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Page 1: Safety Program Index - Eastern Electrical Testing Welding - CFR 1910.255 General Requirements .....15 Spot and Seam Welding .....15 Portable Welding Flash Welding Equipment .....17

   

Safety Program

Eastern Electrical Testing Corporation 2 Skyline Drive

Clarks Summit, PA 18411 (570) 586-4900

Page 2: Safety Program Index - Eastern Electrical Testing Welding - CFR 1910.255 General Requirements .....15 Spot and Seam Welding .....15 Portable Welding Flash Welding Equipment .....17

Revised 5/15/12

Eastern Electrical Testing Corporation Safety Program

Table of Contents

Safety Program ..................................................................................... Section

Basic Safety Rules .............................................................................................. 1 Mechanical Safety .................................................................................................... 2 Electrical Safety ........................................................................................................... 2 Typical Safety Concerns ...................................................................................... 3 Everyone's Responsibility .................................................................................... 4 First Aid .................................................................................................................... 8 Initial Inspections and Testing .............................................................................. 9 Jobsite Inspection Record .................................................................................. 10 Electrical Injuries .................................................................................................... 11 Safe Practices When Using Hand & Power Tools .......................................... 14 Safe Practices When Lifting ............................................................................ 15 Safe Practices When Using Scaffolds ............................................................ 16 Safe Practices When Using Ladders .............................................................. 17 Safety Equipment ............................................................................................... 18 Fire Prevention and Control ............................................................................... 19 Motor Fleet Safety .................................................................................................. 20 Accident Investigation ............................................................................................ 21 Listed and Required Responsibilities ......................................... Appendix A Supervisor's Accident Investigation Forms ................................ Appendix B Jobsite Inspection Record Forms ............................................ Appendix C

Tool Box Safety Program ..................................................................... Section 2

Meeting Topics ....................................................................................... Section 3

Lockout/Tagout ...................................................................................... Section 4

Confined Space ..................................................................................... Section 5

Trenching ............................................................................................... Section 6

Hazard Communication Program ......................................................... Section 7 Hazard Communication Program ............................................................... 1 Hazardous Material Inventory .............................................................................. 6 Right to Know .............................................................................................................. 7 Material Safety Data Sheet Sample Form ................................. Appendix 1 Employee Request for Material Safety Data Sheet Form .......... Appendix 2 Employee Acknowledgement of Training Form ......................... Appendix 3 Training Attendance Roster ....................................................... Appendix 4 Training Checklist ...................................................................... Appendix 5

M a t e r i a l S a f e t y D a t a S h e e t s S e c t i o n . . 8

Page 3: Safety Program Index - Eastern Electrical Testing Welding - CFR 1910.255 General Requirements .....15 Spot and Seam Welding .....15 Portable Welding Flash Welding Equipment .....17

Revised 5115112

Hot Work ................................................................................................ Section 9 Electrical Safe Work Practices Plan ........................................................... 1

Welding and Cutting Safety Program ............................................................. 4 Company Policy ............................................................................................. 7 Chapter I Welding and Cutting Safety Program

G.R. Noto Electrical Construction, Inc ............................................. 8 Background ......................................................................................... 8 Scope and Application. ........................................................................ 8 General Requirements ....................................................................... 8 Training Requirements ......................................................................... 9 Inspection and Maintenance ........................................................... 10 Use of Welding and Cutting Tools ............................................... 10 Recommended Safety Practices ..................................................... 10 Personal Protective Equipment ...................................................... 11

Chapter II Welding, Cutting and Braising

General Guidelines ............................................................................. 12 Hose and Hose Connections ............................................................ 13 Welding Generators, Cables and Connectors ................................ 13 Additional Guidelines ...................................................................... 14

CHAPTER III Resistance Welding - CFR 1910.255

General Requirements ..................................................................... 15 Spot and Seam Welding .................................................................. 15 Portable Welding Machines ........................................................... 16 Flash Welding Equipment ............................................................... 17 Maintenance ................................................................................ 17

