safety information - ssg standard solutions group...hydrogen sulphide in the building. if you are in...
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For Skoghall Mill
Safety information
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Safety information Skoghall Mill 32 Safety information Skoghall Mill
Alarm number
+46(0) 10 46 510 33
Safety equipmentSkoghall Mill rules requires you to always use: • High visibility west or other Hi Vis clothing • Safety glasses or other eye protection • Safety shoes• Helmet
Personal protective equipment should be used in site area and other premises belonging to Skoghall Mill. High Vis west or clothing and safety glasses should be used from gate. Exception from the rules applies for helmet and safety shoes, only to and from changing rooms.
TrafficVehicles operate within the site area, please note:• At times there are a lot of traffic, pay
attention• Always give way to working vehicles • Establish eye contact and make sure the
driver sees you • Never step into areas where vehicles are
operating.• Pedestrians should follow pathways or
guide, both indoors and outdoors.
SSG-EntréContractors performing work at Skoghall Mill should have a valid SSG pass. Valid SSG pass means SSG-Entré and local e-learning for Skoghall provided through SSG.
Unauthorized people are not allowed to enter the site. It is not allowed to bring dogs or other pets into the site.
General rules In all emergenciesuse this alarm number: +46(0)1046 510 33
When you call this number you will be connected to the Main Gate. The person on duty will follow a checklist and ask you questions. SOS will be alarmed and resources will be contacted.
Our vision within Stora Enso and Skoghall Mill is zero injuries. Everybody home safe, everyday.
It is important to be prepared before starting any procedure. Before you start, think about safety first:
• Use checklist• Step back, think about the procedure,
is it safe?• Make preparations to do the task as
safe as possible
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Safety information Skoghall Mill 54 Safety information Skoghall Mill
General rules 2
In all emergencies 3
My risk assessment (2 minute check) 4
Contents 5
General Instructions A-Z 6
Fire Risk Map Skoghall Mill 12
Fire Risk Map Forshaga PE-coating 14
Work involving increased risks 15 Electrical safety Working at heights
Work requiring a permit 16 "Hot work" Hygienic gas measurement, declaration of gas safety/gas clearance and portable gas meters Driving permit Safe shut down Permit to work (Temporary Access Permit)
Regulations for hygiene areas and hygiene zones 18 Hygiene areas Hygiene zone Sorting at source The external environment
Important contacts 20
Before work starts, stop, think and please ask yourself and your colleagues the following questions:
My risk assessment
Have I thought about the following? Do I have the correct safety equipment and clothes? Enough of both?
Am I at the right place? Do I have the right tools?
Have I followed/understood the routines and instructions that apply?
Do I need a permit e.g. access permit? How/where do I get it?
Is the equipment drained/ depressurised/disconnected, earthed?
Are safety barriers necessary? Have I informed the personnel concerned?
Do I have an acceptable working position? Lifting aids needed?
Do I have a reasonable working area? Sufficient lightning?
Am I working alone? How will I communicate? Does anyone know where I am?
Is there a risk of me being affected by: Work/equipment nearby?
Fire ("Hot work"): can I be burnt, cut, crushed or injured by electricity?
High pressure, flow, temperatures, etc?
Slipping, tripping, falling? Falling objects?
Exposure, e.g. to chemicals and/or gases?
Where can I find the closest: Protective equipment?
Eye-wash station/emergency shower?
First aid kit?
Emergency shutdown switch?
Evacuation route?
2 MINUTE CHECKC
ON
TEN
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Safety information Skoghall Mill 76 Safety information Skoghall Mill
Access Your contact person will grant you permission for entering the industrial area.
Accidents and incidents Accidents and incidents shall be reported either to the contact person or fed directly into the incident and near miss system (PIA).
Alcohol and drugsAlcohol and drugs are not accepted at Skoghall Mill. It is not allowed to bring into the site area or facilities belonging to
General Instructions A-Zth mill. Random testing are applied to all people working at Skoghall Mill. Positive test or refusal to test will be submitted to disciplinary actions.
Contact personContact persons are responsible for giving contractors the right conditions to perform work at Skoghall Mill in a safe way, to avoid incidents and injuries. As a contractor you should always ask your contact person if you have questions regarding your work order.
Disciplinary actionsIf a supplier, or someone representing the supplier (e.g consultant, contractor, service provider, specialist, driver) don´t follow laws and rules applicable to Skoghall Mill there will be disciplinary actions. Depending on the severity it could be one of the following:• Reprimand• Written reprimand• Termination of assignmentAll disciplinary actions shall be based on facts and clear to all involved. If violation of rules happens again the person should be informed of the consequences. If the severity of the violation requires it could even mean removing the person from the site.
