safety standard iso 13849-1 certifi ed (corresponding to...

28
3 Port Solenoid Valve/ Residual Pressure Release Valve with Detection of Main Valve Position Residual pressure release valve Residual pressure release valve q Residual pressure release valve q Residual pressure release valve w Residual pressure release valve w Safety limit switch Safety limit switch With Detection of Main Valve Position The detecting function of the main valve position detects a mismatch between the input signal and valve operation. Redundant system can be constructed easily. Redundant System A system in which even if one part fails, the whole system will fulfill its required function. This is usually achieved by having dual channels of operation, such as dual valves, dual wiring, dual guard switches etc. VP542-X536/VP742-X536 Soft start-up valve Safety Standard ISO 13849-1 Certified 2 (Corresponding to Category 2 to 4) Category 2 Category 3, 4 Dual Residual Pressure Release Valve VP544-X538/VP744-X538 With Soft Start-up Function VP544-X555/VP744-X555 (0.7 MPa) VP544-X585/VP744-X585 (1.0 MPa) Dual Residual Pressure Release Valve VG342-X87 When the dual residual pressure release valve is used, if one of the valves fails to operate, the other one releases residual pressure. SeriesVP/VG CAT.EUS11-111Aa-UK RoHS 1. Refer to page 2 for compliant products. 2. Refer to page 2 for certified products. ® 1 New New

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3 Port Solenoid Valve/Residual Pressure Release Valvewith Detection of Main Valve Position

Residual pressure

release valve

Residual pressure release valve q

Residual pressure release valve q

Residual pressure release valve w

Residual pressure release valve w

Safety limit switch

Safety limit

switch

With Detection of Main Valve Position

The detecting function of the main valve position detects a

mismatch between the input signal and valve operation.

Redundant system can be constructed easily.

Redundant SystemA system in which even if one part fails, the whole system

will fulfill its required function. This is usually achieved by

having dual channels of operation, such as dual valves, dual

wiring, dual guard switches etc.

VP542-X536/VP742-X536

Soft start-up

valve

Safety Standard ISO 13849-1 Certifi ed∗2(Corresponding to Category 2 to 4)

Category 2

Category 3, 4

Dual Residual Pressure Release Valve

VP544-X538/VP744-X538

With Soft Start-up Function

VP544-X555/VP744-X555 (0.7 MPa)

VP544-X585/VP744-X585 (1.0 MPa)

Dual Residual Pressure Release Valve

VG342-X87

When the dual residual pressure release valve is

used, if one of the valves fails to operate, the

other one releases residual pressure.

SeriesVP/VGCAT.EUS11-111Aa-UK

RoHS

∗1. Refer to page 2 for

compliant products.

∗2. Refer to page 2 for certified products.

® ∗1

NewNew

2(A)

3(R)3(R)

1(P)

P1

P2

Throttle Main valve Valve 1 Valve 2

Soft start-up

valve

Safety limit

switchSafety limit

switch

Soft start-up

valve

Made by Rockwell AutomationMade by OMRON

Soft start-up valve: ON

Valve 1, Valve 2: ON

Ou

tpu

t p

ressu

re P

2

Time

P1

1/2P1

0

Soft start-up valve : OFF

Valve 1, Valve 2: ON

P2 reaches half of P1, and then the main valve of the soft start-up valve turns on.

Start supplying flow ad-justed air with the throt-tle by energising valve 1 and valve 2.

Output Pressure (P2) vs Time Graph

The detecting function of the main valve position detects a

mismatch between the input signal and valve operation.

Category 2 Safety function can be accomplished by single channel and is automatically

checked.

Category 3 It has redundancy so there is no loss of safety function with a single failure.

The safety function must be checked before each use. An accumulation of

undetected faults can cause loss of safety function.

Category 4 It has redundancy so there is no loss of safety function with a single failure. The

safety function must be checked before each use. An accumulation of undetected

faults does not affect the safety function. (Higher DC and MTTFd than Category 3.)

Residual pressure release valve

With Detection of Main Valve Position (Category 2)

Input equipment (I) : Detection equipment (sensor) of starting event

Logical operation equipment (L) : Relay sequence circuit, PLC control program

Output equipment (O) : Solenoid valve, Electromagnetic switch, Output relay

Recommended valve : VP542/742-X536

Input equipment (I1, I2): Detection equipment (sensor) of starting event

Logical operation equipment (L1, L2): Relay sequence circuit, PLC control program

Output equipment (O1, O2): Solenoid valve, Electromagnetic switch, Output relay

Recommended valve: VP544/744-X538, VG342-X87

Output signal

Monitoring

Output signal

Input signalIInput equipment

OOutput equipment

OTEOutput of test result

LLogical operation

equipment

TETesting equipment

When the dual residual pressure release valve is used, if one of the

valves fails to operate, the other one releases residual pressure.

Redundant system can be constructed easily. (Category 3, 4)

Output signal

Output signal

Monitoring

Monitoring

Cross monitoring

Input signal

Input signal

I1Input equipment

I2Input equipment

O1Output equipment

O2Output equipment

L1Logical operation

equipment

L2Logical operation

equipment

With soft start-up function (-X555/X585)

Safety limit switch can be selected.

Safety limit switchMain valve Rod

VP544-X538VP542-X536

Residual pressure release valve w

∗ This product is component which is a part of a safety system and safety equipment is not guaranteed by this single unit alone.

VP544-X555

VP544-X585

Residual pressurerelease valve q

� A function to gradually increase the initial pressure of the pneumatic system has been added to the dual residual pressure release valve.

� Fixed orifi ce and variable throttle are available as a throttle for adjusting the pressure increase. (Ø 1, Ø 1.5, Ø 2)

Conduit (VP series only) and

M12 connector (4 pin) types

are available.

M12 connector with 6 pins is

available.

q The main valve position is detected by transferring the

main valve movement directly to the reed safety limit switch

with the rod.

w Long service life: B10d: 10 million times∗e The return spring releases the residual pressure securely

regardless of pressure level.

∗ For VP�-X536/X538/X555, safety limit switch made by OMRON

Highly reliable construction

1

3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position Series VP/VG

Safety Standard ISO 13849-1 Certifi ed

For details about Safety Standard

ISO 13849-1, refer to “machinery

directive 2006/421EC. Safety

control system standard EN ISO

13849-1” on the SMC website

www.smc.eu.

Series CategoryPort

sizeThread

Flow rate characteristics

C [dm3/(s·bar)]/Q [l/min (ANR)]∗ 1 2 (P A)

5 10 15 20 25

Residual Pressure

Release Valve

VP542-X5362

3/8"Rc,

G,

NPTResidual Pressure

Release Valve

VP742-X5361/2"

Dual Residual Pressure

Release Valve

VP544-X538

3, 4

3/8"Rc,

G,

NPTDual Residual Pressure

Release Valve

VP744-X5381/2"

Dual Residual Pressure Release

Valve with Soft Start-up Function

VP544-X555/VP544-X5853/8"

Rc,

G,

NPTDual Residual Pressure Release

Valve with Soft Start-up Function

VP744-X555/ VP744-X5851/2"

Dual Residual Pressure

Release Valve

VG342-X873/4"

Rc,

G,

NPT

Can be connected to Modular type

F.R.L. units.

