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    n AMPLIFIER SECTION

    FTC output power

    THD 10%, both channels driven

    50 Hz to 3 kHz

    (Low channel) 95 W per channel (3 )

    3 kHz to 12 kHz

    (High channel) 95 W per channel (3 )

    Total FTC Bi-Amp power 380 W

    RMS output power

    THD 10%, both channels driven

    1 kHz

    (Low channel) 115 W per channel (3

    )10 kHz

    (High channel) 115 W per channel (3 )

    Total Bi-Amp power 460 W

    PMPO 5000 W

    n FM/AM TUNER, TERMINALS SECTION

    Preset station FM 20 stations

    AM 15 stations

    Frequency Modulation (FM)

    Frequency range 87.9 to 107.9 MHz (200 kHz

    steps)

    2007 Matsushita Electric Industrial Co. Ltd.. Allrights reserved. Unauthorized copying anddistribution is a violation of law.

    SA-AK450PLColour

    (K)... Black Type

    87.5 to 108.0 MHz (100 kHz

    steps)

    Sensitivity 4.0 V (IHF)

    S/N 26 dB 2.2 V

    Antenna terminal(s) 75 (unbalanced)

    Amplitude Modulation (AM)

    Frequency range 520 to 1710 kHz (10 kHz step)

    Sensitivity

    S/N 20 dB (at 1000 kHz) 560 V/m

    Audio performance (Amplifier)

    Input sensitivity/Input impedance

    Aux 250 mV,14.7 k

    Music Port input jack

    Terminal Stereo, 3.5 mm jack

    Sensitivity 100 mV, 4.7 k

    Phone jack

    Terminal Stereo, 3.5 mm jack

    Mic jack

    Terminal Mono, 3.5 mm jack

    Sensitivity 0.7 mV, 680

    n CASSETTE DECK SECTION

    Track system 4 track, 2 channel

    CD Stereo System

    Notes: This models CD mechanism changer unit is CRS1. Please refer to the original Service Manual

    (Order No. MD0509368C0) for this mechanism.

    Specifications

    ORDER NO. MD0703007CE

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    Heads

    Record/playback Solid permalloy head

    Erasure Double gap ferrite head

    Motor DC servo motor

    Recording system AC bias 100 kHz

    Erasing system AC erase 100 kHz

    Tape speed 4.8 cm/s

    Overall frequency response (+3, -6 dB) at DECK OUT

    NORMAL 35 Hz to 14 kHz

    S/N ratio 50 dB (A weighted)

    Wow and flutter 0.18 % (WRMS)

    Fast forward and rewind time Approx. 120 seconds with

    C-60 cassette tape

    n DISC SECTION

    Disc played [8 cm or 12 cm]

    (1) CD-Audio (CD-DA)

    (2) CD-R/RW (CD-DA, MP3* formatted disc)

    (3) MP3*

    *MPEG-1 Layer 3, MPEG-2 Layer 3

    Bit rate

    MP3 32 kbps to 320 kbps

    Sampling frequency

    MP3 32 kHz, 44.1 kHz, 48 kHz

    CD-DA 44.1 kHz

    Decoding 16 bit linear

    Digital filter 8 fs

    D/A converter MASH (1 bit DAC)

    Pick up

    Wavelength 780 nm

    Beam Source Semiconductor laser

    Audio output (Disc)

    Number of channels 2 (Stereo) (FL, FR)

    n USB SECTION

    Playable USB Storage Media

    1 Safety Precautions 4

    1.1. General Guidelines 4

    1.2. Before repair and adjustment 4

    1.3. Protection Circuitry 5

    1.4. Caution For Fuse Replacement 5

    1.5. Safety Part Information 5

    2 Prevention of Electro Static Discharge (ESD) to

    Electrostatically Sensitive (ES) Devices 5

    3 Handling Precautions For Traverse Deck 7

    4 Precaution of laser diode 9

    1) HDD

    2) USB MP3 Player/Digital audio player

    3) USB Thumbdrives

    Supported audio file format

    MP3 bit rate

    USB memory port

    Maximum current 500 mA

    Bit rate

    MP3 32 kbps to 320 kbps

    Sampling frequency

    MP3 32 kHz, 44.1 kHz, 48 kHz

    Audio output (MP3)

    Number of channels 2 channel

    Frequency response (MP3) 20 Hz to 20 kHz (0+/-1.0 dB)

    S/N Ratio

    USB unit out 93.28 dB

    n GENERAL

    Power supply AC 120 V, 60Hz

    Power consumption 127 W

    Power consumption in standby

    mode

    0.28 W

    Dimensions (W x H x D) 250 x 330 x 323 mm

    Mass 7.1 kg

    Operating temperature range +5 to +35C

    Operating humidity range 5 to 90% RH (no condensation)

    n SYSTEM

    SC-AK450 (PL) Music center: SA-AK450 (PL)

    Speaker: SB-AK450 (PL)

    For information on speaker system, please refer to the original

    Service Manual (Order No. MD0703008CE) for SB-AK450PL-K.Notes:

    1. Specifications are subject to change without notice. Mass and

    dimensions are approximate.

    2. Total harmonic distortion is measured by the digital spectrum

    analyzer.

    5 Warning 10

    5.1. Service caution based on legal restrictions 10

    6 Accessories 11

    7 Operating Instructions Procedures 12

    7.1. Main Unit Key Buttons Operations 12

    7.2. Remote Control Key Buttons Operations 13

    8 New Features 14

    8.1. Using the Music Port and USB Mass Storage Class

    Device 14

    9 Self diagnosis and special mode setting 16

    CONTENTSPage Page

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    9.1. Service Mode Summary Table 16

    9.2. Special Mode Table 1 16

    9.3. Reliability Test Mode (CRS1 Mechanism) 19

    9.4. Error code Table Display 20

    10 Assembling and Disassembling 24

    10.1. Caution 24

    10.2. Disassembly flow chart 25

    10.3. Main Parts Location 26

    10.4. Disassembly of Top Cabinet 27

    10.5. Disassembly of CD Changer Unit (CRS1) 27

    10.6. Disassembly of Rear Panel 28

    10.7. Disassembly of Main P.C.B. 30

    10.8. Disassembly of Transformer P.C.B. 30

    10.9. Disassembly of Power P.C.B. 31

    10.10. Disassembly of Front Panel Unit 32

    10.11. Disassembly for Panel P.C.B. 33

    10.12. Disassembly of Tact Switch P.C.B. 34

    10.13. Disassembly of USB P.C.B. 34

    10.14. Disassembly of Deck mechanism unit 35

    10.15. Disassembly of Deck P.C.B. 35

    10.16. Disassembly of Traverse Unit 36

    10.17. Disassembly for Deck Mechanism 37

    10.18. Disassembly of Deck Mechanism P.C.B. 40

    10.19. Disassembly of cassette lid 41

    10.20. Rectification for tape jam problem 41

    11 Service Fixture and Tools 43

    12 Service Positions 43

    12.1. Checking and Repairing of Main P.C.B. 43

    12.2. Checking and Repairing of Transformer P.C.B. 44

    12.3. Checking and Repairing of Panel, Deck & Deck

    Mechanism P.C.B. 44

    12.4. Checking and Repairing of Power P.C.B. 45

    13 Procedure for Checking Operation of Individual Parts of Deck

    Mechanism Unit 46

    13.1. Operation Check with Cassette Tape 46

    13.2. Operation Check without Cassette Tape 46

    14 Measurement And Adjustments 48

    14.1. Cassette Deck Section 48

    15 Voltage and Waveform Chart 50

    15.1. CD Servo P.C.B. 50

    15.2. Deck P.C.B. 50

    15.3. Main P.C.B. 51

    15.4. Panel P.C.B. 51

    15.5. Power P.C.B. & Transformer P.C.B. 52

    15.6. Waveform Chart 53

    16 Wiring Connection Diagram 54

    17 Block Diagram 55

    17.1. CD Servo Diagram 55

    17.2. Deck/ Deck Mechanism Diagram 56

    17.3. Main Diagram 57

    17.4. Panel Diagram 59

    17.5. Power Diagram 60

    17.6. USB/ Transformer Diagram 61

    18 Notes Of Schematic Diagram 63

    19 Schematic Diagram 65

    19.1. (A) CD Servo Circuit 65

    19.2. (B) Main Circuit 66

    19.3. (C) Panel Circuit 70

    19.4. (D) Sub Panel Circuit & (G) Deck Mechanism Circuit 71

    19.5. (E) Power Circuit 72

    19.6. (F) Deck Circuit 74

    19.7. (H) Transformer Circuit 75

    19.8. (I) USB Circuit 76

    20 Printed Circuit Board 77

    20.1. (A) CD Servo P.C.B., (F) Deck P.C.B. & (G) Deck

    Mechanism P.C.B. 78

    20.2. (B) Main P.C.B. 79

    20.3. (C) Panel P.C.B. 80

    20.4. (D) Sub Panel P.C.B. & (I) USB P.C.B. (Side A & B) 81

    20.5. (E) Power P.C.B. 82

    20.6. (H) Transformer P.C.B. 83

    21 Illustration of ICs, Transistors and Diodes 85

    22 Terminal Function of IC's 86

    22.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal

    Processor/Digital filter and D/A Converter 86

    22.2. IC7002 (BA5948FPE2) IC 4CH Drive 87

    22.3. IC2801 (C2CBYY000423) System Microprocessor 87

    23 Exploded Views 89

    23.1. Cabinet Parts Location 89

    23.2. Deck Mechanism Parts Location (RAA4403-S) 91

    23.3. Packaging 92

    24 Replacement Parts List 93

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    1 Safety Precautions

    1.1. General Guidelines

    1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or

    damaged by the short circuit.

    2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly

    installed.

    3. After servicing, check for leakage current checks to prevent from being exposed to shock hazards.

    (This Safety Precaution is applied only in U.S.A.)

    1. Before servicing, unplug the power cord to prevent an electric shock.

    2. When replacing parts, use only manufacturers recommended components for safety.

    3. Check the condition of the power cord. Replace if wear or damage is evident.

    4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.

    5. Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test to prevent the

    customer from being exposed to a shock hazard.

    1.1.1. Leakage Current Cold Check

    1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

    2. Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on

    the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the

    chassis, the reading should be between 1M and 5.2M.

