Figure 5. SC-42 Performance Curves

    50 20 10 2 1 .3

    50

    40

    30

    25

    20

    15

    10753

    200 F INLET TEMP.

    oo

    300 F

    400 F

    500 F

    600 F700 F

    o

    o

    o

    o

    MODEL SC-42 (2.4 SQ-FT)5 GPM COOLING WATER5 PSIG PRESSURE DROP

    SAMPLE PRESSURE

    DROP(PSIG)

    APPROACH TEMPERATURE Fo

    500

    1000

    1500

    2000

    50

    100

    150

    200

    250

    .1

    .2

    .3

    .4

    .5

    SAMPLE DATA

    GPM HRLB/ CC/

    MIN

    8

  • Model SC Sample Coolers

    9

    SAMPLE SPECIFICATIONS1.1 GENERAL The following sample specifications are provided by Cleaver-Brooks to assist you in

    specifying your customer’s requirements.

    A. SC-221. Furnish _______ Cleaver-Brooks Model SC-22 sample cooler(s)

    consisting of 304 stainless steel head and shell, jointless coiled T304 stainless steel tubing, and a carbon steel mounting bracket.

    2. The sample cooler shall be of compact bolted design and shall require no larger space than 3-9/16" square x 5-1/2". The tubing and shell shall be removable for cleaning without disturbing connections. The cooling water connections shall be 3/8" FPT and the sample tube connections shall be 1/4" OD.

    3. The tubing shall be rated at 2000 psig at 635 °F. The surface area shall be 1.2 sq-ft.

    B. SC-22 PANEL1. Furnish _______ Cleaver-Brooks Model SC-22 Panel pre-

    assembled kit. Includes Model SC-22 sample cooler as specified in Item A above, and the following additional equipment.

    2. 12” x 24” stainless steel mounting panel.3. Sample throttling metering valve and sample inlet isolation

    valve.4. Cooling water outlet globe valve and inlet ball valve.5. Stainless steel sink with 1” NPS drain fitting.

    C. SC-421. Furnish _______ Cleaver-Brooks Model SC-42 sample cooler(s)

    consisting of 304 stainless steel head and shell, jointless coiled T304 stainless steel tubing, and a carbon steel mounting bracket.

    2. The sample cooler shall be of compact bolted design and shall require no larger space than 3-9/16" square x 11". The tubing and shell shall be removable for cleaning without disturbing connections. The cooling water inlet connection shall be 3/4" FPT and the cooling water outlet connection shall be 1/2” FPT. The sample tube connections shall be 1/4" OD.

    3. The tubing shall be rated at 5000 psig at 1000 °F. The surface area shall be 2.4 sq-ft.

  • Product Guide Blowdown Separators

    Section BB-1 Rev. 09-10

    BLOWDOWN SEPARATORS PRODUCT GUIDE

    Model No. *

    Plate Thickness Weight (Lbs) Volume Cu. Ft. 5/16" 3/8" 1/2" 5/16" 3/8" 1/2"

    A14B Yes N/A N/A 85 N/A N/A 0.81A20B Yes Yes Yes 115 130 210 1.53A34B Yes Yes Yes 155 185 235 2.66A56B Yes Yes Yes 270 340 490 4.98

    *See Brochure #CBA 324-R5 for sizing chart

    NOTE:

    National Board stamping and “U” symbol or CRN (Canadian). Available at extra cost. See price list.

    Standard Units built to ASME Code and Stamped for 250 PSIG, and Hydro tested at 375 psig

    Above units supplied with screwed connections and exterior CB-Blue Paint.

    Specify Model #, inlet size, drain size, vent size and plate thickness when ordering.

  • Product Guide Blowdown Separators

    Section BB-2 Rev. 09-10

    BLOWDOWN SEPARATORS (CODE E)

    SPECIAL STATE REGULATIONS Arkansas Require Minimum 3/8" Plate Thickness and Pressure Gauge Connection.

    District of Columbia Requires Min. 3/8" Plate Thickness.

    Kansas All pressure vessels installed after January 1, 1999 regardless of code construction shall be registered with the National Board. Add for “U” stamp and registration.

    Kentucky Requires Minimum 3/8" Plate Thickness. “U” Symbol Stamped and Registered with National Board. Requires a Pressure Gauge. Separators and tanks should be rated and stamped for the boiler design pressure.

    Michigan Requires “U” Symbol Stamped and Registered with National Board. A pressure gauge connection is required. Separators cannot be used on boilers with a design pressure over 300 psig. Tanks should be sized according to their sizing table.

    Nevada Requires “U” Symbol Stamped and Registered with National Board.

    North Dakota All Pressure Vessels regardless of construction are required to be registered with National Board.

    New Jersey Separators cannot be used unless drain water then goes to a holding tank, pit, or sump.

    Canada All provinces require “U” Symbol Stamped and Registered with National Board. Must also be Registered with a CRN Canadian Registration Number for the Province of installation. Min. 3/8" plate thickness except the Province of Ontario which allows 5/16" min thickness. Aftercooler and TRV required on each unit.

    A Corrosion allowance 1/8" thk. is required.

    Blowdown Separators are not acceptable in Provinces of Quebec and New Brunswick. CSA B51-03 sized Blowoff Tanks must be used.

    British Columbia – ½" Thick heads and shell on Blowdown Separators and Blowoff Tanks. This is to meet 3/8" Minimum plate thickness of pipe and heads after forming.

  • Product Guide Blowdown Separators

    Section BB-3 Rev. 09-10

    BLOWDOWN SEPARATORS (CODE E)

    BLOWDOWN SEPARATOR ACCESSORIES FLANGES FOR SEPARATOR DRAIN, INLET, AND VENT FLANGES FOR AFTERCOOLER

    NOTE!!! Must be purchased along with a separator order.

