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SAG582136700 System Application Guide

Spec. No. 582136700 (Model 502NGFB) Revision BF, September 27, 2017

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SYSTEM OVERVIEW Description: The NetSure 502NGFB DC Power System is a complete integrated power system containing rectifiers,

intelligent control, metering, monitoring, and distribution. This power system consists of the following mounted in a 2RU high by 19 or 23 wide shelf.

Rectifier Modules The 19 wide shelf accommodates two (2) Rectifier Modules. The 23 wide shelf accommodates three (3) Rectifier Modules. The Rectifier Module R48-2000 comes in 2000W power rating. The modules provide load power, battery float current, and battery recharge current during normal operating conditions. The Rectifier Modules are designed to provide constant power. They are designed with the latest patented switch-mode technology using DSP (Digital Signal Processing) functionality for efficient operation. This means that, within the normal operating ambient temperature range and input voltage range, the maximum available output power is a constant 2000W. Within these ranges, the Rectifier Modules operate in one of three modes, depending upon load demands. Transition between modes is completely automatic. If ambient temperature rises above or input voltage falls below acceptable values, Rectifier Modules continue to operate but at derated output power levels.

1) Constant Voltage Mode: For any initial output voltage setting from 48 to 58 volts, output voltage remains constant regardless of load. This is the normal operating condition, in which loads are being supplied and batteries are float charged. Rectifier Modules operate in the Constant Voltage Mode unless load increases to the point where the product of load current and output voltage is approximately 2000W.

2) Constant Power Mode: As load increases above approximately 2000W (non-adjustable), output current continues to increase, but output voltage decreases as required to maintain constant output power. Rectifier Modules operate in the Constant Power Mode unless load continues to increase to the point where the current limit setting is reached.

3) Constant Current Mode: If load increases above the current limit setting, output voltage decreases linearly to maintain output current at current limit.

Controller The controller controls the operation of the rectifier modules. The controller also provides power system control, metering, monitoring, and alarm functions.

NCU (NetSure Control Unit): The controller provides power system control (including optional low voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control (including a charge control function), metering functions, monitoring functions, local/remote alarm functions, and connections for binary inputs and programmable relay outputs. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains a color TFT display and keypad for local access. The controller provides an Ethernet port and comes with comprehensive webpages for remote access. The controller has SNMP V3 capability for remote system management. The controller supports software upgrade via its USB port. Refer to the NCU Controller Instructions (UM1M830BNA) for more information.

ACU+ (Advanced Control Unit Plus): The controller provides power system control (including optional low voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control (including a charge control function), metering functions, monitoring functions, and local/remote alarm functions. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains an LCD display and keypad for local access. The controller provides an Ethernet port and comes with comprehensive webpages for

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SAG582136700 System Application Guide Revision BF, September 27, 2017 Spec. No. 582136700 (Model 502NGFB)

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remote access. The controller has SNMP capability for remote system management. The controller supports software upgrade via its USB port. Refer to the ACU+ Controller Instructions (UM1M820BNA) for more information.

SCU+ (Standard Control Unit Plus): The SCU+ provides Rectifier Module and optional Low Voltage Battery Disconnect (LVBD) or Low Voltage Load Disconnect (LVLD) control, metering functions, monitoring functions, and local/remote alarms. The SCU+ contains an LCD display and keypad for local access. It provides connections for binary inputs, programmable relay outputs, and a charge control function. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe (or multiple temperature probes connected via a Temperature Concentrator (SM TEMP), and ambient temperature monitoring if equipped with a second temperature probe. The SCU+ also provides Ethernet connection and SNMP capability.

Distribution Unit Various Distribution Unit options are available, as described in this document. The Distribution Unit can be equipped with an optional Low Voltage Battery Disconnect (LVBD) or Low Voltage Load Disconnect (LVLD) contactor.

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System Application Guide SAG582136700 Spec. No. 582136700 (Model 502NGFB) Revision BF, September 27, 2017

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General Specifications

See detailed specifications starting on page 75.

Family: NetSure

Spec. No.: 582136700

Model: 502NGFB

Input Voltage Nominal 120/208/240 volts AC, single phase, and 3-wire, 50/60 Hz, with an operating range of 100 to 250 volts. Acceptable input frequency range is 45 to 65 Hz.

Output Voltage: -48 Volts DC

Output Capacity: Rectifier Module: 2000W (41.6A) @ 208/240VAC Input and +45C (R48-2000) or +55C (R48-

2000e) 1262W (26.3A) @ 120VAC Input and +45C (R48-2000) or +55C (R48-2000e)

System: List 2 19 Version: 4000W (83A), maximum List 6 23 Version: 6000W (125A), maximum

Note: 19 version is Specification Compliant up to 66 amperes (2000W) at +65C (+149F).

23 version is Specification Compliant up to 100 amperes (6000W) at +65C (+149F).

Agency Approval: UL 60950 Recognized, CAN/CSA 22.2

Framework Type: Relay Rack Mounted

Mounting Width: 19 or 23, nominal

Mounting Depth: 12

Mounting Height: 3.5 (2RU)

Access: Front for Installation, Operation, and Maintenance

Control: Microprocessor

Color: Front Panels are Gray, Shelf is Galvaneal

Environment: Lists 2 and 6: -40C (-40F) to +65C (+149F), with deratings (see SPECIFICATIONS section)

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TABLE OF CONTENTS

SYSTEM OVERVIEW ............................................................................................................................................................................................................. 1 MAIN COMPONENTS ILLUSTRATIONS .......................................................................................................................................................................... 7

582136700 ........................................................................................................................................................................................................................ 7 58213670002 with P/N 556851 (Vertical Flush Mount Kit) ................................................................................................................................. 8 58213670002 with P/N 558707 (Mount Kit) ............................................................................................................................................................9 58213670006 with P/N 558708 (Mount Kit) ......................................................................................................................................................... 10 Other ................................................................................................................................................................................................................................. 11

LIST DESCRIPTIONS .......................................................................................................................................................................................................... 12 List Numbers .................................................................................................................................................................................................................. 12

List 2: 19 Shelf .................................................................................................................................................................................................................................................. 12 List 6: 23 Shelf .................................................................................................................................................................................................................................................. 13 List 60: Load Lead Assemblies for GMT Fuses (for 10A positions) ................................................................................................................................ 14 List 61: Load Lead Assemblies for GMT Fuses (for 10A positions) ................................................................................................................................. 14 List 62: Load Lead Assemblies for GMT Fuses (for 15A positions) ................................................................................................................................. 14 List 65: Shelf Side Battery Cables, P/N 540814 ............................................................................................................................................................................ 14 List 66: Battery Side Battery Cables, P/N 540954 ..................................................................................................................................................................... 15 List 67: Battery Cable, P/N 545709 ...................................................................................................................................................................................................... 15 List 68: Shelf Side Battery Cables, P/N 557304 ........................................................................................................................................................................... 15 List 89: Relay Rack Earthquake Anchor Kit, P/N P0987167 ................................................................................................................................................. 15 List 90: Optional Temperature Probe, P/N 04118246 (shelf side half) and P/N 04118247 (probe side half, 9 ft. long) ................. 16 List 91: Optional Temperature Probe, P/N 04118246 (shelf side half) and P/N 04116740 (probe side half, 30 ft. long) ......................................................................................................................................................................................................................................................................... 16 List 93: Battery Tray for 23 Relay Rack ........................................................................................................................................................................................... 17 List 94: Battery Tray for 19 Relay Rack ........................................................................................................................................................................................... 21