    When the exposed metal does not have a return path to the chassis, the reading must be

    1.1.2. Leakage Current Hot Check (See Figure 1)

    1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

    2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitor, between each exposed metallic part on the set and a

    good earth ground such as a water pipe, as shown in Figure 1.

    3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

    4. Check each exposed metallic part, and measure the voltage at each point.

    5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

    6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may

    be used to make the hot checks, leakage current must not exceed 1/2 milliamp. Should the measurement is out of the limits

    specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to

    the customer.

    Fig. 1

    1.2. Before repair and adjustment

    Disconnect AC power, discharge Power Capacitors C5101, C5104, C5171, C5172, C5920, C5940 and C5950 through a 10, 5W

    resistor to ground.

    DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.

    After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

    Current consumption at AC 120V, 60 Hz in NO SIGNAL mode (volume min at CD mode) should be ~ 500mA.

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    1.3. Protection Circuitry

    The protection circuitry may have operated if either of the following conditions are noticed:

    No sound is heard when the power is turned on.

    Sound stops during a performance.

    The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are

    shorted, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.

    If this occurs, follow the procedure outlines below:

    1. Turn off the power.

    2. Determine the cause of the problem and correct it.

    3. Turn on the power once again after one minute.

    Note :

    When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

    1.4. Caution For Fuse Replacement

    1.5. Safety Part Information

    Safety Parts List:

    There are special components used in this equipment which are important for safety.

    These parts are marked by in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts shouldbe replaced with manufacturers specified parts to prevent shock, fire or other hazards. Do not modify the original design without

    permission of manufacturer.

    Table 1

    Reference No. Part No. Part name & Description Remarks

    L5950 ELF15N035AN LINE FILTER

    T5950 G4CYAYY00147 MAIN TRANSFORMER

    T5951 G4C2AAJ00005 SUB TRANSFORMER

    Z5950 ERZV10V511CS ZENER

    RL5950 K6B1AEA00015 POWER RELAY

    F1 K5D402APA008 FUSE

    FP5920 K5G702A00009 FUSE PROTECTOR

    FP5940 K5G702Z00004 FUSE PROTECTOR

    FP5950 K5G402A00025 FUSE PROTECTOR

    JK5950 K2AB2B000007 JK AC INLET

    A2 K2CB2CB00018 AC CORD

    R5950 ERC12UGK335D 3.3M 1/2W

    2 Prevention of Electro Static Discharge (ESD) toElectrostatically Sensitive (ES) Devices

    Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called

    Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and

    semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage

    caused by electro static discharge (ESD).

    1. Immediately before handling any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your

    body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,

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    which should be removed for potential shock reasons prior to applying power to the unit under test.

    2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as aluminium

    foil, to prevent electrostatic charge build up or exposure of the assembly.

    3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

    4. Use only an anti-static solder remover device. Some solder removal devices not classified as anti-static (ESD protected) can

    generate electrical charge to damage ES devices.

    5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

    6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Mostreplacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or

    comparable conductive material).

    7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material

    to the chassis or circuit assembly into which the device will be installed.

    Caution

    Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

    8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing

    together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to

    damage an ES device).

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    3 Handling Precautions For Traverse DeckThe laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of

    clothes or our human body.

    So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).

    Way of handling the traverse deck (optical pickup)

    1. Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive to electrical shock.

    2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FFC board).

    3. Do not to apply excessive stress to the flexible board (FFC board). When removing or connecting the short pin, finish the job

    in as short time as possible.

    4. Do not turn the variable resistor for laser power adjustment. (It is pre-adjusted during production time)

    Grounding for electrostatic breakdown prevention

    1. Human body grounding

    Use the anti-static wrist strap to discharge the static electricity from your body.

    2. Work table grounding

    Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is place, and ground the

    sheet.

    Caution :

    The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the

    traverse deck (optical pickup).

    Caution when replacing the Traverse Deck

    The traverse deck has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to

    remove the solder from the short point before making connections.

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    4 Precaution of laser diodeCAUTION:

    This unit utilizes a class 1 laser diode in the optical pickup unit .

    Invisible laser radiation is emitted from the optical pickup lens.

    Wavelength: 780nm

    When the unit is turned on:

    1. Do not look directly into the optical pickup lens.

    2. Do not use optical instruments to look at the optical pickup lens.

    3. Do not adjust the preset variable resistor on the optical pickup lens.

    4. Do not disassemble the optical optical pickup unit.

    5. If the optical pickup is replaced, use the manufacturers specified replacement pickup only.

    6. Use of control or adjustments or performance of procedures other than those specified herein may result in hazardous radiation

    exposure.

    CAUTION!

    THIS PRODUCT UTILIZES A LASER.

    USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT

    IN HAZARDOUS RADIATION EXPOSURE.

    n Use of caution label

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    5 Warning

    5.1. Service caution based on legal restrictions

    5.1.1. General description about Lead Free Solder (PbF)

    The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this

    equipment in considering the globally environmental conservation.

    The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin

    (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86F) more than that

    of the normal solder.

    Definition of PCB Lead Free Solder being used

    The letter of PbF is printed either foil side or components side on the PCB using the lead free solder.(See right figure)

    Service caution for repair work using Lead Free Solder (PbF)

    The lead free solder has to be used when repairing the equipment for which the lead free solder is used.

    (Definition: The letter of PbF is printed on the PCB using the lead free solder.)

    To put lead free solder, it should be well molten and mixed with the original lead free solder.

    Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.

    Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt

    the lead free solder.

    Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 35030

    degrees C (66286F).

    Recommended Lead Free Solder (Service Parts Route.)

    The following 3 types of lead free solder are available through the service parts route.

    RFKZ03D01K-----------(0.3mm 100g Reel)

    RFKZ06D01K-----------(0.6mm 100g Reel)

    RFKZ10D01K-----------(1.0mm 100g Reel)

    Note

    * Ingredient: Tin (Sn), 96.5%, Silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%

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    6 Accessories

    Remote Control

    FM Antenna Wire

    AC Cord

    AM Loop Antenna

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    7 Operating Instructions Procedures

    7.1. Main Unit Key Buttons Operations

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    7.2. Remote Control Key Buttons Operations

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    8 New Features

    8.1. Using the Music Port and USB Mass Storage Class Device

    This feature enables you to enjoy music from a portable audio equipment.

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    With reference to page 15 of the operating instruction manual.

    With reference to page 16 of the operating instruction manual.

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    9 Self diagnosis and special mode settingThis unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode.

    9.1. Service Mode Summary Table

    The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the

    summary for the various modes for checking:

    Player button Remote control button unit Application Note[ ] [4], [7] Enter Doctor Mode Refer to the section, 9.2

    Special Mode Table 1 formore information.

    Mode Remote control button unit Application Note

    In Doctor Mode Main unit [ ],[4]+[7]

    Display EEPROM Information Refer to the section,9.2.1 for moreinformation.

    [4] Set for cold start when reset start is executed the next time Refer to the section, 9.2for more information.

    [Muting] Clock Setting Refer to the section, 9.2for more information.

    [0] Tape Eject Test Refer to the section, 9.2for more information.

    [DIMMER] All segment display for the FL Refer to the section, 9.2for more information.

    [DISC] CRS1 Inspection Refer to the section, 9.2for more information.

    [7] Volume 50 Setting check

    [8] Volume 41 Setting check

    [9] Volume 35 Setting check

    [ ] Volume 0 Setting check

    [PRESET EQ] EQ Off

    [H. Bass] EQ Heavy

    [PROGRAM] HIC force MUTE ON/ OFF

    [5] CD To Tape recording Inspection

    [6] Tape records playback

    [SLEEP] TPS Inspection

    [] Tuner STEREO/ forced MONO

    [ ] FM OK/ NG (98.1 MHz)

    [ ] AM OK/ NG (1000 KHz)

    9.2. Special Mode Table 1

    Item FL Display Key Operation

    Mode Name Description Front Key

    Self -DiagnosticMode

    To enter into self diagnostic checking formain unit.

    1. Select [

    ] for TAPE mode (Ensure no tape isinserted).

    2. Press and hold [ ]button for 3seconds follow by [ ].

    To exit, press button onmain unit or remote control.

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    Item FL Display Key Operation

    Mode Name Description Front Key

    Doctor Mode To enter into DoctorMode for checking ofvarious items anddisplaying checksum andsoftware version.FL Display sequence:Display 1 2

    (Display 1)

    (Display 2)

    1. All segments will light up for 1 second.

    2. The Check Sum of EEPROM and firmwareversion will be display.

    * ROM correction** Firmware version No:

    In any mode:1. Press [ ] button on main unit

    follow by [4] and [7] on remote control.

    To exit, press [ENTER] button on remotecontrol or button on mainunit.

    CD Test Mode To enter into checking thereliability of changer unit.

    In any mode:1. Select [ ] for CD mode.

    2. Press and hold [ ] button for 3seconds follow by [ ].

    To exit, press button onmain unit or remote control.

    CD AutoAdjustment

    To check the CD autoadjustment result forFLOCK, TLOCK andCLVS.FLOCK: Focus LockTLOCK: Traverse LockCLVS: Constant LinearVelocity Speed

    In CD Test Mode:1. Press [0] button on the remote control.

    To exit, press button onmain unit or remote control.

    CD ChangerReliability Test

    (CRS1)

    To determine thereliability of CD ChangerUnit.(For more information,refer to section 9.3)

    In Self-Diagnostic Mode:1. Select [ ] for CD mode.

    2. Press [ ] button.

    To exit, press button onmain unit.(The tray will return to PLAY position and thenpower off)

    SRVC_TRV To unlock the traverseunit for service.FL Display sequence:

    Display 1

    2

    (Display 1)

    (Display 2)

    In TAPE mode:1. With no cassette tape inserted,

    2. Press [ ] , [ ] button

    on main unit.

    3. Press [SINGLE CHANGE] on main unit.

    To exit, press [ ] button onmain unit.

    Open/ Close Test To check the functionoperation of changer unit.(For more information,refer to 9.3)

    In doctor mode:1. Press [DISC] on remote control.

    To exit, press [ENTER] button on remotecontrol or button on mainunit.

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    Item FL Display Key Operation

    Mode Name Description Front Key

    Tape Eject Test To check on the tapeeject function (For deck1/2)

    In doctor mode:1. Press [0] button on remote control.

    FL Display Test To check the FLsegments display (All

    segments will light up andLED will blink at 0.5second interval)

    In doctor mode:1. Press [DIMMER] button on remote control.

    Cold Start To activate cold startupon next AC power up.