    Note: For 300 psig flanged Separator Inlet, Drain, and Vent, use 300 psig flanged aftercooler. (Qty: 3 for Inlet, Drain, Vent. / Qty: 2 for Aftercooler Inlet & Outlet)

    Add flange weight to separator weight.

    When 150 lb. flanges are specified, Separator will be stamped 150 psig. When 300 lb. Flanges are specified, Separator will be stamped 250 psig. If “U” symbol specified, Separator will be stamped 300 psig.

    Drain Size 2" 3" 4" 5" 6" 8"150 lbs. Yes Yes Yes Yes Yes Yes

    Weight (lbs) 15 24 39 45 57 90300 lbs. Yes Yes Yes Yes Yes Yes

    Weight (lbs) 21 39 66 84 117 174

    DRAIN TEMPERING FITTINGS - AFTERCOOLERS 2" 3" 4" 5" 6" 8"

    5D-4" Lg x Yes Yes Yes Yes Yes YesWeight (lbs) 5 9 10 10 12 2016DS-20" Yes Yes Yes Yes Yes Yes

    Weight (lbs) 7 14 21 22 34 4018DF-18" Lg Yes Yes Yes Yes Yes YesWeight (lbs) 20 30 45 55 75 9220AO-20" Yes Yes Yes Yes Yes Yes

    Weight (lbs) 18 22 25 35 45 65

  • Product Guide Blowdown Separators

    Section BB-4 Rev. 09-10

    BLOWDOWN SEPARATORS (CODE E)

    BLOWDOWN SEPARATOR ACCESSORIES NOTE!!! Must be purchased along with a separator order.

    TEMPERATURE REGULATOR VALVES NOTE: Maximum Cooling Water Pressure 60 psig

    Size 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" Weight (lbs) 5 6 10 12 18 27 32

    STRAINER, C.I.Y. TYPE: .045 SCREEN Size 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" Weight (lbs) 2 3 5 6 11 16 26

    SOLENOID VALVE AND THERMOSTAT Size 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" Weight (lbs) 3 4 6 7 10 15 30

    THERMOMETER 2" Dial, 6" Stem, Bimetal Thermometer for Model 16, 18 and 20 Aftercoolers

    PRESSURE GAUGE 3-1/2" Dial with 1/4" syphon

    FLOOR SUPPORTS (40 lbs.) 3 angle legs with floor pads to raise Separator 18" above floor.

    WALL BRACKETS Model 14, 20 and 34 (40 lbs.) Model 56 (50 lbs.)

  • Product Guide Blowdown Separators

    Section BB-5 Rev. 09-10

    EXHAUST HEADS (CODE E)

    Model No. Weight (Lbs)Beveled Flanged

    ACC-EXP- Inlet Inlet10-2 80 85

    10-2- 1/2 85 9010-3 90 9510-4 95 10514-5 125 14014-6 135 16020-8 280 31020-10 290 33024-12 420 48524-14 450 525

    1. Select proper exhaust head by vent size of blowdown separator.

    2. Flanges are 150 lb. raised face ASTM A105.

    3. Material of construction: Heads 10-20 carbon steel, shell SA53B

    4. Finish is rust resistant primer exterior.

    5. Beveled inlet is for butt welded seam.

    6. All units are shipped F.O.B. Brookville, PA

  • Product Guide Blowdown Separators

    Section BB-6 Rev. 09-10

    BLOWDOWN SEPARATORS (CODE E)

    1. All units are shipped F.O.B. Brookville, PA

    INLAND FREIGHT & EXPORT PACKING AVAILABLE. SEE PRICE LIST.

  • Product Guide Chemical Feed System

    Section BB-1 Rev. 09-10

    CHEMICAL FEED SYSTEM PRODUCT GUIDE

    STANDARD UNITS INCLUDE:

    • Tank, cover*, Structural Base.

    • Single Model V-10 positive displacement pump with 5/8” diameter stainless steel piston.

    • 1/3 HP TEFC gear head motor, 60RPM, 120/1/60.

    • Strainer and Shutoff valve in suction piping.

    • Relief valve and piping for discharge.

    • Direct drive agitator with ¼ HP TENV motor 1725 RPM, 120/1/60.

    *Hinged lid on steel tanks, removable cover on polyethylene tanks.

    TANK MATERIALS AVAILABLE:

    • Model HCS Carbon Steel (10 gauge)

    • Model P Polyethylene

    • Model OP Overpack (Polyethylene lined Steel tank)

    • Model SS Stainless Steel

    Cleaver-Brooks Model V-10 Piston Pump and Motor:

    The V-10 pump is a positive displacement type with 120/1/60 TEFC motor and gearhead reducer, double stainless steel check valve and balls, 5/8" stainless steel piston

    Model Number Description: 50-P-1-V-10

    • 50 gallon tank capacity

    • Polyethylene tank material

    • One pump and motor set

    • Model V-10 pump

    All units are factory assembled.