Fire alarm/evacuationThe area must be evacuated immediately when the fire alarm sounds. Go to the nearest assembly point and register yourself There are evacuation plans in every building. These show the location of the nearest emergency route, indoor fire hydrant, fire extinguisher and assembly points. Make sure you know all of this before you begin work!
Fire alarm - Switching off If the fire alarm needs to be turned off, call +46(0)1046 501 00.
First AidMake sure you know your location, and before you start, find out where to find:
First aid material – Stations and boxes with first aid material are available throughout the site. Please inform us if there is something missing or if you used it so we can refill.
Emergency showers Use if you are exposed to hazardous substances (at least 20 minutes), attempt to remove clothes. Some safety showers are alerted, so do
Chemicals at Skoghall Mill
Product Location Risks Immediate action
Hydrogen peroxide Bleach plant, CTMP Corrosion Rinse with water for 20 minutes
Raw turpentine Digester, Evap. plant Dizziness/expl. risk Fresh air/oxygen if necessary
Slaked lime Causticising plant Corrosion Rinse with water for 20 minutes
Sodium chlorate Chemical plant Corrosion/expl. risk/ danger to envir.
Rinse with water for 20 minutes
Sodium hydroxide The whole mill Corrosion Rinse with water for 20 minutes
Sulphuric acid Chemical plant, Bleach plant
Corrosion Rinse with water for 20 minutes
White, black & green liquor
The pulp mill Corrosion Rinse with water for 20 minutes
Gases
Ammonia Water prep, Forshaga Poisonous if inhaled Fresh air/rinse with water for 20 mins.
Chlorine dioxide Sulphate mill Breathing problems Fresh air/rest/medicine
Hydrogen sulphide Pulp mill Poisonous/lung paralysis Fresh air/oxygen if nec./CPR
Oxygen Oxygen bleach plant Frostbite/fire Warm using another body part
Sulphur dioxide Chemical plant Breathing problems Fresh air/oxygen/medicine
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Safety information Skoghall Mill 98 Safety information Skoghall Mill
1. Accident
9. CO2
17. Plantation
25. Log
33. Raw Materials
2. Best Practice
10. Energy
18. Growth
26. Mill
34. People
3. Car
11. Customer
19. House
27. Money
35. Recycling
4. Carbon Cycle
12. Eco Labels
20. Human Rights
28. Financial
36. Renewable
5. Carbon Footprint
13. Land Use
21. Idea
29. Paper for Recycling
37. Responsible Sourcing
6. Certificate
14. Employee
22. Innovation
30. Paper Making
38. Rethink
7. Pulp
15. Ethics & Compliance
23. Investment
31. Paper Roll
39. Safety
8. City
16. Forest
24. Leadership
32. Profit
40. SustainableForestry
not use emergency showers for other than the intended.
Eyewash If you are exposed to a substance rinse your eyes a long time (at least 20 min). Seek medical attention to be checked out.
Defibrillator – Available in the following places:
• BM 7 Pope• Fiber office, entrance • Fiber control room• CTMP, north entrance• Control room VR3• RM 8• Main Gate• Control room SP5• Head office• Shift electrician (car, mobile)
• Shift engineer (car, mobile)• Forshaga, entrance• Maintenance workshop
Gas Protection There is a risk of hazardous gases, such as chlorine dioxide, ammonia and hydrogen sulphide, being emitted at Skoghall Mill. The outdoor gas alarm is therefore tested every Monday at 12.00 hrs.• In the case of a gas emission a siren will
sound for one minute at short, regular intervals. The All Clear signal is a 30 second long continuous sound.
• The All Clear sign is a 30 second long continuous sound.
If the gas alarm rings outdoors• A gas cloud follows the direction of the
wind. Leave the gas cloud by walking at 90º to the wind.
• Go indoors and close all doors and windows.
• Stay indoors until you hear the All Clear signal, or receive information that the danger is over.
• If you feel unwell, contact the mill’s Occupational health service (OHS) or the local health centre.
If the gas alarm rings indoors:Do not enter an area or building when the siren is ringing and the warning lights are blinking. It is most likely that there is hydrogen sulphide in the building.If you are in a production area when the alarm rings:• Evacuate it immediately.• Close the door behind you.• Raise the alarm by calling the Main Gate
on: +46(0)1046 510 33
Hazard signsAll dangerous chemical products shall be labeled clearly with pictograms and have risk and safety information in Swedish. The label informs of the injuries that can arise when the product is used.
Hazardous substancesEmployees and contractors alike shall use products that are kept in stock at Skoghall Mill. If this is not possible then the subtance should be reported to the Chemical Group via your contact person, in accordance with Skoghall Mill’s routines.