Applicable models∗�VP544/744-X538�VP544/744-X555

�VP544/744-X585

Page 17

X585

ure

∗ Only port size 3/4"

85

Standards and Enclosure

Series Variations

Dual residual pressure

release valve with soft

start-up function

Filter regulator

(Optional

accessory)

Series CategorySafety limit switch

manufacturer

Standards

EnclosureMachinery Directive 2006/42/EC

CE cUL RoHSHarmonised

standards

EN ISO 13849-1: 2008

EN ISO 13849-2: 2008

EN ISO 4414:

2010

Residual Pressure

Release Valve

VP542/742-X536

2

OMRON Corporation

IP65

Rockwell Automation, Inc.

Dual Residual Pressure

Release Valve

VP544/744-X538

3, 4

OMRON Corporation

IP65

Rockwell Automation, Inc.

Dual Residual Pressure Release Valve

with Soft Start-up Function

VP544/744-X555

VP544/744-X585

3, 4

OMRON Corporation

IP65

Rockwell Automation, Inc.

Dual Residual Pressure

Release Valve

VG342-X87

3, 4

OMRON Corporation∗

IP40

Rockwell Automation, Inc.

Page 3

Page 3

Page 3

Page 19

∗ These values have been calculated according to ISO 6358 and indicate the fl ow rate under standard conditions with an inlet pressure of 0.6 MPa (relative pressure)

and a pressure drop of 0.1 MPa

∗ Please contact SMC for the

VP542/742-X536.

26.6/

5864

2

5

9.8/2203

8.9/2085

15.1/3637

6.5/1461

10.3/2315

5.2/1157

2

3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position Series VP/VG

Safety Standard ISO 13849-1 Certifi ed

How to Order

Body

2 Body ported

4 Base mounted

Voltage

5 24 V DC

Maximum operating

pressure

X555 0.7 MPa

X585 1.0 MPa

Light/surge voltage suppressor

Z With light/surge voltage suppressor

Series

5 VP500

7 VP700

Pilot

Internal pilot

R External pilot

∗ Refer to Installation on page 18 before selecting the internal pilot type.

Electrical entry

D DIN terminal

Y DIN (EN 175301-803) terminal

∗ Refer to page 18 for details about type Y.

Port size

Port size VP500 VP700

03 3/8" � —

04 1/2" — �

Thread

— Rc

F G

N NPT

Safety limit switch/Wiring

— G 1/2 (Made by OMRON)

M M12 connector (Made by OMRON)

S1M12 connector

(Made by Rockwell Automation)

With check valve (Only external pilot)

Check

valve

Applicable

tube O.D.

Thread

Rc G NPT

— None — � � �

AYes

Ø 6 � — —

B Ø 1/4∗ — — �

∗ For internal pilot, the symbol is nil.

∗ Refer to “Piping for External Pilot Type” on page 4 for selection of the check valve.

Throttle

— Variable throttle

10 Ø 1 fi xed orifi ce

15 Ø 1.5 fi xed orifi ce

20∗ Ø 2 fi xed orifi ce

∗ VP700 only

3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X536, X538, X555, X585

X536

X538

X555

25A–VP�4 ��– 5DZ1 – ��� – ��� –

Series Compatible with Secondary Batteries1

Made to Order

For details about 25A-, please consult SMC.

Secondary battery compatible

Dual residual pressure release valve

Dual residual pressure release

valve with soft start-up function

Residual pressure release valve VP

VP

4

4

4

25

5

5

D

D

D

5 ZR

R

M

M

M

1

1

1

03

03

03

X536

X538

X555VP

4

4

Z

Z

5

5

How to Order

Note) Electrical entry can be selected only for D type.

Check valve type is available only when the thread

type is Rc.

Safety Standard ISO 13849-1 Certifi ed

Fill in according to How to Order above.

F

F

F

∗ Refer to page 2 for

compliant products.

X536

3

Model

VP�42-X536

VP�44-X538

VP�44-X555

VP�42R-X536

VP�44R-X538

VP�44R-X555

VP�44-X585 VP�44R-X585

Fluid Air

Type of actuation N.C. (Spring return)

Operation Internal pilot External pilot Internal pilot External pilot

Operating pressure range 0.25 to 0.7 MPa 0.25 to 1.0 MPa

External pilot pressure — 0.25 to 0.7 MPa (Same as operating pressure)

Maximum operating frequency 30 times/minute

Minimum operating frequency 1 time/week

Operating and ambient temperature -10 to 50 °C (No freezing)

Ambient humidity 20 to 90 %RH (No condensation)

Manual override None

Pilot exhaust Individual exhaust

Lubrication Not required

Mounting orientation Unrestricted

Impact/Vibration resistance 150/30 m/s2

Enclosure IP65

Operating environment Indoors

B10d (MTTFd calculation)10000000 times (for the safety limit switch made by OMRON)

1000000 times (for the safety limit switch made by Rockwell Automation)1000000 times

Internal Pilot Type

CautionEven when the inlet pressure is within the operat-

ing pressure range, restricted piping, etc., may

cause reduced flow on the inlet side, leading to

the valve not operating properly. Refer to Installa-

tion in the Specifi c Product Precautions for details.

Piping for External Pilot Type

CautionThe product may not operate when the external pilot

pressure is insuffi cient due to simultaneous opera-

tion or restricted air piping. In this case, use the

check valve (AKH series) with the external pilot port,

change the piping size or adjust the set pressure to

provide a constant pressure of 0.25 MPa or more.

