sacks handling solutions palamatic process

Sack SOLUTIONS for

EMPTYING

COMPACTING

HANDLING

FILLING

G

TING

G

Powder Handling Solut ions

CONTENT

01

I 04

Sacktip®: model

Sacktip® Enclosed:

Sacktip® Hygienic: with

manual bag dump station

I 18

I 20

Sack compactor

Vacuum sack lifter

Suction booth

Pouyès ring

I 28

Ergotip®

SAS®

Minislit®

Rotaslit®

Varislit®

Autotip®

I 50

Means that the equipment can beinstalled in ATEX zone

Means that design and options can be customised

Means that the equipment is availablefor testing at PALAMATIC PROCESS

AVAILABLE

CUSTOM

MADE

Sack opening rate 4 - 6 sacks/min. 2 sacks/min. 4 - 6 sacks/min. 2 - 6 sacks/min. 6 sacks/min.6 sacks/min. 6 sacks/min.3 - 6 sacks/min. 6 - 12 sacks/min.

Sackti p® Sackti p® Enclosed

Sackti p®

HygienicCustom made manual unit

15 sacks/min.

Ergoti p® SAS® Minislit® Rotaslit® Varislit® Autoti p®

Mobile station on wheels

Dust-proof door

Security screen

Sliding bars

Foldaway tray

Gravity roller table

Motorized infeed belt conveyor

Integrated sack compactor

Integrated dust collector

Integrated lump breaker

Clean In Place (C.I.P.)

Dosing and weighing

Hygienic application

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

CAPTION: x

-

x

x x x

x

x

x x x

-

x

x

x

x

-

-

x

x

x

x

-

-

Input TOR

Output TOR

Installed power (KW)

Power supply voltage

Service pressure (bar)

Average power consumption (KWh)

Compressed air consumption (Nm³/h.)

Dust collecting rate (m³/h.) -

-

-

Unloading range

F Basic configurations and applicable options

F Utilities

4 - 6 sacks/min.Ergonomics

Sackti p®

2 sacks/min.Ergonomics

& containment for toxic products

Sackti p® Enclosed

4 - 6 sacks/min.Protection against

foreign bodies

Sackti p® Hygienic

2 - 6 sacks/min.Ergonomics, adapta-bility to constraints

6 sacks/min.Ergonomics and safety for the

operator

Custom made manual unit

Ergoti p®

3 - 6 sacks/min.Difficult products and

ATEX zones

SAS®

6 sacks/min.High rate for all types

of sacks

Minislit®

6 sacks/min.Robust manufactu-ring for all types of

sacks

Rotaslit®

6 - 12 sacks/min.High rate

Varislit®

15 sacks/min.Very high rate and

automation

Autoti p®

FlowMatic®

Page 04 0Page 08 Page 34Page 12 Page 38Page 16 Page 42Page 28 Page 46

Sacks

02 03

FlFFlFlFFFFllFlFlFlFFFFFFFFFFlFFFFFllFFFFFFllFlFFFFllFlllFFFFFlFFFlowowowowowowoowowowowowowwowowowowowwwowowwwwowowowowowowoowowowwwowowowowwwowowoowowowwowowowoowowwowwoowwwwwwoowwwwwwwowowowwwwwwwoowwoooowwwwooowoowwoooowwowwwowMMMMMaMMMMMMMMMMMMMMMMMaMMaMaMaMaMMMMMMMaMMMMaMMMMMMMMMaMaMaMMMMMMMMMMMMMMMMMMaMaMMMMMMMMMaMaMMMMMMMMMMMMMaaaaMaaaMMMMMMMMaaMMMMMMMMMMMaMMMMMaMMMMMMMMMMMMMMMMaMMMMaaMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMaMMMMMMMMMMMMMMMMMMMMMMaaaaMMMMMMMMMMMMMMMMatittttiittttttttttititttic®

AVAILABLE

CUSTOM

MADE

AVAILABLE

CUSTOMMADE

www.palamaticprocess.com/powder-machine/sack-solutionsDownloadable videos & plans on our website

Advantages

F The gas cylinders

--

F Internal sieve to support

the bags with sliding bars

F Ergonomic removable

table to put down sacks:

F Product outlet chute

adapted to each particular

case

and feet

I

Structure and parts in contact with the product: mild

Access door:

Sealing:

Finishes:

I 1.

2.

3.

4.

