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    Welcome to the

    Session on

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    Prof. AbhijeetSangapurkar

    Assistant professor

    NICMAR - Pune

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    Safety Defined

    Difficult to define due to its inter-relatednesswith several factors

    Anything devoid of accident is SAFE

    A thing is provisionally categorized assafe if its risks are deemed known and,inthe light of that knowledge, judged to beacceptable

    Safety is inversely proportional to accidentrate.High Rate lower the safety and vice-

    versa.

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    SAFETY

    SAFETY

    Health

    Media

    Human

    FactorRegu

    latory

    Agencies

    Cost

    Quality Production

    S JobSecurity

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    Human factors

    Issues

    The perceptual, physical, and mental

    capabilities of people

    Interactionof individuals with their

    respective jobs

    The influence of equipment andsystem design

    The organisational characteristics

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    A deviation from

    accepted norm orcorrect procedure orpractice, which has

    a potential to causeaccident.

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    Any physical condition

    which deviates fromaccepted norm or practiceand has the potential to

    cause accident.

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    Domino Theory...

    The Domino theory is based on thetheory that a chain or sequence of events

    can be listed in chronological order

    to show the events leading upto anaccident:

    event a event b event c accident effect

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    Domino Theory...

    The five factors or stages in the sequence of events are1. ancestry and social environment, leading to

    2. fault of a person, consisting the proximate reason for

    3. an unsafe act and / or mechanical hazard, which

    results in4. the accident, which leads to

    5. the injury

    Heinrich suggested to remove thirddomino UNSAFE ACT for accident

    prevention

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    Socialenviron

    Fault ofperson

    U/AU/C

    Accident Injury

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    Number ofmen on site

    Ratio of HSE Personnel

    50 - 1 x SO100 - 2 x SO150 - 1 x SE + 2 x SO

    200 - 1 x SE + 2 x SO + 1 x SA250 - 1 x SE + 2 x SO + 2 x SA300 - 1 x SE + 2 x SO + 3 x SA400 - 1 x SM + 1 x SE + 2 x SO + 3 x SA500 - 1 x SM + 1 x SE + 3 x SO + 4 x SA

    1,000 - 1 x SM + 1 x SSE + 2 x SE + 6 x SO + 8x SA

    SM = HSEManager

    SSE = Senior HSE Engineer SE = HSE Engineer

    SO = Safety Officer SA = Safety Assistant

    SR = Safety Representative

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    Accident Defined

    An event

    which is Unplanned,

    Undesired, Unexpected and

    Uncontrolled

    & which may or may not result

    in damage to property or injury toa person in the course of the

    employment

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    Human

    Legal

    Economic

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    300

    29

    NO DAMAGE ORNO INJURY

    CASES

    MAJOR

    ACCIDENT

    MINOR

    ACCIDENTS

    Major, Minor & Near Miss Accidents

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    Reportable Accident

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    An Injury Causing Disablement

    Extending 48 Hours Beyond

    the Day or Shift on Which the

    Accident Occurred

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    ReactiveApproach

    ProactiveApproach

    AccidentInjury / Damage

    Causatives

    Safety

    Safety

    Causatives

    Accident

    Injury / Damage

    The Approach

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    The 4 ComponentsThe Accident

    Result of the accident

    Immediate Causes of Accidents

    Contributing Causes of accidents

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    Immediate Causes Of

    Accidents PPEs provided but not used

    Hazardous method of handling

    Improper tools or equipments

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    Contributing causes

    Inadequate codes or standards

    Failure by management to enforce the

    safety rules and regulationFaulty design or lack of maintenance

    Inadequate PPEs

    Lack of safety awareness and training

    Emotional stability and temperament+/-

    Poor physical conditions viz.fatigue,deafness,poor eyesight so onand so forth

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    Physical condition Of Person

    Periodic examinations / re-

    examinations

    Proper job placement

    Adequate medical facilities

    Check for physical conditions of

    the workers on all transfers and

    change in jobs,shifts.