Valve Specifi cations

Series

Flow rate characteristicsWeight

[g]1 2 (P A) 2 3 (A R)

C [dm3/(s·bar)] b Cv Q [l/min (ANR)]∗ C [dm3/(s·bar)] b Cv Q [l/min (ANR)]∗VP542-X536 8.9 0.16 2.2 2085 8.9 0.20 2.1 2132 350

VP742-X536 15.1 0.21 3.6 3637 15.3 0.22 3.7 3707 590

VP544-X538 6.5 0.08 1.3 1461 6.7 0.10 1.3 1521 930

VP744-X538 10.3 0.08 2.3 2315 9.7 0.08 2.1 2180 1510

VP544-X555

VP544-X5855.2 0.06 1.1 1157 6.7 0.10 1.3 1521 1105

VP744-X555

VP744-X5859.8 0.08 2.1 2203 9.7 0.08 2.1 2180 2000

Flow Rate Characteristics / Weight

Electrical entry DIN terminal

Rated voltage 24 V DC

Allowable voltage fl uctuation ±10 %

Power consumption 0.45 W

Surge voltage suppressor Varistor

Indicator LED

Manufacturer OMRON Rockwell Automation

Electrical wiring G 1/2, M12 connector M12 connector

Contact resistance 25 mΩ or less 50 mΩ or less

Min. applicable load 5 V DC, 1 mA (Load resistance) 5 V DC, 5 mA (Load resistance)

Max. voltage 24 V DC

Max. load current 50 mA

Max. load inductance 0.5 H

Insulation voltage 300 V 600 V

Protection against electric shock Class II (EN60947-5-1: 2004)

Solenoid Specifi cations Safety Limit Switch Specifi cations

Needle Valve / Flow Rate Characteristics (VP544/744-X555)

600

500

400

300

200

100

00 0.5 1 1.5 2 2.5 3 3.5 4

Number of needle rotations (Turns)

Flo

w r

ate

[l/m

in (

AN

R)]

0.25 MPa

0.7 MPa

Ø 2Ø 1.5Ø 1

0.5 MPa

∗ These values have been calculated according to ISO 6358 and indicate the fl ow rate under standard

conditions with an inlet pressure of 0.6 MPa (relative pressure) and a pressure drop of 0.1 MPa

4

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X536, X538, X555, X585

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

c Pro

duct

Prec

autio

nsO

ptio

nal

Acc

esso

ries

X555

X585

3(R)

3(R)

1(P) 1(P) 1(P)

1(P) 1(P) 1(P)

X X

X

3(R)1(P)

2(A)

(31)e

(11)q

r(32)

w(12)

3(R)1(P)

2(A)

(31)e

(11)q

r(32)

w(12)

3(R)1(P)

2(A)

(31)e

(11)q

r(32)

w(12)

3(R)

2(A)

(31)e

(11)q

r(32)

w(12)

(31)e

(11)q

r(32)

w(12)

(31)e

(11)q

r(32)

w(12)

3(R)

2(A)

(31)e

(11)q

r(32)

w(12)

3(R)

2(A)

(31)e

(11)q

r(32)

w(12)

3(R)(31)e

(11)q

r(32)

w(12)

3(R)(31)e

(11)q

r(32)

w(12)

3(R)(31)e

(11)q

r(32)

w(12)

X

2(A)

3(R)

3(R)

(31)e

(11)q

r(32)

w(12)

(31)e

(11)q

r(32)

w(12)

2(A)

3(R)

3(R)

(31)e

(11)q

r(32)

w(12)

(31)e

(11)q

r(32)

w(12)

2(A)

X X

Safety limit switch terminal [N.C.]

M12 connector pin number

G 1/2 terminal number

Symbols

Terminal/Pin Numbers (Built-in switch 2N.C.)Symbol

VP544(R)/744(R)-X538

VP544(R)/744(R)-X555

VP544(R)/744(R)-X585

M12 connector

pin numberWiring specifi cation

q

w

e

r

G 1/2

terminal numberWiring specifi cation

(11)

3231

1211(12)

(31)

(32)

VP542(R)/742(R)-X536

Made by OMRON

Safety limit switch

Internal pilot

Internal pilot

Internal pilot

External pilot

External pilot

External pilot

External pilot/With check valve

External pilot/With check valve

External pilot/With check valve

(32)(12)

(31)(11)

5

VP-X536, X538, X555, X585

3(R)

3(R)

wq e

yt r

3(R)1(P)

2(A)

wq e

yt r

3(R)

2(A)

wq e

yt r

3(R)

wq e

yt r

3(R)1(P)

2(A)

wq e

yt r

3(R)1(P)

2(A)

X X

X X

wq e

yt r

3(R)

2(A)

wq e

yt r

3(R)

wq e

yt r

3(R)

2(A)

wq e

yt r

3(R)

wq e

yt r

wq e

yt r

1(P)

1(P) 1(P) 1(P)

2(A)

3(R)

3(R)wq e

yt r

wq e

yt r

1(P)

2(A)

3(R)

3(R)wq e

yt r

wq e

yt r

1(P)

2(A)

XX

Safety limit switch terminal [N.C.]

M12 connector pin number

Symbols

VP544(R)/744(R)-X538

Pin Numbers (Built-in switch 3N.C.)

M12 connector

pin numberWiring specifi cation

q

t

w

y

e

r

Internal pilot

Internal pilot

Internal pilot

External pilot

External pilot

External pilot

External pilot/With check valve

External pilot/With check valve

External pilot/With check valve

VP542(R)/742(R)-X536

Made by Rockwell Automation

Safety limit switch

Symbol

VP544(R)/744(R)-X555

VP544(R)/744(R)-X585

6

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X536, X538, X555, X585

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

c Pro

duct

Prec

autio

nsO

ptio

nal

Acc

esso

ries

X555

X585

4.5

A

(Max. 10)

26

3.5

732

117.754.9

30.7

45

2 x Ø 4.2

(For mounting)

31

216.1

133.2

22.1

25.2

70.8

63.3

31.5

40

4

216.7

131.723.5

8

3/8"

[1(P), 3(R) port]

Vent port

(Ø 6.2)

M12 connector

2 x Ø 4.2

(For mounting)

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

(31.5)(Distance between ports)

Applicable cable O.D.

Ø 3.5 to Ø 7

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

3/8"

[2(A) port]

(22.9

)

(With

check

valv

e)

4.5

(25

.7)

A

45

(Max. 10)

26

3.5

732

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)312 x Ø 4.2

(For mounting)

201.8

118.9

G 1/2

(14)202.4

117.423.5

70

.8

63

.3

31

.5

40

4

Applicable cable O.D.

Ø 3.5 to Ø 7Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)2 x Ø 4.2

(For mounting)

103.454.9

30.7Vent port

(Ø 6.2)

3/8"

[1(P), 3(R) port]

22.1

(31.5)(Distance between ports)

3/8"

[2(A) port]

(M12 connector)

(22

.9)

(With

check

valv

e)

Dimensions

VP542(R)-5D Y Z1-03�-�-X536

VP542(R)-5D Y Z1-03�-M�-X536

VP542(R)-5D Y Z1-03�-S1�-X536

Residual Pressure Release Valve (-X536)

Made by OMRON

Safety limit switch

Made by Rockwell Automation

Safety limit switch

Pin

number

View A

For M12 connector

View A

M12 connector

Pin

number

7

VP-X536

4.5 7.5

44.5

(Max. 10) 224.2

108.4

A

940

63

56

.5

224.8

128.931 (14)

9.4

38

.5

88

.8

81

.3

107.973.5

42

(34

.7)

G 1/2

Ø 5.2

(For mounting)

Applicable cable O.D.