    In doctor mode:1. Press [4] button on remote control.

    To exit, press [ENTER] button on remotecontrol or button on mainunit.

    Clock SettingCheck

    To indicate that a clocktime was set properly

    In doctor mode:1. Press [MUTING] button on remote control.

    9.2.1. EEPROM Checksum (ROM Correction)

    Purpose: To check for microprocessor firmware version and EEPROM checksum (ROM correction).

    Below are the procedures for this mode.

    Step 1: Enter into Doctor mode (for more information, refer to section 9.2 on the key operation to enter into this mode.

    Step 2: (By pressing STOP button on main unit followed by 4 and 7 on remote control) Check for firmware version and EEPROM

    checksum.

    When entering into DOCTOR MODE, the firmware version and checksum data of EEPROM (if applicable) will appear on FL

    display. Below is the information on the EEPROM IC (ROM correction) under 3 possible situations:

    1. In the case that the correction point existence data is other than 0 (ie. correction file exists), EEPROM checksum display for

    the microprocessor shall be made after calculating checksum by summing up the content of data area from EEPROM IC.

    2. In the case when no EEPROM IC is installed. It is display as below (no display of checksum data)

    3. In cases that the filename is different even though a EEPROM is installed, or no correction file exists, [NG] shall be displayed

    (the correction point existence data is set to 0 at this condition).

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    Note: Microprocessor firmware refers to version number for microprocessor IC located on PANEL P.C.B.. It is subject to change

    which would be updated accordingly. ROM correction checksum refers to the HEX code that is displayed upon key buttons pressed

    if an EEPROM is loaded in the unit.

    9.3. Reliability Test Mode (CRS1 Mechanism)

    Below is the process flow chart of ageing for the CD changer unit. (CRS1)

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    9.4. Error code Table Display

    Self-Diagnosis Function (refer Section 9.2) provides information on any problems occuring for the unit and its respective

    components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is

    cleared.

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    The error code is automatically display after entering into self-diagnostic mode.

    9.4.1. Error Code Table for Deck Mechanism

    Error Code Diagnosis Contents Description of error Automatic FL Display Remarks

    H01 Mode SW, plunger and capstan motorabnormal

    Normal operation duringmecha transition, MODESW abnormal ismemorized. The content ofabnormality can be

    confirmed in the abnormaldetection mode explainedin the later section.

    For deck mechanism unit.Press [ ] on main unit for next error.

    H02 Rec INH SWabnormal

    The content of abnormalitycan be confirmed in theabnormal detection modeexplained in the latersection.

    For deck mechanism unit.Press [ ] on main unit for next error.

    H03 HALF SW abnormal For deck mechanism unit.Press [ ] on main unit for next error.

    F01 Reel pulse abnormal For deck mechanism unit.Press [ ] on main unit for next error.

    9.4.2. Error Code Table For CD Changer Block

    Error Code Diagnosis Contents Description of error Automatic FL Display Remarks

    F15 RESET SWabnormal

    REST SW: ON is notdetected within thespecified time.

    For CD unit (For Traverse).Press [ ] on main unit for next error.

    F26 Transmission error between CD ServoLSI IC andmicroprocessor IC

    When set to CD mode, thesense signal does not turnLow, a fail safe time aftersystem command

    transmission is sent.

    For CD unit (For Traverse).Press [ ] on main unit for next error.

    IHMS Cam gear abnormality

    Cam gear does not rotateto HOME position.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    ICSL Cam gear/gear unitsabnormal

    Cam gear does not rotateto PLAY driving positionand hence does not driveplaying tray to STOCKposition.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    ISTK Drive rack/gear assembly abnormal

    The tray drive rack does notmove to STOCK position.(Tray does not move toSTOCK position)

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    IPLY Drive rack/gear assembly abnormal

    The tray drive rack does notmove to PLAY position.(Tray does not move toPLAY position)

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    ITOP UD assembly UD Rack does not move tofront direction. This lead toUD base not raise to topposition.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    IUDS UD assembly After TOP SW is detected,UD rack does not move intotray 1 position.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

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    Error Code Diagnosis Contents Description of error Automatic FL Display Remarks

    HOME Cam gear/gear assembly abnormal

    Cam gear does not move toHOME position underfollowing conditions

    1. After tray is load toPLAY position.

    2. After tray is unload toSTOCK position.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    LOAD Tray drive assemblyabnormal

    Tray unit does not movefrom STOCK to PLAYposition

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    UNLD Tray drive assemblyabnormal

    Tray unit does not movefrom PLAY to STOCKposition

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    PDRV Cam gear/gear assembly abnormal

    Cam gear does not movefrom HOME to PLAYdrive position.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    UDU UD base asssemblyabnormal

    UD Base assembly doesnot move upwards from tray

    5 to tray 2

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on main

    unit for next error.

    UDD UD base asssemblyabnormal

    UD Base assembly doesnot move downwards fromtray 1 to tray 5.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    F1NG Fail - safe mode. (Foropen/close trayunit(s))

    When the tray openoperation is performed, itfails to open. It willautomatically close all traysafter the time-out by themicroprocessor. During thistime when it fails, the errorcode will appear.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    F2NG Fail - safe mode. (Foropen/close trayunit(s))

    When the tray closeoperation is performed, itfails to close. It willautomatically open all traysafter the time-out by themicroprocessor. During thistime when it fails, the errorcode will appear.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    SRVC_TRV To unlock thetraverse unit forservice

    1. All trays set to STOCKposition

    2. Mechanism set to tray 5

    3. Cam gear set toHOME position

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on mainunit for next error.

    RSET Cam gear jam/closesensor faulty

    During tray re-open, thecam gear will rotate in the

    opposite direction to resetthe cam gearposition.When it fails, the error codewill appear.

    For CD changer unit (CRS1).Press [SINGLE CHANGE] on main

    unit for next error.

    9.4.3. Error Code Table For Power Supply

    Error Code Diagnosis Contents Description of error Automatic FL Display Remarks

    F61 Power Amp IC outputabnormal

    Upon power on,PCONT=HIGH, DCDET=Lafter checking LSI.

    For power.Press [ ] on main unit for next error.

    9.4.4. CRS1 Error Code display

    CRS1 Error Code display

    1. The errors that occured in CRS1 Mechanism can be recalled and displayed, in the order of the occurence under self-diagnostic

    for procedures to enter this mode.

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    Only the first 5 errors will be memorized (in backup memory). The subsequence error shall be ignored and not memorize.

    For system with EEPROM as memory backup,memory space in EEPROM is neccesary.

    2. To display all error code memorized

    In CRS1 Self-Diagnostic mode, press [SINGLE CHANGE] to display subsequence error code.

    It shall repeat after reaching error no. 5.

    e.g.:

    [1 _ _ _ _ I H M S] [SINGLE CHANGE]

    [2 _ _ _ _ I T O P] [SINGLE CHANGE]

    [3 _ _ _ _ H O M E] [SINGLE CHANGE]

    [4 _ _ _ _ L O A D] [SINGLE CHANGE]

    [5 _ _ _ _ _ U D D] [SINGLE CHANGE]

    3. To clear the error code memory

    In CRS1 Self-Diagnostic mode, long press [SINGLE CHANGE] key (2s or more)

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    10.1. Caution

    Below is the list of disassembly sections

    Below shown is part no. of different screws types used:

    10 Assembling and Disassembling

    Special Note:

    This model uses a new CD changer unit CRS1. In this following section does not contain the necessary disassembly &

    assembly information for the CD changer unit (CRS1) except the disasembly & assembly of traverse unit. Kindly refer to the

    original service manual for the CD changer unit. (Order No. MD0509368C0).

    ATTENTION SERVICER

    Some chassis components may have sharp edges. Be careful when disassembling and servicing.

    1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main

    components.

    2. For reassembly after operation checks or replacement, reverse the respective procedures.

    Special reassembly procedures are described only when required.

    3. Select items from the following index when checks or replacement are required.

    4. Refer to the Parts No. on the page of Parts Location and Replacement Parts List (Section 24), if necessary.

    Caution:

    After replacing of CD Changer Unit, ageing test is necessary. Please confirm operation for CD Changer Unit.

    Disassembly of Top Cabinet

    Disassembly of Rear Panel

    Disassembly of CD Changer Unit (CRS1)

    Disassembly of Main P.C.B.

    Disassembly of Transformer P.C.B.

    Disassembly of Power P.C.B.

    Disassembly of Front Panel Unit

    Disassembly of Panel P.C.B.

    Disassembly of USB P.C.B. Disassembly of Tact Switch P.C.B.

    Disassembly of Deck Mechanism Unit

    Disassembly for Deck P.C.B.

    Disassembly of Traverse Unit

    Disassembly of Deck Mechanism

    Disassembly of Deck Mechanism P.C.B.

    Disassembly cassette lid

    Rectification for tape jam problem

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    10.2. Disassembly flow chart

    The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the

    servicing.

    To assemble the unit, reverse the steps shown in the chart as below.

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    10.3. Main Parts Location

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    Step 1 Remove 3 screws on both sides on top cabinet.

    Step 2 Remove 5 screws at the rear.

    Step 3 Lift the sides of top cabinet outwards.

    Step 4 Push the top cabinet backwards to release catches.

    Step 5 Remove top cabinet.

    Step 1 Remove 1 screw at rear panel.

    Step 2 Detach the FFC cables (CN2801 & CN2805) at Main

    P.C.B..

    Step 3 Release the claws outwards on both ends.

    10.4. Disassembly of Top Cabinet

    10.5. Disassembly of CD Changer Unit (CRS1)

    Follow the (Step 1) - (Step 5) of Item 10.4

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    Step 1 Remove 6 screws.

    Step 4 Lift the CD changer unit upwards to remove it.

    Disassembly of Mecha Chassis

    Step 5 Remove 2 screws.

    Step 6 Remove the Mecha Chassis.

    Note:

    For disassembly & assembly of traverse unit, please refer tosection 10.16 of this service manual.Please refer to original

    Service Manual for the Disassembly and Assembly of the CD

    Changer Unit (CRS1).

    10.6. Disassembly of Rear Panel

    Follow the (Step 1) - (Step 5) of Item 10.4

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    Step 2 Detach cable CN2810 at Main P.C.B..

    Step 3 Detach FFC cables (CN2801 & CN2805) at Main

    P.C.B..

    Step 4 Remove rear panel.

