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CUBICLES&DOORS

COMBINED

PRODUCT BROCHURE www.cubiclesanddoors.co.uk

0845 180 0656 0845 180 0656

Manchester Panel Products Ltd

T/A Cubicles and Doors Combined

Unit 6 Smithfold Lane

Worsley

Manchester M28 0GP

0845 180 0656

0161 790 9625

Telephone

Fax

CONTENTSWashroom Systems & Fire Doors

Washroom Cubicles

04 Introduction

05-06 Children's Cubicle Ranges

10-18 Cubicle Ranges

19 IPS Panels

20-21 Vanity Units

22 Supply & Fit

23 Typical Cubicle Layouts

05 Screen Printing

06 Little Ones

07 Butterfly

08 Dome

09 Slide

10 Presidential

11 Spartan

12 Leisureline

13 Commander

14 Optimal

15 Legacy

16 Medial

17 Force

18 Centric

Fire Doors

24 Introduction

25 Glazing

26-27 Door Sets

28 Vision Panel Types

29 Laminated Fire Doors

30 Veneered Fire Doors

31 Paint Grade Fire Doors

32 Our Customers

01

GROUP PROFILEThe Alexmoor Group of Companies

Telephone:

Fax: 0161 794 9625

0845 180 0656

Telephone:

Fax: 01772 561 256

0845 180 0656

Telephone:

Fax: 01386 561 952

0845 180 0656

The Alexmoor Group of companies was formed in

1989 and in January 1990 the groups first company

Manchester Panel Products Limited opened it's doors,

selling timber based sheet material products. Since

then the group has grown rapidly and now includes

Preston Plywood Supplies Limited and the recently

incorporated Worcester Panels, Doors and Cubicles

Limited.

Whilst we still stock a wide range of Sheet materials,

Worktops, Slat-wall and Doors we have heavily

invested in machinery for the production of WC

Cubicles / Washroom Systems as well as

manufacturing bespoke Fire Doors.

The creation of Cubicle / Washroom Division, allows us

to manufacture 'made-to-order' Washroom systems.

We produce WC Cubicles, Vanity Units & IPS Panels to

your own requirements, safe in the knowledge that

upon completion, your whole washroom area has a

new and vibrant look.

With the continued success of selling Fire Doors, we

created a Joinery Division concentrating on the

manufacture and supply of Flush Fire Doors, Glazed

Fire Doors and Frames. We were subsequently

accredited with being the 1st company in the U.K. to

be licensed under the B.W.F / Certifire scheme for

cutting and glazing Fire Doors.

Our certifications include ISO 9001 – 2000 and we

have also recently been certified under the F.S.C Chain

of Custody, with the added peace of mind that we buy

products from sustainable forests.

We take great pride on quality, service and reliability

to ensure that we supply to our customer's

expectations.

02

03

Computerised Homag Beam Saws

We use our state of the art computerised beam saws

for cutting our Melamine Faced Chipboard, Solid

Grade Laminate, Laminated Chipboard / MDF our Fire

Door blanks and sheet materials. We have a suction

lift to load the boards onto the bed of the saw. We

also have a label printer which prints labels for every

finished piece that is cut with job and part

information.

Edge Banders

We have two top of the range edge banders which we

use for lipping Fire Doors with Fire Resistant glue,

edging MFC and Laminated Panels with various

thicknesses of tape ranging from 0.4mm – 3mm, and

also profiling our Solid Grade Laminate for Cubicles

and Lab Furniture.

CNC Machines

We have two CNC Machines which we use for shaping

panels for the children's ranges of Cubicles. We also

use the CNC's for machining our Fire Doors in one

process they can cut a vision panel in a door, cut out

for the hinge pads and cut out for the locks and spy

holes.

Veneer Press

Our Veneer Press is used for specially made Veneered

Fire Doors, we can press any veneer onto our door

blanks including exotic veneers which are not

available as a standard door. We also use the press for

laminating our cubicle panels.

Sander

Our Sander is used for sanding our special Veneered

Fire Doors once they have been pressed, this process is

extremely quick and saves many hours of labour from

the old method of using a handheld sander.

MACHINESOur State of the Art Machinery

Holzma HPP 350 Beam Saw

Weeke CNC Machine

Homag KAL 210 Edge Bander

WASHROOM CUBICLESIntroduction to Washroom Systems

Whether you are looking for a single Toilet Cubicle, or

a complete Washroom System, our Cubicle Division

offer a service second to none.

