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2011 Safety Innovations at NYC’s Largest Projects Christopher M. Santulli, PE April 25, 2011 – NYU Rosenthal Pavilion build safe | live safe

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2011

Safety Innovations at NYC’s Largest ProjectsChristopher M. Santulli, PE

April 25, 2011 – NYU Rosenthal Pavilion

build safe | live safe

Today’s Agenda

National Statistics

NYC Statistics

Major Projects Safety Education

Future Goals

Building Integration Modeling (BIM)

Innovative Edge Protection

National Statistics 

Top five injury causes in the workplace: 

Overexertion

Fall on same level

Bodily reaction (slips & trips)

Struck by object

Fall to lower level

Source: 2010 Liberty Mutual Workplace Safety Index

National Statistics

Top five accounted for 71% of the total  2008 cost burden

Top 5  workplace injuries and illnesses in  2008 amounted to $53.42 billion in direct  U.S. workers compensation costs, more 

than one billion $ per week

Source: 2010 Liberty Mutual Workplace Safety Index

National Statistics

Workers in construction incurred the  most fatal injuries of any industry in the 

private sector in 2009.

The subsector with the largest number of  fatal work injuries ‐

Specialty Trade 

Contractors

Source: Census of Fatal Occupational  Injuries Summary, 2009

NYC Construction Accidents

WorkerFallScaffold /Shedexcavation/ soilmaterialfallmechanicalequipmentSiteProtectionOther

Worker Fall 42%

Shed / Scaffold 6%

Excavation / Soil 2%

Material Fall 17%

Mechanical Equipment 6%

Site Protection 7%

Other 20%

Top 2 indicators: 

Worker Fall 42%

Material Fall 17%

Safety vs. Contract Value

A Decade of Construction Spending in NYC‐

Dodge Report

G

NR

R

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

Government

Non‐Residential

Residential

Construction Accident Data 

Construction‐related accidents, injuries and fatalities 

Accidents Injuries Fatalities

200820092010

250

200

150

100

50

0Accidents             Injuries               Fatalities

200820092010

Safety vs. Contract Value

200820092010

140 Billion

120 Billion

100 Billion

80 Billion

60 Billion

40 Billion

20 Billion

0

Applications, Permits, Inspections & Violations

Applications       Permits         Inspections      Violations

20082009

2010

Education Successes

Scaffold Safety Team

Excavation Unit

BEST Squad

Major Buildings Pilot Program

Major Building Review

Prior to 2009, 10 major buildings accumulated  567

violations and 43

Full Stop Work Orders 

resulting in over 400

days of lost work

Major building safety education initiatives:

o10 major projects since January 2009 with  169

violations and 4

Full Stop Work Orders 

resulting in less than less than 20

days of  lost work

Inspections & Violations

p

a

Sites Priorto Program

Sites in the Program

25

20

15

10

5

0

Monthly Comparison:

Inspections  & violations prior to the creation of the 

Major Projects Pilot Program vs. sites in the program 

Inspections    ECB Violations    Full SWOs

Partial SWOs

Violation Classification

p

a

Class 1 (Hazardous)ECB Violations 

Class 2 & 3ECB Violations

Monthly Comparison:

Violations sites prior to the creation of 

the Major Projects Pilot Program vs. sites in the program 

10

8

6

4

2

0

Sites Priorto Program

Sites in the Program

Safety Performance

p

a

Sites Priorto Program

Sites in the Program

20

15

10

5

0

Monthly Comparison:

Violations & accidents & injuries at sites prior to the 

creation of the Major Projects Program vs. sites currently in the program 

Violations

Accidents                       Injuries

Major Project Goals

Promote innovation

Share information

Communicate expectations

Enforce expectations

Improve common goals safer work site / safer public

Leverage technology 

Exclusion Zones – Equipment

Shea  Stadium 

Demolition

Exclusion Zones / 3D Modeling

YankeeStadium 

Demolition

Coordinated Operations

The New School

Innovation

Alternative Netting Systems –

Buildings  Bulletin 2010‐001 design parameters for  netting and system components

oOver a dozen projects with some form of cocoon

Internal climber cranes

External stairwells

Planning

Innovation –

Planning

BIM

Using technology to eliminate changed  conditions and plan jobsite logistics

NYC BUILDINGS

Project Life Cycle

Civil Engineers3D Sites & CivilHydro‐Analysis

Structural EngineersStructure ModelingStructural Analysis

CM/GCConstruction

ModelCoordinationSequencingTake‐Offs

Systems EngineersMech, Electric, Plmb

HVAC Analysis

ArchitectsDesignEnergy AnalysisPhoto Rendering

OwnersLife‐Cycle Management

Programming

Site Logistics & Safety Planning

•Most frequently cited DOB violations 

•Program history to eliminate violations and accidents

Site Safety Plans

2007 –

Average 5 – 10 Plan sheets 2‐

3  revisions

2010 –

Average 10 – 15 plan sheetsMultiphase Jobs > 50 Plan sheets 5+ 

revisions

Pilot Program

• Site Safety Plan 2011

• DOB review 3D site safety plans

2011

build safe | live safe