  • Product Guide Chemical Feed System

    Section BB-2 Rev. 09-10

    STANDARD CHEMICAL FEED PACKAGES WITH V-10 PISTON PUMPS

    Model Cap Gal Material Ship Wgt

    55-OP-1-V-10 55 Overpack 175

    50-HCS-1-V-10 50 10 Ga. Carbon Stl. 175

    100-HCS-1-V-10 100 10 Ga. Carbon Stl. 275

    150-HCS-1-V-10 150 10 Ga. Carbon Stl. 375

    200-HCS-1-V-10 200 10 Ga. Carbon Stl. 475

    30-P-1-V-10 30 Polyethylene 125

    55-P-1-V-10 55 Polyethylene 175

    100-P-1-V-10 100 Polyethylene 225

    150-P-1-V-10 150 Polyethylene 250

    200-P-1-V-10 200 Polyethylene 275

    50-SS-1-V-10 50 10 Ga. 304 SS 175

    100-SS-1-V-10 100 10 Ga. 304 SS 275

    150-SS-1-V-10 150 10 Ga. 304 SS 375

    200-SS-1-V-10 200 10 Ga. 304 SS 475

    SPECIAL PUMPS, MOTORS, AND ACCESSORIES

    Dual - 2 Motors, 2 Pumps

    Triple - 3 Motors, 3 Pumps

    SPECIAL MOTORS

    TEFC pump motor 240/480V 3ph 60 hz

    TEFC pump 115 or 230 V 1ph 50/60 hz

    1/2 HP EPFC pump motor 120 or 240 V 1ph 60 hz

    SPECIAL AGITATORS

    276 RPM 1/3 HP 120V 1ph 60Hz TEFC with 9” prop

    276 RPM 230/460V 3ph 60 Hz TEFC with 9” prop

    1725 RPM 1/4 HP EPFC 230/460/3ph motor

    TENV agitator 230/460V 3ph 60 hz

    1/4 EPFC agitator motor 120 or 240V 1ph 60hz

    If agitator not required deduct applies

  • Product Guide Chemical Feed System

    Section BB-3 Rev. 09-10

    MISCELLANEOUS OPTIONS TO STANDARD PACKAGED SYSTEMS

    Dissolving Basket 1/5 cu. Ft

    *Low level cutoff and alarm 115V

    304 S.S. Injection nozzle

    Electric solenoid valve 1/4" 3 way

    Timer - (Contact PWS)

    Floating cover Styrofoam

    Stainless Steel hinge on polyethylene lid

    All 316 Stainless Steel Suction piping

    *Only for units without control panels

    NEMA 12 CONTROL PANELS (FOR 30 GALLON TANKS CONTACT MILWAUKEE SALES)

    Simplex one ON/OFF switch for mixer one HOA switch for pump with 2 running lights (14x12x6)

    Simplex above plus audio and visual alarm (14x12x6)

    Dual one ON/OFF switch for mixer two HOA switches for pump with 3 running lights (14x12x6)

    Dual above plus audio and visual alarm (20x16x7)

    Triple one ON/OFF switch for mixer three HOA switches for pump with 4 running lights (20x16x7)

    Triple above plus audio and visual alarm (24x20x7)

    Shot Feeders

    Model No. Acc

    Capacity (Gallons)

    Weight (Lbs.) Volume Cu. Ft. 125 PSIG 300 PSIG

    SF .75 3/4 21 25 0.2

    SF 1 1 29 25 0.38

    SF 1.5 1 1/2 35 40 0.49

    SF 2 2 40 46 1.11

    SF 2.5 2 1/2 45 49 1.2

    SF 5 5 80 90 2.03

    SF 10 10 150 205 2.84

    SF 25 25 320 350 9

  • Product Guide Chemical Feed System

    Section BB-4 Rev. 09-10

    Standard Unit includes:

    A. Tank

    B. Funnel

    C. Inlet Valve

    D. Outlet Valve

    E. Sample Valve

    F. Screwed Connections

    Bypass Feeders

    Model No. Capacity Weight Volume

    Acc. (Gallons) (Lbs.) Cu. Ft.

    BPF .75 ¾ 25 0.43

    BPF 1 1 34 0.56

    BPF 1.5 1 ½ 39 0.65

    BPF 2 2 44 1.07

    BPF 2.5 2 ½ 49 1.15

    BPF 5 5 90 1.97

    BPF 10 10 160 2.8

    BPF 25 25 330 2.8

    Standard Unit includes:

    A. Tank

    B. Funnel

    C. Funnel

    D. Sight glass with guards and valves

    E. Flow control valve

    F. Inlet and Outlet Valve

    G. Air Vent

    H. Sample Valve

    I. Screwed Connections

    NOTES:

    1. Feeders 5 gallons and larger include three (3) 12" support legs.

    2. When ordering, specify Model No. and PSIG rating.

    3. All units are shipped Berea, Ohio.

  • Water treatmentsystemsImprove performance, protect your system, and save money

  • total Water treatment integration from a single source.Cleaver-Brooks is the leading provider of boiler water systems, including both water treatment and boiler feed and condensate recovery products, and the only totally integrated single-source supplier in the world. Other manufacturers rely on equipment from a variety of sources, simply bolted together, which can jeopardize compatibility, performance, and quality. Cleaver-Brooks products are designed for high efficiency and meet the most stringent emissions requirements in the United States. From pre-treatment to post-treatment, water treatment to separators, our engineering ensures the solutions are designed to meet the needs of your boiler system and your specifications. With state-of-the-art technology and expertise built over 80 years in the industry, we can meet practically any water treatment need.

    The Steam SystemBoiler Feed and Recovery Products

    Water Treatment Products Blowdown Heat Recovery

    Boiler

    Economizer

    Steam

    Deaerated Feed Water

    Make-up Water

    Chemical Feed Water

    Blowdown

    Chemical Feed System

    Deaerator

    Stack

    To drain

    Water Inlet

    DealkalizerWater SoftenerWater Filter

  • 3

    WaterSystems

    Model Steam Hot Water Capacity Features

    Water SoFtenerS

    SMR and FMR • • 20,000–1,500,000grains exchange Flow rates from 2 to 450 gpm. Compatible with all boiler applications.

    FSE and SSE • • 20,000–1,200,000 grains exchange Flow rates from 8 to 350 gpm. Operating temperatures from 40º to 100º F.

    CRS • • 15,000–450,000 grains exchangeFlow rates from 12 to 45 gpm. Valves and control pre-wired and ready to program.

    dealkalIzerS

    CDAS • • 50,000–980,00grains Flow rates from 10 to 300 gpm. Tank sizes 20" to 72".

    CDAF • • 10,000–100,000grains Flow rates from 2.5 to 50 gpm. Tank sizes 9" to 30".

    FIltratIon SySteMS

    FBS • • -------- Flow rates from 10 to 800 gpm (depending on media filter).