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    Accident Cost1]Direct Cost

    2] Indirect Cost

    The direct cost is as good as a tipof

    an Ice -Berg

    DIRECT VS INDIRECT

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    DIRECT VS. INDIRECT

    COST OF AN

    ACCIDENT

    Re-trainingProperty damageEquipment damageProduction delaysSupervisory time

    Medical billsCompensationBenefits

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    Total No. of Reportable Accidents

    ----- ----------------------------------------- X 106

    Total Man hours Worked

    FR

    Frequency Rate

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    Man days lost due to Reportable accident

    --------------------------------------------------- X 106

    Total Man hours Worked

    SR

    Severity Rate

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    Frequency rate x Severity rate

    ________________________

    Risk Index

    Accident Rate

    Risk Index:

    Comparative Index of Hazard Rating.

    AR

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    ** TOTAL MANHOURS WORKED----------------------------------------WORKING DAYS /YEAR X 10 HOURS/DAY

    NO OF FATALITY X 100000-----------------------------

    NO OF WORKMEN ENGAGED**

    Fatality Rate =

    Uniformly followed by all countries.

    Fatality Rate

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    4.363.89

    1.86

    1.210.88

    1.60

    1.060.59

    0.450.00

    1.00

    2.00

    3.00

    4.00

    5.00

    96-

    97

    97-

    98

    98-

    99

    99-

    00

    00-

    01

    01-

    02

    02-

    03

    03-

    04

    04-

    05

    SAFETY PERFORMANCE

    FREQUENCY RATE

    Source L T

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    SAFETY IN P&M

    OPERATIONS

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    Fencing of Machinery

    All rotating parts &

    gears

    Not to remove fencingof dangerous parts of

    machinery while in

    operation

    when removed, replace

    as soon as practicable and

    before brought into use.

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    Minimum Clearance 6m

    Work near Overhead Power Line

    If necessary to operate with clearance less than above,

    Power lines shall invariably be shut off during the operation

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    Power Shovels (Excavators)

    Check: bucket teeth shouldnever come nearer less than 40

    cm to boom.

    Location of any underground

    power cables in the area ofoperations

    Not advisable to be under

    raised bucket and When not in

    use, bucket be rested on ground

    Shall be kept away from the

    edge 2m or half the the depth

    whichever is more.

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    STABILITY

    Following misadventures to be avoided to avoid over-turning:

    By taking load in excess of SWL

    By braking suddenly in order to arrest descending load

    By sudden release of a heavy load

    By pulling loads from the sides

    By operating the crane without sufficient counter-weight

    By positioning the crane at a steep slope

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    MOBILE CRANES

    While traveling up; derrick out the load & while

    traveling down; derrick in the load

    Engine & gear condition while move down the hill?Fully extended outriggers while lifting the load

    Horn, Head light, side lamp, rear & stop lights

    Tag line

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    PASSENGER HOIST

    SAFETY MEASURES

    SWL Displayed

    Secondary Defence Provision for Emergency

    stops

    Drop Test Exp. Qualified Operator

    Interlocks

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    VEHICLES

    Vehicle in condition

    Speed At site 20 KMPH

    Reverse horn

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    If the pump becomes energized, everything that

    touches the pump is also energized

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    Never open a Pressurized Line

    A plugged line may have maximum pump pressure inside.

    Wait until the operator reverses the pump and tells you that it

    safe to open the pipe.

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    Safety while workingat height

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    HIGH INCIDENCES OF FATAL ACCIDENTS

    WHILE WORKING AT HEIGHT

    Fall of Object

    Electrocution

    Transport vehicle

    Miscellaneous

    08%

    11%

    16%

    08%

    Fall of Person

    57 %

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    DEVICES

    GAINING ACCESS LADDERS

    STAIRWAYS

    SCAFFOLDS

    FOR PREVENTING FALLS GUARD RAILS

    TOE BOARDS

    ROOF TOP LADDERS

    PROTECTION AGAINST INJURIES SAFETY BELTS

    SAFETY NET

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    Ladder Safety

    Follow the 4:1 rule when using extension ladders

    6 m (20 ft)

    1.5 m (5 ft.)

