sada strategies to improve the management and biosecurity ... · sada strategies to improve the...

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SADA strategies to improve the management

and biosecurity to reduce antibiotics. Robert de Dios Puigvert

Integration Sada Catalunya

MADRID April 12 Th 2016

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AGENDA

- SPANISH POULTRY PRODUCTION

- SADA LIVE PRODUCTION

- LAST CHANGES IN LIVE PRODUCTION

- REQUIREMENTS

- PROCEDURES

- CONCLUSIONS

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AGENDA




- REQUIREMENTS

- PROCEDURES

- CONCLUSIONS

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Chicken production by country in EU

POULTRY PRODUCTION IN SPAIN

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Spanish poultry production

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NUMBER OF FARMS

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POULTRY MEAT FARMS

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NUMBER OF FARMS

POULTRY MEAT PRODUCTION IS SELF-SUFFICIENT IN SPAIN

IT WON’T BE NECESARY TO INCREASE THE PRODUCTION

HOWEVER IT’S NECESSARY TO STRENGTHEN QUALITY AND FOOD SAFETY

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SPANISH BROILERS FARMS SITUATION

LESS AND BIGGER FARMS:

• THE OLDEST AND SMALL ONES ARE CLOSING

• BIG FARMS:

– NEW COMPLEXES

» 100.000-150.000 ANIMALS

REQUIREMENTS OF INTEGRATIONS:

• NEW FARMS WITH BETTER FACILITIES

WHY?

• HIGH PRESURE OF LEGISLATION IN SALMONELLA AND ANIMAL WELFARE.

• In the near future Campylobacter !

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BROILERS FARMS

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AGENDA




- REQUIREMENTS

- PROCEDURES

- CONCLUSIONS

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BREEDERS

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NUTRECO IBERIA

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SADA BROILER PRODUCTIONS

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Alfaro

Sástago

Canarias

Utrera

Alcalá del Rio

28.000.000

23.000.000

48.000.000

31.000.000

3.000.000

Pollos cebados:

133.000.000 / año

• 3 million D.O.C. /PER WEEK

• 950 broilers farms working for SADA in Spain

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Sada: integration chain production

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• 78 BREEDERS FARMS

• 1.300.000 breeders/year

• 5 Hatcheries

• 150 Employees

• 20 Trucks

• 950 farmers

• 75 technicians and veterinarians

• 19 feed meel factories Nanta – Nutreco

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AGENDA




- REQUIREMENTS

- PROCEDURES

- CONCLUSIONS

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EU GOALS IN POULTRY PRODUCTION

PROHIBITION OF MEAT MEAL IN ANIMAL FEED2001

PROHIBITION THE AGP 1/1/2006

SALMONELLA CONTROLS WITH REDUCTION GOAL 2007

REDUCTION OF ANTIOBIOTICS USE

SPECIALLY THE ONES PRESCRIBED FOR HUMANS

ENROFLOXACINE: INCREASE WITHDRAWAL PERIOD

• FROM 3-4 TO 7 DAYS

FUTURE LEGISLATION ABOUT CAMPYLOBACTER

IT’S VERY DIFFICULT TO PRODUCE IN EUROPE….BUT WE HAVE TO DO IT!!

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MEAT MEAL IN ANIMAL FEED

PROHIBITION OF MEAT MEAL IN ANIMAL FEED2001

IT WAS OVERCOME WITHOUT PROBLEMS!

BUT WITH AN INCREASE IN PRODUCTION COST!

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Antimicrobial growth promoters (AGP)

Why did we use AGP in the past?

Inhibit endemic subclinical infection, thus reducing the metabolic costs of the (innate) immune system.

Reduce microbial use of nutrients.

Reduce growth depressing metabolites produced by pathogenic bacteria

• Ammonia and bile degradation products

Improve the results with poor management

The last ones which were forbidden in 2006

Avilamicine, flavofosfolipol, salinomicine and monensin

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How did European production solve this problem? - PREBIOTICS - PROBIOTICS - NEW ENZYMES - ACIDS - ESSENTIAL OILS

Effects of AGP use elimination:

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Regulation (EC) No 2160/2003 of the European Parliament and of the Council of 17

November 2003 on the control of salmonella and other specified food-borne zoonotic

agents.