As each Washroom System is manufactured

individually to order, we are able to offer a Made to

Measure service at all times allowing the Architect or

Contractor to specify bespoke fine detailing if

required.

We offer the following services with all our

Washroom Systems:

CAD Drawings (if required)

Full Fitting Instructions

Labelling of all panels supplied

Before and after sales help

Our wide product range incorporates three main

substrates, Melamine Faced Chipboard (MFC), High

Pressure Laminate (HPL) on Moisture Resistant core &

Solid Grade Laminate (SGL). We are also in a position

to be able to offer a wide range of colours and

finishes, as we are suppliers of Polyrey, Trespa and

Formica.

We understand we operate in a competitive market,

and therefore commit ourselves to realistic costing,

high levels of customer service and offer realistic lead

times.

04

YEARWARRANTY

SCREEN PRINTINGChildren's Cubicles

05

Laminate Print Designs

We can offer a printing service onto our laminates.

This is ideal for children's cubicles with a number of

vibrant designs available. We can also use the

customer's designs to create totally bespoke cubicles.

Please ask our sales team for more information on this

service.

LITTLE ONESChildren's Cubicle Range

06

Our ‘Little Ones’ range is designed specifically for

young children.

Using new print technology, we have adapted the

process to allow us to add a full colour image to the

ICON aluminium fascia sections, the one shown is our

own design, however the children or end customer

can be involved to provide a design of their own

adding an extra dimension to the ownership of the

finished product.

The system allows the cubicles to be either 1200 or

1500mm high depending on the age of the children.

The structural strength of the low level system relies

heavily on the floor anchors, care must be taken to

ensure an adequate floor fixing can be achieved prior

to specification.

Suitable for Schools, Nurseries

Board 12.5mm Solid Grade Laminate and

19mm High Pressure Laminated MR

Chipboard

Edging Black Core with bull-nosed edges

with Solid Grade Laminate or 2mm

ABS Edges with High Pressure

Laminated MR Chipboard

Fittings Aluminium Pilasters with a Full

Colour Image

Usage Medium – High Usage suitable for

young children

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

BUTTERFLYChildren's Cubicle Range

B 086Bleu Caraibes

Finishes Used in this Example

Front Leg Detail

C 062

Capucine

The Butterfly Range has a choice of two door /

partition heights and is suitable for pre-school and

infant school children. The range is free-standing,

with no head rails and low level shaped panels the

range is ideal for adult supervision. Additional

features include a magnetic catch and Anti-Finger

Trap Hinges.

The structural strength of the low level system relies

heavily on the floor anchors, care must be taken to

ensure an adequate floor fixing can be achieved prior

to specification.


Board 12.5mm Solid Grade Laminate


Fittings Powder Coated Colourful Fittings

Usage High Usage suitable for small children

07

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

DOMEChildren's Cubicle Range


C 062Capucine

Childrens Fittings

G 031

Genet

The Dome Range has a choice of three door/partition

heights and is suitable for children up to secondary

school. The range is supplied with red, yellow and

blue powder coated fittings as standard. For ultimate

durability this range can be upgraded to Solid Grade

Laminate. The Dome range has shaped low-level

partitions and doors to help with adult supervision

and can also be supplied with a magnetic catch for the

youngest of children.


Board 18mm M.R Chipboard/MDF Core

Laminated 2 Sides with HPL / Option

to Upgrade to SGL

Edging 2mm ABS for extra durability



young children

08

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

Can be upgraded to SGL for extra durability and moisture resistance. Ask our sales team for more information

SLIDEChildren's Cubicle Range

B 086Bleu Caraibes

Detail Shot

G 031

Genet

The Slide Range has a choice of three door/partition

heights and two different shapes. Slide is suitable for

children up to secondary school. The range is supplied

with red, yellow and blue powder coated fittings as

standard. For ultimate durability this range can be

upgraded to Solid Grade Laminate. The Slide range

has shaped low-level partitions and doors to help with

adult supervision and can also be supplied with a

magnetic catch for the youngest of children.



Laminated 2 Sides with HPL / Option

to Upgrade to SGL




young children


09

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

Can be upgraded to SGL for extra durability and moisture resistance. Ask our sales team for more information

PRESIDENTIALExecutive Cubicle

3D Render

The Presidential Range is our leading executive

cubicle, the curved aluminium pilasters make this an

impressive addition to any washroom area. This range

is also available in 18mm M.R Chipboard / MDF Core

laminated HPL 2 sides edged all round with 2mm ABS

edging for the same awe inspiring looks at a reduced

cost (reduces durability and moisture resistance).