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    10.7. Disassembly of Main P.C.B.

    Step 1 Detach FFC cables (CN2803, CN2806 & CN3200) at

    Main P.C.B..

    Step 1 Detach cables (CN5950 & CN5951) at Transformer

    P.C.B..

    Step 2 Remove 3 screws (Mounting screws for transformer to

    bottom chassis).

    Step 3 Push the Transformer P.C.B. backwards to remove it.

    Step 2 Remove Main P.C.B..

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 4) of Item 10.6

    10.8. Disassembly of Transformer P.C.B.

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 4) of Item 10.6

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    Step 1 Remove the 5 screws on Power P.C.B..

    Step 2 Detach cable (CN5950) at Transformer P.C.B..

    Step 3 Remove Power P.C.B..

    Note:

    Insulate the Power P.C.B. with insulation material to avoid short

    circuit.

    Replacement of Power Amp IC (IC5301).

    Step 1 Flip the Power P.C.B. over and desolder the pins.

    Step 2 Remove 1 screw and IC clip.

    Step 3 Remove IC5301 from heat sink unit.

    Note: For disassembly of IC5101, Q5101, Q5102, Q5111

    and Q5112 repeat (Step 1) to (Step 2). (For information,

    IC5101, Q5101, Q5102, Q5111 and Q5112 does not have

    IC clip.)

    Replacement of IC5501.

    Step 1 Flip the Power P.C.B. over and desolder the pins of

    IC5501.

    Step 2 Twist the heat sink leg as arrow shown.

    10.9. Disassembly of Power P.C.B.

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 4) of Item 10.6

    Follow the (Step 1) - (Step 3) of Item 10.7

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    Step 3 Remove up the heat sink sub assembly (with

    IC5501).

    Step 4 Remove screw and IC clip.

    Step 5 Remove IC5501 from the sub assembly.

    Step 1 Detach FFC cables (CN2803, CN2806 & CN3200) at

    Main P.C.B..

    Step 2 Detach cable (CN5951) at Transformer P.C.B..

    Step 3 Bent the front panel unit slightly forward as arrow

    shown.

    Caution: During assembly of the heat sink sub assembly

    (with IC5501) all soldering points is touch-up to avoid dry-

    joints.

    Step 4 Release 2 claws outwards.

    10.10. Disassembly of Front Panel Unit Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 5) of Item 10.5

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    Step 1 Remove the volume knob.

    Step 2 Remove 6 screws at Panel P.C.B..

    Step 3 Release 8 catches.

    Step 5 Remove the front panel unit.

    Note: Ensure 2 claws located at the bottom chassis is seated

    into the 2 slots at bottom of front panel at 2 catches (one on

    each side) of bottom chassis to be aligned to front panels slot.

    Assembly is secured upon hearing clicking sound.

    Step 4 Remove Panel P.C.B..

    10.11.1. Disassembly of Lid

    Step 1 Lift the spring sideward.

    10.11. Disassembly for Panel P.C.B. Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

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    Step 1 Remove 4 screws at Tact Switch P.C.B..

    Step 2 Remove Tact Switch P.C.B..

    Step 1 Remove 2 screws at USB unit.Step 2 Remove USB unit.

    Step 3 Remove USB bottom case as arrow shown.

    Step 2 Remove Lid.

    Note: Do not misplace the spring.

    10.12. Disassembly of Tact Switch P.C.B.

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

    10.13. Disassembly of USB P.C.B.

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

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    Step 1 Remove the 4 screws.

    Step 2 Push the lever upward, and then open the cassette lid

    assy.

    Step 1 Remove 2 screws.

    Step 4 Unsolder 4 points.

    Step 5 Remove USB P.C.B..

    Step 3 Tilt the cassette mechanism unit in the direction of

    arrow (1), and then remove it in the direction of arrow (2).

    Note: For disassembly of parts for deck mechanism unit,

    refer to Section 10.17.

    10.14. Disassembly of Deck mechanism unit

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

    10.15. Disassembly of Deck P.C.B.

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 4) of Item 10.10

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    Step 2 Desolder wire at deck motor terminals.

    Important notes: Ensure all the trays are in the STOCK

    position before proceeding to the disassemble of traverse

    unit. For procedures to set the trays in STOCK position,

    please refer to (5.3 Setting the Tray In STOCK position

    for CRS1 Service Manual order no. MD0509368C0)

    Step 1: Press and hold the plunger lever and rotate the

    gear as arrows shown until it stop.

    Step 3 Remove Deck P.C.B.

    Step 2: Push the traverse slide plate as arrow shown to

    release the traverse unit.

    Caution: Do not exert strong force on the traverse

    slide plate.

    10.16. Disassembly of Traverse Unit

    Follow the (Step 1) - (Step 5) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

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    Step 3: Remove the traverse unit as arrow shown.

    Assembly of Traverse Unit

    Step 1: Turn over the unit and install the traverse unit.

    Step 2: Push the traverse slide plate as arrow shown to

    lock the traverse unit.

    10.17. Disassembly for Deck Mechanism

    Follow the (Step 1) - (Step 4) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

    Follow the (Step 1) - (Step 3) of Item 10.14

    Follow the (Step 1) - (Step 3) of Item 10.15

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    10.17.1. Replacement of Pinch Roller and Head Block

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    10.17.2. Replacement of Motor, Capstan Belt A, Capstan Belt B, and Winding Belt

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    Step 1 Remove 1 screw.

    Step 2 Desolder plunger terminals.

    Step 3 Release catches.

    Step 4 Remove Deck Mechanism P.C.B..

    10.18. Disassembly of Deck Mechanism P.C.B.

    Follow the (Step 1) - (Step 4) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

    Follow the (Step 1) - (Step 3) of Item 10.14

    Follow the (Step 1) - (Step 3) of Item 10.15

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    Step 1 Lift up the lever upward, open the cassette deck.

    Step 1 If a cassette tape cannot be removed from the deck (the

    tape is caught by the capstan or pinch roller during playback or

    recording), rotate the flywheel F in the direction of the arrow to

    remove it.

    Step 2 Remove spring and push the cassette lid in the direction

    of arrows.

    10.19. Disassembly of cassette lid

    Follow the (Step 1) - (Step 4) of Item 10.4

    Follow the (Step 1) - (Step 4) of Item 10.5

    Follow the (Step 1) - (Step 5) of Item 10.10

    Follow the (Step 1) - (Step 3) of Item 10.14

    10.20. Rectification for tape jam problem

    Follow the (Step 1) - (Step 5) of Item 10.4

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    Step 2 Push the lever upward and open the cassette lid.

    Remove the cassette tape.

    Note: Follow 10.19 Disassembly of cassette lid (Step1) to

    (Step 3). Remove the cassette tape.

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    11 Service Fixture and ToolsService Tools

    Extension FFC

    (A) Deck P.C.B. - Main P.C.B. REEX0485 (14 Pins)

    12 Service PositionsNote: For description of the disassembly procedures, see the Section 10.

    12.1. Checking and Repairing of Main P.C.B.

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    12.2. Checking and Repairing of Transformer P.C.B.

    12.3. Checking and Repairing of Panel, Deck & Deck Mechanism P.C.B.

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    12.4. Checking and Repairing of Power P.C.B.

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    13 Procedure for Checking Operation of Individual Parts ofDeck Mechanism Unit

    13.1. Operation Check with Cassette Tape

    1. Pull up the EJECT lever using a rubber band. (Fig. 6)

    2. Supply DC5V to MOTOR. ( MOTOR rotates.) (Fig. 5)

    3. Insert a cassette tape to the unit.

    4. Supply DC9V to the plunger, and turn the power ON and OFF. ( Power +PL, -PL) (Fig. 5)

    a. FWD PLAY: Supply the plunger power in a flash. (ON: approx. 5msec)

    b. FWD FF: Supply the plunger power in a flash at PLAY mode. (ON: approx. 5msec)

    c. STOP: Supply the plunger power in a flash at FWD FF mode. (ON: approx. 5msec)

    d. REV PLAY: Supply the plunger power in a normal timing at STOP mode. (ON: approx. 200msec)

    e. REV REW: Supply the plunger power in a flash at REV PLAY mode. (ON: approx. 50msec)

    f. STOP: Supply the plunger power in a flash at FF mode. (ON: approx. 50msec)

    Repeat the operation ( FWD PLAY)

    (Note) Other operation may start if a timing of supplying the plunger power is missed.

    13.1.1. Connection Status between Mechanism and Power Supply (Motor, Plunger)

    13.1.2. Operative Parts of Deck Mechanism Unit (EJECT lever fitted with rubber band,

    Plunger/Rib operation)

    Fig. 6

    13.2. Operation Check without Cassette Tape

    1. Pull up the EJECT lever using a rubber band. (Fig. 6)

    2. Supply DC5V to MOTOR. ( MOTOR rotates.)

    3. Lift up the mechanism units plunger/rib with the tip of a negative screwdriver, and operate the unit in the same timing as

    supplying the power. (Fig. 7)

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    14 Measurement And Adjustments

    14.1. Cassette Deck Section

    14.1.1. Requirements

    Test tape (QZZCFM) (QZZCWAT)

    Normal blank cassette tape (QZZCRA)

    Digital frequency counter

    Oscilloscope

    Electrical voltmeter

    Headphone jack output jig (Fig 8)

    14.1.2. Setting of Unit

    VOLUME: MAX

    14.1.3. Preparations

    1. Apply under [10. Assembling and Disasseambling].

    2. Remove 4 screws from the mechanism unit to disassemble. under [10.14 Disassembly of Deck Mechanism Unit].

    3. Connect the headphone jack output jig (Fig 8) to headphone jack.

    Fig. 8

    Fig. 9

    14.1.4. Tape Speed Adjustment

    Normal speed adjustment (only during forward playback)

    (Product reference value: 3,00090Hz)

    1. Connect a frequency indicator. (Fig 10)

    2. Playback the middle portion of the test tape (QZZCWAT).

    3. Adjust the motor screw so that the following output level is produced. (Fig 11)

    Adjustment Range: 3,000 90Hz (a constant speed)

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    Fig. 10

    Fig. 11

    14.1.5. Bias Voltage Check

    1. Connect an electrical voltmeter. (Fig 12) (Fig 9 for location of test points)

    2. Set the function to TAPE position.

    3. Insert a normal blank cassette tape (QZZCRA).

    4. While pressing and holding down [REC( / )] button, press [TAPE( )] button to pause the recording mode. (Repeat

    pressing the buttons till the recording pause mode is activated.)