5.

a polye-

Rate:

Objective:

4 standard models:S 800 - S 1000 - S 1200 - S 1400

04 05

-

-

Standard

collector fan

duty door

Hopper

Outlet for

Control

Vacuum sacks lifter

Nozzles/washing rotary

heads (CIP)

S800 S1000 S1200 S1400

I

I

Options

See all our options on

pages 18-19

cartridge

www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems/standard

Downloadable videos & plans on our website

AVAILABLE

CUSTOM

MADESackti p®: manual bag dump station

Sac

ktip

®

I

I

06 07

Models A B C D

Models A B C DModels A B C D

I

I

Models A B C D

Models A B C D

Models A B C D

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems/standard


StandardSackti p®: manual bag dump station 4 standard models:S 800 - S 1000 - S 1200 - S 1400

Plans downloadable on www.palamaticprocess.com

Sac

ktip

®

Advantages

F Glove box for handling -

F Support - F Mirror-polished finishes F Side discharge chute for

the bag to maintain a clean

contained area

I

Structure and parts in contact with the material:

Access door:

Sealing:

Finishes:

4 standard models:SE 800 - SE 1000 - SE 1200 - SE 1400

08 09

Dust containment

Hopper

Lump breaker

Drum unloading

08

pper

Rate:

Objectives:

Options


pages 18-19

I

SE 800 SE 1000 SE 1200 SE 1400

I

09

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions


Sackti p® Enclosed: manual bag dump station

Sac

ktip

® E

nclo

sed

10 11

4 standard models:SE 800 - SE 1000 - SE 1200 - SE 1400

I I

I I

Models A B C D

Models A B C DModels A B C D

Models A B C D

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions


Dust containement Sackti p® Enclosed: manual bag dump station


Sac

ktip

® E

nclo

sed

12 13

Gloves

Vacuum sacks lifter

Options


pages 18-19

Sackti p® Hygienic : manual bag dump station Integrated sieve

Advantages

F Customized and inter-

changeable screen mesh

F Gas cylinder

the door

F (1) Mirror polish finish -

(2) Rounded corners

F Vibratory motor

I

I

Standard model SH 800Possibility of customization I

Structure and parts in contact with the material:

Access door:

Sealing:

Finishes:

Easy access to the sifter including the screen mesh. Its design allows operators to clean and replace the screen mesh in seconds.

Integrated sieve: protection against foreign bodies for a production without any impurities.

Solution for hygienical process F

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems


Rate:

Objective: protection

Sac

ktip

® H

ygie

nic

14 15

I I

I I

Standard model: SH 800



Integrated sieve


Sac

ktip

® H

ygie

nic

Sackti p® Hygienic: manual bag dump station

Painted steel, 304L stainless steel, 316L

stainless steel manufacturing

Manual bag dump station

-

16

I

Specific and reduced dimensions

Applications for toxic materials

Nuclear industry

Advanced containment

Manufacturing specific to the bulk material and work environment: steel, stainless steel, Hastelloy, Uranus B6,

Viton, Perbunan, Nitrile…

Surface treatment adapted to your powders: electropolishing, mirror polished, vulcanization, teflon

Process features integration: dosing, screening, milling, granulation,anti-bridging device, mechanical conveying

Ideal design for all types of bags

ATEX...

Custom Made

17

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems/customized


Cus

tom

Mad

e

OPTIONS

F Easy lifting and handling of the bag.

F It optimizes containment and enables the handling of toxic materials.

F It guarantees the hygiene process by eliminating foreign substances.

F To provide buffer storage upstream of the unloading system.

Manual bag dump station

18

F They facilitate the flow and discharge of stored materials.

reduce retention.

F This system ensures maximum ergonomics and safety by preventing the operator

from cutting and turning the bag.

F Our lump breakers are the ideal solution to crush materials that tend to form

lumps.-

F Protect the operator against potential exposure to dust during unloading.

-

19

F To inform the process of the quantity of powder introduced, the unloading hopper can be mounted on load cells.

F Rotative cleaning nozzles/heads - Clean In Place (CIP).

-loading unit.