    FBF • • -------- Flow rates from 2 to 96 gpm. Top-mounted, fully adjustable, brass control valves.

    CHeMICal Feed SySteMS

    CFS • • Pressure up to 1,000 psigTank sizes from 20 gal to 500 gal. 0.015 gph to 60 gph, fully adjustable pumps.

    reverSe oSMoSIS SySteMS

    CRO • • 14,000–72,000 gpd 10 gpm to 50 gpm systems. Available for steam and hot water applications.

    Model Steam Hot Water Features

    SaMple CoolerS

    SC • • Steam boilers use Model SC-42. Hot water boilers use Model SC-22.

    BloWdoWn SeparatorS

    BDS • • Handles boiler operating pressure from 0 to 300 psig.

    BloWdoWn tankS

    BDT • • Simple, easy-to-maintain design. 18" to 72" tanks.

    BoIler Water treatMent ControllerS

    CLC • • Microprocessor control. Includes ball valve, plumbing kit, orifice plate and conductivity sensor.

    exHauSt SIlenCerS

    CSP • Noise reduction from 24.4 to 48.4 dB (depending on model).

    exHauSt HeadS

    CEX • • Self-cleaning and self-draining.

    CentrIFugal SeparatorS

    CIS • Vertical and horizontal configurations of many sizes available.

    MISt SeparatorS

    CMS • Provides dry steam. Decreases boiler water level fluctuations.

    FlaSH SeparatorS

    FSS • ASME code stamp. Fast ROI.

    overview of Water treatment systems

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  • 4

    Pre-treatment equipment ProductsCleaver-Brooks pre-treatment equipment is used before the water reaches the boiler and treats water to the quality required for successful boiler operation, and is appropriate for both hot water or steam boiler applications. This equipment will help protect the boiler equipment by providing maximum high-quality treated boiler feed water.

    Water softenersOur ion exchange water softeners remove water hardness, preventing scale buildup on heat transfer surfaces, and help maintain peak boiler efficiency. Removing hardness also reduces the need for expensive chemical water treatment to control scale. Cleaver-Brooks water softeners are available in package design for virtually any commercial or industrial application. A water softener is recommended whenever raw water hardness exceeds 1 ppm. Water softeners are available for boilers of all sizes, including multiple boilers, steam or hot water.

    Features

    • Compatible with all boiler applications

    • Sized from 20,000 to 1,500,000 grains exchange capacity

    • Flow rates from 2 to 450 gpm

    • Galvanized steel exterior piping with cast iron fittings

    • Inlet/Outlet pressure gauges

    • NEMA 4 electrical enclosures

    • Optional skid mounted and pre-piped, pre-wired systems

    •ASME code stamped tanks optional

    Model SMr and FMrAvailable in single, twin, or triplex tank designs and include resin tank(s), brine tank, resin, face-piping, diaphragm valve nest, and cycle controller. It features carbon steel tanks with epoxy-lined interiors and utilizes water-activated diaphragm valves and an electronic controller.

  • 5

    WaterSystems

    Features

    • Compatible with all boiler applications

    • Sized from 20,000 to 1,200,000 grains exchange capacity

    • Flow rates from 8 to 350 gpm

    • Tank sizes: 9" to 48" diameter standard (larger diameters available)

    • Operating temperatures: 40° to 100° F

    • Water meter for automatic regeneration

    • ED electronic controls with 24-volt operation

    • Spray lined steel or FRP plastic tanks

    • Optional skid mounted and pre-piped, pre-wired systems

    • ASME code stamped steel tanks optional

    Features

    • Compatible with all boiler applications

    • Sized from 15,000 to 450,000 grains exchange capacity

    • Flow rates from 12 to 45 gpm

    • Tank sizes: 7" to 30" diameter

    • Operating temperatures: 40° to 100° F

    • Water meter for automatic regeneration

    • Valve and control come pre-wired and ready to program. Simply plug in the 24-volt transformer, twist on turbine cable, and the installation is complete

    • Optional skid mounted

    Models FSe and SSeAvailable in single, twin, triplex, or quadraplex tank designs and include resin tank(s), brine tank, resin, piping, multi-position top-mounted piston valves, flow meters and electronic demand controller. FSE model has plastic tanks for easy installation. SSE model has steel tanks with top mount valves.

    Model CrSCross-over twin alternating systems with plastic tanks and a single top-mount valve that controls both tanks. Includes resin tanks, brine tank, single valve with CRS controller, and interconnecting piping. They provide a continuous supply of softened water with one tank in service and one tank either regenerating or in standby. Solid-state CRS controls provide a simple, reliable operation.

  • 6

    DealkalizersDealkalizers can remove more than 90% of the bicarbonate alkalinity in a softened water supply. This controls formation of carbon dioxide in the boiler, the major cause of condensate line corrosion. Dealkalization reduces the need for neutralizing chemicals by as much as 90%, and cuts fuel cost by minimizing blowdown.

    Features

    • Compatible with all boiler applications

    • Sized from 50,000 to 980,000 grains capacity

    • Flow rates from 10 to 300 gpm

    • Tank sizes: 20" to 72".

    • Pipe size: 1½", 2", 2½", 3", and 4" NPT

    • Water meter initiated regeneration

    • Optional skid mounted and ASME code stamped resin tanks

    Features

    • Compatible with all boiler applications

    • Sized from 10,000 to 100,000 grains capacity

    • Flow rates from 2.5 to 50 gpm

    • Tank sizes: 9" to 30"

    • Pipe size: ¾", 1", and 1½"

    • Water meter initiated regeneration

    • Optional skid mounted and pre-piped, pre-loaded system

    • Fiberglass Reinforced Plastic (FRP) resin tanks

    Model CdaSThe CDAS is designed for larger industrial boiler-feed applications. It features twin tank, alternating or parallel systems including carbon steel resin tanks, strong-base anion resin, diaphragm style control valves, inlet/outlet sampling valves, galvanized steel face piping, brine tank, and caustic injection system.