Suitable for Schools, Leisure Centres, Airports,

Night Clubs / Pubs / Bars,

Restaurants, Retail Outlets

Board 12.5mm Solid Grade Laminate for

high usage / shower areas or 19mm

High Pressure Laminated MR

Chipboard for medium usage dry

areas


Fittings Stylish Curved Aluminium Pilasters

with unique circular support leg and

a choice of finishes (e.g Polished /

Powder Coated)

Usage For use in all areas (dependant on

choice of board)

‘Presidential’ Executive Cubicle

10

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

SPARTANAluminium Fittings

N 028Nova Mousse

U Clip and Headrail Detail

C 031

Cosmic Vert

The Spartan Range is our most competitively priced

shower cubicle within our range, but does not

sacrifice looks or durability. The great features of this

cubicle make it our most popular.






Fittings Anodised Aluminium

Usage For use in high usage / shower areas

(optional upgrade to Powder Coated

colours)


11

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

LEISURELINEPowder Coated Aluminium Fully Framed

The Leisureline fully framed cubicle system has been

specially designed for use in demanding municipal

changing areas, washrooms and public toilets.

Combining clean lines with extreme strength, the

cubicles are very effective against the daily wear and

tear associated with high use areas.

Leisureline has been engineered from the highest

quality aluminium extrusions. The system is available

in a variety of durable powder coated colours, which

ensures the system is suitable for a variety of projects.

The cubicles also offer a unique anti-finger trap door

design, which is essential for areas that accommodate

children. Leisureline also features vandal resistant

doorframes, with anti-lift off, heavy duty hinges that

will withstand the most punishing environments.

Suitable for Schools, Leisure Centres, Shower

Areas, Hospitals, Caravan Parks



Fittings Powder Coated Aluminium Fully

Framed

Usage For use in high usage / shower areas

12

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

COMMANDERAluminium Fittings

M 003Maryland Fonce

Close Up Shot

E 028

Erable Nordique

With its eye catching 38mm postformed pilasters and

excellent choice of colours the Commander Range

gives impressive looks as soon as you walk into a

washroom. This range is our most durable and

hardwearing option available for dry areas

manufactured from HPL.

Suitable for Schools, Retail Outlets, Airports,

Restaurants, Offices

Board 18/38mm M.R Chipboard/MDF Core

Laminated 2 Sides with HPL

Edging 2mm ABS and Postformed Pilasters

for extra durability

Fittings Satin Anodised Aluminium

Usage For use in dry, high use areas

(optional upgrade to Polished

Stainless Steel)


13

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

OPTIMALAluminium Fittings

M 076Myriad Bleu

Satin Anodised Aluminium Fittings

M 077

Myriad Jaune

The Optimal Range is the answer for projects with a

tight budget.

Suitable for Offices, Restaurants

Board 19mm Melamine Faced Chipboard


Fittings Satin Anodised Aluminium

Usage For use in dry, low use areas

(optional upgrade to Powder Coated

colours)


14

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

LEGACYPowder Coated Finishes

The Legacy is a contemporary system which provides a

premium finish at an affordable price. Its durable

powder coated finish is available in a whole spectrum

of colours and surface finishes contrasting or

complimenting your choice of laminates.




Board 12.5mm Solid Grade Laminate for

high usage / shower areas or 19mm

High Pressure Laminated MR

Chipboard for medium usage dry

areas (reduced durability and

moisture resistance)

Edging Black Core with bullnosed edges

Fittings Elliptical Aluminium Pilasters with a

choice of powder coated finishes

Usage For use in all areas (dependant on

choice of board)

15

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

Floor Mounted Pilaster is Optional

MEDIALStainless Steel Fittings

C 017Coquille D’Ceuf

Brushed Stainless Steel Fittings

Z 009

Zebrano

With its eye catching looks and excellent choice of

colours this range is ideal for designers to give great

looks at affordable prices. The Medial Range can be

upgraded to include postformed pilasters.

Suitable for Schools, Retail Outlets, Airports,

Restaurants, Offices




Fittings Brushed Stainless Steel as Standard

Usage For use in dry medium use areas

(optional upgrade to polished)


16

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

FORCEAnti-Vandal Cubicles

3D Render

Force - Anti-Vandal Cubicles

Satin Anodised Aluminium Frame

The Force Range is the perfect choice for very hard

wearing situations where vandalism may be a

problem. The Force range is supplied pre-drilled and

part assembled allowing easy installation on site. The

range includes a head rail that fixes to the wall for

extra rigidity and with its sleek lines and

contemporary design no fittings are visible from the

exterior of the cubicle. This range is also available

Powder Coated with a number of colour options.