With effect from 84 months (7 years) after entry into force of this Regulation, fresh

poultry meat from animals listed in Annex I may not be placed on the market for human

consumption unless it meets the following criterion:

Objective in 2010:‘Salmonella: absence in 25 grams’

E. Specific requirement concerning fresh meat

ANNEX II

CONTROL OF ZOONOSES AND ZOONOTIC AGENTS

LISTED IN ANNEX I

Salmonella problem

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ZOONOSIS IN EU

BREEDERS

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SALMONELLA CONTROLS

WE HAD TO IMPROVE THE BIOSECURITY IN ALL OF THE STEPS OF THE CHAIN

THAT HELPS US TO IMPROVE IN THE REST OF PATOLOGIES

Data from Catalunya

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ANTIBIOTICS USE ELIMINATION

EU ELIMINATE THE USE OF

CEFTIOFUR IN HATCHERIES.

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FIRST WEEK MORTALITY

1,0%

1,2%

1,4%

1,6%

1,8%

2,0%

2,2%

2,4%

2,6%

2,8%

3,0%

2012 2013 2014 2015

CATALUNYA FIGURES

In ovo antibiotic elimination

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1,0%

1,2%

1,4%

1,6%

1,8%

2,0%

2,2%

2,4%

2,6%

2,8%

3,0%

2012 2013 2014 2015 2016

E. COLI Adenovirus

FIRST WEEK MORTALITY

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ELIMINATION OF IN OVO ANTIBIOTIC HOW TO BALANCE?

IMPROVE THE CLEANING AND DESINFECTION

REDUCE THE NUMBER OF FLOCKS PER SETTER, PER HATCH AND IN EACH BROILER FARM

IMPROVE THE MANAGEMENT DURING THE FIRST DAYS IN FARM

TREATMENT ON ARRIVAL

ACIDS IN WATER AFTER

WATER TREATMENT!! PROBLEMS DURING THE FIRST DAYS AFTER THE EMPTY PERIOD

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REDUCE ANTIBIOTIC USE DURING FATENNING PERIOD

No routine or preventive treatments, only in

case of patology!

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REDUCE ANTIBIOTIC USE DURING FATTENING PERIOD

Grupo SADA NO NO COCCIDIOSTATS

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ANTIBIOTIC REDUCTION USE DURING FATTENING PERIOD

PREVENTION ENROFLOXACINE 3 FIRSTS DAYS IN FLOCKS WITH BAD MANAGMENT

INCREASE OF WITHDRAWAL PERIOD

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COCCIDIOSTATICS

Nombre Molecula Tipo Laboratorio Dosis

Dias Retirada

Coxidin Monensina Ionoforo Huvefarma 100 ppm 1

Elancoban Monensina Ionoforo Elanco

100-120 ppm 1

Monteban Narasina Ionoforo Elanco 70 ppm 0

Cygro Maduramicina Ionoforo Alfarma 5ppm 5

Sacox Salinomicina Ionoforo Huvefarma 60ppm 1

Salinimax Salinomicina Ionoforo Alfarma 50ppm 1

Salinocox Salinomicina Ionoforo Elanco 50ppm 1

Avatec Lasalocid Ionoforo Alfarma

90-125 ppm 5

Maxiban

Nicarbacina+Narasina Quimico-Ionoforo Elanco 50-50 ppm 0

Clinacox Diclazuril Quimico Elanco 1 ppm 0

Cycostat Robenidina Quimico Alfarma 3ppm 5

Decox Decoquinato Quimico Alfarma 20-40 ppm 3

WITHDRAWAL PERIOD IS DETERMINANT!

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COCCIDIOSIS VACCINE

COMPOUND FEED FORMULATION MUST BE VERY CARING

- VEGETABLE OILS BETTER THAN ANIMAL FAT

- FEED PRESENTATION

- RAW MATERIALSTABILITY

- PROBLEMS WITH ENTERITIS IN THE PAST, NOWADAYS IS

SOLVED WITH NEW ENZIMES, FORMULATIONS WITH

FIBER WORK OF NUTRICIONISTS

- SPAIN: 2 VACCINES AVAILABLE

- IN SUMMER ROTATIONS OF 2-3 FLOCKS

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Serological controls: Gumboro

IN OVO VACCINATION WAS THE SOLUTION FOR US!

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Serological controls: BRONQUITIS

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WINTER 2013: COLI PROBLEMS

IT WAS A SUBCLINICAL BRONQUITIS!

SOLUTION: USE OF VARIANT STRAIN IN HATCHERY Ma5+4/91

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CAMPYLOBACTER

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CAMPYLOBACTER

FUTURE EUROPEAN REGULATIONS FOR REDUCE THE LEVEL!