    Model CdaFChloride-cycle dealkalizer system reduces incoming alkalinity in feed water resulting in lower blowdown rates, lower condensate return corrosion, and more effective chemical treatment program for boiler systems.

  • filtration systemsRaw water analysis can easily determine the need for special filter equipment for removal of impurities. The cost of these systems is quickly recovered by eliminating need for frequent equipment cleaning and servicing, inefficient performance, damage to system components, and premature equipment failure.

    7

    WaterSystems

    Features

    • Compatible with all boiler applications

    • Flow rates from 10 gpm to 800 gpm, depending on filter media

    • Pipe sizes from 1" to 8" available

    • NEMA 4X electrical enclosure

    • Optional ASME code stamped tanks

    • Optional skid mounted, pre-piped, pre-wired systems

    • Optional PVC, CPVC, copper, or stainless steel exterior face piping

    Features

    • Compatible with all boiler applications

    • Flow rates from 2 gpm to 96 gpm

    • Pipe sizes: 1", 1½", 2" and 3"

    • Seamless non-metallic fiberglass tanks for maximum corrosion resistance

    • Top-mounted, fully adjustable, brass control valves

    • One-third the shipping weight of steel tanks

    • Single, twin, and triplex systems available

    Model FBSFBS water filters feature carbon steel media tanks with NSF 61 epoxy tank lining. The exterior piping is galvanized steel with cast-iron fittings and control valves. They offer the same filtration capabilities as the FBF Series.

    Model FBFThe FBF Series provides the latest technology in fiberglass tanks with top-mounted control valves. Only the filter media needs to be changed to successfully treat a variety of water problems. Cleaver-Brooks Series FBF water filters can treat for sediment removal, iron, manganese, hydrogen sulfide removal, acid neutralization, and chlorine removal.

  • 8

    chemical feed systems – model cfsChemical feed systems treat boiler feedwater and condition blowdown and provide an extra measure of protection against scaling and corrosion. Automatic systems are available for single or multiple boiler installations. They are fully packaged and can be equipped with either piston or diaphragm pumps. Cleaver-Brooks also has available bypass feeders and shot feeders.

    Features

    • For steam and hot water applications

    • Available for any boiler size

    • Tank sizes from 20 gal to 500 gal

    • Tank materials; poly, carbon steel, stainless steel, and overpack

    • Pressure up to 1,000 psig

    • 0.015 GPH to 60 GPH, fully adjustable pumps

    Features

    • Steam and hot water applications

    • Available for any boiler size

    • 10 gpm - 50 gpm systems

    • 14,400 to 72,000 gpd capacity

    • NEMA 4 control panel

    • Skid mounted, fully packaged

    • Many options available to meet your application requirements

    reverse osmosis systems – model croDesigned for boiler water treatment applications and provides high-purity water (98–99% salt reduction). Our Reverse Osmosis systems remove dissolved minerals, particles, and organic impurities. Like all Cleaver-Brooks systems, they are constructed using the highest-quality components and materials, for exceptional performance.

  • 9

    WaterSystems

    Features

    • Steam boilers use Model SC-42

    • SC-42 cools steam or water samples up to 1,000˚F and 5,000 psig

    • Hot water boilers use Model SC-22

    • SC-22 cools hot water samples up to 850˚F and 2,000 psig

    • Flow rates up to 1.5 gpm

    • Shell and coil made of stainless steel

    Features

    • Steam and hot water applications

    • Carbon steel with stainless steel striking plate

    • Handles boiler operating pressure from 0 to 300 psig

    • Valve sizes from 1" to 2½"

    • Includes automatic drain aftercooler

    • Available with ASME “U” stamp

    sample coolers

    Blowdown separators

    Model SCCleaver-Brooks sample coolers allow testing of the boiler quality without having to shut down the boiler. They cool boiler water samples with minimum disturbance to system pressure. They are easily mounted, piped and low maintenance.

    Post-treatment equipment ProductsPost-treatment equipment is mounted after water passes through the boiler, and is used for boiler blowdown, surface blowdown control, sampling, cooling, silencing, and separation of contaminants.

    Model BdSDesigned for blowoff from a boiler, it enhances boiler blowdown effectiveness and helps protect a boiler from buildup of harmful solids, severe scaling, and corrosion. It also helps prevent thermal pollution. Blowdown separators are compact and can help save valuable floor space when compared to a blowdown tank.

  • Blowdown tanks

    Model BdtCleaver-Brooks BDT Series blowdown tanks allow boiler blowdown to accumulate in the bottom of the tank and cool so that at the next blowdown the water mixes and is cooled to drain. This helps meet codes and eliminate thermal pollution. They also provide low-velocity-release of steam so additional vent appliances are not needed. Noise levels are kept below 90 dB(A).

    Boiler Water treatment controllers

    Model ClCThese controllers provide automatic boiler surface blowdown using conductivity or water meter input. They can provide continuous sample, sample/cycle, and sample/hold control of boiler conductivity. Automatic surface blowdown will help protect the boiler and reduce downtime.

    exhaust silencers

    Model CSpCleaver-Brooks CSP Series exhaust silencers are engineered to provide maximum attenuation of both low and high frequency noise from steam exhausting to atmosphere, as it occurs in boiler blowdown or when venting the system.

