Safe Forklift Operations

Dustin FlavellSierra Foothill Research & Extension Center

Training Session Overview

Terminology OverviewSafety Video Operating Rules for Industrial TrucksLoad Capacity RequirementsPre-shift InspectionUnusual Features of Forklift Operation

SIT-DOWN COUNTERBALANCE LIFT TRUCK

Safety Video

Operating Rules – Industrial Trucks

5. Keep clear of forklift mast uprights and all other parts where shear and crushing hazards exist

Operating Rules – Industrial Trucks

6. Do not stand, pass or work under the elevated portion of a forklift

Operating Rules – Industrial Trucks

7. Forklift must be check at least once before use each day

Operating Rules – Industrial Trucks

8. Forklifts with fuel system leaks may not be operated

9. Forklifts must maintain a safe speed & distance from other vehicles

10. Do not pass other lifts at dangerous locations11. Drivers must slow down & sound horn at

dangerous locations

Operating Rules – Industrial Trucks

12. Be sure all people are clear before moving a forklift in any direction

13. Do not drive towards people standing around fixed objects

Operating Rules – Industrial Trucks

14. Ascend & Descend grades slowly15. Forks shall be carried as low as possible

Operating Rules – Industrial Trucks

16. When leaving a forklift unattended:• Shut the power off• Set the parking brake• Mast must be down in the vertical position• Wheels blocked if on an incline

How Far is Considered Unattended?

DONUTS

25 feet

Operating Rules – Industrial Trucks

24. One tire width minimum distance from the edge of any elevated dock or platform

Operating Rules – Industrial Trucks

26. Do not load forklifts in excess of their rated capacity.

27. A loaded forklift may not be moved until the load is safe and secure

28. Use extreme care when tilting loads31. If loads are lifted by two or more forklifts working

in unison the load shall not exceed the combined rated lifting capacity of all trucks involved

Rules covered in video

1. Only trained personnel may operate a forklift2. Stunt driving & horseplay is prohibited3. No riders on forklifts 4. Riding is not allowed on the forks of a forklift5. ,7,11,13,17,20,21,22(18,19,23,25,30,31 – N/A)

Unusual Features Forklift Operations

1. Rear Steering2. Wide swing of rear of forklift when turning3. Potential for tipping over4. Potential for loss of load off forks during

operation5. Positioning of load6. Reduction in rated capacity 7. Operating in reverse

Operating Rules for Elevating People

1. Only use a securely attached safety platform2. Be sure the lift mechanism is working smoothly3. Never tilt the mast forward or backward4. Place forklift in neutral with parking brake set5. Watch for overhead obstructions6. Keep hands clear of controls when not in use7. Never travel with personnel on the safety

platform