Distribution Unit ........................................................................................................................................................................................................... 25 List BF: Distribution Unit with GMT Fuse Load Distribution Positions and with Low Voltage Battery Disconnect (LVBD) ................................................................................................................................................................................................................................................................... 25 List NF: Distribution Unit with GMT Fuse Load Distribution Positions and w/out Low Voltage Disconnect ...................................... 26 List BC: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, and with Low Voltage Battery Disconnect (LVBD)................................................................................................................................................................... 27 List LC: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, and with Low Voltage Load Disconnect (LVLD) ........................................................................................................................................................................ 28 List NC: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, and w/out Low Voltage Disconnect .................................................................................................................................................................................................... 29 List BA: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, Circuit Breaker Battery Disconnect Positions, and with Low Voltage Battery Disconnect (LVBD) .......................................................... 30 List NA: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, Circuit Breaker Battery Disconnect Positions, and w/out Low Voltage Disconnect ............................................................................................ 31 List KG: Distribution Panel with (20) GMT Fuse Load Distribution Positions ........................................................................................................ 32

ACCESSORY DESCRIPTIONS ......................................................................................................................................................................................... 33 Relay Racks ................................................................................................................................................................................................................... 33 Rectifier .......................................................................................................................................................................................................................... 34

R48-2000 Rectifier Module ...................................................................................................................................................................................................................... 34 R48-2000e Rectifier Module, High Efficiency .............................................................................................................................................................................. 34

Controller ....................................................................................................................................................................................................................... 35 NCU (NetSure Control Unit), P/N 1M830BNA .............................................................................................................................................................................. 35 ACU+ (Advanced Control Unit Plus), P/N 1M820BNA ........................................................................................................................................................... 35 SCU+ (Standard Control Unit Plus), P/N 1M521BNA ............................................................................................................................................................... 35

Optional Temperature Probes .................................................................................................................................................................................. 36 Mounting and Adapter Kits ....................................................................................................................................................................................... 37

Optional Wall Mount Bracket Kit for Lists 2 and 6, P/N 553203 ....................................................................................................................................... 37 Optional 19 to 23 Rack Adapter Kit, P/N 545728 .................................................................................................................................................................... 37 Optional Vertical Flush Mount Kit for List 2, P/N 556851 ..................................................................................................................................................... 37 Optional Mount Kit for List 2, P/N 558707 ..................................................................................................................................................................................... 37 Optional Mount Kit for List 6, P/N 558708 ..................................................................................................................................................................................... 38

Distribution Devices .................................................................................................................................................................................................... 39


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GMT Load Distribution Fuses ................................................................................................................................................................................................................. 39 Bullet Nose-Type Circuit Breakers (Battery Disconnect and Load Distribution) ................................................................................................ 40 Bulk Output Bus bar, P/N 535015 .......................................................................................................................................................................................................... 41

AC Input Cables and Line Cords............................................................................................................................................................................... 41 AC Input Cable Assembly, P/N 535232 .............................................................................................................................................................................................. 41 AC Input Cable Assembly, P/N 553202 ............................................................................................................................................................................................. 41 AC Input Line Cord, P/N 540946, 208/240VAC ......................................................................................................................................................................... 42 AC Input Line Cord, P/N 559301, 208/240VAC........................................................................................................................................................................... 42 AC Input Line Cord, P/N 545616, 208/240VAC .......................................................................................................................................................................... 42 AC Input Line Cord, P/N 559842, 208/240VAC .......................................................................................................................................................................... 43 AC Input Line Cord, P/N 559302, 208/240VAC .......................................................................................................................................................................... 43 AC Input Line Cord, P/N 545252, 120VAC ...................................................................................................................................................................................... 43 AC Input Line Cord, P/N 545478, 120VAC ...................................................................................................................................................................................... 44 AC Input Line Cord, P/N 545479, 120VAC ...................................................................................................................................................................................... 44 AC Input Line Cord, P/N 545480, 208/240VAC ......................................................................................................................................................................... 44 AC Input Line Cord, P/N 545481, 120VAC ...................................................................................................................................................................................... 45 AC Input Line Cord, P/N 545482, 208/240VAC .......................................................................................................................................................................... 45 AC Input Line Cord, P/N 545553, 208/240VAC .......................................................................................................................................................................... 45 AC Input Line Cord, P/N 547525, 120VAC ...................................................................................................................................................................................... 46 AC Input Line Cord, P/N 548457, 120VAC ...................................................................................................................................................................................... 46

NetSure 211BC Battery Cabinet (Spec. No. 541434) ......................................................................................................................................... 47 NetSure 211BC Battery Cabinet (Spec. No. 545534) ......................................................................................................................................... 48 NetSure 211BC Battery Cabinet (Spec. No. 545506) ........................................................................................................................................ 49 NetSure 211BC Battery Cabinet (Spec. No. 554631) ......................................................................................................................................... 50 External Battery Disconnect Unit ............................................................................................................................................................................. 51 SM TEMP Temperature Concentrator (P/N 547490) ........................................................................................................................................ 52 SM Module RS-485 Interface Cable P/N 547674 ................................................................................................................................................ 52 Alarm Cables ................................................................................................................................................................................................................. 52 Optional Bullet-Nose-type 6-Position GMT Fuse Board (Part No. 545332) ................................................................................................. 53 User Replaceable Components ................................................................................................................................................................................ 54 Wiring Notes ................................................................................................................................................................................................................. 55

AC Input Branch Circuit Protection and Wiring .......................................................................................................................................................................... 55 External Alarm and Monitoring Wiring .............................................................................................................................................................................................. 55 Load Distribution Wiring (GMT Fuses) (Lists BF and NF) ................................................................................................................................................... 55 Load Distribution Wiring (GMT Fuses) (Lists BC, LC, NC, BA, and NA) ...................................................................................................................... 56 Load Distribution Wiring (Optional Bullet-Nose-Type 6-Position GMT Fuse Module) ..................................................................................... 56 Load Distribution Wiring (Circuit Breakers) (Lists BC, LC, NC, BA, and NA) ........................................................................................................... 56 Load Distribution Wiring (GMT Fuses) (List KG) ....................................................................................................................................................................... 57 CO Ground Wiring .......................................................................................................................................................................................................................................... 57 Input Battery Wiring (to battery bus bars) (Lists BF, NF, BC, LC, and NC) ............................................................................................................... 59 Input Battery Wiring (to Battery Disconnect Circuit Breakers) (Lists BA and NA) ............................................................................................ 60