    LADDERS

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    LADDERS

    Angle of Inclination

    Extension off landing

    LADDER

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    LADDER

    THE ANGLE SHOULD BE BETWEEN 65- 750 TO THE HORIZONTAL (1 : 4)fourup, one down

    STILES TO EXTEND AT LEAST 1 M ( 3FT) ABOVE THE STEP-OFF POINT.

    NO RUNG SHOULD BE MISSING.

    IT SHOULD ALWAYS BE LACED ATTHE LEVEL OF THE PLATFORM.

    IT SHOULD BE FIRM & FITTED WITHA NON-SLIPPERY FOOT HOLD.

    RUNGS SHALL BE CLEAR OF OIL /GREASE etc.,

    Do's

    LADDER

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    LADDER

    ALLOW MORE THAN ONE PERSON AT ATIME

    FACE AWAY FROM THE LADDER WHILEASCENDING OR DESCENDING.

    CARRY A LOAD THAT WILL PREVENTBOTH HANDS FROM HOLDING RUNG

    OVER-REACH ON A LADDER

    HANG ANY TOOL FROM THE RUNGS

    WORK HIGHER THAN 2 STEPS FROM THETOP OF THE LADDER.

    NEVER USE HORIZONTALLY AS A WORKPLATFORM.

    Don'ts

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    SCAFFOLDS

    TO WITHSTAND LOAD OF MEN,MATERIAL AND SELF LOAD

    STABILITY

    WITHSTAND IMPACT AND WINDPRESSURE

    NOT TO BE OVERLOADED

    CLEAR ACCESS TO BE MAINTAINED

    PROHIBIT PUBLIC ENTRY

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    Hazards In Scaffolding

    1] Falls

    2] Collapse

    3] Hit by falling object

    4] Electrical

    5] Fire

    6] Vehicular Traffic

    Ri ht M th d f S ff ldi

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    Erect First Tower Adjust andensure the top level issame.Connect all pin bracing

    Right Method of Scaffolding

    G ardrails

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    Top rails between 900mmht.Toe boards at least 150

    width

    Top Rail

    Mid- Rail

    Toeboard

    Guardrails

    SAFETY BELT

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    For more than 2.0 m height.

    Lanyard to be anchored to afixed point.

    Free-fall not to exceed 1.80m

    Lanyard not more than 3m.

    SAFETY BELT

    FULL BODY SAFETY HARNESS

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    FULL BODY SAFETY HARNESS

    Lif li ith FALL ARRESTER

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    Life line with FALL ARRESTER

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    Safety In

    Excavation

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    Excavation Hazards

    oSoil Collapse / Soil CaveoUnder ground Utilities

    oHazardous atmospheresoAdjacent structuresoFalls / Falling loads

    oAccess / EgressoVehicular trafficoMobile equipment

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    Preventing Soil Collapse

    Soil classification (Type a, b, or C)determines construction of protective system:

    Sloping

    Benching

    Placing a shield.

    Shoring

    Timber / Aluminumshoring

    Sheet piling

    Si l Sl i T A S il

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    Simple Sloping -TypeASoil

    Unsupported Vertically-Sided Lower Portion

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    Supported or Shielded Vertically-Sided Lower Portion

    Simple Sloping -TypeASoil

    http://www.ehss.vt.edu/Programs/OSD/ExcavationSafety/images/SBAUV_supp.gifhttp://www.ehss.vt.edu/Programs/OSD/ExcavationSafety/images/SBAUV_supp.gifhttp://www.ehss.vt.edu/Programs/OSD/ExcavationSafety/images/SBAUV_supp.gifhttp://www.ehss.vt.edu/Programs/OSD/ExcavationSafety/images/SBAUV_supp.gif
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    Simple Sloping

    Type B- 1:1 450

    Type C- 1 :1 340

    Note :Greater than 20 feet deep shall be designedby a registered professional engineer.

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    PREVENTION

    Stacking the material 1 Mtrsaway from

    the edge of the excavation.

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    PREVENTION

    Never parkthe mobile equipment within 2.5

    Mtrs of the Excavated Edge.