Clubs / Pubs / Bars, Retail Outlets



Fittings Fully Satin Anodised Aluminium

Frame

Usage For use in high usage areas

17

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

CENTRICAluminium Fittings

N 023Nova Saphir

Leg Detail

N 022

Nova Lilas

The Centric Range has an excellent choice of colours

and with our standard range of fittings, it is perfect

for designers to give a contemporary look at

affordable prices.

Suitable for Offices, Restaurants, Airports, Retail,

Schools



Edging ABS for extra durability

Fittings Satin Anodised Aluminium (optional

upgrade to Powder Coated colours)

Usage For use in dry, medium use areas


18

Durability

Moisture Resistance

LOW

LOW

HIGH

HIGH

IPS / DUCT PANELLINGIn MFC, HPL & SGL

IPS / Duct Panelling

Our IPS / Duct Panels are available in Melamine Faced

Chipboard (MFC), High Pressure Laminate (HPL) and

Solid Grade Laminate (SGL) to suit any Washroom

Area. As well as concealing pipework and services,

the panels can be used as a design feature as they

complete a washroom design.

IPS Panels can be square edged as standard, or post-

formed on the vertical edges, to give a truly

impressive look. The SGL range with its bullnosed

edges is suitable for the most demanding areas. Our

panels are supplied with 4mm Plywood Laminated

Shadow Bands / Flash Gaps which can be supplied to

match or contrast the panels. We also supply

concealed hook on clips so that no fixings are visible

from the front of the panels and allow easy access to

the plumbing works when needed. All panels are

made to order, this means the designer or the

contractor can specify how much gap is to be left

between panels, if any, to give a unique appearance.

Panels can be supplied full height (floor to ceiling) or

low level with a lid to suit any cubicle, urinal or wall

hung wash hand basin.

Typical Panels Sizes for CubicleTypical Panels Sizes for Urinals

50mm50mm

250mm430mm

100mm

To C

eilin

g H

eig

ht

850m

m

670m

m

19

VANITY UNITSSGL & HPL

Solid Grade Laminate (SGL)

Our SGL Vanity Units are the hardest wearing and

durable Units we sell. Postformed with integral

upstands and downstands, removable access panels

under each bowl all of which are made to measure to

offer enough flexibility to suit any customer needs.

SGL offers a clean and hygienic finish and combines

great looks with durability, designed to with-stand

the most vigorous work loads. Manufactured from

10mm SGL used for the tops and 12.5mm SGL used for

the under panels with a multiple choice of colours to

compliment or contrast your cubicle system.

High Pressure Laminate (HPL)

Our HPL Vanity Units are a cheaper alternative to Solid

Grade Laminate but give the same great looks. With a

choice of over 80 colours this range allows designers

to create the perfect washroom to compliment the

cubicles and surroundings. Manufactured from 19mm

High Pressure Laminated Moisture Resistant

Chipboard this range is durable enough to cope with

most medium – high usage areas, whether the project

is for retail, leisure, office applications or educational

needs.

Please note however that we only supply the

laminated panels, all softwood framing or stud work

is to be supplied by others.

HPL Vanity Unit

20

HPLSGL

21

Typically350mm Deep Optional Upstand

Semi Recessed Vanity Unit

Typically600mm Deep

Recessed Vanity UnitSoftwood Timber

Framework by ContractorsAccessPanel

Cut Outs for Access toServices Can be Provided

Standard vanity height is 800mm high, please state if you want other heights to suit the following age groups.

750mm Junior, 675mm Infant, 600mm Nursery. Bespoke heights also available

SUPPLY & FITNationwide Fitting Service

We can install all cubicle systems, vanity units and

IPS/Ducting panels we supply on a National basis.

Our installation service is backed by a 5 year

installation warranty and is provided to ensure that

our products are installed correctly to suit the

application and therefore offer many years of

problem free service.

Allowing us to supply and install your washroom

products gives you complete peace of mind, helping

to ensure the project is completed on budget and on

time.

The installation teams are fully insured to work in all

commercial environments, are CSCS card holders, CRB

checked and carry ID.

For further information or to receive a quotation for

the installation of our product, please contact the

sales team.

22

Supply and Fit Before & After

YEARWARRANTY

TYPICAL LAYOUTSTypical Cubicle Layouts

Corner Multiple

Island Multiple

Corner Inline Enclosed Inline Island Inline

Enclosed Multiple

Curtain Fronted

Free Standing Shower Room With Changing Area

23

FIRE DOORSIntroduction to Fire Doors

We are a certified member of the British

Woodworking Federation (BWF) CAF101.