Wiring Illustrations ....................................................................................................................................................................................................... 61 AC Input Wiring (List 6 shown) .............................................................................................................................................................................................................. 61 AC Input Wiring for List 2 and List 6 with Rear AC Input Connectors ......................................................................................................................... 62 External Alarm and Monitoring Wiring (List 6 shown) ........................................................................................................................................................... 63 External Interface Connections (continuation) ........................................................................................................................................................................... 64 External Interface Connections (continuation) ........................................................................................................................................................................... 65 External Interface Connections (continuation) ........................................................................................................................................................................... 66 External Interface Connections (continuation) ........................................................................................................................................................................... 67 Load Distribution Wiring (GMT Fuses) (Lists BF and NF in List 6, as shown) ........................................................................................................ 68 Load Distribution Wiring (GMT Fuses) (Lists BC, LC, NC, BA, and NA installed in List 6, as shown) ...................................................... 69 Load Distribution Wiring (Optional Bullet Nose 6-Position GMT Fuse Module) .................................................................................................... 70 Load Distribution Wiring (Circuit Breakers), Input Battery Wiring (Circuit Breakers), and CO Ground Wiring (Lists BC, LC and NC, List 6 shown) .................................................................................................................................................................................................................. 71 Load Distribution Wiring (Circuit Breakers), Input Battery Wiring (Circuit Breakers), and CO Ground Wiring (Lists BA and NA, List 6 shown) .......................................................................................................................................................................................................................... 72 Load Distribution Wiring (GMT Fuses) (List KG) ....................................................................................................................................................................... 73 Input Battery Wiring (Lists BF, NF, BC, LC, and NC in List 6, as shown) ..................................................................................................................... 74

SPECIFICATIONS ................................................................................................................................................................................................................ 75 1. System ...................................................................................................................................................................................................................... 75


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1.1 Environmental Ratings....................................................................................................................................................................................................................... 75 1.2 Compliance Information .................................................................................................................................................................................................................... 75 1.3 Standard Features ................................................................................................................................................................................................................................ 76

2. Rectifier ..................................................................................................................................................................................................................... 77 3. Controller .................................................................................................................................................................................................................. 77

MECHANICAL SPECIFICATIONS ................................................................................................................................................................................... 78 Overall Dimensions List 2 ....................................................................................................................................................................................... 78 Overall Dimensions List 6 ...................................................................................................................................................................................... 79 Additional Dimensions Lists 2 and 6 with Wall Mounting Kit (P/N 553203) ............................................................................................ 80 Additional Dimensions - List 2 and Vertical Flush Mounting Kit (P/N 556851)............................................................................................ 81 Additional Dimensions - List 2 and Mounting Kit (P/N 558707) ..................................................................................................................... 82 Additional Dimensions - List 6 and Mounting Kit (P/N 558708)..................................................................................................................... 83 Overall Dimensions List KG ................................................................................................................................................................................... 84 Overall Dimensions 19 Battery Tray .................................................................................................................................................................. 85 Overall Dimensions 23 Battery Tray .................................................................................................................................................................. 86

BATTERY MANUFACTURER INFORMATION............................................................................................................................................................. 87 RELATED DOCUMENTATION ........................................................................................................................................................................................ 87 REVISION RECORD ............................................................................................................................................................................................................ 88


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MAIN COMPONENTS ILLUSTRATIONS 582136700 Rectifier Module (2000W)

or Rectifier Module (2000W, High

Efficiency)

Side Molex AC Input Connectors (P/O List 2 and 6) and AC Input Cables/Line Cords

List 2 (19 Shelf)

List 6 (23 Shelf) (shown)

SCU+

P/N 1M521BNA or

ACU+ P/N 1M820BNA

or NCU

P/N 1M830BNA

DISTRIBUTION UNIT

List BA: (5) GMT Fuse Load Positions (2) Bullet-Nose Circuit Breaker Load Positions (2) Bullet-Nose Circuit Breaker Battery Positions Low Voltage Battery Disconnect (LVBD) List NA (5) GMT Fuse Load Positions (2) Bullet-Nose Circuit Breaker Load Positions (2) Bullet-Nose Circuit Breaker Battery Positions NO Low Voltage Disconnect List BC: (5) GMT Fuse Load Positions (4) Bullet-Nose Circuit Breaker Load Positions Low Voltage Battery Disconnect (LVBD) (3) Battery Landing Points List LC: (5) GMT Fuse Load Positions (4) Bullet-Nose Circuit Breaker Load Positions Low Voltage Load Disconnect (LVLD) (3) Battery Landing Points

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DISTRIBUTION UNIT (continuation)

List NC: (5) GMT Fuse Load Positions (4) Bullet-Nose Circuit Breaker Load Positions NO Low Voltage Disconnect (3) Battery Landing Points

List BF: (13) GMT Fuse Load Positions Low Voltage Battery Disconnect (LVBD) (3) Battery Landing Points List NF: (13) GMT Fuse Load Positions NO Low Voltage Disconnect (3) Battery Landing Points


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58213670002 with P/N 556851 (Vertical Flush Mount Kit)

Rectifier Module (2000W) or

Rectifier Module (2000W, High Efficiency)

Rear AC input Connectors (P/O 556851) and AC Input Cables/Line Cords

Distribution Unit SCU+

P/N 1M521BNA or

ACU+ P/N 1M820BNA

or NCU

P/N 1M830BNA

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58213670002 with P/N 558707 (Mount Kit)




Distribution Unit SCU+

P/N 1M521BNA or

ACU+ P/N 1M820BNA

or NCU

P/N 1M830BNA

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58213670006 with P/N 558708 (Mount Kit)




Distribution Unit

SCU+

P/N 1M521BNA or

ACU+ P/N 1M820BNA

or NCU

P/N 1M830BNA

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Other

Other List Options

List 60: Five (5) Load Lead Assemblies for 10A GMT Fuse Positions (For use with Lists BC, LC, NC, BA, and NA.)

List 61: Eight (8) Load Lead Assemblies for 10A GMT Fuse Positions (For use with Lists BF and NF.)

List 62: Five (5) Load Lead Assemblies for 15A GMT Fuse Positions (For use with Lists BF and NF.)

List 65: Shelf Side Battery Cables (For use with Lists BC, LC, NC, BF, and NF)

List 66: Battery Side Battery Cables (For use with Lists BC, LC, NC, BF, and NF)

List 67: Battery Side Battery Cables (for use w/ Lists BF, NF, BC, LC, and NC)

List 68: Shelf Side Battery Cables (for use w/ Lists BC, LC, NC, BF, and NF)

List 89: Relay Rack Earthquake Anchor Kit

List 90: Temperature Probe (12 ft. total)

List 91: Temperature Probe (33 ft. total)

List 93: Battery Tray (23)

List 94: Batter Tray (19)

List KG: GMT Fuse Distribution Panel

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LIST DESCRIPTIONS List Numbers List 2: 19 Shelf

Features

Consists of a 2RU high by 19 wide shelf. Includes side AC input housing with Molex connectors. Houses up to two (2) Rectifier Modules, one (1) Controller, and one (1) Distribution Unit. Includes Relay Outputs Alarm Cable P/N 541308 (shelf side) factory connected in the shelf. Restrictions

Each shelf holds up to two (2) Rectifier Modules.