    5. Check that the output level is within the standard range.

    Standard Range: 16 3mV

    Fig. 12

    14.1.6. Bias Frequency Check

    1. Connect a digital frequency counter (Fig 13).

    2. Set the function to TAPE position.

    3. Insert a normal blank cassette tape (QZZCRA) and press REC mode on main unit.

    4. Check that the output frequency is within the standard range.

    Standard Value: 98 8 kHz

    Fig. 13

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    15 Voltage and Waveform ChartNote:

    Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it

    may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.

    15.1. CD Servo P.C.B.

    15.2. Deck P.C.B.

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    15.3. Main P.C.B.

    15.4. Panel P.C.B.

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    15.5. Power P.C.B. & Transformer P.C.B.

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    15.6. Waveform Chart

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    16 Wiring Connection Diagram

    J K 5 9 5 0

    O P T I C A L P I C K U P

    C S 9 7 1

    C P 1 3 0 1

    T O R / P H E A D

    W R 1 9 0 3

    C N 1 3 0 5

    C P 1 9 0 2

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    1

    2

    1 5

    1 6

    T 5 9 5 1

    S U B - T R A N S F O R M E R

    T O C R S 1

    ( C N 1 )

    T 5 9 5 0

    P O W E R T R A N S F O R M E R

    T R A V E R S E

    M O T O R

    M 7 3 0 1

    S P I N D L E M O T O R

    M 7 3 0 2

    P L +

    P L -

    S O L E N O I D

    A

    S E R V O P . C . B .

    M

    M

    C N 7 0 0 2

    C N 7 0 0 1

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    .

    1

    2

    2 2

    2 1

    9 . . . . . 1

    4 . . 2

    5 . . . . 1

    2

    1 +

    P b F

    S O L D E R S I D E

    F A N

    M O T O R

    T O

    T U N E R

    P A C K

    -

    M O T O R

    G

    D E C K M E C H A N I S M P . C . B .

    S O L D E R S I D E

    C

    P A N E L P . C . B .

    S O L D E R S I D E

    F

    D E C K P . C . B .

    S O L D E R S I D E

    H

    T R A N S F O R M E R P . C . B .

    S O L D E R S I D E

    D

    S U B P A N E L P . C . B .

    S O L D E R S I D E

    I

    U S B P . C . B .

    S O L D E R S I D E

    ( S I D E B )

    P b F

    P b F

    P b F

    P b F

    P b F

    P b F

    .

    .

    .

    .

    .

    .

    .

    .

    1

    2 1

    .

    .

    .

    .

    .

    .

    2

    2 0

    9 . . . . . 1

    C N 2 8 1 0

    2 1

    C N 2 8 0 1

    .

    .

    .

    .

    .

    2 1

    1

    .

    .

    .

    .

    .

    2 2

    2

    C N 3 2 0 0

    .

    .

    .

    .

    .

    2 1

    1

    .

    .

    .

    .

    .

    2 2

    2

    C N 2 8 0 5

    .

    .

    .

    .

    .

    1 5

    1

    .

    .

    .

    1 4

    2

    C N 2 8 0 6

    3 0 . . . . . . . . 2

    2 9 . . . . . . . . 1

    C N 2 8 0 3

    H 6 5 5 5

    J K 6 5 0 1

    V R 6 5 1 1

    J K 6 5 5 1

    2 0 . . . . . . 2

    9 . . . . . . 1

    2 1 . . . . . . . . . 1

    C N 2 8 0 8

    .

    .

    .

    .

    .

    .

    .

    1 2

    1

    C N 2 8 0 9

    .

    .

    .

    .

    .

    .

    .

    1 2

    1

    C N 3 6 0 1

    J K 2 8 0 3

    .

    .

    .

    .

    .

    .

    .

    1 0

    1

    B

    M A I N P . C . B .

    S O L D E R S I D E

    E

    P O W E R P . C . B .

    S O L D E R S I D E

    P b F

    P b F

    P b F

    J W 6 0 0 2

    Z 6 4 8 1

    J K 6 7 5 1

    .

    .

    .

    .

    .

    .

    .

    1

    1 0

    C N 5 9 5 1

    C N 5 9 5 0

    .

    .

    .

    .

    .

    .

    .

    1

    9

    C N 6 6 0 1

    .

    .

    .

    .

    .

    2

    3 0

    .

    .

    .

    .

    .

    1

    2 9

    9 . . . . . . . 1

    H 5 1 0 4

    9 . . . . . 1

    J K 5 1 0 1

    C N 5 1 0 2

    1 . . . . . 1 2

    C N 5 1 0 3

    1 . . . . . 1 2

    J W 6 0 0 1

    V R 6 4 9 1

    U S B

    .

    .

    .

    .

    .

    .

    .

    1

    1 0

    P 9 0 1

    P 9 0 3

    .

    .

    .

    .

    .

    2 1

    1

    .

    .

    .

    .

    .

    2 2

    2

    M U S I C P O R T

    M I C

    M I C V O L H E A D P H O N E

    A U X

    R I G H T S P E A K E R S

    L E F T S P E A K E R S

    1 2 0 V 6 0 H z

    A C I N

    T O U C H T H I S P . C . B

    A C V O L T A G E L I N E . P L E A S E D O N O T

    R I S K O F E L E C T R I C S H O C K

    C A U T I O N

    S E N S O R

    V O L U M E

    54

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    17 Block Diagram

    17.1. CD Servo Diagram

    T O M A I N

    ( 1 / 2 )

    C N 7 0 0 2 C N 2 8 0 1

    3 2 0

    B

    V R E F

    V R E F

    V R E F

    M 7 3 0 2

    S P I N D L E

    M O T O R

    M 7 3 0 1

    T R A V E R S E

    M O T O R

    M

    M

    T -

    T +

    F +

    F -

    P H O T O D E T E C T O R

    O P T I C A L P I C K U P

    S E M I C O N D U C T O R

    L A S E R

    Q 7 6 0 1

    L A S E R

    P O W E R D R I V E

    F O C U S C O I L

    T R A C K I N G

    C O I L

    B

    B

    B

    B

    B

    A

    B

    F

    E

    M N 6 6 2 7 9 5 4 M A

    S E R V O P R O C E S S O R /

    D I G I T A L S I G N A L

    P R O C E S S O R /

    D I G I T A L F I L T E R

    D / A C O N V E R T E R

    I C 7 0 0 1

    A , B , C , D , E , F

    X 7 2 0 1

    I C 7 0 0 2

    B A 5 9 4 8 F P E 2

    I N 4 2 7 T R P

    I N 3 2 8 F O P

    I N 2 1

    T R V P

    I N 1 3 S P O U T

    P C 2 2

    V R E F 2 6

    D 4 -1 8

    D 4 +1 7

    D 3 -1 6

    D 3 +1 5

    D 2 +1 4

    D 2 -1 3

    D 1 +1 2

    D 1 -1 1

    P C 1 4 P C

    M U T E

    [ C H 1 ]

    L E V E L

    S H I F T

    L E V E L

    S H I F T

    L E V E L

    S H I F T

    L E V E L

    S H I F T

    [ C H 3 ]

    [ C H 4 ]

    [ C H 2 ]

    [ C H 1 ]

    M U T E

    [ C H 2 ]

    4 C H D R I V E

    T R V +

    T R V -

    S P -

    S P +

    7 9

    8 1 8 0 7 0 6 9 6 7 6 8 5 1 5 3

    8 2

    6 1

    7 2

    4 7

    3 5 ~ 4 0

    3 1

    4 2

    4 1

    4 9

    4 8

    4 5

    4 3

    3 2

    3 4

    4 4

    2 2

    2 1

    2 4

    2 5

    2 3

    2 9

    3 0

    6 6 5 7

    A

    V

    S

    S

    1

    T

    X

    S R V M O N 1

    S R V M O N 0

    N T E S T

    N R S T

    A V D D 2

    A V S S 2

    A R F F B

    A R F F

    A R F O U T

    A R F D C

    R F O U T

    R F I N

    C E N V

    C T R C R S

    O S C I N

    V R E F

    R F E N V

    P C

    S P O U T

    T R V P

    T R P

    F O P

    L D

    P D

    A , B , C , D , E , F

    N S R V M O N O N

    R E G O N

    M

    D

    A

    T

    A

    A

    R

    F

    I

    N

    M

    C

    L

    K

    M

    L

    D

    S

    T

    A

    T

    (

    P

    M

    C

    K

    )

    (

    S

    M

    C

    K

    )

    X

    2

    X

    1

    A

    V

    D

    D

    1

    O

    U

    T

    R

    O

    U

    T

    L

    5 8 5 9 5 6

    4 6

    5 0

    C M O S

    R F

    A M P L I F I E R

    T I M I N G

    G E N E R A T O R

    [ G E N ]

    E F M D

    S Y N C

    C I R C E

    C D R O M

    [ D E M E

    M I C R O C O M P U T E R

    I N T E R F A C E

    [ M C I F ]

    D

    S P I N D L E

    C P U

    [ D S V ]

    S E R V O

    C P U

    [ D S V ]

    B U S

    M P 3 / W M A

    D E C O R D E R

    F S

    C O N V E R T E R

    [ F S C ]

    D I G I T A L F I L T E R

    1 b i t D A C

    P W M L O G I C

    [ D F , M A S H ]

    A N A L O G

    L O W P A S S

    F I L T E R

    D I G I T A L

    O U T

    O U T P U T

    P O R T

    A / D

    C O N V E R T E R

    M L D

    M C L K

    M D A T A

    S T A T

    3 . 3 V

    3 . 3 V

    3 . 3 V

    3 . 3 V

    3 . 3 V

    55

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    17.2. Deck/ Deck Mechanism Diagram