Ø 3.5 to Ø 7

Vent port

(Ø 6.2)1/2"

[1(P), 3(R) port]

(43) (Distance between ports)

3.5

20.5

Ø 5.2

(For mounting)

33

3.5

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

1/2"

[2(A) port]

(22

.9)

(With

ch

eck v

alv

e)

(M12 connector)

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)

88.8

81.3

Applicable cable O.D.

Ø 3.5 to Ø 7

9.4

38.5

33

4.5

(Max. 10)

7.5

2 x Ø 5.2

(For mounting)

41

A

63

56.5

2 x Ø 5.2

(For mounting)

940

73.5

42Vent port

(Ø 6.2)

1/2"

[1(P), 3(R) port]

(43)(Distance between ports)

34.2

238.5

143.2

24

8

239.1

143.231

122.2

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

1/2"

[2(A) port]

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

(22.9

)

(With c

heck v

alv

e)

M12 connector

Dimensions

VP742(R)-5DY Z1-04�-�-X536

VP742(R)-5DY Z1-04�-M�-X536

VP742(R)-5DY Z1-04�-S1�-X536

Residual Pressure Release Valve (-X536)

View A

For M12 connector

Pin

number

View A

M12 connector

Pin

number

Made by OMRON

Safety limit switch

Made by Rockwell Automation

Safety limit switch

8

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X536

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

c Pro

duct

Prec

autio

nsO

ptio

nal

Acc

esso

ries

X555

X585

11.3

97.3

18 2

933.5

Applicable cable O.D.

Ø 3.5 to Ø 7

28.53/8"

[2(A) port] 17.5

91.5

75.5

5472 x Ø 5.2

(For mounting)

(Max. 10)

Channel 2

Channel 1

201.8 (14)

(90.4)

34

17

.5

57

28.5

791

04

.8

Vent port

(Ø 6.2)

A

112 90.4

62.5

29

17.5

28.2

2 x 3/8"

[3(R) port]

(59.7)

G 1/2

3/8"

[1(P) port]

8

(22.9)

(With check valve)Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)

(M12 connector)

Dimensions

VP544(R)-5D Y Z1-03�-�-X538

VP544(R)-5D Y Z1-03�-M�-X538

Dual Residual Pressure Release Valve (-X538)

View A

For M12 connector

Pin

number

Made by OMRON

Safety limit switch

9

VP-X538

11.3

97.3

18 2

933.5

Applicable cable O.D.

Ø 3.5 to Ø 7

216.1

91.5

75.5

8(104.7)5472 x Ø 5.2

(For mounting)

(Max. 10)

62.5

29

17.5

59.2

28.2

28.53/8"

[2(A) port] 17.5

Channel 2

Channel 1

34

17

.5

3/8"

[1(P) port]

104.7112

57

28.5

791

04

.8

Vent port

(Ø 6.2)

A

2 x 3/8"

[3(R) port]M12 connector

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

(22.9)

(With check valve)

Dimensions

VP544(R)-5DY Z1-03�-S1�-X538

Dual Residual Pressure Release Valve (-X538)

View A

M12 connector

Pin

number

Made by Rockwell Automation

Safety limit switch

10

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X538

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

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Prec

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Acc

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ries

X555

X585

9.5

(14)(Max. 10)

18

401/2"

[2(A) port]

77.5

36

(70.7)

27.2

18

G 1/2

2 x 1/2"

[3(R) port]

113.5

94.5

224.2

(88.9)

2 x Ø 6.2

(For mounting)

67 6.5Applicable cable O.D.

Ø 3.5 to Ø 7

117.3

1621

41.5

36

99

224.8

88.980

40

(22.9)

(With check valve)

12

4.8

36

18

1/2"

[1(P) port]

A

Vent port

(Ø 6.2)

Channel 2

Channel 1

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

(M12 connector)

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)

Dimensions

VP744(R)-5D Y Z1-04�-�-X538

VP744(R)-5D Y Z1-04�-M�-X538

Dual Residual Pressure Release Valve (-X538)

Pin

number

View A

For M12 connector

Made by OMRON

Safety limit switch

11

VP-X538

18

9.5

117.3

16

21 3

641.5

Applicable cable O.D.

Ø 3.5 to Ø 7

Channel 2

Channel 177.5

36

70.2

27.2

18

2 x 1/2"

[3(R) port]

113.5

94.5

8238.5(Max. 10)

(103.2)

6.5672 x Ø 6.2

(For mounting)

1/2"

[2(A) port]

40

99

103.2135.9

80

40

1/2"

[1(P) port]

36

18

12

4.8

(22.9)

(With check valve)

Vent port

(Ø 6.2)

A

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

M12 connector

Dimensions

VP744(R)-5DY Z1-04�-S1�-X538

Dual Residual Pressure Release Valve (-X538)

Pin

number

View A

M12 connector

Made by Rockwell Automation

Safety limit switch

12

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X538

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

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Prec

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nal

Acc

esso

ries

X555

X585

62.5

33.5

Applicable cable O.D.

(Ø 3.5 to Ø 7)

35

15

93.8

90.428.5(22.9)

(With check valve) 202.4

3/8"

[1(P) port]

(14)201.8(Max. 10)

(90.4) 8

125

109

547

(Variable throttle type)

75

.510

1.3

96

62.5

2 x 3/8"

[3(R) port]

G 12

56.2

24.2

Vent port

(Ø 6.4)

15.5

15

(15)

28.5

30

.5

24

.2

15

(15)

3/8"

[2(A) port]

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

2 x Ø 5.2

(For mounting)

(M12 connector)

Vent port

(Ø 6.2)

A

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)

Dimensions

VP544(R)-5D Y Z1-03�-��-X555/X585

VP544(R)-5D Y Z1-03�-M��-X555/X585

Dual Residual Pressure Release Valve with Soft Start-up Function (-X555/X585)

Pin

number

View A

For M12 connector

Made by OMRON

Safety limit switch

13

VP-X555, X585

Vent port

(Ø 6.2)

62.5

33.5

35

8

125

109

75

.510

1.3

96

62.5

55.7

24.2

15.5

15

28.5

30

.5

24

.2

15

(Max. 10)

(22.9)

(With check valve)

(15)

3/8"

[2(A) port]

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

A

2 x 3/8"

[3(R) port]

M12 connector

Vent port

(Ø 6.4)

2 x Ø 5.2

(For mounting)

(Variable throttle type)

Applicable cable O.D.

(Ø 3.5 to Ø 7)

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

3/8"

[1(P) port]

(15)

216.1

(90.4)

8 93.8

15

90.428.5

216.7

Dimensions

VP544(R)-5DY Z1-03�-S1��-X555/X585/X585

Dual Residual Pressure Release Valve with Soft Start-up Function (-X555/X585

Pin

number

View A

M12 connector

Made by Rockwell Automation

Safety limit switch

14

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X555, X585

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

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Prec

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nal

Acc

esso

ries

X555

X585

Safety limit switch (made by OMRON)

Part number: D4N-2B31 (G 1/2)

: D4N-9B31 (M12 connector)

2 x Ø 6.2

(For mounting) Applicable cable O.D.