Ordering Notes

1) Order List 2 as required. Also order the following as required.

2) Order one (1) SCU+ (P/N 1M521BNA) or ACU+ (P/N 1M820BNA) or NCU (P/N 1M830BNA) Controller per shelf. Also specify appropriate configuration file for your site.

3) Order up to two (2) Rectifier Modules per shelf: P/N 1R482000e or 1R482000. 4) Order AC Input Cables or Line Cords as required. Note that each 19 Shelf requires two (2) AC Input Cable

Assemblies/Line Cords (each feeds one [1] rectifier).

5) Order one (1) Distribution Unit (List BF, NF, BA, NA, BC, LC, or NC) per shelf. 6) Order one (1) List 60 for each List BA, NA, BC, LC, or NC ordered.

Each List 60 provides five (5) GMT fuse load lead assemblies (10A maximum).

Order one (1) List 61 for each List BF or NF ordered. Each List 61 provides eight (8) GMT fuse load lead assemblies (10A maximum).

Order one (1) List 62 for each List BF or NF ordered. Each List 62 provides five (5) GMT fuse load lead assemblies (15A maximum).

7) Order one (1) List KG GMT Distribution Fuse Panel per shelf, as required. 8) Order Shelf Side or Battery Side Battery Cables (List 65 or List 68, and/or List 66) as required. 9) Order up to three (3) List 67 for each List BC, LC, NC, BF, and NF ordered. 10) Order Relay Rack Anchor Kit(s) (List 89) as required. 11) Order up to two (2) Temperature Probes (List 90 or 91) as required. One probe is used with the Battery Charge

Temperature Compensation feature, the other to monitor ambient temperature. See Optional Temperature Probes on page 36 for temperature probe options with a mounting tab.

12) Order Battery Trays (List 94) as required. 13) Order Optional Vertical Flush Mount Kit, P/N 556851 as required. 14) Order Optional Mount Kit, P/N 558707 as required. 15) Order Relay Racks per ACCESSORY DESCRIPTIONS section. 16) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 17) Order External Battery Disconnect Unit per ACCESSORY DESCRIPTIONS section. 18) Order Alarm Cables per ACCESSORY DESCRIPTIONS section. 19) Order lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

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List 6: 23 Shelf

Features

Consists of a 2RU high by 23 wide shelf. Includes side AC input housing with Molex connectors. Houses up to three (3) Rectifier Modules, one (1) Controller, and one (1) Distribution Unit. Includes Relay Outputs Alarm Cable P/N 541308 (shelf side) factory connected in the shelf. Restrictions

Each shelf holds up to three (3) Rectifier Modules.

Ordering Notes

1) Order List 6 as required. Also order the following as required.

2) Order one (1) SCU+ (P/N 1M521BNA) or ACU+ (P/N 1M820BNA) or NCU (P/N 1M830BNA) Controller per shelf. Also specify appropriate configuration file for your site.

3) Order up to three (3) Rectifier Modules per shelf: P/N 1R482000e or 1R482000. 4) Order AC Input Cables or Line Cords as required. Note that each 23 Shelf requires two (2) AC Input Cable

Assemblies/Line Cords (one feeds one [1] rectifier, the other feeds two [2] rectifiers).

5) Order a Distribution Unit (List BF, NF, BA, NA, BC, LC, or NC) per shelf. 6) Order one (1) List 60 for each List BA, NA, BC, LC, or NC ordered.

Each List 60 provides five (5) GMT fuse load lead assemblies (10A maximum).

Order one (1) List 61 for each List BF or NF ordered. Each List 61 provides eight (8) GMT fuse load lead assemblies (10A maximum).

Order one (1) List 62 for each List BF or NF ordered. Each List 62 provides five (5) GMT fuse load lead assemblies (15A maximum).

7) Order one (1) List KG GMT Distribution Fuse Panel per shelf, as required. 8) Order Shelf Side, Battery Side Battery Cables or Output Cables (List 65 or List 68, and/or List 66) as required. 9) Order up to three (3) List 67 for each List BC, LC, NC, BF, and NF ordered. 10) Order Relay Rack Anchor Kit(s) (List 89) as required. 11) Order up to two (2) Temperature Probes (List 90 or 91) as required. One probe is used with the Battery Charge

Temperature Compensation feature, the other to monitor ambient temperature. See Optional Temperature Probes on page 36 for temperature probe options with a mounting tab.

12) Order Battery Trays (List 93) as required. 13) Order Optional Mount Kit, P/N 558708 as required. 14) Order Relay Racks per ACCESSORY DESCRIPTIONS section. 15) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 16) Order External Battery Disconnect Unit per ACCESSORY DESCRIPTIONS section. 17) Order Alarm Cables per ACCESSORY DESCRIPTIONS section. 18) Order lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

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List 60: Load Lead Assemblies for GMT Fuses (for 10A positions)

Features

Provides 12 long, 16 AWG, load and load return leads that are terminated on one end with the appropriate mating connector to plug into the systems 10A GMT fuse connector on a List BC, LC, NC, BA, or NA Distribution Unit, and are left un-terminated at the remaining end for connection into customer loads.

Restrictions

For use with Lists BC, LC, NC, BA, and NA only.

Ordering Notes

1) Order one (1) List 60 for each List BC, LC, NC, BA, and NA Distribution Unit. Each List 60 provides five (5) GMT fuse load lead assemblies, P/N 535206.


Features

Provides 12 long, 16 AWG, load and load return leads that are terminated on one end with the appropriate mating connector to plug into the systems 10A GMT fuse connector on a List BF or NF Distribution Unit, and are left un-terminated at the remaining end for connection into customer loads.

Restrictions

For use with Lists BF and NF only.

Ordering Notes

1) Order one (1) List 61 for each List BF and NF Distribution Unit. Each List 61 provides eight (8) GMT fuse load lead assemblies, P/N 535206.


Features

Provides 12 long, 14 AWG, load and load return leads that are terminated on one end with the appropriate mating connector to plug into the systems 15A GMT fuse connector on a List BF or NF Distribution Unit, and are left un-terminated at the remaining end for connection into customer loads.

Restrictions

For use with Lists BF and NF only.

Ordering Notes

1) Order one (1) List 62 for each List BF or NF Distribution Unit. Each List 62 provides five (5) GMT fuse load lead assemblies, P/N 540988.

List 65: Shelf Side Battery Cables, P/N 540814

Features

Provides two (2) 3 long, 2 AWG, battery cables terminated in a 2-position Red SB120 Anderson connector on the shelf side. Remaining end terminated in lugs for connection to shelf.