    S A

    C N 1 3 0 5 C N 2 8 0 3

    8

    C N 1 3 0 5 C N

    2 8 0 3

    9

    C N 1 3 0 5 C N 2 8 0 3

    1 6

    C N 1 3 0 5 C N 2 8 0 3

    1 2

    C N 1 3

    0 5 C N 2 8 0 3

    1 3

    C

    N 1 3 0 5 C N 2 8 0 3

    1 4

    C N 1 3 0 5 C N 2 8 0 3

    2

    C N 1 3 0 5 C N 2 8 0 3

    4

    C N 1 3 0 5 C N 2 8 0 3

    6

    C N 1 3 0 5 C N 2 8 0 3

    1

    C N 1 3 0 5 C N 2 8 0 3

    2 1

    C S 9 7 1 C P 1 9 0 2

    5

    C S 9 7 1 C P 1 9 0 2

    3

    C S 9 7 1 C P 1 9 0 2

    1

    C S 9 7 1 C P 1 9 0 2

    2

    C S 9 7 1 C P 1 9 0 2

    6

    M

    D 9 7 1

    S 9 7 1 M O D E

    S 9 7 2 H A L F

    S 9 7 5 R E C I N H _ F

    9 V

    V R E F

    9 V

    I C 1 0 0 1

    A N 7 3 2 6 K

    D E C K R / P I C

    I C 1 0 0 0

    C 1 A A 0 0 0 0 0 6 1 2

    A N A L O G S W I T C H

    I C 9 7 1

    C N B 1 3 0 3 0 R 2 A U

    P H O T O I N T E R U P T O R

    L 1 3 0 1

    Q 1 3 1 7

    S W I T C H

    Q 1 3 1 6

    S W I T C H

    Q 1 3 1 4

    S W I T C H

    9 V

    Q 1 3 1 5

    S W I T C H

    Q 1 3 1 7

    S W I T C H

    Q 1 3 0 4

    S W I T C H

    Q 1 1 0 1

    M U T E

    S W I T C H

    Q 1 3 0 4

    Q 1 3 0 3

    S W I T C H

    Q 1 3 0 9 , Q 1 3 1 0

    B I A S

    S W I T C H

    9

    2 2

    1 5

    8

    1

    3

    5

    2

    4

    1 9

    4

    1 6

    1 7

    6

    ( D E C K 2 )

    H E A D

    R C H

    ( D E C K 2 )

    E R A S E H E A D

    ( D E C K 1 )

    . B . H E A D

    L C H

    M U T E

    S W I T C H

    Q 1 3 0 2

    M U T E

    S W I T C H

    D R I V E R

    D E C K M E C H A N I S M C I R C U I T

    T O M A I N

    ( 1 / 2 )

    T O M A I N

    ( 2 / 2 )

    : M A I N S I G

    : F M S I G N

    : A M S I G N

    S I G N A L L I N E S

    ( ) I n d ic a t e s t h e P in

    AK450PL

    56

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    17.3. Main Diagram

    5

    6

    3

    2

    1

    7

    C N 1 3 0 5 C N 2 8 0 3

    8

    C N 1 3 0 5 C N 2 8 0 3

    9

    C N 7 0 0 2 C N 2 8 0 1

    2

    C N 7 0 0

    2 C N 2 8 0 1

    4

    2 1

    1 9

    C N 6 6 0 1 C N 2 8 0 6

    2 2

    C N 6 6 0 1 C N 2 8 0 6

    2 0

    C N 6 6 0 1 C N 2 8 0 6

    2 9

    C N 3 6 0 1

    6

    C N 3 6 0 1

    C N 2 8 1 0

    1

    C N 2 8 1 0

    2

    8

    Q 2 9 4 2

    F A N M O T O R

    O N / O F F S W I T C H

    Q 2 9 4 3

    D 2 9 4 7

    F A N S U P P L Y

    C O N T R O L S W I T C H

    Q 2 9 4 9

    D C D E T E C T

    S W I T C H

    Q 2 9 4 8

    D 2 9 4 6

    D C D E T E C T

    S W I T C H

    Q 2 5 0 1

    D 2 5 0 3

    L E V E L M E T E R

    C O N T R O L S W I T C H

    Q 2 8 1 1

    M U T E

    S W I T C H

    Q 2 1 4 2

    A G C C O N T R O L

    S W I T C H

    Q 2 2 4 2

    A G C C O N T R O L

    S W I T C H

    Q 2 4 1 1

    M U T E

    S W I T C H

    Q 2 3 1 7

    M U T E

    S W I T C H

    Q 2 4 1 7

    M U T E

    S W I T C H

    1

    I N - L 1

    2

    I N - R 1

    5

    I N - L 3

    6

    I N - R 3

    1 2

    1 1

    I N - L 6

    I N - R 6

    7

    I N - L 4

    8

    I N - R 4

    5 6

    O P - I N

    3

    I N - L 2

    4

    I N - R 2

    I C 2 8 0 3

    C 1 B B 0 0 0 0 1 1 2 1

    A U D I O S O U N D P R O C E S S O R

    3 9 4 0

    C

    L

    K

    D

    A

    T

    A

    1 7

    R E C - R

    5 3

    R E C - L

    1 6

    G V _ O U T - R

    5 4

    5 5

    O P - O U T

    G V _ O U T - L

    4 2

    L - O U T

    3 7

    R - O U T

    1 2 V

    6

    5

    2

    3

    1

    7

    I C 2 8 0 4

    C 0 A A B B 0 0 0 1 2 5

    O P - A M P

    J K 2 8 0 3

    A U X

    I C 3 7 0 0

    C 0 A B B B 0 0 0 2 4 4

    S M T O P - A M P

    F R O M D E C K

    F R O M

    C D S E R V O

    F R O M P A N E L

    T O T U N E R

    P A C K

    T O F A N

    57

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    3 3

    U

    S

    B

    _

    R

    S

    T

    (

    C

    L

    K

    )

    7 4

    U

    S

    B

    _

    I

    R

    Q

    /

    X

    M

    1

    0

    S W _ L V L 2

    S W _ L V L 1

    Q R 3 1 0 6

    S W I T C H

    Q 2 9 5 0

    D E C K S U P P L Y

    C O N T R O L S W I T C H

    Q 2 9 5 0

    D 2 8 1 1

    D 3 4 0 0D 2 8 1 3

    D E C K S U P P L Y

    C O N T R O L S W I T C H

    Q 2 8 0 3

    R E S E T ( M I C R O - P )

    S W I T C H

    Q 3 6 0 1

    S W I T C H

    Q 2 9 3 7

    D 2 9 3 6

    C H A N G E R P L U N G E R

    O N / O F F S W I T C H

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    1

    5

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    1

    6

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    1

    7

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    1

    8

    8 7 6 5

    C

    N

    1

    3

    0

    5

    C

    N

    2

    8

    0

    3

    2

    1

    C

    N

    1

    3

    0

    5

    C

    N

    2

    8

    0

    3

    1

    4

    C

    N

    1

    3

    0

    5

    C

    N

    2

    8

    0

    3

    6

    C

    N

    1

    3

    0

    5

    C

    N

    2

    8

    0

    3

    4

    C

    N

    5

    1

    0

    2

    C

    N

    2

    8

    0

    9

    3

    C

    N

    5

    1

    0

    2

    C

    N

    2

    8

    0

    9

    1

    C

    N

    1

    3

    0

    5

    C

    N

    2

    8

    0

    3

    2

    Q R 3 1 0 5

    D

    2

    8

    7

    1

    -

    D

    2

    8

    7

    4

    S W I T C H

    C

    N

    1

    3

    0

    5

    C

    N

    1

    3

    0

    5

    C

    N

    2

    8

    0

    3

    1

    C

    N

    2

    8

    0

    3

    5

    C

    N

    2

    8

    0

    5

    1

    2

    C

    N

    2

    8

    0

    5

    1

    4

    C

    N

    2

    8

    0

    5

    1

    3

    C

    N

    2

    8

    0

    5

    1

    1

    C

    N

    2

    8

    0

    5

    8

    C

    N

    2

    8

    0

    5

    7

    C

    N

    2

    8

    0

    5

    6

    C

    N

    2

    8

    0

    5

    5

    C

    N

    2

    8

    0

    5

    2

    C

    N

    2

    8

    0

    5

    1

    C

    N

    3

    6

    0

    1

    7

    C

    N

    3

    6

    0

    1

    4

    C

    N

    3

    6

    0

    1

    3

    C

    N

    3

    6

    0

    1

    2

    C

    N

    3

    6

    0

    1

    1

    C

    N

    2

    8

    0

    5

    4

    D

    2

    9

    3

    7

    -

    D

    2

    9

    4

    1

    1

    7

    1

    6

    1

    5

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    6

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    7

    C

    N

    2

    8

    0

    1

    C

    N

    7

    0

    0

    2

    8

    F R O M U S B

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    8

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    9

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    3

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    5

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    6

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    7

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    8

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    0

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    1

    1

    C

    N

    3

    2

    0

    0

    P

    9

    0

    1

    5

    2 6 2 7 1

    1 5 1 3 1 0 1 1 7 8 7 7 7 6 1 9 7

    5 45 58 78 28 38 68 08 48 52 15 75 85 6

    1

    3

    5 99 59 73 971 2 3 02 25 2

    I D C D E T

    A S P C L K

    A S P D A

    L M . 1

    4 0

    M U T E A

    1 5 V

    1 5 V

    6 V

    3 . 3 V5 V5 V1 5 V

    V R E F

    D V R E F

    I C 2 8 0 1

    C 2 C B Y Y 0 0 0 4 2 4

    M I C R O P R O C E S S O R

    I C 2 8 7 2

    C 0 C B A H G 0 0 0 1 1

    V O L T A G E

    R E G U L A T O R

    2

    1

    3

    I C 4 0 0 0

    C 0 D B Z G C 0 0 0 6 7

    3 . 3 R E G U L A T O R

    F R O M C D S E R V O

    F

    R

    O

    M

    D

    E

    C

    K

    T

    O

    C

    R

    S

    I

    (

    C

    N

    1

    )