Ø 3.5 to Ø 7

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)2 x 1/2"

[3(R) port]

G 1/2

(M12 connector)

A

9.5

155

136

117.3

18

44.4

77.5

41.5

(Max. 10) 224.2

(88.9)

(14)

224.8

88.940

1/2"

[1(P) port]

Vent port

(Ø 6.2)

991

24

.8

27

.2

18 3

6

119

77.5

70.7

27.2

6.567

1/2"

[2(A) port]

40

18

18.5 Vent port

(Ø 6.4)

(22.9)

(With check valve)

(Variable throttle type)

Dimensions Dual Residual Pressure Release Valve with Soft Start-up Function (-X555/X585)

VP744(R)-5D Y Z1-04�-��-X555/X585

VP744(R)-5D Y Z1-04�-M��-X555/X585

Pin

number

View A

For M12 connector

Made by OMRON

Safety limit switch

15

VP-X555, X585

2 x Ø 6.2

(For mounting)Applicable cable O.D.

Ø 3.5 to Ø 7

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 6, Ø 1/4" (With check valve)

(External pilot port)

117.3

18

44.4

77.5

41.5

1/2"

[2(A) port]

40

18

Safety limit switch (made by Rockwell Automation)

Part number: 440P-CDPB03R6

9.5

155

136

6.567

(Variable throttle type)

2 x 1/2"

[3(R) port]

119

77.5

70.2

27.2

18.5 Vent port

(Ø 6.4)

27

.2

18 3

6

1/2"

[1(P) port]

Vent port

(Ø 6.2)

A

(22.9)

(With check valve)

(Max. 10) 236.4

(86.3)

8

991

24

.8

245

86.340

M12 connector

Dimensions

VP744(R)-5DY Z1-04�-S1��-X555/X585

Dual Residual Pressure Release Valve with Soft Start-up Function (-X555/X585)

Pin

number

View A

M12 connector

Made by Rockwell Automation

Safety limit switch

16

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VP-X555, X585

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

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ecau

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Sy

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ols

Sym

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ecifi

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Prec

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Acc

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ries

X555

X585

BD A

Centre of

F.R.L.

body

Port size

B

C

A

(Spacer width)

F

H

G

EE

J

K

D

Centre of

F.R.L.

body

Seal

IN OUT IN OUT

(Max.

10)

201.8

82.9

(14)

d

cba

d

a b c

(14)

201.8

(Max.

10)

82.9

VP500/700-X538, X555, X585

Optional Accessories

A piping adapter allows installation/removal of the component

without removing the piping and thus makes maintenance easier.

Note) � in part numbers indicates a pipe thread type.

No indication is necessary for Rc; however,

indicate N for NPT, and F for G.

∗ Separate interfaces are required for modular unit.

Piping Adapter: 3/8, 1/2

Part no. Note) Port size A B D

E300-�03-A 3/8 31.8 30 30

E400-�04-A 1/2 31.8 36 36

Spacer with Bracket

Spacer with Bracket Mounting Position

Part no. A B C D E F G H J K

Y300T-A 4.2 82 41 71.5 35 14 7 19 4 41

Y400T-A 5.2 96 48 86.1 40 18 9 26 5 50

Spacer with bracket

Piping

adapter

Dual residual pressure release valve

with soft start-up function

Model a b c d Note

VP544-5DZ1-03-X538 33.9 57.2 95.7 220.7

AW30-03G-B

Y300T-A

E300-03-A

VP744-5DZ1-04-X538 34.4 75.2 118.7 262.7

AW40-04G-B

Y400T-A

E400-04-A

Model a b c d Note

VP544-5DZ1-03-X555VP544-5DZ1-03-X585

33.9 57.2 129.2 254.2

AW30-03G-B

Y300T-A

E300-03-A

VP744-5DZ1-04-X555VP744-5DZ1-04-X585

34.4 75.2 160.2 304.2

AW40-04G-B

Y400T-A

E400-04-A

Dual residual pressure release valve (-X538) Dual residual pressure release valve with soft start-up

function (-X555/X585)

∗ Each product is not assembled.

VP544-5DZ1-03-X538 ······· 1 pc.

Filter regulator

AW30-03G-B ····················· 1 pc.

Spacer with bracket

Y300T-A ···························· 3 pcs.

Piping adapter

E300-03-A ························· 2 pcs.

Ordering Example∗

17

VP500/700-X536, X538, X555, X585

Specific Product PrecautionsBe sure to read this before handling. Refer to the back cover for Safety Instructions.

For 3/4/5 Port Solenoid Valve Precautions, refer to the Operation Manual on the SMC

website, http://www.smc.eu

How to Use DIN Terminal Connector

CautionConnection1. Loosen the holding screw and pull the connector out of the

solenoid valve terminal block.2. After removing the holding screw, insert a fl at blade

screwdriver etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing.

3. Loosen the screw (slotted screws) in the terminal block. Insert the lead core wires to the terminals according to the connection method, and secure the wires by re-tightening the terminal screw.

4. Secure the cord by fastening the ground nut.

Caution

When making connections, please note that using other than the supported size (Ø 3.5 to Ø 7) heavy-duty cord will not satisfy IP65 (enclosure) standards. Also, be sure to tighten the ground nut and holding screw within their specifi ed torque ranges.

Changing the entry directionAfter separating the terminal block and housing, the cord entry can be changed by attaching the housing in the desired direction (4 directions at 90° intervals).

∗ When equipped with a light, be careful not to damage the light with the cord’s lead wires.

PrecautionsPlug in and pull out the connector vertically without tilting to one side.

Compatible cableCord O.D.: Ø 3.5 to Ø 7(Reference) 0.5 mm2, 2-core or 3-core, equivalent to JIS C 3306

Type “Y”DIN connector type Y is a DIN connector that confi rms to the DIN pitch 8-mm standard.

• D type DIN connector with 9.4 mm pitch between terminals is not interchangeable.

• To distinguish from the D type DIN connector, “N” is listed at the end of voltage symbol.

• Dimensions are completely the same as D type DIN connector.

Voltage symbol

Type D: 24 V

Type Y: 24 VN

Terminal screw

(3 locations)

Tightening torque

0.2 to 0.25 N·m

Grommet

(Rubber)

Washer

Ground nut

Tightening torque

1.65 to 2.5 N·mHolding screw

Tightening torque

0.4 N·m

Housing

(Position for light

mounting)

Terminal block

Notch

Light/Surge Voltage Suppressor

DIN Terminal

With light (DZ)

(YZ)

Note) Surge voltage suppressor of varistor has residual voltage corresponding to the protective element and rated voltage; therefore, protect the controller side from the surge voltage.