Restrictions

For use with Lists BC, LC, NC, BF, and NF only.

Ordering Notes

1) Order as required. Each shelf provides landings for up to three (3) battery strings.

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List 66: Battery Side Battery Cables, P/N 540954

Features

Provides two (2) 12 long, 2 AWG, battery cables terminated in a 2-position Red SB120 Anderson connector on the battery side. Remaining end un-terminated for connection to batteries.

Restrictions


Ordering Notes


List 67: Battery Cable, P/N 545709

Features

Provides two (2) 4 long, 8 AWG, battery cables terminated in a 2-position Red SB50 Anderson connector on the battery side. Remaining end terminated in lugs for connection to shelf.

Restrictions


For use with P/N 541434, P/N 545534, P/N 545506, or P/N 554631 battery cabinets only.

Ordering Notes

1) Order up to three (3) List 67 for each List BC, LC, NC, BF, and NF ordered. 2) Order one (1) for each battery cabinet feed required.

List 68: Shelf Side Battery Cables, P/N 557304

Features

Provides two (2) 3 long, 6 AWG, battery cables terminated in a 2-position Red SB50 Anderson connector on the shelf side. Remaining end terminated in lugs for connection to shelf.

Restrictions


For use with P/N 541434, P/N 545534, P/N 545506, or P/N 554631 battery cabinets only.

Ordering Notes


List 89: Relay Rack Earthquake Anchor Kit, P/N P0987167

Features

Provides four (4) sets of hardware for anchoring the relay rack to the floor. Ordering Notes

1) Order as required.

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List 90: Optional Temperature Probe, P/N 04118246 (shelf side half) and P/N 04118247 (probe side half, 9 ft. long)

Features

Up to two (2) temperature probes can be connected to the Customer Interface (IB2) Board. Either or both probes can be programmed to monitor ambient temperature or battery temperature.

A temperature probe set as a battery probe can also be designated to be used for the battery charge temperature compensation feature. If the system is equipped with the ACU+ or NCU Controller, the battery charge temperature compensation feature can be programmed to use one probe or the average or highest value of all probes programmed to monitor battery temperature. The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained.

If the system is equipped with the ACU+ or NCU Controller, a temperature probe set as a battery probe can also be used for controlling against battery thermal runaway (BTRM feature).

The Temperature Probe assembly consists of two pieces that plug together to make a complete probe. When ordered, P/N 04118246 (3 feet long) is pre-wired to the shelf. P/N 04118247 (9 feet long) is shipped loose. Total length: 12 ft.

Restrictions

A temperature probe programmed to monitor battery temperature should be mounted on the top or side of a battery cell to sense battery temperature. A temperature probe used for battery charge temperature compensation or BTRM (Battery Thermal Runaway Management) should also be mounted on the top or side of a battery cell. A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold.

Ordering Notes

1) Order up to two (2) Temperature Probes for each shelf, as required. Each List 90 includes one (1) P/N 04118246 and one (1) P/N 04118247.

2) For a Temperature Probe with a longer cable see List 91. 3) Only one (1) Temperature Probe can be used for compensation (in the SCU+). If multiple probes are required, order (1)

SM-TEMP Temperature Concentrator.

4) See Optional Temperature Probes on page 36 for temperature probe options with a mounting tab.

List 91: Optional Temperature Probe, P/N 04118246 (shelf side half) and P/N 04116740 (probe side half, 30 ft. long)

Features

See above for description of Temperature Probes. The Temperature Probe assembly consists of two pieces that plug together to make a complete probe. When ordered,

P/N 04118246 (3 feet long) is pre-wired to the shelf and P/N 04116740 (30 feet long) is shipped loose. Total length: 33 ft.

Restrictions

See above for restrictions.

Ordering Notes

1) Order up to two (2) Temperature Probes for each shelf, as required. Each List 91 includes one (1) P/N 04118246 and one (1) P/N 04116740.

2) For a Temperature Probe with a shorter cable see List 90. 3) Only one (1) Temperature Probe can be used for compensation (in the SCU+). If multiple probes are required, order (1)

SM-TEMP Temperature Concentrator.

4) See Optional Temperature Probes on page 36 for temperature probe options with a mounting tab.

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Page 17 of 88

List 93: Battery Tray for 23 Relay Rack

Features

Provides one battery tray that mounts four (4) 12V front terminal Valve Regulated Lead Acid (VRLA) batteries. Batteries are configured as one (1) 48V string.

Accepts various VRLA batteries. See Ordering Notes below. See Overall Dimensions - 23 Battery Tray under PHYSICAL SIZE INFORMATION

for battery tray dimensions and typical arrangement. Note that two battery trays are available to accommodate the various size batteries listed in the Ordering Notes tables.

Trays can be ordered with or without battery disconnect circuit breakers. When circuit breakers are ordered, one is provided in the -48V lead of each battery string (1 circuit breaker per tray).

Battery cables are available terminated at the power system end in an Anderson connector. Battery lugs are available for the remaining end.

Restrictions

For 23 relay racks only.

Maximum number of List 93s per rack is three (3).

A single List 93 must mount at bottom of rack. Multiple List 93s must mount starting at bottom of rack and working upward.

561972 will fit into the 23" relay rack (Telect Part Number:12300KW201).

Ordering Notes

1) Order multiples of List 93 for more than one (1) battery tray. See Restrictions above.

2) Order one (1) or more P/N 362736700 Cable Bracket(s) as required. 3) Order batteries separately. Tables A, B, C ,and D list batteries recommended for

use with List 93.

4) Specify rack spacing of 6U (10.5), 7U (12.25), or 8U (14) between trays and above top tray as required for battery clearance. See Tables A, B, C, and D.

5) Battery lugs are provided, as specified from Table E.

6) Specify with or without battery disconnect circuit breakers. Note: All List 93 trays in a rack will be furnished with or without battery disconnect

circuit breakers as specified for the first tray ordered.

7) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from Table F.

8) If ordering List 93 with circuit breakers, specify breaker mounting on left side of tray, right side of tray, or remote mounting. Circuit breaker mounting kits shown in the Table F will be installed. Kit numbers are provided for reference only

9) If ordering List 93 with circuit breakers, order Alarm Jumper P/N 524384 for each system to connect the alarm terminal of up to three (3) battery disconnect circuit breakers.

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P/N 561972


Page 18 of 88

Battery Tray P/N 528496

Manufacturer* Model Vertiv

P/N

Rated 8-Hr. Capacity

(Ah)

Dimension W x L x H (Inches)

Required Tray

Spacing

Weight (per

battery) (lbs)

GNB Marathon M12V125FT -- 125 4.90 X 22.00 X 11.15 7U 105

GNB Marathon M12V155FT 112795 155 4.90 X 22.00 X 11.15 7U 119

Northstar NSB110FT -- 110 4.92 X 22.05 X 8.94 7U 91


Deka Unigy I 12AVR-150ET 122018 150 4.90 X 22.00 X 11.75 8U 115

C&D TEL12-210F 554579 202 4.90 X 22.00 X 12.80 8U 132

Douglas DGS12-150F 125453 150 4.90 X 22.00 X 12.70 8U 137

Douglas DSN12-170F -- 170.8 4.92 X 22.05 X 12.60 8U 130

* See Battery Manufacturer Information located at the end of this document.