Sack CompactorAll types of sacks

20

Advantages

F Ergonomic access for

the operator

integrate a platform

I

-

Manufacturing:

--

Examples of possible

positionings

21

F Compacting screw F Handling wheels - F 100 % hermetic contai-

ment sheath,

tray

Compression ratio:

Positionings

TYPE OF SACKSSIZE OF SACKS

in mm

NUMBER OF

LAYERS COMPACTING RATE

Synthetic

I

Control

Compacting

ring

Compacted

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machine/sack-solutions/sack-compactorDownloadable videos & plans on our website

Sac

k C

ompa

ctor

22

Air filter for handling

Lifting head

Advantages

F Rubber bale

Protection cover

Oversized filter for

dusty bags

23

Advantages :

F Roller conveyor: F Vacuum sack lifter: fitted

elongation

F Hessian bags

Options

See all our options

on pages 18-19

I

F -

F F F

F F

AVAILABLE

CUSTOM

MADE

www.palamaticprocess.com/powder-machinesack-solutions/bag-manipulatorDownloadable videos & plans on our website

//

Vacuum sack lifterAll types of sacks

Vac

uum

Sac

k Li

fter

-

I

Working width:

Manufacturing:

Finishes:

Frontal panels:

Air rate reached in open areas:

Air rate reached in dedusting piping:

ATEX grounding clamp

Weight:

Sack unloading unit

with dedusting panels

Small packagings

skid set up

25

Rate:

Installation:

Objective: to

Options

See all our options

on pages 18-1924

F Suction booth on table F Suction booth with integrated

scale

F Suction booth for racking F Room for pre-weighing

Outlet Ø

L

H

AVAILABLE

CUSTOM

MADESuction booth

www.palamaticprocess.com/powder-machine/sack-solutions/industrial-vacuum/suction-booth


flap

Suc

tion

Boo

th

for loading

-

Pouyès ringRate:

Installation:

Objectives:

26

F Simplified ring F Clamping ring for drum filling

F Dedusting of the working

area

Advantages

F System connected directly

to the reactor for introducing

the reactor

I

Dropping area for the bag:

Manufacturing:

Finishes:

Coverage of the vacuum area:

Inclination of the ring:

Connection to suction device:

Connection to equipment:

Air rate reached in open areas:

Air velocity reached in dedusting piping:

ATEX grounding clamp

Weight:

27

I

www.palamaticprocess.com/powder-machine/sack-solutionsDownloadable videos & plans on our website

AVAILABLE

CUSTOM

MADE

Pou

yès

Rin

g

Ergoti p®

28

F The working position of

the operator is effective and

safe.

F Integrated sack compactor F Holding bar and cutting

blade

F Pneumatic cutting cylinder

efficiency cutting

F The operator puts down the sack on

the grate and closes the duty door.

F The blade performs a cut on the

bottom of the bag.

F Shaking of the sack without effort

and without heavy lifting of the sack. The FFlowing of the material into the

hopper.

F Integrated dust collector

F The cutting

Advantages

I

29

Rate:

Capacity:

Manufacturing

the rate of opening.

I

I

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems


AVAILABLE

CUSTOM

MADEAutomatic bag dump station

Patented system

Ergo

tip

SAS®

30

F Internal mobile parts F Screw compactor for the F Ejection

the compactor

Advantages

F External gearing

I

-pactor

I

Sack lifter

31

Rate:

Capacity:

Manufacturing

-

Rotative cleaning

nozzles/heads - Clean

In Place (CIP)

Options

See all our options

on pages 18-19

I

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems


AVAILABLE

CUSTOM


Patented system

to the compactor

SA

S

SAS®

32 33

I

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/sas


Automatic bag dump station

Patented system


SA

S

Minislit®

F The belt conveyor trans-

ports the bag directly to the

band-saw cutting system

F Screw compactor for F External gearing

Advantages

F Vacuum sack lifter and

belt conveyor

I

-

I

lined...

compactor -

-

35

Rate:

Capacity:

Manufacturing

-

-

34

I

Tilting blade system F

minute

Sugar

Tea

Soya flour

Cement

Starch

Aluminium oxide

I

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/minislit


AVAILABLE

CUSTOM


Patented system

triggered

compactor


Min

islit

Automatic bag dump station Minislit®

I

I

I I

36 37

Vibrating spout Dust collector Inclined conveyor to feed the Vacuum lifter for sacks for -

ment of the production

Integrated lump breaker

F Application in the paint industry F Application in the food industry F Facility for seeds

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/minislit


Patented system


Min

islit

Rotaslit®

F Cutting system with rota-

ting drum

F Opening over the compac-

ting screw

F Vacuum lifter to handle

effortlessly sacks for an ergo-

Advantages

F Screw compactor to

I

-

-

-

I

lined...