Limit Switch Cable

OMRON or Rockwell Automation M12 connector limit switch ca-ble is available.

M12 Connector Cable (4 Pins) Made by OMRON

M12 Connector Cable (6 Pins) Made by Rockwell Automation

Installation

1. Use the external pilot type when using VP500/700-X536 or X538 with AV series. Install the AV series to the primary side.

2. For the VP500/700-X536 and X538 internal pilot type, even when the inlet pressure is within the operating pressure range, restricted piping, etc., may cause reduced fl ow on the inlet side, leading to the valve not operating properly.

· The recommended piping size is 3/8" for the VP500 and 1/2" for the VP700. Also, use piping with an I.D. of 10 mm or larger for the VP500, and 13 mm or larger for the VP700.

· When selecting a regulator or a filter regulator, use piping larger than the recommended size with sufficient flow rate characteristics.

· For extended piping between the regulator and the valve (inlet piping), keep piping as short as possible (1 m or less).

· For use under conditions other than those listed above, please use the external pilot type.

No.1(–)(+)

No.2(+)(–)

Varistor

LED

Coil

There is no polarity.

Part number Cable length [mm]

ZS-37-L 300

ZS-37-M 500

ZS-37-N 1000

ZS-37-P 2000

ZS-37-C 5000

Part number Cable length [mm]

VP500-231-1 2000

18

VP

50

0/7

00

X5

36

X5

38

VG

342

X87

Spec

ific P

rodu

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Sym

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Prec

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Acc

esso

ries

X555

X585

∗ Refer to page 2 for

compliant products.

M X87VG342 5 ZD 06

How to Order

Voltage

5 24 V DC

Port size

06 3/4"

10 1"

Electrical entry

D DIN terminal

Pilot

— Internal pilot

R External pilot

∗ Refer to Installation on page 26 before selecting the internal pilot type.

Light/surge voltage suppressor

Z With light/surge voltage suppressor

Safety limit switch/Wiring

MM12 connector

(Made by OMRON)

S1M12 connector

(Made by Rockwell Automation)

Thread

— Rc

F G

N NPT

3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve PositionVG342-X87

Dual residual pressure release valve R

With check valve (Only external pilot)

Check

valve

Applicable

tube O.D.

Thread

Rc G NPT

— None — � � �

AYes

Ø 8 � — —

B Ø 5/16" — — �

∗ For internal pilot, the symbol is nil.

∗ Refer to “Piping for External Pilot Type” on page 20 for selection of the check valve.

25A–VG342�– 5DZ – �� – M� – X87

Series Compatible with Secondary Batteries1

Made to Order

For details about 25A-, please contact SMC.

Secondary battery compatible

Fill in according to How to Order above.

How to Order

Safety Standard ISO 13849-1 Certifi ed

Note) Electrical entry can be selected only for D type.

Check valve type is available only when the thread

type is Rc.

F

19

Fluid Air

Type of actuation N.C. (Spring return)

Operation Internal pilot External pilot

Operating pressure range 0.25 to 0.7 MPa 0.25 to 0.7 MPa

External pilot pressure —0.25 to 0.7 MPa

(Same as operating pressure)

Maximum operating frequency 30 times/minute

Minimum operating frequency 1 time/week

Operating and ambient temperature −10 to 50 °C (No freezing)

Ambient humidity 95 %RH or less (No condensation)

Manual override None

Pilot exhaust Individual exhaust

Lubrication Not required

Mounting orientation Unrestricted

Impact/Vibration resistance 150/50 m/s2

Enclosure IP40

Operating environment Indoors

Weight 2.8 kg 2.9 kg

B10d (MTTFd calculation) 900000 times

Internal Pilot Type

CautionEven when the inlet pressure is within the operating pressure range, restricted piping, etc., may

cause reduced flow on the inlet side, leading to the valve not operating properly. Refer to

Installation in the Specifi c Product Precautions for details.

Piping for External Pilot Type

CautionThe product may not operate when the external pilot pressure is insuffi cient due to simultaneous

operation or restricted air piping. In this case, use the check valve (AKH series) with the external

pilot port, change the piping size or adjust the set pressure to provide a constant pressure of 0.25

MPa or more.

Valve Specifi cations

Series

Flow rate characteristics

1 2 (P A) 2 3 (A R)

C

[dm3/(s·bar)]b Cv

Q

[l/min (ANR)]∗C

[dm3/(s·bar)]b Cv

Q

[l/min (ANR)]∗

VG342-X87 26.6 0.04 5.5 5864 28.6 0.03 5.6 6278

Flow Rate Characteristics

Electrical entry DIN terminal

Rated voltage 24 V DC

Allowable voltage

fl uctuation

–15 % to +10 % of

rated voltage

Power consumption 2.2 W

Suppressor Diode

Indicator LED

Solenoid Specifi cations Safety Limit Switch Specifi cations

Manufacturer OMRON Rockwell Automation

Electrical wiring M12 connector

Contact resistance 25 mΩ or less 50 mΩ or less

Min. applicable load 5 V DC, 1 mA (Load resistance) 5 V DC, 5 mA (Load resistance)

Max. voltage 24 V DC

Max. load current 50 mA

Max. load inductance 0.5 H

Insulation voltage 300 V 600 V

Protection against electric shock Class II (EN 60947-5-1: 2004)

∗ These values have been calculated according to ISO 6358 and indicate the fl ow rate under standard

conditions with an inlet pressure of 0.6 MPa (relative pressure) and a pressure drop of 0.1 MPa

20

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VG342-X87

VP

50

0/7

00

VG

342

X5

36

X5

38

X87

Spec

ific P

rodu

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ols

Sym

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Prec

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nal

Acc

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ries

X555

X585

3(R)

2(A)

3(R)

1(P)

3(R)

2(A)

3(R)

1(P)

3(R)

2(A)

3(R)

1(P)XX

3(R)

2(A)

3(R)

1(P)

3(R)

2(A)

3(R)

1(P)

3(R)

2(A)

3(R)

1(P)XX

Safety limit switch terminal [N.C.]

M12 connector pin number

Symbols

VG342(R)-X87

VG342(R)-X87

Made by OMRON

Safety limit switch

Symbol

Internal pilot

Internal pilot

External pilot

External pilot

External pilot/With check valve

External pilot/With check valve

Pin Numbers (Built-in switch 2N.C.)

M12 connector

pin numberWiring specifi cation

q

w

e

r

Symbol Pin Numbers (Built-in switch 3N.C.)

M12 connector

pin numberWiring specifi cation

q

t

w

y

e

r

Made by Rockwell Automation

Safety limit switch

21

VG342-X87

2

3 3

1

Channel 1

3 x Ø 8.5

(Mounting hole)

Vent port

Should be normally open.