    T

    O

    T

    U

    N

    E

    R

    P

    A

    C

    K

    M U T E _ A

    A

    S

    P

    _

    D

    A

    T

    A

    S

    P

    _

    C

    L

    K

    L

    M

    _

    1

    X

    o

    u

    t

    X

    i

    n

    X 2 8 0 2

    X

    c

    i

    N

    X

    c

    o

    u

    t

    U

    S

    B

    X 2 8 0 1

    M

    C

    L

    K

    M

    D

    A

    T

    A

    _

    O

    U

    T

    M

    L

    D

    B

    L

    K

    C

    K

    B

    O

    T

    T

    O

    M

    _

    S

    W

    U

    P

    _

    S

    E

    N

    S

    O

    R

    P

    L

    A

    Y

    _

    S

    W

    C

    L

    O

    S

    E

    _

    S

    W

    O

    P

    E

    N

    _

    S

    W

    S

    T

    _

    S

    W

    H

    O

    M

    E

    _

    S

    W

    C

    W

    C

    C

    W

    D

    O

    P

    H

    O

    T

    O

    M

    T

    R

    P

    L

    G

    I

    N

    O

    U

    T

    O U T

    S T B Y

    G

    N

    D

    R

    E

    C

    D

    E

    C

    K

    A

    D

    1

    D

    E

    C

    K

    _

    A

    D

    2

    F

    R

    O

    M

    P

    O

    W

    E

    R

    M

    U

    T

    E

    _

    D

    A

    T

    F

    _

    H

    O

    P

    /

    R

    E

    S

    E

    T

    P

    L

    L

    _

    C

    L

    K

    D

    1

    C

    E

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    17.4. Panel Diagram

    J W 6 6 0 1 J W 6 0 0 2

    3

    J W 6 6 0 1 J W 6 0 0 2

    7

    J W 6 6 0 1 J W 6 0 0 2

    1 0

    J W 6 6 0 1 J W 6 0 0 2

    9

    J W 6 6 0 1 J W 6 0 0 2

    8

    J W

    6 6 0 1 J W 6 0 0 2

    2

    J W 6 6 0 1 J W 6 0 0 2

    4

    F L 6 6 0 2

    A 2 B D 0 0 0 0 0 1 7 1

    F L D I S P L A Y

    I C 6 6 0 1

    C 0 H B B 0 0 0 0 0 5 7

    F L D R I V E R

    1 4 - 2 9

    2 5 - 4 0 1 4 4

    F

    L

    1

    F

    L

    2

    3 1 - 4 1

    5 - 1 1

    Z 6 4 8 1

    J K 6 5 0 1

    M I C

    7

    9

    8

    D I N

    S T B

    C L K

    Q R 6 4 5 7

    L E D

    D R I V E

    Q 6 5 0 1

    M I C

    A M P

    S 6 2 0 1 - S 6 2 0 7

    Q 6 5 0 2

    M I C

    A M P

    V R 6 5 1 1

    M I C

    V O L U M E

    J K 6 7 5 1

    M . P O R T

    J K 6 5 5 1

    H E A D P H O N E

    + V R E F

    + V R E F

    M O T 1 0 V

    R E M O T E

    S E N S O R

    S 6 3 0 1 - S 6 3 0 9

    V R 6 4 9 1

    M I C V O L U M E

    S 6 1 0 6 - S 6 1 0 8 S 6 1 0 1 - S 6 1 0 5

    S U B P A N E L C I R C U I T

    S U B P A N E L P . C . B

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    17.5. Power Diagram

    T O M A I N

    ( 1 / 2 )

    T O M A I N

    ( 1 / 2 )

    T O M A I N

    ( 2 / 2 )

    T O M A I N

    ( 2 / 2 )

    T O M A I N

    ( 2 / 2 )

    T O M A I N

    ( 1 / 2 )

    C N 2 8 0 9 C N 5 1 0 2

    6

    C N 2 8 0 9 C N 5 1 0 2

    9

    C N 2 8 0 9 C N 5 1 0 2

    5

    C N 2 8 0 9 C N 5 1 0 2

    8

    C N 2 8 0 9 C N 5 1 0 2

    1

    C N 2 8 0 9 C N 5 1 0 2

    1 2

    C N 2 8 0 8 C N 5 1 0 3

    4

    C N 2 8 0 8 C N 5 1 0 3

    7

    C N 2 8 0 8

    C N 5 1 0 3

    1 1

    C N 2 8 0 8 C N 5 1 0 3

    9

    C N 2 8 0 8 C N 5 1 0 3

    1 0

    C N 2 8 0 8 C N 5 1 0 3

    5

    C N 2 8 0 8 C N 5 1 0 3

    6

    C N 2 8 0 8 C N 5 1 0 3

    4

    C N 2 8 0 9 C N 5 1 0 2

    3

    C N 2 8 0 8 C N 5 1 0 3

    8

    R C H . H

    R C H . L

    L C H . H

    L C H . L

    X 5 2 0 1

    X 5 2 0 2

    I C 5 3 0 1

    C 1 A A 0 0 0 0 0 7 5 5

    2 C H D I G I T A L A M P

    2

    3

    I N 1 +

    O U T 1

    1 0

    O U T 2

    1 4

    V D D A 1

    2 0

    V S S A 1

    1 8

    I N 1 -

    2 1

    2 2

    I N 2 +

    I N 2 -

    2 3

    M O D E

    1

    O S C

    1

    O S C

    Q 5 1 5 3

    I C 5 4 0 1

    C 1 A A 0 0 0 0 0 7 5 5

    2 C H D I G I T A L A M P

    2

    3

    I N 1 +

    I N 1 -

    2 1

    2 2

    I N 2 +

    I N 2 -

    2 3

    M O D E

    I C 5 2 0 1

    C 0 J B A B 0 0 0 0 1 1

    L O G I C

    I C 5 1 0 1

    C 0 D A Z Y Y 0 0 0 0 5

    R E G U L A T O R I C

    1 1 0

    2

    3 , 6

    5

    4 2

    5 . 6 V V C C

    3 . 3 V

    C T R L

    1

    5

    M O D E

    S W I T C H

    Q 5 2 0 1

    F R E Q U E N C Y

    H O P P I N G

    S W I T C H

    Q 5 2 0 2

    D 5 1 3 0

    D 5 1 2 6

    F R E Q U E N C Y

    H O P P I N G

    S W I T C H

    Q 5 1 5 4

    M O D E

    S W I T C H

    Q 5 1 1 2 , Q 5 1 1 4

    C U R R E N T S T A B L I S E R

    1 1 V R E G U L A T O R

    Q 5 1 1 1

    + 1 5 V R E G U L A T O R

    Q 5 1 0 3 , Q 5 1 0 4

    F A N O N / O F F S W I T C H

    Q 5 1 1 3

    C U R R E N T L M I I T E R

    S W I T C H

    Q 5 1 0 2

    C U R R E N T C O N T R O L

    S W I T C H

    Q 5

    S

    V O L T A G

    Q 5

    C U R R

    E N T C

    2 6 V R

    Q 5 1 7 3

    S W I T C H

    L 5 3 0 1

    O U T 1

    1 0

    O U T 2

    1 4

    V D D A 1

    2 0

    V S S A 1

    1 8

    L 4 3 0 1

    O S C

    1 A

    3 A

    1 Y

    2 A , 3 Y

    5 Y

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    17.6. USB/ Transformer Diagram

    H 5 1 0 4 C N 5 9 5 0

    1 , 2

    H 6 5 5 5 C N 5 9 5 1

    2

    H 6 5 5 5 C N 5 9 5 1

    1

    H 6 5 5 5 C N 5 9 5 1

    3

    H 6 5 5 5 C

    N 5 9 5 1

    6

    H 6 5 5 5 C N 5 9 5 1

    7

    H 6 5 5 5 C N 5 9 5 1

    4 , 5

    H 5 1 0 4 C N 5 9 5 0

    3 , 4

    H 5 1 0 4 C N 5 9 5 0

    7

    P 9 0 1 C N 3 2 0 0

    1 9

    P 9 0 1 C N 3 2 0 0

    1 8

    P 9 0 1 C N 3 2 0 0

    1 7

    P 9 0 1 C N 3 2 0 0

    1 6

    P 9 0 1 C N 3 2 0 0

    1 5

    P 9 0 1 C N 3 2 0 0

    1 3

    P 9 0 1 C N 3 2 0 0

    1 1

    P 9 0 1 C N 3 2 0 0

    1 0

    P 9 0 1 C N 3 2 0 0

    8

    P 9 0 1 C N 3 2 0 0

    5

    2

    1

    3

    D -

    D +

    U S B C O N N E C T O R

    P 9 0 3

    V B U S

    D 5 V

    T O M A I N

    ( 2 / 2 )

    I C 9 5 1

    C 0 D B Z Y E 0 0 0 0 2

    V O L T A G E R E G U L A T O R

    6 , 7 , 8

    V D D

    C

    T

    R

    L

    F

    L

    A

    G

    2

    4 5

    O U T

    I C 9 0 0

    M N Z S F B 5 K J M 1

    U S B C O N T R O L L E R I C

    1 2

    1 1

    N R S T

    1 4

    C D _ R S T

    8

    C D _ M L D

    6 4

    S T I N

    6 1

    S T R E Q

    5 4

    T E R R

    5 1

    S T C L K

    5 9

    C D _ D A T A

    5 8

    C D _ S T A T

    5 7

    C D _ C L K

    5 6

    4 7

    O S C 0

    O S C 1

    4

    U S B D -

    6

    U S B D +

    X 9 0 0

    I 2 C _ R E Q / W R _ S T A R T

    T O P O W E R

    T O P A N E L

    Q 5 9 5

    V O L T A G

    R E G U L A

    V E R R

    5 0

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    (All schematic diagrams may be modified at any time with

    the development of new technology)

    Notes:

    S971: Mode switch.

    S972: Half switch.

    S975: Rec_Inh_F switch.S6101: Power ( ) switch.

    S6102: Multi Change ( ) switch.

    S6103: Open/Close ( ) switch.

    S6104: Single Change ( ) switch.

    S6105: USB ( ) switch.

    S6106: Stop/ -Demo ( ) switch.

    S6108: H.Bass switch.

    S6201: CD1 ( ) switch.

    S6202: CD2 ( ) switch.

    S6203: CD3 ( ) switch.

    S6204: CD4 ( ) switch.

    S6205: CD5 ( ) switch.

    S6206: /FF/ ( ) switch.S6207: /REW/ ( ) switch.

    S6301: Deck1 switch.

    S6302: CD ( ) switch.

    S6303: Tape ( ) switch.

    S6304: Tuner/ FM/ AM switch.

    S6305: Ext IN switch.

    S6306: Rec ( ) switch.

    S6307: M.EQ+ switch.

    S6308: Manual EQ switch.

    S6309: M.EQ- switch.

    S7201: Rest switch.

    VR6491: VR Volume jog.

    VR6511: VR Mic Volume jog.

    Importance safety notice :

    Compo nents identifi ed by mark have specia l

    characteristics important for safety.

    Furthermore, special parts which have purposes of fire-

    retardant (resistors), high-quality sound (capacitors), low-

    noise (resistors), etc. are used.

    When replacing any of components, be sure to use only

    manufacturers specified parts shown in the parts list.