39

drum.

into the machine

Cutting area

38

Sugar

Tea

Soya flour

Cement

Starch

Aluminium oxide

I

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/rotaslit


AVAILABLE

CUSTOM


Patented system

Rate:

Capacity:

Manufacturing

Rot

aslit

Rotaslit®

I I

I

40 41

Dust collector

Roller conveyor to feed the machine

Belt conveyor,

the machine

Vacuum sack lifter for an Support raiser for the machine

the machine

Pre-crushing of the bags Steel - Stainless steel

manufacturing

handled

Vibrating chute

I

-

I

F Feeding of the machine with a

vacuum sack lifter

F Rotating bladesF ATEX version

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/rotaslit



Patented system


Rot

aslit

Automatic sack opening system

t

Varislit®

42

F Automatic cutting of the sacks for a F Screw compactor -

the outlet of the compactor

F Inside view

Advantages

F External gearing

I I

-

43

--

Cutting area

I

Sugar

Tea

Soya flour

Cement

Starch

Aluminium oxide

F Monitoring touch screen

PalTouch® technology

F Sacks are cut on 3 sides for a total opening and an integral emptying

F Handling is made easier for the

of the machine

hatch

machine

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/varislit


AVAILABLE

CUSTOM


Patented system

Rate:

Capacity:

Manufacturing

Var

islit

Varislit®

I I

I I

4544

Hopper to add additives: pre- Extended body Pre-crushing of the bags

Steel - Stainless steel

manufacturing

handled

Holding roller

Vibrating chute

Stainless steel static chute for Sack infeed conveyor

F ATEX zone 21 implementationF Milk powder process F Deconditioning of cement with pneu-

matic conveying

F Reactor feeding through a siflter

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/varislit



Patented system


Var

islit

Autoti p®

F Rotative drum F Cutting system - F Vibrating chute

Advantages

F Types of sacks handled

paper and polyethylene

I

-

47

-

46

I

-

-

-

-

control panel.

I

1 3 42

Cutting machine

Tilting of the full pallet directly into the machine

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/autotip


AVAILABLE

CUSTOM


Patented system

Rate:

Capacity:

Manufacturing:

Aut

otip

Autoti p®

I I

I

4948

Sacks conveyor - Empty sack compactor for a Automatic unstacker for a Vibrating chute

I

I

F Sack opening line at a polyethylene

manufacturer

F Plastic injection plant F Feeding of the plant by extrusionpressure blower

fibc unloading station infeed conveyors

rotary valve speed set box

pallets of sacks

pallets tipping section sacks opening section

rotary valve speed set box

powder conveying piping

dedusting unit

buffer hopper rotary valve

truck loading spout

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-sack-opening-systems/autotip



Patented system


Aut

otip

Advantages

Bagging machineRate:

Capacity:

Objective:

50

F Retention minimized F Compactness and cleana-

bility of the system

F The clamping ring

Advantages

F Flexibility of the type of

sack

I

1.

2.

3.

4.

5.

I

Rate:

Manufacturing:

Weighing accuracy:

Dedusting rate:

Inflating seal:

51

I

www.palamaticprocess.com/powder-machine/sack-solutions/automatic-bagging-machine


AVAILABLE

CUSTOM

MADE

Bag

ging

Sys

tem

s

I

I

I

53

I

Weighing tray

conditioningConditioning unit at the output of an

Custom made conveyor for

bags evacuation

Automatic or manual sack

sewer

Sack welder to

52www.palamaticprocess.com/powder-machine

/sack-solutions/automatic-bagging-machineDownloadable videos & plans on our website

Bagging machine


Bag

ging

Sys

tem

s

[email protected]

FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill

EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN

SACK SOLUTIONSTo empty, compact, handle, fill

CARDBOARD AND DRUM SOLUTIONSTo fill, condition, empty

PNEUMATIC TRANSFER EQUIPMENT

MECHANICAL TRANSFER EQUIPMENT

CRUMBLING AND GRINDING EQUIPMENT

SIFTING EQUIPMENT

CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain

DOSING EQUIPMENTTo control, regulate, empty, extract

MIXING EQUIPMENT

FLOW AND CONNECTION

INDUSTRIAL DUST COLLECTING EQUIPMENT

sacks handling solutions palamatic process

Engineering