2 x 3/4" [3(R) port]

Should be normally open.

Applicable cable O.D.

Ø 4.5 to Ø 7

Safety limit switch (made by OMRON)

Part number: D4N-9B31

3/4"

[1(P) port]

Channel 2

A

M12 x 1Pg9

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 8, Ø 5/16" (With check valve)

(External pilot port)

(11.4)

175.9

(190.9

: F

or

exte

rna

l p

ilot)

(106.6

)

43.8

37.5

164.5

75 45.5

107373

(48.2)(75)

77

37.5

21

57.6

43.8

(27.7)

(Max. 3)

3/4"

[2(A) port]

34

64.528

41.5

56

(69.5

)

214

.1

42.375

34

74

Pin

number

Dimensions

VG342(R)-5DZ-06�-M�-X87

View A

M12 connector

Dual Residual Pressure Release Valve (-X87)

Made by OMRON

Safety limit switch

22

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VG342-X87

VP

50

0/7

00

VG

342

X5

36

X5

38

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

c Pro

duct

Prec

autio

nsO

ptio

nal

Acc

esso

ries

X555

X585

2

3 3

1

75.375

34

74

34

64.5

1"

[2(A) port]

77

37.5

18.6

43.8

(27.7)

(Max. 3)

230.5

220.5

160.5

75 43.5 30 (5)

387373

28

56

(69.5

)

21

4.1

Adapter

2 x 1" [3(R) port]

Should be normally open.

175

.9

(190.9

: F

or

exte

rna

l p

ilot)

(106.6

)

1"

[1(P) port]

37.5

43.8

Channel 1Channel 2

30

3 x Ø 8.5

(Mounting hole)

Applicable cable O.D.

Ø 4.5 to Ø 7

Safety limit switch (made by OMRON)

Part number: D4N-9B31M12 x 1

A

Pg9

Vent port

Should be normally open.

16.6

(76.2)(75)

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 8, Ø 5/16" (With check valve)

(External pilot port)41.5

Pin

number

Dimensions

VG342(R)-5DZ-10�-M�-X87

View A

M12 connector

Dual Residual Pressure Release Valve (-X87)

Made by OMRON

Safety limit switch

23

VG342-X87

2

3 3

1

Applicable cable O.D.

Ø 4.5 to Ø 7

Safety limit switch

(made by Rockwell Automation)

Part number: 440P-CDPB03R6

Channel 1

3 x Ø 8.5

(Mounting hole)

Vent port

Should be normally open.

Channel 2

A

M12 x 1

Pg9

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 8, Ø 5/16" (With check valve)

(External pilot port)

(11.4)

(48.2)(75)

3/4"

[1(P) port] 2 x 3/4" [3(R) port]

Should be normally open.

42.375

34

74

34

64.5

57.6

21

77

37.5

43.8

(27.7)

(Max. 3)

164.5

75 45.5

73 73 10

28

56

(69.5

)

218

.7

37.5

43.8

175.9

(190.9

: F

or

exte

rna

l p

ilot)

(106.6

)

3/4"

[2(A) port]

41.5

Pin

number

Dimensions

VG342(R)-5DZ-06�-S1�-X87

View A

M12 connector

Dual Residual Pressure Release Valve (-X87)

Made by Rockwell Automation

Safety limit switch

24

Safety Standard ISO 13849-1 Certifi ed 3 Port Solenoid Valve/Residual Pressure Release Valve with Detection of Main Valve Position VG342-X87

VP

50

0/7

00

VG

342

X5

36

X5

38

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

c Pro

duct

Prec

autio

nsO

ptio

nal

Acc

esso

ries

X555

X585

2

3 3

N1

75.375

34

74

34

64.5

77

37.5

18.6

43.8

(27.7)

(Max. 3)

230.5

220.5

160.5

75 43.5 30 (5)

387373

28

56

(69.5

)

218

.7

2 x 1" [3(R) port]

Should be normally open.

190.9

175.9

: F

or

inte

rna

l p

ilot

(106.6

)

1"

[1(P) port]

37.5

43.8

Channel 1Channel 2

30

3 x Ø 8.5

(Mounting hole)

Applicable cable O.D.

Ø 4.5 to Ø 7

M12 x 1

A

Pg9

(76.2)(75)Vent port

Should be normally open.

Safety limit switch

(made by Rockwell Automation)

Part number: 440P-CDPB03R6

(13.4)

Port size: 1/8" (Without check valve)

Applicable tube O.D.: Ø 8, Ø 5/16" (With check valve)

(External pilot port)

41.5

1"

[2(A) port]

Pin

number

Dimensions

VG342(R)-5DZ-10�-S1�-X87

View A

M12 connector

Dual Residual Pressure Release Valve (-X87)

Made by Rockwell Automation

Safety limit switch

25

VG342-X87

VG342-X87

Specific Product PrecautionsBe sure to read this before handling. Refer to the back cover for Safety Instructions.

For 3/4/5 Port Solenoid Valve Precautions, refer to the Operation Manual on the SMC

website, http://www.smc.eu

Light/Surge Voltage Suppressor

Limit Switch Cable

OMRON or Rockwell Automation M12 connector limit switch ca-ble is available.

M12 Connector Cable (4 Pins) Made by OMRON

M12 Connector Cable (6 Pins) Made by Rockwell Automation

Part number Cable length [mm]

ZS-37-L 300

ZS-37-M 500

ZS-37-N 1000

ZS-37-P 2000

ZS-37-C 5000

Part number Cable length [mm]

VP500-231-1 2000

Terminal number 2

(–)

Coil

Terminal number 1

(+)

How to Use DIN Terminal Connector

CautionConnection1. Loosen the holding screw and pull the connector out of the

solenoid valve terminal block.2. After removing the holding screw, insert a fl at blade

screwdriver etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing.

3. Loosen the screw in the terminal block. Insert the lead core wires to the terminals, and secure the wires by re-tightening the terminal screw.As the product has polarity, referring to the electric circuit diagram, wire the product correctly as per the symbol of the terminal No. of the terminal block.

4. Secure the cord by fastening the ground nut.Tighten the ground nut and holding screw within the specifi ed range of torque.

Changing the entry directionAfter separating the terminal block and housing, the cord entry can be changed by attaching the housing in the opposite direction 180°.∗ Be careful not to damage the element etc. with the cord’s lead

wires.

PrecautionsPlug in and pull out the connector vertically without tilting to one side.