CHAPTER IV Gas Welding and Cutting - CFR 1926.350

Transporting, Moving, and Storing .............................................. 18 Compressed Gas Cylinders ............................................................. 18 Placing Cylinders ................................................................................ 19 Treatment of Cylinders ................................................................... 19 Use of Fuel Gases ............................................................................... 19 Fuel Gas and Oxygen Manifolds ................................................. 20 Ho se ....................................................................................................... 20 Torches ........................................................................................ 21 Regulators and Gages ........................................................................ 21 Oil and Grease Hazards .................................................................. 21 Additional Rules ................................................................................ 21

CHAPTER V Arc Welding and Cutting - CFR 1926.351

Manual Electrode Holders .............................................................. 22 Welding Cables and Connectors ................................................ 22 Ground Returns and Machine Grounding ...................................... 22 Operating Instructions ........................................................................ 23 Shielding .................................................................................................... 23

Page 4: Safety Program Index - Eastern Electrical Testing Welding - CFR 1910.255 General Requirements .....15 Spot and Seam Welding .....15 Portable Welding Flash Welding Equipment .....17

Revised 5/15/12

CHAPTER VI Fire Prevention - CFR 1926.352 .............................................................. 24 CHAPTER VII Ventilation and Protection in Welding, Cutting and, Heating - CFR 1926.353

Mechanical Ventilation .................................................................. 26 Welding, Cutting, and Heating in Confined Spaces ................................................................................ 26 Welding, Cutting, and Heating of Metals of Toxic Significance ......................................................... 27 Inert-gas Metal-arc Welding ......................................................... 27 General Welding, Cutting, and Heating ......................................... 28

CHAPTER VIII Training Requirements - CFR 1926.2 ......................................................... 29 Welding and Cutting - Safety Forms

Areas Surveyed for Welding and Cutting ...................................... 30 Other Equipment ............................................................................... 31 Safety Team Member Employee Training Log ............................. 32 Employee Training Record ........................................................... 33

Fall Protection Program ....................................................................... Section 10

Respiratory Protection Program .......................................................... Section 11

Scissor & Manlift Safety .................................................................... Section 12 Aerial Lift Safety .................................................................................................... 1 Safety Rules for Aerial Work Platform ............................................................... 10 Tool Box Topic - Aerial Work Platforms ............................................................ 15 When to use fall arrests with scissor lifts .......................................................... 16 Operator Evaluation Form ................................................................................... 17 Operator Review .............................................................................................. 18 Training Certificate .................................................................................................. 20 Aerial Devices Safety Manual ............................................................................ 21 Aerial Platform Safety Manual ............................................................................. 69

Environmental Practices ...................................................................... Section 13 Purpose ..................................................................................................... Definitions ................................................................................................. Policy or Policy Description .................................................................................. 1 Training Requirements ......................................................................................... 1 Responsibilities ........................................................................................................ 1 Document Management System ........................................................................... 2 Spill Prevention and Spill Reporting ....................................................................... 2 Materials Storage ...................................................................................................... 2 Waste Management ........................................................................................... 3 Excavations, Soil Disturbance and Excess Soil .................................................... 3 Handling and Disposal of Construction and Demolition Debris .......................... 5

NFPA 70E Safety Training .................................................................... Section 14

Page 5: Safety Program Index - Eastern Electrical Testing Welding - CFR 1910.255 General Requirements .....15 Spot and Seam Welding .....15 Portable Welding Flash Welding Equipment .....17

Revised 5/15/12

Bloodborne Pathogens ...................................................................... Section 15

Forklift Operation Plan ........................................................................... Section 16

Hand Protection Policy ........................................................................ Section 17

Mobile Communication Device Policy ................................................. Section 18

Workplace Safety Committee Bylaws .................................................. Sec t ion 19