Table A



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)

Northstar NSB40FT** -- 38.1 3.80 X 9.80 X 8.20 6U 34


Douglas DGS12-25F -- 25 3.94 X 10.80 X 7.60 6U 27

Douglas DGS12-50F -- 50 3.94 X 10.80 X 11.60 8U 48

Enersys 12TD50F -- 48 4.2 X 10.9 X 8.7 6U 38

* See Battery Manufacturer Information located at the end of this document. ** Batteries MUST be equipped with front access terminal option. See Battery Manufacturer for ordering information.

Table B



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)

Enersys 12TD150F -- 143 4.3 X 21.7 X 11.3 8U 105


Table C

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Page 19 of 88



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)


GNB Marathon M12V155FT 112795 155 4.90 X 22.00 X 11.15 7U 119



Deka Unigy I 12AVR-150ET 122018 150 4.90 X 22.00 X 11.75 8U 115

C&D TEL12-210F 554579 202 4.90 X 22.00 X 12.80 8U 132

Douglas DGS12-150F 125453 150 4.90 X 22.00 X 12.70 8U 137

Douglas DSN12-170F -- 170.8 4.92 X 22.05 X 12.60 8U 130


Table D

Battery Specified

Battery Lug Kit Part Number (Kit provides two lugs for one tray.)

GNB Marathon M12V125FT

528234


Northstar NSB110FT

Northstar NSB170FT

Deka Unigy I 12AVR-150ET

C&D TEL12-210F 528236

Douglas DGS12-150F Douglas DSN12-170F

528234

Northstar NSB40FT

Northstar NSB60FT

Douglas DGS12-25F

Douglas DGS12-50F

Enersys 12TD50F

Enersys 12TD150F

Table E

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Page 20 of 88

Ampere Rating

Part No., Circuit Breaker, Electrical/Mechanical Trip1

(Black Handle)

Part No., Left-Side Breaker Mtg. Kit

(For Reference Only)

Part No., Right-Side Breaker Mtg. Kit


1 256690300

528501 528500

3 256690700

5 256691100

10 256691500

15 256691900

20 256692300

25 256692700

30 256693100

35 256693500

40 256693900

50 256694300

60 256694700

70 256695100

75 256695500

100 256695900 1 Provides an alarm during an electrical or manual trip condition.

Table F

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Page 21 of 88

List 94: Battery Tray for 19 Relay Rack

Features

Provides one battery tray that mounts four (4) 12V front terminal Valve Regulated Lead Acid (VRLA) batteries. Batteries are configured as one (1) 48V string.

Accepts various VRLA batteries. See Ordering Notes below. See Overall Dimensions - 19 Battery Tray under PHYSICAL SIZE INFORMATION for

battery tray dimensions and typical arrangement. Note that three battery trays are available to accommodate the various size batteries listed in the Ordering Notes tables.

Trays can be ordered with or without battery disconnect circuit breakers. When circuit breakers are ordered, one is provided in the -48V lead of each battery string (1 circuit breaker per tray).

Battery cables are available terminated at the power system end in an Anderson connector. Battery lugs are available for the remaining end.

Restrictions

For 19 relay racks only.

Maximum number of List 94s per rack is three (3).

A single List 94 must mount at bottom of rack. Multiple List 94s must mount starting at bottom of rack and working upward.

561974 will fit into the 19" Telect relay rack (Telect Part Number: 12545-300).

Ordering Notes

1) Order multiples of List 94 for more than one (1) battery tray. See Restrictions above. 2) Order one (1) or more P/N 362736700 Cable Bracket(s) as required. 3) Order batteries separately. Tables G, H, I, J, and K list batteries recommended for

use with List 94.

4) Specify rack spacing of 6U (10.5), 7U (12.25), or 8U (14) between trays and above top tray as required for battery clearance. See Tables G, H, I, J, and K.

5) Battery lugs are provided, as specified from Table L.

6) Specify with or without battery disconnect circuit breakers. Note: All List 94 trays in a rack will be furnished with or without battery disconnect

circuit breakers as specified for the first tray ordered.

7) If ordering List 94 with circuit breakers, order one (1) circuit breaker per List 94 from Table M.

8) If ordering List 94 with circuit breakers, specify breaker mounting on left side of tray, right side of tray, or remote mounting. Circuit breaker mounting kits shown in the Table M will be installed. Kit numbers are provided for reference only

9) If ordering List 94 with circuit breakers, order Alarm Jumper P/N 524384 for each system to connect the alarm terminal of up to three (3) battery disconnect circuit breakers.

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P/N 561974


Page 22 of 88



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)




Enersys 12TD100F4 -- 96 4.3 X 15.5 X 11.3 8U 71


Table G



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)


Enersys 12TD100F6 -- 97 4.3 X 20.0 X 9.4 7U 73


Table H



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)



Douglas DGS12-25F -- 25 3.94 X 10.80 X 7.60 6U 27

Douglas DGS12-50F -- 50 3.94 X 10.80 X 11.60 8U 48

Enersys 12TD50F -- 48 4.2 X 10.9 X 8.7 6U 38

* See Battery Manufacturer Information located at the end of this document. ** Batteries MUST be equipped with front access terminal option. See Battery Manufacturer for ordering information.

Table I

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Page 23 of 88



P/N


(Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)


Enersys 12TD100F6 -- 97 4.3 X 20.0 X 9.4 7U 73


Table J



P/N

Rated 8-Hr.

Capacity (Ah)


Required Tray

Spacing

Weight (per

battery) (lbs)

Enersys 12V125F 122009 125 4.10 X 22.10 X 12.40 8U 124

Enersys 12TD150F -- 143 4.3 X 21.7 X 11.3 8U 105


Table K

Battery Specified

Battery Lug Kit Part Number (Kit provides two lugs for one tray.)

Northstar NSB90FT

528234

Northstar NSB100FT



Northstar NSB40FT

Northstar NSB60FT

Douglas DGS12-25F

Douglas DGS12-50F

Enersys 12V125F

Enersys 12TD50F

Enersys 12TD100F4

Enersys 12TD100F6

Enersys 12TD150F

Table L

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Page 24 of 88

Ampere Rating

Part No., Circuit Breaker, Electrical/Mechanical Trip1

(Black Handle)

Part No., Left-Side Breaker Mtg. Kit


Part No., Right-Side Breaker Mtg. Kit


1 256690300

528501 528500

3 256690700

5 256691100

10 256691500

15 256691900

20 256692300

25 256692700

30 256693100

35 256693500

40 256693900

50 256694300

60 256694700

70 256695100

75 256695500

100 256695900 1 Provides an alarm during an electrical or manual trip condition.