Compatible cableCord O.D.: Ø 4.5 to Ø 7 (Reference) 0.5 to 1.5 mm2, 2-core or 3-core, equivalent to JIS C 3306

Applicable crimped terminalsO-terminals: Equivalent to R1.25-4M defi ned in the JIS C 2805Y-terminals: Equivalent to 1.25-3L made by J.S.T. Mfg. Co., Ltd.Rod-terminals: Up to size 1.5

Housing

Terminal block

Terminal number

3 locations

Tightening torque

0.4 to 0.5 N·m

Terminal screw

Tightening torque

0.5 to 0.6 N·m

Holding screw

Grommet

(Rubber)

Washer

Tightening torque

2.5 to 3.75 N·m

Ground nut

Installation

For the VG342-X87 internal pilot type, even when the inlet pres-sure is within the operating pressure range, restricted piping, etc., may cause reduced fl ow on the inlet side, leading to the valve not operating properly.

· The recommended piping size is 3 /4 " or larger. Also, use piping with an I.D. of 19 mm or larger.

· When selecting a regulator or a fi lter regulator, use piping larger than the recommended size with suffi cient fl ow rate characteris-tics.

· For extended piping between the regulator and the valve (inlet piping), keep piping as short as possible (2 m or less).

· For use under conditions other than those listed above, please use the external pilot type.

26

VP

50

0/7

00

VG

342

X5

36

X5

38

X87

Spec

ific P

rodu

ctPr

ecau

tions

Sy

mb

ols

Sym

bo

lsSp

ecifi

c Pro

duct

Prec

autio

nsO

ptio

nal

Acc

esso

ries

X555

X585

Lithuania +370 5 2308118 www.smclt.lt [email protected] +31 (0)205318888 www.smcpneumatics.nl [email protected] +47 67129020 www.smc-norge.no [email protected] +48 222119600 www.smc.pl [email protected] +351 226166570 www.smc.eu [email protected] +40 213205111 www.smcromania.ro [email protected] +7 8127185445 www.smc-pneumatik.ru [email protected] +421 (0)413213212 www.smc.sk [email protected] +386 (0)73885412 www.smc.si [email protected] +34 902184100 www.smc.eu [email protected] +46 (0)86031200 www.smc.nu [email protected] +41 (0)523963131 www.smc.ch [email protected] +90 212 489 0 440 www.smcpnomatik.com.tr [email protected] UK +44 (0)845 121 5122 www.smcpneumatics.co.uk [email protected]

Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.

SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-53621st printing TT printing TU 00 Printed in Spain

Austria +43 (0)2262622800 www.smc.at [email protected] +32 (0)33551464 www.smcpneumatics.be [email protected] +359 (0)2807670 www.smc.bg [email protected] Croatia +385 (0)13707288 www.smc.hr [email protected] Republic +420 541424611 www.smc.cz [email protected] Denmark +45 70252900 www.smcdk.com [email protected] Estonia +372 6510370 www.smcpneumatics.ee [email protected] +358 207513513 www.smc.fi [email protected] +33 (0)164761000 www.smc-france.fr [email protected] +49 (0)61034020 www.smc.de [email protected] +30 210 2717265 www.smchellas.gr [email protected] +36 23511390 www.smc.hu [email protected] +353 (0)14039000 www.smcpneumatics.ie [email protected] +39 0292711 www.smcitalia.it [email protected] +371 67817700 www.smclv.lv [email protected]

Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.

SMC Corporation (Europe)

1. The compatibility of the product is the responsibility of the person

who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its

compatibility with specific equipment must be decided by the person who designs the

equipment or decides its specifications based on necessary analysis and test results.

The expected performance and safety assurance of the equipment will be the

responsibility of the person who has determined its compatibility with the product. This

person should also continuously review all specifications of the product referring to its

latest catalogue information, with a view to giving due consideration to any possibility of

equipment failure when configuring the equipment.

2. Only personnel with appropriate training should operate machinery

and equipment. The product specified here may become unsafe if handled incorrectly. The assembly,

operation and maintenance of machines or equipment including our products must be

performed by an operator who is appropriately trained and experienced.

3. . Do not service or attempt to remove product and

machinery/equipment until safety is confirmed.1. The inspection and maintenance of machinery/equipment should only be performed

after measures to prevent falling or runaway of the driven objects have been

confirmed.

2. When the product is to be removed, confirm that the safety measures as mentioned

above are implemented and the power from any appropriate source is cut, and read

and understand the specific product precautions of all relevant products carefully.

3. Before machinery/equipment is restarted, take measures to prevent unexpected

operation and malfunction.

4. Contact SMC beforehand and take special consideration of safety

measures if the product is to be used in any of the following

conditions. 1. Conditions and environments outside of the given specifications, or use outdoors or in

a place exposed to direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air navigation,

space, shipping, vehicles, military, medical treatment, combustion and recreation, or

equipment in contact with food and beverages, emergency stop circuits, clutch and

brake circuits in press applications, safety equipment or other applications unsuitable

for the standard specifications described in the product catalogue.

3. An application which could have negative effects on people, property, or animals

requiring special safety analysis.

4. Use in an interlock circuit, which requires the provision of double interlock for possible

failure by using a mechanical protective function, and periodical checks to confirm

proper operation.

Warning Limited warranty and Disclaimer/Compliance Requirements The product used is subject to the following “Limited warranty and

Disclaimer” and “Compliance Requirements”.

Read and accept them before using the product.

1. The product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing

industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

CautionSMC products are not intended for use as instruments for legal

metrology.Measurement instruments that SMC manufactures or sells have not been qualified by

type approval tests relevant to the metrology (measurement) laws of each country.

Therefore, SMC products cannot be used for business or certification ordained by the

metrology (measurement) laws of each country.

Caution

Limited warranty and Disclaimer

1. The warranty period of the product is 1 year in service or 1.5 years

after the product is delivered, wichever is first.∗2)

Also, the product may have specified durability, running distance or

replacement parts. Please consult your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly

our responsibility, a replacement product or necessary parts will be provided.

This limited warranty applies only to our product independently, and not to any

other damage incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty

terms and disclaimers noted in the specified catalogue for the particular

products.

∗2) Vacuum pads are excluded from this 1 year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.

Also, even within the warranty period, the wear of a product due to the use of the vacuum

pad or failure due to the deterioration of rubber material are not covered by the limited

warranty.

Compliance Requirements

1. The use of SMC products with production equipment for the manufacture of

weapons of mass destruction (WMD) or any other weapon is strictly

prohibited.

2. The exports of SMC products or technology from one country to another are

governed by the relevant security laws and regulations of the countries

involved in the transaction. Prior to the shipment of a SMC product to

another country, assure that all local rules governing that export are known

and followed.

These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)∗1), and other safety regulations.

∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.

ISO 4413: Hydraulic fluid power – General rules relating to systems.

IEC 60204-1: Safety of machinery – Electrical equipment of machines.

(Part 1: General requirements)

ISO 10218-1: Manipulating industrial robots - Safety.

etc.

Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.

Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

Caution:

Warning:

Danger :Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.

Safety Instructions