    Resistor

    Unit of resistance is OHM [] (K=1,000,000).

    Capacitor

    Unit of resistance is F, unless otherwise noted. F=Farad,

    pF=Pico-Farad

    Coil

    Unit of inductance is H, unless otherwise noted.

    Voltage and Signal lines:

    : +B Signal line

    : -B Signal line

    : CD DA Signal line

    : CD Signal line

    : Main Signal line

    : USB Signal line

    : Tape Record Signal line

    : Tape Playback Signal line

    : FM/AM Signal line

    : AUX Signal line

    : MIC Signal line

    18 Notes Of Schematic Diagram

    63

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    19 Schematic Diagram

    19.1. (A) CD Servo Circuit

    C 7 2 2 3

    5 0 V 0 . 7

    1 k

    R 7 2 1 7

    0 . 1

    C 7 2 6 3

    R 7 2 1 8

    C 7 2 1 7

    0 . 1

    C 7 2 4 4

    0 . 0 1 5

    8 2 k

    R 7 2 1 1

    1 0 0

    R 7 2 2 1

    C 7 2 3 1

    6 . 3 V 2 2 0

    C 7 2 3 0

    0 . 1

    8 2 0

    R 7 2 1 2

    C 7 2 4 1

    1 0 0 0 P

    C 7 2 1 8

    0 . 0 8 2

    C 7 2 1 6

    6 8 0 P

    0 . 4 7

    C 7 1 0 2

    0 . 1

    C 7 2 0 4

    C 7 1 6 1

    0 . 1

    C 7 2 0 3

    6 . 3 V 2 2 0

    C 7 3 1 5

    0 . 4 7

    C

    7

    3

    3

    9

    0

    .

    0

    1

    8

    3 . 3 k

    R 7 3 1 5

    1 0 kR 7 3 2 8

    R 7 3 3 0

    5 . 6 K

    1 0 k

    R 7 1 1 1

    C 7 1 4 2

    3 3 0 0 P

    C 7 1 5 5 0 . 1

    0 . 1C 7 1 5 4

    1

    0

    u

    C

    7

    1

    6

    4

    1

    0

    u

    C

    7

    1

    6

    5

    0 . 0 2 2

    C 7 1 0 7

    7 9

    7 7

    7 6

    7 8

    4 9

    4 7

    4 8

    5 0

    7 47 1 7 26 7 6 85 65 5 5 85 75 25 1 5 45 3 6 5 6 66 1 6 25 9 6 0 6 46 3 7 06 9 7 3 7 5

    1 0 8 791 2 1 1

    9 9

    1 0 0

    9 5

    9 4

    9 6

    9 7

    9 0

    9 1

    8 9

    9 3

    9 2

    9 8

    46 5 2 13

    8 1

    8 2

    8 0

    8 6

    8 7

    8 8

    8 4

    8 3

    8 5

    4 5

    1 9 1 7 1 5 1 41 61 8

    4 3

    2 3 2 1 2 02 2

    4 1

    2 4

    3 9

    3 7

    3 3

    3 5

    3 4

    2 9

    3 0

    2 7

    2 6

    2 8

    3 2

    3 1

    3 6

    3 8

    2 5

    4 0

    4 2

    4 4

    1 3

    4 6

    I C 7 0 0 1

    M N 6 6 2 7 9 5 4 M A

    S E R V O P R O C E S S O R /

    D I G I T A L S I G N A L P R O C E S S O R /

    D I G I T A L F I L T E R D / A C O N V E R T E R

    C 7 6 0 1

    6 . 3 V 3 3

    4 . 7

    R 7 6 0 1

    C 7 6 1 4

    6 . 3 V 1 0 0

    C 7 6 7 0

    0 . 1

    C 7 6 2 6

    0 . 1

    Q 7 6 0 1

    B 1 A D C F 0 0 0 0 0 1

    L A S E R P O W E R D R I V E

    5 . 6R 7 6 5 0

    +

    S P I N D L E M O T O R

    C 7 3 3 4

    1 0 V 2 2 0

    C 7 3 3 5

    0 . 1

    +

    T R A V E R S E M O T O R

    C 7 6 1 3

    0 . 1

    G N D 1

    6

    5

    8

    9

    1 0

    1 2

    1 1

    7

    2

    1

    4

    3

    1 4

    1 3

    1 6

    1 5

    C N 7 0 0 1

    1 k

    R 7 3 2 7

    1 8 k

    R 7 3 4 9

    1 0

    R 7 3 3 6

    1 0 0

    R 7 3 3 5

    1 k

    R 7 3 3 2

    2 2 k

    R 7 3 3 1

    3 . 3 k

    R 7 3 2 3

    3 3 0

    R 7 3 2 5

    1 k

    R 7 3 2 9

    C 7 3 5 2

    0 . 0 1 8

    1

    k

    R

    7

    3

    3

    9

    C 7 3 3 8

    0 . 0 5 6

    1 91 81 7 2 01 4 1 6

    1 3 1 2 91 1 1 01 3

    2 2 2 32 1 2 82 72 4 2 5 2 6

    2 1678 345

    I C 7 0 0 2

    B A 5 9 4 8 F P E 2

    4 C H D R I V E I C

    A

    9

    A

    1

    1

    T

    R

    P

    T

    R

    V

    P

    B

    A

    1

    A

    0

    A

    2

    A

    4

    A

    6

    A

    8

    A

    7

    A

    5

    A

    3

    A

    1

    A

    1

    0

    N

    W

    E

    B

    A

    0

    P

    C

    N

    R

    A

    S

    N

    C

    A

    S

    P

    R

    A

    M

    V

    D

    D

    1

    5

    P

    R

    A

    M

    V

    D

    D

    3

    3

    P

    R

    A

    M

    V

    S

    S

    3

    3

    S

    P

    O

    U

    T

    F

    A

    B

    E

    G N D

    T -

    F -

    F +

    T +

    L P D

    V R E F

    L D G N D

    G N D ( G U A R D )

    G N D ( G U A R D )

    L D

    V C C

    6

    5

    8

    9

    1 0

    1 2

    1 1

    7

    2

    1

    4

    3

    1 4

    1 3

    1 6

    1 5

    P

    V

    C

    C

    1

    D

    4

    +

    D

    1

    -

    P

    V

    C

    C

    2

    N

    C

    N

    C

    N

    C

    N

    C

    N

    C

    N

    C

    N

    C

    I

    N

    2

    N

    C

    P

    C

    1

    P

    C

    2

    I

    N

    1

    G N D

    P

    G

    N

    D

    1

    F O G A I N

    G N D

    I

    N

    4

    I

    N

    3

    V

    C

    C

    F

    O

    P

    V

    R

    E

    F

    P

    G

    N

    D

    2

    D

    3

    +

    D

    2

    -

    D

    3

    -

    D

    2

    +

    D

    1

    +

    D

    4

    -

    T R V G A I N

    [ 5 0 ] A R F F B

    R F I N

    A

    B

    F

    E

    D

    C

    P D

    L D

    V R E F

    C E N V

    A V D D 2

    R F E N V

    A V S S 2

    I O D D 2

    [ 2 6 ] D V S S 1

    D V D D 1

    O S C I N

    R F O U T

    A R F D C

    [ 4 9 ] A R F O U T

    C T R C R S

    S R V M O N 0

    S R V M O N 1

    D V D D 2 [ 7 6 ]

    X 2

    X 1

    R E G O N

    D 5

    D 7

    D 8

    D 9

    D 1 5

    D 1 3

    D 1 1

    D 1 0

    D 1 2

    D 1 4

    D 6

    S D R C K [ 1 0 0 ]

    D R V D D

    N T E S T

    D 1

    D 3

    D 4

    D 0

    D 2

    I O D D 1 [ 7 7 ]

    D V S S 2

    A

    R

    F

    I

    N

    I

    R

    E

    F

    O

    U

    T

    L

    T

    X

    M

    L

    D

    E

    X

    T

    1

    F

    L

    A

    G

    S

    T

    A

    T

    N

    R

    S

    T

    M

    C

    L

    K

    E

    X

    T

    2

    O

    U

    T

    R

    E

    X

    T

    0

    P

    L

    L

    F

    A

    V

    S

    S

    1

    S

    M

    C

    K

    P

    M

    C

    K

    D

    V

    S

    S

    3

    B

    L

    K

    C

    K

    M

    D

    A

    T

    A

    A

    V

    D

    D

    1

    P

    L

    L

    F

    0

    D

    S

    L

    F

    D

    Q

    S

    Y

    T

    X

    T

    N

    S

    R

    V

    M

    O

    N

    O

    N

    C

    C

    C

    C

    L A S E R D I O D E

    1 1

    1 2

    6

    8

    2

    3

    G N D

    V C C

    A I N

    B I N

    V R E F

    N A O U T

    G N D

    N B O U T1

    2

    3

    4

    5

    6

    7

    8

    1 0

    5

    4

    9

    C

    W 7 0 2 5

    0

    W 7 0 2 3

    0

    W 7 0 1 7

    0

    W 7 0 2 6

    0

    W

    7

    0

    2

    1

    0

    W

    7

    0

    1

    6

    0

    W 7 0 2 4

    0

    W

    7

    0

    1

    3

    0

    W 7 0 1 2

    0

    W 7 0 1 4

    0

    W 7 0 2 2 0 W 7 0 2 0 0 W 7 0 1 9 0 W 7 0 1 8 0

    W 7 0 1 5

    0

    W

    7

    0

    2

    7

    0

    M 7 3 0 1 M 7 3 0 2

    W 7 0 0 5

    0

    W

    7

    0

    1

    1

    A

    B

    C

    D

    E

    F

    G

    H

    1 2 3 4 5 6 7 8 9 1 0

    1 2 3 4 5 6 7 8 9 1 0

    : + B S I G N A L L I N E

    C D S E R V O C I R C U I T

    S C H E M A T I C D I A G R A M - 1

    O P T I C A L P I C K U P C I R C U I T

    ( F O R R E F E R E N C E O N L Y )

    : C D D A S I G N A L L I N E : C D S I G N A L L I N E

    6 2 3 9

    6 2 3 8

    6 2 3 7

    6 2 3 6

    6 2 9 0

    6 2 2 8

    V R E F

    6 2 5 1

    ( R F )

    6 2 5 0

    6 2 8 8

    6 2 8 9

    6

    2

    8

    7

    6

    2

    8

    6

    6 2 2 4

    65

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