    Features

    • For steam and hot water applications

    • Available for any boiler size

    • Simple, easy-to-maintain design

    • ASME Code rated vessel

    • 18" to 72" diameter tanks

    • Carbon steel tank with stainless steel striking plate

    Features

    • For almost any boiler size

    • Microprocessor controls

    • NEMA 4X enclosure

    • Includes motorized ball valve, plumbing kit, orifice plate, and conductivity sensor

    • Can also control chemical feed pumps

    Features

    • Steam boilers

    • Noise reduction from 24.4 to 48.4 dB, depending on model

    • Internal diffusers with additional acoustical packing

    • No removable parts and no scheduled maintenance

    10

  • exhaust Heads

    Model CexCleaver-Brooks CEX Series cyclone exhaust heads centrifugally release entrained water, oil, and dirt, leaving only clean, dry exhaust. The large exhaust opening reduces velocity and minimizes exhaust noise. It helps prevent damage to roof, walls, vehicles parked nearby, and unsightly icing and dirt accumulation.

    centrifugal separators

    Model CISCleaver-Brooks CIS Series inline separators are used to clean up steam and remove moisture from boiler systems. They help provide steam of 99.8% quality. They use a cyclonic spinning action to provide entrainment separation.

    mist separators

    Model CMSCleaver-Brooks CMS Series mist separators are used to remove entrained liquid droplets from steam. A special mist eliminator pad removes entrained liquid droplets and allows only vapors through the mesh. They can be used on boiler steam lines and steam vents.

    flash separators

    Model FSSCleaver-Brooks FSS Series flash separators help recover valuable BTUs in steam. They instantly separate steam and condensate. Clean steam is returned to a lower pressure, which saves BTUs and make-up water. Flash separators are also smaller in size and more efficient than flash tanks.

    Features

    • Steam and hot water applications

    • For any size boiler

    • Self cleaning and self draining

    Features

    • For steam applications

    • Available for any boiler size

    • Simple, easy-to-maintain design

    • Vertical and horizontal configurations of many sizes available

    Features

    • Steam applications

    • Available for any boiler size

    • Provides dry steam

    • Decreases boiler water level fluctuations

    Features

    • Steam boilers

    • ASME code stamp

    • Fast ROI

    WaterSystems

    11

  • Printed in the USA©2013 Cleaver-Brooks, Inc

    CB-849001/13

    119950 West Lake Park Drive • Milwaukee, WI 53224 USA800-250-5883 • [email protected]

    cleaverbrooks.com

    total Integration goes far beyond water systems.For more than 80 years, Cleaver-Brooks has built a reputation for innovation in

    the boiler solutions industry. We remain committed to introducing technology

    and products that enable a more energy-efficient and environmentally friendly

    generation of steam and hot water.

    When you come to us for a fully integrated solution, you can know that

    each element is created to the highest standards, and all will work together

    seamlessly to give you a highly efficient and reliable solution for protecting your

    boiler system. To learn more, please call or visit us online at cleaverbrooks.com.

    Boiler system icons are copyrights of Cleaver-Brooks, Inc.

  • Product Guide Water Softener

    WATER SOFTENER PRODUCT GUIDE

    Model SMR – Simplex Package

    Capacity (Grains) Pipe Size (in.) Shipping Wt. (lbs) 150,000 1.5 721 150,000 2 754 210,000 1.5 919 210,000 2 946 300,000 2 1,428 300,000 3 1,533 450,000 2 1,753 450,000 3 1,826 600,000 2 2,460 600,000 3 2,533 750,000 2 2,833 750,000 3 2,970 900,000 2 3,340 900,000 3 3,416

    1,050,000 2 3,650 1,050,000 3 3,726 1,200,000 3 5,650 1,200,000 4 5,720 1,500,000 3 6,850 1,500,000 4 6,875

    Pressure gauges and test cocks (inlet/outlet) per Tank – Included

    Above single system list price includes epoxy lined/painted exterior pressure vessel - non-code construction, stager controller, bypass assembly, brine tank, water softening resin, support gravel, pressure gauges, and sampling valves.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Racine, WI.

    Section XX-1 Rev. 09-10

  • Product Guide Water Softener

    Model SMR – Twin Alternating Package

    Capacity (Grains) Pipe Size (in.) Shipping Wt. (lbs) 150,000 1.5 1,369 150,000 2 1,430 210,000 1.5 1,762 210,000 2 1,814 300,000 2 2,738 300,000 3 2,936 450,000 2 3,351 450,000 3 3,504 600,000 2 4,722 600,000 3 4,863 750,000 2 5,440 750,000 3 5,581 900,000 2 6,429 900,000 3 6,598

    1,050,000 2 7,049 1,050,000 3 7,218 1,200,000 3 10,765 1,200,000 4 10,815 1,500,000 3 12,950 1,500,000 4 13,000

    Pressure gauges and test cocks (inlet/outlet) per Tank – Included

    Above twin system list price includes epoxy lined/painted exterior pressure vessels - non-code construction, metered regeneration, alternator controller, brine tank, water softening resin, support gravel, pressure gauges, and sampling valves.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Racine, WI.

    Section XX-2 Rev. 09-10

  • Product Guide Water Softener

    Model SMR – Accessories

    ASME Pressure Tank Construction – List Price Adders (Per Tank)

    Capacity (GRAINS) Tank Size DIA x S.S. PSI Rating

    150,000 20 x 54 100 150,000 24 x 54 100 210,000 30 x 54 100 210,000 30 x 60 100 300,000 36 x 60 100 300,000 36 x 72 100 450,000 42 x 60 100 450,000 42 x 72 100 600,000 48 x 72 100 600,000 54 x 72 100

    Notes:

    (1) Interior Lining - Polyamide Epoxy applied to a sandblasted surface. Sprayed application to a dry film thickness of 10-12 mils. ANSI/NSF Standard 61 compliance.

    (2) Finish paint is a high solids, polyamide epoxy applied to an exterior lined tank. Application is 6-8 mils sprayed on sandblasted surface. The standard color is safety blue. Consult the factory for special colors and other exterior coatings.

    (3) Contact factory for prices on other tank pressure ratings and/or other tank lining requirements.

    Section XX-3 Rev. 09-10

  • Product Guide Water Softener

    Twin Alternating – Skid Mounted / Pre-Piped / Pre-Wired Packages Capacity (GRAINS) Pipe Size (in.) Header Size (in.)