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CAMPYLOBACTER

WE ARE WORKING WITH SOME TRIALS IN FARMS AND COLABORATE IN AN EUROPEAN STUDY.

ONE STEP MORE TO

INCREASE THE

BIOSECURITY THAT

HELP US TO AVOID

OTHER ILLNESS!

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AGENDA




- REQUIREMENTS

- PROCEDURES

- CONCLUSIONS

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0.- HATCHERY

“KICK OFF”, especially for problems!!!

Eggs disinfection

Traceability

Load one flock per setter and hatcher

Cleaning and disinfection

Microbiological controls

Cleaning process auditory

Biosecurity flow

Pure flocks in each farm

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0.- HATCHERY

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1.- BIOSECURITY MESURES

RESTRICT THE FARMS TO VISITS

CLOSED BUILDINGS

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TRAINNING FARMERS AND STAFF:

1.- BIOSECURITY MESURES

Zona sucia

Zona

limpia

¡Lavarse

las manos!

©CamCon ©CamCon

Zona

limpia Zona

limpia ©CamCon ©CamCon ©CamCon

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2.- CLEANING AND DISINFECTION FARMS

CLEANING AND DISINFECTION PLAN FOR FARMS

FARMS MUST BE CLEANED AND DISINFECTED

DRY CLEANING

WASHING WITH FOAMING SOAP

CONTACT DESINFECTION

AMBIENT DISINFECTION

CHECK LIST TO AUDIT THE PROCESS

AUDITORIA DE LIMPIEZA Y DESINFECCIÓN EN EXPLOTACIONES DE POLLOS

Granjero: Fecha auditoria:

MEDIDA APLICADA OBSERVACIONES

SÍ NO SÍ NO SÍ NO

Desinsectación

Vaciado: limpieza y desinfección del sistema del agua

Retirar todo el pienso

Retirar la cama, polvo y suciedad de dentro de la nave

Barrido del suelo

Retirar la gallinaza de la explotación (antes de empezar la limpieza)

Limpieza almacenes anexos

LIMPIEZA CON ESPUMA (CPQ topfoam® neutral/r)

Techo

Tuberías y cables

Paredes

Ventanas interior

Ventanas exterior

Ventiladores interior

Ventiladores exterior

Comederos

Bebederos

Suelo

Enjuage con agua tratada

DESINFECCIÓN DE CONTACTO (CPQ dinfex® total/superficies)

Desratización

Poner pediluvios a la entrada de cada nave

DESINFECCIÓN AMBIENTAL NAVES (CPQ dinfex® total/ambiental)

Mantener nave cerrada (plazo de seguridad 6 horas)

Desinfección silos

Comentarios adicionales REALIZADO POR:

Fdo.:

NAVE

¿CONFORME?

NAVE NAVE

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2.- CLEAN A DESINFECTION FARMS

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2.- CLEAN A DESINFECTION FARMS

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3.- WATER TREATMENT

Water is a key factor

On arrival is essential to ensure the water quality

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3.- WATER TREATMENT

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3.- WATER TREATMENT

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4.-IMPROVE THE MANAGEMENT

FIRST DAYS ARE VITAL!

WATER-TEMPERATURE-FEED-LITTER-MANAGMENT

CONTROLS!

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5.-TECNICAL SUPPORT TO FARMS

WE NEED TECNICIANS AND VETERINARIANS TO CONTROL THE MANAGMENT, DISEASES, VENTILATION SYSTEMS….IN FARMS WITH WEEKLY VISITS AND TO ATTEND INCIDENCES.

IT’S NECESARY A

TEAM WITH:

- MOTIVATION

- WELL TEACHED

- COMUNICATION

- MEETINGS

- CONGRESSES

AND SEMINARIES

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AGENDA




- REQUIREMENTS

- PROCEDURES

- CONCLUSIONS

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CONCLUSIONS

REDUCTION THE USE OF ANTIBIOTICS:

GOOD INSTALATIONS: HATCHERY AND FARMS

GOOD MANAGEMENT

CLEANING AND DISINFECTION

HEALTHY CONTROLS:

• SEROLOGYCAL

• MICROBIOLOGICAL

POWERFUL TECHNICAL SERVICE IN FARMS

FEED AND WATER QUALITY CONTROL

A CONTINUOUS IMPROVEMENT OF THE PROCESS WITH THE AVAILABLE TOOLS!!

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