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Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance Dr. Gerard Gaal Senior Reliability Consultant Modeling risks in the future Failure prevention

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Page 1: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Integrating ModuSpec and WEST Engineering Servicesto advance excellence in drilling safety, integrity and performance

Dr. Gerard GaalSenior Reliability Consultant

Modeling risks in the futureFailure prevention

Page 2: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Agenda

• Introduction• The risk definition• Risk Identification• Required data / information• Risk Prevention

Page 3: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

The Risk Definition

Probability of Failure

(Events per Year) • Asset type• Manufacturer asset• Condition of the asset• Uncertainty in the asset

condition

Consequence of Failure

(Impact ($) per Event)• Loss of function• Environmental impact• Reputation impact• Costs emergency

maintenance

X

Page 4: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Risk Identification

• Data Analysis • Task Plan

Reliability

Unreliability

• Client data • Risk Matrix

Page 5: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Risk Identification

• Databases - failure rate• Constant failure rate• Overestimate PoF

Page 6: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Required information / data

• Equipment data• P&IDs of the system;• Equipment ID data (age, usage etc.) and tagging (or taken from P&ID);

• Failure data• Historical maintenance data from the system (replaced components);

• Maintenance data• Maintenance plans for the system (cleaned, preventatively replace

components);• Equipment condition data.

Page 7: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Risk prevention

Page 8: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Risk prevention – spare parts

Page 9: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Risk prevention - system

Page 10: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

Safety Driven Performance Conference 2013

Risk prevention - system

Page 11: Safety Driven Performance Conference 2013 Integrating ModuSpec and WEST Engineering Services to advance excellence in drilling safety, integrity and performance

For more information, please contact:

Dr. Gerard GaalSenior Reliability ConsultantAsset Integrity & Maintenance Management

Lloyd’s Register Energy – DrillingGapingseweg 1A4353 JA Serooskerke, the Netherlands

T +31 6 83 564 164E [email protected] www.lr.org/drilling

Lloyd’s Register is a trading name of Lloyd’s Register Group Limited and its subsidiaries.

Integrating ModuSpec and WEST Engineering Servicesto advance excellence in drilling safety, integrity and performance