Health servicesInjuries or medical problems during office hours, please contact Previa.Previa customersupport is open weekdays 07.30-17.00, phone number 0771-23 00 00.
Neat and tidySafety benefits from good order. A work is not finished until the working area is clean and waste has been sorted and taken care of. Sorting all waste at source applies within our mill. Waste bins for different fractions can be found at several places around the mill area. Sorting waste applies also in contractor storage areas and locker rooms.
Offensive misconductThere is no acceptance of any form of offensive misconduct. Examples of misconduct could be: • Sexual harassment, or behavior of
sexual nature in occupational work areas that could offend an employee or applicant.
• Harassment connected to gender, means misconduct that could offend an employee or applicant because of their gender.
• Discrimination, unfair treatment because of who they are, what they believe in or their way of life.
• Bullying, in forms of ignoring or excluding a person, obsessive checking, withholding information or speak badly about a person.
Report offensive misconduct to your contactperson, safety delegate or contact Safety department at Skoghall Mill.
Safety barriers All areas shall be closed off when there is risk of an accident occurring during work. Inadequate closure shall be reported immediately to the nearest contact person or manager. All safety barriers shall be provided with an information sign.
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Safety information Skoghall Mill 1110 Safety information Skoghall Mill
Safety devices Safety devices (e.g. floor grids, racks and hand rails) must not be removed or made ineffective. The decision to remove safety devices may only be made by Skoghall Mill’s management.
Safety equipment Make sure you know which safety equipment is required for the work you are about to do, or is obligatory in certain areas. If in doubt, ask your contact person or manager.
Smoking Smoking is only allowed in designated areas outdoors. Indoors, it is forbidden to smoke.
Theft reportAll thefts at Skoghall Mill will be documented and reported to the police.Anti-theft marking may occur on tools, machinery or other items.
TrafficGeneral rules• Speed limit is 30 km/h• Parking of private vehicles should be outide our fence, at marked parking spaces• Permit to bring a vehicle into the site is required• Parking inside the fence is allowed only in marked spaces.
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Key of symbols
40
2128
29 30
3231
26
27
2220
18
13
10
15
16
9
1724
25
12
4
3
6
39 34
44
4533
47
3546
38
48
49
54 52
55
51
43
8
14
23
36
19
11
A
C
53
50
5
57
756
2
A Tetra Pak
C Fire station
2 Measuring station
3 Hotel/Restaurant
4 Staff medical center
5 Chip screening
6 Main gate
7 Woodroom
8 Mill office
9 E-magazine
10 Finish dept
11 Wrapping line
12 Chip storage (sulphate mill)
13 Board machine BM8
14 Maintenance dept (board)
15 Board machine BM7
16 Shipping dept
17 Steel stores
18 Truck workshops
19 Lysåsens school
20 Lysåsens restaurant/cafeteria
21 CMTP mill
22 Former Pacsac
23 Boiler house
24 Cleaning centre
25 Shift maintenance
26 Bark storage
27 Chip storage (CTMP)
28 Engineering office
29 Transformer substation
30 Transformer substation
31 Compressor station
32 Main stores
33 Bleaching plant no 3
34 Oxygen bleaching plant
35 Maintenance dept (sulphate pulp mill)
36 Production office/lab (sulphate pulp mill)
38 Central workshops
39 Digester + screening & washing plants
40 Recovery boiler 5
43 Electricians workshops
44 Tank farm
45 Evaporators
46 Causticizing dept
47 LP pumpstation
48 Magazine
49 Effluent plant
51 Acid/chlorine dioxide plant
52 Water filtration/HP pump station
53 Operating room
54 Oil tanks
55 Coal quay
56 Truck workshop
57 Pulp storage
Orientation
Fire Risk Map Skoghall Mill
Flammable goods
Area with high fire risk.
Smoking forbidden.
Area of risk for flammable
gases. Gas Safety
Certificate is required
for Hot Work. Smoking
forbidden.
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Safety information Skoghall Mill 1514 Safety information Skoghall Mill
Electrical safetyService powerThe mill’s voltage system for fixed installed service power in newer plants is normally 400/230V 50Hz and has direct earthing.
In some older parts of the mill there is a service power network of 525V 50Hz that does not have direct earthing. This system may only be used for connecting transformers with 525/400V.
Fixed terminals with 400/230V 50Hz have sockets for 63A, 32A, 16A and 10A; RCD, residual cur rent device (30mA) must be used.
Storage containersSockets in containers may only be used for the work being carried out inside them or immediately outside their doors.