    150,000 1.5 1.5 150,000 2 2 210,000 1.5 1.5 210,000 2 2 300,000 2 2 300,000 3 3 450,000 2 2 450,000 3 3 600,000 2 2 600,000 3 3 750,000 2 2 750,000 3 3 900,000 2 2 900,000 3 3

    1,050,000 2 2 1,050,000 3 3 1,200,000 3 3 1,200,000 4 4 1,500,000 3 3 1,500,000 4 4

    Notes:

    1. Steel mounting skids painted to match tank color.

    2. System interconnecting piping is galvanized steel.

    3. Isolation valves provided for the inlet and outlet of each tank and a system bypass valve.

    4. Contact factory for alternative header sizes, material of construction etc.

    Section XX-4 Rev. 09-10

  • Product Guide Water Softener

    Model FMR – Simplex Package

    Capacity (Grains)

    Pipe Size (in.)

    Time Clock Shipping Wt. (lbs)

    Meter Shipping Wt. (lbs)

    30,000 0.75 104 --- 45,000 0.75 143 --- 60,000 1 178 178 60,000 1.5 187 187 90,000 1 287 287 90,000 1.5 296 296 120,000 1 366 366 120,000 1.5 374 374 150,000 1.5 463 463 150,000 2 477 477 210,000 1.5 654 654 210,000 2 667 667 300,000 1.5 929 929 300,000 2 939 939 450,000 1.5 1,365 1,365 450,000 2 1,375 1,375 600,000 2 2,035 2,035 600,000 3 2,097 2,097 900,000 3 3,421 3,421

    1,200,000 3 4,395 4,395

    Above “single” system list price includes FRP pressure vessel - non-code construction, top-mount control valve with automatic regeneration, hard water bypass assembly, brine tank, water softening resin, and support gravel. Metered systems include water meter and digital control valve display.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Racine, WI.

    Section XX-5 Rev. 09-10

  • Product Guide Water Softener

    Model FMR – Twin Alternating Package

    Capacity (Grains)

    Pipe Size (in.)

    Shipping Wt. (lbs)

    30,000 0.75 196 45,000 0.75 269 60,000 1 338 60,000 1.5 356 90,000 1 557 90,000 1.5 573 120,000 1 705 120,000 1.5 723 150,000 1.5 899 150,000 2 925 210,000 1.5 1,280 210,000 2 1,305 300,000 1.5 1,825 300,000 2 1,850 450,000 1.5 2,665 450,000 2 2,690 600,000 2 3,990 600,000 3 4,120 900,000 3 6,740

    1,200,000 3 8,700

    Above “twin alternating” system list price includes FRP pressure vessels - non-code construction, top-mount control valves, metered regeneration, alternating control, brine tank, water softening resin, and support gravel. Units with 3/4", 1", and 1-1/2" piping use a single control valve serving both resin tanks. Units with 2" and 3" piping have an individual control valve for each resin tank. All control valves are electronic with digital display.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Racine, WI.

    Section XX-6 Rev. 09-10

  • Product Guide Water Softener

    Model FMR – Accessories

    Twin Alternating – Skid Mounted / Pre-Piped / Pre-Wired Packages Capacity (GRAINS)

    Pipe Size (in.)

    Header Size (in.)

    30,000 0.75 0.75 45,000 0.75 0.75 60,000 1 1 60,000 1.5 1.5 90,000 1 1 90,000 1.5 1.5 120,000 1 1 120,000 1.5 1.5 150,000 1.5 1.5 150,000 2 2 210,000 1.5 1.5 210,000 2 2 300,000 1.5 1.5 300,000 2 2 450,000 1.5 1.5 450,000 2 2 600,000 2 2 600,000 3 3 900,000 3 3

    1,200,000 3 3

    Notes:

    1. Steel mounting skids are finished with a “Safety Blue” epoxy paint coating.

    2. System interconnecting piping is SCH 80 PVC.

    3. Isolation valves provided for the inlet and outlet of each tank and a system bypass valve (2” & 3” only).

    4. Contact factory for alternative piping header sizes, material of construction etc.

    Section XX-7 Rev. 09-10

  • Product Guide Water Softener

    Model SSE - Simplex Package

    Capacity (Grains)

    Pipe Size (in.)

    Shipping Wt. (lbs)

    30,000 1 150 60,000 1 285 90,000 1 395 90,000 1.5 405 120,000 1.5 560 120,000 2 605 150,000 1.5 640 150,000 2 655 210,000 1.5 980 210,000 2 995 300,000 1.5 1245 300,000 2 1275 450,000 2 1565 450,000 3 1615 600,000 2 1955 600,000 3 2015 900,000 3 2825

    1,200,000 3 3660

    Controls - Electronic Demand

    Pressure gauges and test cocks ( inlet/outlet ) per Tank – Optional

    Above “single” system list price includes steel epoxy lined pressure vessel.

    Pressure rating 100 psi. – Metered regeneration based on flow volume and inputted water hardness, standard systems will bypass hardwater during regeneration.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Naperville, Il.

    Section XX-8 Rev. 09-10

  • Product Guide Water Softener

    Model SSE - Twin Alternating Package

    Capacity (Grains)

    Pipe Size (in.)

    Shipping Wt. (lbs)

    30,000 1 300 60,000 1 490 90,000 1 680 90,000 1.5 700 120,000 1.5 970 120,000 2 1,060 150,000 1.5 1,130 150,000 2 1,160 210,000 1.5 1,740 210,000 2 1,770 300,000 1.5 2,270 300,000 2 2,300 450,000 2 2,980 450,000 3 3,060 600,000 2 3,760 600,000 3 3,880 900,000 3 5,670

    1,200,000 3 7,340

    Controls - Electronic Demand

    Pressure gauges and test cocks ( inlet/outlet ) per Tank – Optional

    Above “twin” system list price includes steel epoxy lined pressure vessel.