Table M

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Page 25 of 88

Distribution Unit List BF: Distribution Unit with GMT Fuse Load Distribution Positions and with Low Voltage Battery Disconnect (LVBD)

Features

Provides a Distribution Unit with Low Voltage Battery Disconnect (LVBD), a battery shunt, (3) battery connection points, and thirteen (13) GMT fuse load distribution positions.

Five (5) 0A to 15A GMT fuse load distribution positions. Eight (8) 0A to 10A GMT fuse load distribution positions. Restrictions

The (13) Position GMT Fuse Printed Wiring Board is rated 100A at +40C (+104F) and 59.5A at 65C (+149F).

Unless otherwise specified fuses are mounted from bottom to top, starting with the highest capacity and working to the lowest capacity.

In an ambient of 40C (+104F):

Fuseholders F1-F8 are rated for a 10A fuse maximum. An empty space is not required between fuses of any value. Fuseholders F9-F13 are rated for a 15A fuse maximum. An empty space is not required between fuses of any value.

However, 15A fuses cannot be placed in adjacent fuseholders. 15A fuses must be separated by a smaller fuse or a space.


Fuseholders F1-F8 are rated for a 10A fuse maximum. An empty space is required between 10A fuses. A fuse greater than 3A cannot be placed in a fuseholder adjacent to a 10A fuse.

Fuseholders F9-F13 are rated for a 15A fuse maximum. An empty space is required between 15A fuses. 10A fuses cannot be placed in adjacent fuseholders. A fuse greater than 3A cannot be placed in a fuseholder adjacent to a 10A fuse.

See also the Restrictions under GMT Load Distribution Fuses in the ACCESSORY DESCRIPTIONS section.

Ordering Notes

1) Order one (1) Distribution Unit (List BF or NF) for each shelf. Also order the following as required.

2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 61 for each List BF. Each List 61 provides eight (8) GMT fuse load lead assemblies for the 10A fuse

blocks.

4) Order one (1) List 62 for each List BF. Each List 62 provides five (5) GMT fuse load lead assemblies for the 15A fuse blocks.

5) Order Shelf Side, Battery Side Battery Cables or Output Cables (List 65, List 66 , List 67, and/or List 68) as required. List 65, List 67 and List 68 are factory installed.

6) The controller remains powered when the LVBD contactor opens. Specify if you require List BF to be factory configured for the controller not to be powered when the LVBD contactor opens.

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Page 26 of 88

List NF: Distribution Unit with GMT Fuse Load Distribution Positions and w/out Low Voltage Disconnect

Features

Provides a Distribution Unit w/out low voltage disconnect, a battery shunt, (3) battery connection points, and thirteen (13) GMT fuse load distribution positions.

Five (5) 0A to 15A GMT fuse load distribution positions. Eight (8) 0A to 10A GMT fuse load distribution positions. Restrictions

The (13) Position GMT Fuse Printed Wiring Board is rated 100A at +40C (+104F) and 59.5A at 65C (+149F).

Unless otherwise specified fuses are mounted from bottom to top, starting with the highest capacity and working to the lowest capacity.


Fuseholders F1-F8 are rated for a 10A fuse maximum. An empty space is not required between fuses of any value. Fuseholders F9-F13 are rated for a 15A fuse maximum. An empty space is not required between fuses of any value.

However, 15A fuses cannot be placed in adjacent fuseholders. 15A fuses must be separated by a smaller fuse or a space.


Fuseholders F1-F8 are rated for a 10A fuse maximum. An empty space is required between 10A fuses. A fuse greater than 3A cannot be placed in a fuseholder adjacent to a 10A fuse.

Fuseholders F9-F13 are rated for a 15A fuse maximum. An empty space is required between 15A fuses. 10A fuses cannot be placed in adjacent fuseholders. A fuse greater than 3A cannot be placed in a fuseholder adjacent to a 10A fuse.


Ordering Notes

1) Order one (1) Distribution Unit (List BF or NF) for each List shelf. Also order the following as required.

2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 61 for each List NF. Each List 61 provides eight (8) GMT fuse load lead assemblies for the 10A fuse

blocks.

4) Order one (1) List 62 for each List NF. Each List 62 provides five (5) GMT fuse load lead assemblies for the 15A fuse blocks.

5) Order Shelf Side, Battery Side Battery Cables or Output Cables (List 65, List 66, List 67, and/or or List 68) as required. List 65, List 67 and List 68 are factory installed.

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Page 27 of 88

List BC: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, and with Low Voltage Battery Disconnect (LVBD)

Features

Provides a Distribution Unit with Low Voltage Battery Disconnect (LVBD), a battery shunt, (3) battery connection points, four (4) bullet nose-type circuit breaker load distribution positions, five (5) GMT fuse load distribution positions (10A maximum).

Restrictions

For use with Lists 2 and 6 only.

Maximum distribution current is 72A at @ +65C (+149F) and 100A @ +40C (+104F).

Maximum load distribution or battery circuit breaker size is 75A @ +65C (+149F).

The GMT fuse block has a 35A @ +40C (+104F) and a 21A @ +65C (+149F) maximum capacity. Maximum GMT fuse size is 10A. At +65C (+149F), a space is required between GMT fuses greater than 5A.

Caution: In an ambient of +65C (+149F), a circuit breaker with a rating greater than 45 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device. There are no restrictions in an ambient of +40C (+104F).

See also the Restrictions under GMT Load Distribution Fuses and Bullet Nose-Type Circuit Breakers (Battery Disconnect and Load) in the ACCESSORY DESCRIPTIONS section.

Ordering Notes

1) Order one (1) Distribution Unit (List BC, LC, or NC) for each shelf. Also order the following as required.

2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 60 for each List BC. Each List 60 provides five (5) GMT fuse load lead assemblies for the 10A fuse

blocks.


5) Order circuit breaker load lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section. 6) The controller remains powered when the LVBD contactor opens. Specify if you require List BC to be factory configured

for the controller not to be powered when the LVBD contactor opens.

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Page 28 of 88

List LC: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, and with Low Voltage Load Disconnect (LVLD)

Features

Provides a Distribution Unit with Low Voltage Load Disconnect (LVLD), a battery shunt, (3) battery connection points, four (4) bullet nose-type circuit breaker load distribution positions, five (5) GMT fuse load distribution positions (10A maximum).

Restrictions







Ordering Notes


2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 60 for each List BC. Each List 60 provides five (5) GMT fuse load lead assemblies for the 10A fuse

blocks.


5) Order circuit breaker load lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

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Page 29 of 88

List NC: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, and w/out Low Voltage Disconnect

Features

Provides a Distribution Unit w/out low voltage disconnect, a battery shunt, (3) battery connection points, four (4) bullet nose-type circuit breaker load distribution positions, five (5) GMT fuse load distribution positions (10A maximum).

Restrictions






Ordering Notes


2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 60 for each List NC. Each List 60 provides five (5) GMT fuse load lead assemblies for the 10A fuse

blocks.


