safety management of iso tank in the chemical industry
TRANSCRIPT
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Safety Management of ISO Tank
In The Chemical Industry
Jerry Jia
TDS&LPM
Covestro Polymers (China) Co., Ltd
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The World-Leading
Polymer and Material
Science Company
Covestro – We Are
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Motor/Transportation
ConstructionWood/
FurnitureElectronic/ Electrical
ChemicalsSports,
Cosmetic, Health
22% 19% 18% 13% 9% 19%
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‘8·26’ Baomao Highway Accident
Accident sharing
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‘3·1’ Jinji Highway Accident
Accident sharing
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Comparison of ISO tank and tank truck
Design Manufacturing Inspection Cleaning Maintenance
Tank Truck
ISO tank
• GB18564.1-2006
• 罐式危险品运输车及半挂车补充安全技术要求
• 关于在用液体危险货物罐车加装紧急切断装置有关事项的通知
• 道路运输液体危险货物罐式车辆紧急切断阀
• IMDG
• 液体危险货物罐式集装箱 JBT-
4782
• 集装箱检验规范• 危险货物便携式罐体检验安全规范性能检验
Annual inspection
Per 2.5/5 years
• No specific
cleaning
requirement
• Weak
monitoring/m
anagement
of cleaning
process and
depot
qualification
• Loose
maintenance
management
• Relatively low
maintenance
cost
• Regular
cleaning
• Certain
cleaning
depot
• Cleaning
effectiveness
qualification
• Regular
maintenance
• Standardized
spare parts
and quality
control
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ISO tank specification in Covestro
Product PMDI MMDI TDI
T-code T11 T14 T14
Tank age<=15
years*<=15 years*
<=15
years*
UN NO.
(1)
Proper Shipping
Name
(2)
Class or
Division
(3)
Subsidiary
Risk
(4)
…
…
Portable Tanks and Bulk
containers
Tank Instructions
(13)
4.2.5.4.3
Provisions
(14)
4.2.5
2078 TOLUENE
DIISOCYNATE
6.1 - T7
IMDG
Covestro
ISOPA
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ISO tank specification in Covestro
ISO tank requirements
▪ Qualification and certification
▪ On hire audit and confirmation
▪ ISO age less than 15 years
▪ Full frame COLLAR
▪ Full steps on top
▪ Install handrail for at least one side (top filling &
discharging)
▪ Install cover for all overflow box
▪ All covers and valves should have lead seal hole
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Risk control during transportation
Tank farm
assessment
First bulk
delivery
support
On hire
audit
Customer
on site
training
Road
ranger
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Emergency response
▪ Each bulk ER station must have
at least 6 team members and
these ER team members must
attend the ER training organized
by Covestro
▪ Each ER Hub is equipped with
specific tools and PPE according
to different set up
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Emergency response
Training Course▪ ER command system introduction
▪ Emergency procedure for chemical incident
▪ Chemical incident ER strategy, tactics and
decontamination
▪ Container transfer
▪ PPE introduction
▪ Covestro product safety training
▪ Table drill for transportation incident
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