    Pressure rating 100 psi. – Metered regeneration based on flow volume and inputted water hardness, one tank in service and the other in standby or regeneration. No hardwater bypass during regeneration.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Naperville, Il.

    Section XX-9 Rev. 09-10

  • Product Guide Water Softener

    Model SSE – Accessories

    ASME Pressure Tank Construction – List Price Adders (Per Tank) Capacity (GRAINS)

    Tank Size DIA PSI Rating

    30,000 10 100 60,000 12 100 90,000 14 100 120,000 18 100 150,000 18 100 210,000 24 100 300,000 24 100 450,000 30 100 600,000 36 100 900,000 42 100

    1,200,000 48 100

    Notes:

    Carbon Steel pressure vessel rated for 100 psi with ASME code construction, a polyamide epoxy lined interior and an epoxy painted exterior

    Section XX-10 Rev. 09-10

  • Product Guide Water Softener

    Twin Alternating – Skid Mounting Package Capacity (Grains)

    Galvanized Steel Pipe Size (in.)

    Shedule 80 PVC Pipe Size (in.)

    Max GPM Flow Rate

    30,000 1 1 22 60,000 1 1 22 90,000 1 1 22 90,000 1.5 1.5 55 120,000 1.5 1.5 55 120,000 2 2 100 150,000 1.5 1.5 55 150,000 2 2 100 210,000 1.5 1.5 55 210,000 2 2 100 300,000 1.5 1.5 55 300,000 2 2 100 450,000 2 2 100 450,000 3 3 200 600,000 2 2 100 600,000 3 3 200 900,000 3 3 200

    1,200,000 3 3 200

    Notes:

    1. Includes mounting the tanks on a steel skid with interconnecting piping.

    2. Interconnecting piping includes inlet header with manual valve for vessel isolation, outlet header and connecting piping to each individual vessel.

    3. Drain lines are to be plumbed in the field by others according to the specific site requirements.

    4. Brine tanks are not mounted on the skid for greater flexibility at installation site and to reduce corrosion of the steel skid.

    5. The interconnecting piping size must be an equal to or larger than the valve size.

    Section XX-11 Rev. 09-10

  • Product Guide Water Softener

    Model FSE - Simplex Package

    Capacity (Grains)

    Pipe Size (in.)

    Shipping Wt. (lbs )

    30,000 1 150 60,000 1 285 90,000 1 395 90,000 1.5 405 120,000 1.5 560 120,000 2 605 150,000 1.5 640 150,000 2 655 210,000 1.5 980 210,000 2 995 300,000 1.5 1245 300,000 2 1275 450,000 2 1565 450,000 3 1615 600,000 2 1955 600,000 3 2015 900,000 3 2825

    1,200,000 3 3660

    Controls - Electronic Demand

    Pressure gauges and test cocks (inlet/outlet ) per Tank – Optional

    Above "single" system list price includes fiberglass reinforced pressure vessel

    Pressure rating 150 psi. – Metered regeneration based on flow volume and inputted water hardness, standard systems will bypass hardwater during regeneration.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Naperville, Il.

    Section XX-12 Rev. 09-10

  • Product Guide Water Softener

    Model FSE - Twin Alternating Package

    Capacity (Grains)

    Pipe Size (in.)

    Shipping Wt. ( lbs )

    30,000 1 300 60,000 1 490 90,000 1 680 90,000 1.5 700 120,000 1.5 970 120,000 2 1,060 150,000 1.5 1,130 150,000 2 1,160 210,000 1.5 1,740 210,000 2 1,770 300,000 1.5 2,270 300,000 2 2,300 450,000 2 2,980 450,000 3 3,060 600,000 2 3,760 600,000 3 3,880 900,000 3 5,670

    1,200,000 3 7,340

    Controls - Electronic Demand

    Pressure gauges and test cocks (inlet/outlet) per Tank – Optional

    Above "twin" system list price includes fiberglass reinforced pressure vessel.

    Pressure rating 150 psi. – Metered regeneration based on flow volume and inputted water hardness, one tank in service and the other in standby or regeneration. No hardwater bypass during regeneration.

    For Temperatures Above 120 degrees F, Consult Cleaver-Brooks.

    All units are F.O.B. Naperville, Il.

    Section XX-13 Rev. 09-10

  • Product Guide Water Softener

    Section XX-14 Rev. 09-10

    Model FSE – Accessories

    Twin Alternating – Skid Mounting Package Capacity (Grains)

    Max GPM Flow Rate

    Galvanized Steel Pipe Size (in.)

    Shedule 80 PVC Pipe Size (in.)

    30,000 22 1 1 60,000 22 1 1 90,000 22 1 1 90,000 55 1.5 1.5 120,000 55 1.5 1.5 120,000 100 2 2 150,000 55 1.5 1.5 150,000 100 2 2 210,000 55 1.5 1.5 210,000 100 2 2 300,000 55 1.5 1.5 300,000 100 2 2 450,000 100 2 2 450,000 200 3 3 600,000 100 2 2 600,000 200 3 3 900,000 200 3 3

    1,200,000 200 3 3

    Notes:

    1. Price includes mounting the tanks on a steel skid with interconnecting piping.

    2. Interconnecting piping includes inlet header with manual valve for vessel isolation, outlet header and connecting piping to each individual vessel.

    3. Drain lines are to be plumbed in the field by others according to the specific site requirements.

    4. Brine tanks are not mounted on the skid for greater flexibility at installation site and to reduce corrosion of the steel skid.

    5. The interconnecting piping size must be an equal to or larger than the valve size.

    Model SMR – Simplex PackageModel SMR – Twin Alternating PackageModel SMR – AccessoriesModel FMR – Simplex PackageModel FMR – Twin Alternating PackageModel FMR – AccessoriesModel SSE - Simplex PackageModel SSE - Twin Alternating PackageModel SSE – AccessoriesModel FSE - Simplex PackageModel FSE - Twin Alternating PackageModel FSE – Accessories