5) Order circuit breaker load lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

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Page 30 of 88

List BA: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, Circuit Breaker Battery Disconnect Positions, and with Low Voltage Battery Disconnect (LVBD)

Features

Provides a Distribution Unit with Low Voltage Battery Disconnect (LVBD), a battery shunt, two (2) bullet nose-type circuit breaker load distribution positions, two (2) bullet nose-type circuit breaker battery disconnect positions, five (5) GMT fuse load distribution positions (10A maximum).

Restrictions






Ordering Notes

1) Order one (1) Distribution Unit (List BA or NA) for each shelf. Also order the following as required.

2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 60 for each List BA. Each List 60 provides five (5) GMT fuse load lead assemblies for the 10A fuse

blocks.

4) Order circuit breaker load lugs and battery input lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section. 5) The controller remains powered when the LVBD contactor opens. Specify if you require List BA to be factory configured

for the controller not to be powered when the LVBD contactor opens.

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Page 31 of 88

List NA: Distribution Unit with GMT Fuse Load Distribution Positions, Circuit Breaker Load Distribution Positions, Circuit Breaker Battery Disconnect Positions, and w/out Low Voltage Disconnect

Features

Provides a Distribution Unit w/out low voltage disconnect, a battery shunt, two (2) bullet nose-type circuit breaker load distribution positions, two (2) bullet nose-type circuit breaker battery disconnect positions, five (5) GMT fuse load distribution positions (10A maximum).

Restrictions







Ordering Notes

1) Order one (1) Distribution Unit (List BA or NA) for each shelf. Also order the following as required.

2) Order Distribution Devices per ACCESSORY DESCRIPTIONS section. 3) Order one (1) List 60 for each List NA. Each List 60 provides five (5) GMT fuse load lead assemblies for the 10A fuse

blocks.

4) Order circuit breaker load lugs and battery input lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

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Page 32 of 88

Home List KG: Distribution Panel with (20) GMT Fuse Load Distribution Positions

Features

1U-high GMT fuse panel that provides Single Load Distribution (-48V)

Provides twenty (20) 0A to 15A GMT fuse load distribution positions.

Caution: At +40C and +65C ambient, a fuse with a rating of greater than 10 amperes SHALL HAVE an empty mounting position between it and any other fuse.

Maximum Capacity: 80A @ +40C and 80A @ +65C Factory mounted and connected to List 2 or 6 shelf. If the Distribution Unit in the system is equipped with Low Voltage Load Disconnect (LVLD), all List KG loads are

disconnected.

If one or more distribution fuses opens, one set of Form-C relay contacts changes state, and resistive battery is provided to an alarm terminal. Alarm circuit is factory connected to activate the Power System Controller fuse alarm

Restrictions

Mounts only immediately above List 2 or 6 shelf.

Maximum distribution current is 80A.


Ordering Notes

1) Order one (1) List KG GMT Distribution Fuse Panel Assembly for each List 2 or 6 shelf as required. Also order the following as required.

2) Order GMT Load Distribution Fuses per ACCESSORY DESCRIPTIONS section.


Page 33 of 88

ACCESSORY DESCRIPTIONS Relay Racks

Features

The following relay racks are available. Restrictions

Customer must mount power/distribution shelf in relay rack. If battery trays are ordered, they are factory mounted in the relay rack.

Ordering Notes

1) Order from relay racks listed in Table 1.

Part Number

Size Available Mounting

Positions (1RU = 1-3/4) Notes

23 Relay Racks

543156 51-3/8 H x 23 W 28RU Welded

543161 60 H x 23 W 37RU Welded

543160 70 H x 23 W 45RU Seismic (Note 1)

543162 70 H x 23 W 45RU Welded

543163 76 H x 23 W 48RU Welded

543164 80 H x 23 W 51RU Welded

19 Relay Racks

525003 51-3/8 H x 19 W 28RU Welded

534653 60" H x 19 W 37RU Seismic (Note 1)

524961 60 H x 19 W 37RU Welded


534651 66 H x 19 W 41RU Welded


524988 70 H x 19W 45RU Welded

524963 76 H x 19 W 48RU Welded

534652 80" H x 19 W 51RU Welded

Note 1: Complies with Bellcore Seismic Zone 4 Requirements

Table N Available Relay Racks

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Page 34 of 88

Rectifier R48-2000 Rectifier Module

Features

Provides one (1) Model R48-2000, Spec. No. 1R482000, 2000 watt / 48 volt Rectifier Module.

Restrictions

Each List 2 Shelf (19) holds up to two (2) Rectifier Modules.

Each List 6 Shelf (23) holds up to three (3) Rectifier Modules.

Ordering Notes

1) Order by P/N 1R482000 as required.

R48-2000e Rectifier Module, High Efficiency

Features

Provides one (1) Model R48-2000e, Spec. No. 1R482000e, 2000 watt / 48 volt High Efficiency Rectifier Module.

Restrictions

Each List 2 Shelf (19) holds up to two (2) Rectifier Modules.

Each List 6 Shelf (23) holds up to three (3) Rectifier Modules.

Ordering Notes

1) Order by P/N 1R482000e as required.

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Page 35 of 88

Controller NCU (NetSure Control Unit), P/N 1M830BNA

Features

Provides the NCU Controller. Factory programmed with the configuration file specified when ordered. Restrictions

Only one (1) controller per power system is required.

Ordering Notes

1) Order one (1) controller for each shelf. Note: The controller is provided with the factory default configuration unless

otherwise specified.

2) Ordering an NCU for replacing an NCU or as a spare NCU. If the NCU is to be used as a replacement in a specific system it should be ordered with the same configuration file as the original NCU controller. This is identified by a six digit number. If the controller part number ends with a six digit number, for example, 1M830BNA559242, the configuration file number is the last six characters. If the part number does not have these characters, the configuration file number can be found on the controller nameplate Programmed with Configuration File ######. The user manual provided with the controller provides instructions for replacing and programming the controller. It is important to follow these instructions carefully. The user manual also provides instructions for saving certain controller files that are created when changes are made to the system after leaving the factory. These files can be programmed into the replacement controller so it can match the latest saved state of the original controller. If the NCU is being ordered as a spare part for any of a group of power plants, the same procedure can be followed. If the replacement controllers configuration does not match that of the original controller, contact the factory or technical assistance center to obtain a copy of the original configuration file (all package) so it can be programmed into the new controller. The NCU programming files are unique to the NCU. Files from an SCU+ or ACU+ are not compatible with the NCU and MUST NOT BE loaded into an NCU.

ACU+ (Advanced Control Unit Plus), P/N 1M820BNA

Features

Provides the ACU+ Controller. Factory programmed with the configuration file specified when ordered. Restrictions


Ordering Notes

1) Order one (1) controller for each shelf.

Note: The controller is provided with the factory default configuration unless otherwise specified.

SCU+ (Standard Control Unit Plus), P/N 1M521BNA

Features

Provides the SCU+ Controller. Factory programmed with the configuration file specified when ordered. Restrictions


Ordering Notes

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