    FENCING

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    FENCING Hard Barrication shall be

    provided, in the fall prone areas

    and if depth is more Physical barricades required

    always

    Must be placed 2m away fromexcavation

    Standard fall protection

    required for vertical falls over1.3m

    Traffic diversions

    Pedestrian walkway diversion

    Elements of fire

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    Elements of fire

    Fuel Combustible substance in the form of

    vapour, Liquid or incandescent Solid.

    Heat A Source of Ignition sufficient to initiate and

    propagate the Chemical Reaction ofCombustion.

    Oxygen Oxygen content in atmospheric Air in

    sufficient proportion to form a combustibleVapour-Air mixture.

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    Classification of Fire

    Class A Fires

    Class B Fires

    Class C Fires

    Class D Fires

    Class K Fires

    Storage Guidelines

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    Storage Guidelines

    No storage is allowed

    in corridors andstairwells. A clutteredhallway could slowdown emergencyevacuation.

    Storage must notexceed a plane of 18inches below sprinklerheads or smokedetectors. Storagethat breaks this plane

    may prevent sprinklerheads from fullycovering room duringa fire.

    An example of how storage can

    protrude into the 18-inch plane below

    sprinkler heads.

    18

    plane

    Storage Guidelines

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    Storage Guidelines All storage must be at least

    3 ft from electrical panels. In some emergency

    situationsit will be necessary toaccess panels quickly.

    Maintain at least a 3ft clearance

    from heating surfaces, airducts, heaters, and lightingfixtures.

    Storage of combustiblematerials in mechanical roomsis prohibited.

    Improper Storage

    in front of Electrical Panel

    Improper Mechanical

    Room Storage

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    Flammable and CombustibleLiquids

    Flammable Liquids

    Any liquid having a

    flashpoint below100oF(37.8oC) orlower.

    NFPA Classes IA, IB, &IC

    CombustibleLiquids

    Any liquid having aflashpoint at orabove 100oF (37.8o

    C).

    NFPA Classes II & IIIA &B

    Classes of Flammable

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    Classes of Flammableand Combustible Liquids

    200

    140

    100

    73

    IIIA

    II

    IC

    IA IB

    100

    COMBUSTIBLE(Flash Point >100 F)

    FLAMMABLE

    (Flash Point < 100 F)

    Boiling Point (F)

    F

    lashpoint(Fo)

    Fire Extinguisher Anatomy

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    Fire Extinguisher Anatomy

    DISCHARGE HOSE

    DISCHARGE NOZZLE

    DISCHARGE ORIFICE

    BODY

    DATA PLATE

    CARRYING

    HANDLE

    PRESSURE GAUGE

    (not found on CO2

    ext inguishers)

    DISCHARGE LEVER

    DISCHARGE LOCKING PIN

    AND SEAL

    Classes & Types of Fires

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    Classesof Fires

    Types of FiresPictureSymbol

    Fire ExtinguisherLabel

    AWood, paper, cloth, trash& other ordinarymaterials.

    BGasoline, oil, paint andother flammablematerials.

    C

    May be used on firesinvolving live electricalequipment without dangerto the operator.

    D Combustible metals andcombustible metal alloys.

    K

    Cooking media (vegetable

    or animal oils and fats)

    & Labeling of Fire Extinguishers

    Triangle

    Square

    Circle

    StarD

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    Suitability of Fire Extinguishers

    TYPE OF FIRE EXTINGUISHERCLASS

    OF FIRE WATER DCP CO2

    A Y Y N

    B N Y Y

    C N Y YD N Y N

    Electrical N Y Y

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    How to Use a

    Fire

    Extinguisher

    Even though extinguishers come in a number of

    shapes and sizes, they all operate in a similarmanner. Here's an easy acronym for fireextinguisher use:

    P A S S -- Pull, Aim, Squeeze, and Sweep

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    PullThe pin at the top of the extinguisher that keepsthe handle from being accidentally pressed.

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    Aim

    The nozzle toward thebase of the fire

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    Stand approximately 8 feet away from the fire and

    squeezethe handle to discharge theextinguisher. If you release the handle, the

    discharge will stop.

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    Sweepthe nozzle back and forth at the base ofthe fire. After the fire appears to be out, watch itcarefully since it may re-ignite!

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    Thank you all