An extension lead from a socket in a container may only be used for work in the next container. The doors of the containers shall be connected to the steel body of the container by an earthing wire.A socket
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Safety information Skoghall Mill 1716 Safety information Skoghall Mill
In most cases one or several Permits to Work are necessary before work on a machine or equip ment can begin. The aim of having different permits is to ensure that the work is carried out as safely as possible. The contact person will advise contractors of the need for a specific permit.
Work requiring a permit
“Hot work”All work that involves the generation of heat or sparks requires a permit for “hot work”. In order to carry out such work a valid Nordic Certificate should be presented on demand. Permits for “hot work” are issued at the place where the work is to be done. The person doing the actual work is responsible for making sure that suitable fire extin guishing equipment is at hand.
Hygienic gas measurement, declaration of gas safety/gas clearance and portable gas metersHygienic gas measurements shall be made before work can begin in confined spaces or process machinery and equipment to make sure that there are no dangerous gases present.
A declaration of gas safety/gas clearance shall be made before “hot work” can begin in the classified areas (see Fire Risk Map) to make sure that there are no inflammable or poisonous gases present. Permits are then issued by qualified personnel.
A portable gas meter must be used when there is either a risk of exposure to dangerous gases or a lack of oxygen.
Information on how to use the gas meter is given either by one of the mill’s operators when the access permit is issued or by the person who does the gas measurement/gives the gas clearance declares gas safety.Gas meters and gas masks, if needed, can be borrowed at Skoghall Mill: ask your contact person.
Driving permitRelevant training is mandatory for persons who are to drive a truck or operate an overhead crane or mobile work platform. Contractors must show a valid permit issued by their employers. The contact person may provide contact for issue an operating permit for Skoghall Mill.The manager issues permits to their own personnel.
Safe shut downSafe shut down must be made before work can begin in pro cess machinery and equipment. This applies to electrical power, dangerous and hot media (> 45ºC), steam, sources of radiation, hydraulic and pneu matic installations. The operating/maintenance per sonnel or contractor must lock the isolating switch with their own personal padlocks.
Permit to Work (Temporary Access Permit)The Temporary Access Permit helps us create safe con ditions for work in and on process machinery and equip ment. The operating personnel are responsible for carrying out safe shut down. You must contact the operator in the control room in person before you begin
work, if you are interrupted or when you have finished, and register this in the Access Centre (computer support for Temporary Access Permits).To register in the Access Centre contractors need a valid SSG Entré pass, ie SSG basic train ing and Skoghall Mill’s local safety information held by the SSG. Mill personnel needs an access card.
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Safety information Skoghall Mill 1918 Safety information Skoghall Mill
Skoghall Mill makes paperboard that is delivered to the packaging industry, a large proportion of which is used to package foodstuffs. We must therefore meet strict stand ards of food safety and parts of the mill are classified as
“hygiene areas” and “hygiene zones”.
Regulations for hygiene areas and hygiene zones
Hygiene areas Skoghall: Production hall BM7, Production hall BM8 and Packing dept.Forshaga: Production hall PE and Finishing dept.
The following rules apply in the hygiene areas:• Always follow your guide/contact person
and their instructions. • Do not touch the products.• Food and drink may only be consumed
in the designated areas.• Always wash your hands after visiting
the restroom, smoking, taking snuff and consuming food and drink.
• Snap-off knives are not allowed. • A cap or hairnet must be worn in the PE
coating dept. • Inform your contact person if you
have an illness/infection, sore or other injury that can affect food stuffs via paperboard
Hygiene zone The contact person must always be notified for further information before you visit a hygiene zone* Hygiene zones in Skoghall: slitter-winder BM7, slitter-winder BM8 and rewinder BM8.Hygiene zones in Forshaga: PE coaters 922 & 923, slitters 943 & 947, Super jumbos 7 & 8 and the Packaging dept.
Sorting at sourceAt Skoghall Mill work is not complete until the workplace has been cleaned up and the waste material has been sorted. Containers for each fraction can be found at various places within the mill site. Information of the regulations for sorting at source is available from your contact person or manager. The regulations also apply to the sheds and personnel areas.
The external environment You must inform your contact person or manager if your work may affect the external environment (such as loud noise levels and emissions of dangerous substances into water, soil and/or the air). Contact the Main Gate immedi ately if an accident or incident occurs: tel. no: +46(0)1046 510 33.
Alarm number
+46(0) 10 46 510 33
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Telefon
Alarm number +46(0)10 46 510 33
Safety Engineer +46(0)72 231 69 26
Work Environment Engineer +46(0)70-680 41 67
Fire Protection Engineer +46(0)76-819 45 88
Site Safety Delegate +46(0)70-625 28 05
Fire alarm switch off +46(0)10 46 501 00
Skoghall mill switchboard +46(0)10 46 500 00
Gate Skoghall +46(0)10 46 545 00
Important contacts
Contact