The BWF Fire Door and Door Set Scheme offers an easy

straight forward solution.

The scheme encourages the procurement of Fire

Doors as complete Door Sets. This allows the certified

manufacturer to take full responsibility for the

suitability of the product for its purpose.

From our purpose built factory with new modern

woodworking machinery (which incorporate CNC'S,

edge banders, computerised beam saws, polishing /

spray booths). We offer a full range of Fire Doors

(flush or fully glazed. Standard size Fire Doors from

prime door manufacturers such as Jeld-wen, Premdor,

Vicaima and STP). Alternately we can make bespoke

certified Fire Doors.

All this can be supplied to site with the comfort and

security of knowing that every procedure and all

materials are covered by the BWF Fire Door & Doorset

Scheme.

The specifier and customer alike have the peace of

mind that with the tamper evident BWF label (on

standard size Fire Doors) all details and specifications

are completely traceable and produced by BWF

Certified manufacturers.

As part of our environmental policy we hold FSC

Chain-Of-Custody certification (SACOC -14227) we

recognize the importance of operating in a

environmentally friendly manner in all our

operations.

Fire Doors when properly manufactured and installed

save lives

24

GLAZINGGlazing to Fire Doors

Glazed Apertures (Vision Panels)

We cut, glaze and certify Fire Doors in our purpose

built factory. Using our various glazing systems

(System 36/6 Channel, System 90 Channel / Liner and

others) solid timber & MDF fire glazing beads and

using a variety of glass.

All Fire Doors that have been re-worked (glazed, re-

lipped or polished) are bubble wrapped individually

for protection.

We offer glass from all leading manufacturers

including Pyroshield GWPP, clear Pyrodur Plus, clear

Pyroguard, clear Pyrobelite and clear Pyrostop safety

glass and others.

Vistamatic slim – screens (blinds) which you can make

see through or obscure at the turn of a knob, allowing

you to see out, but stop people seeing in.

Stainless steel glazing beads (circular or Square /

rectangular cut outs with glass)

Timber or stainless steel ladder type fire glazing beads

(gives more of an impression than one piece of glass)

25

CERTIFIED FIRE DOOR SETSFast Installation and Less Site Work

26

All our fire doors are available to purchase in Fire

Door Sets. Doors come pre-hinged and frames are

assembled with cut-outs for hinges. Hinges and Hinge

Pads are fitted. All our frames and doors can be pre-

finished. Paint doors/softwood frames can be primed.

Veneered doors and hardwood frames can be

lacquered (pre-finished). We can cut out for locks,

drop down acoustic seals, groove for intumescent; all

this is done in our state of the art 10,000 square foot

factory.

Question: Why Purchase a Certified Fire Door Set?

Fitting door sets saves you money with fast

installation, and less site work. Door frames and

architraves all arrive on site matched.

All our door sets come with complete certification,

backed by the BWF Certificate Scheme. We can supply

any veneer finish, as all our doorsets are a bespoke

product made to our customers' specification.

Our doorsets ensure you have all the recognised

credentials needed for fittings Fire Doors and Frames.

Acoustic Doors

Within our doorsets, we can offer acoustic rated doors

and frames complete with drop down acoustic seals.

We can achieve up to 35db whilst meeting all the

requirements of document 'E'.

Our acoustic seals have been designed to provide low

friction resistance for ease of movement. The acoustic

seals we use are also fire rated FD30/FD60 for

fire/smoke. It is important that requirements of

approved document 'E' are taken into account when

specifying acoustic doors. For example, music rooms

must have a DB rating of 35DB.

If in doubt, we can offer technical support to help you

with all your requirements.

FD30 Fire Door Set

27

FD60 FIRE DOOR SETFast Installation and Less Site Work

Door Casing

Intumescent Seals

Architrave

Hinges

Our Standard Vision Panel Types

VISION PANEL TYPES

No Vision Panel

Type 4

Type 8

Type 12

Type 1

Type 5

Type 9

Type 13

Type 2

Type 6

Type 10

Type 3

Type 7

Type 11

We also supply bespokevision panels to meet

individual requirements.

28

LAMINATED FIRE DOORSHigh Pressure Laminated Fire Doors

High Pressure Laminated Fire Doors

High Pressure Laminated Fire Doors can be made any

size to suit individual requirements. They are made up

from two types of core:

Halspan solid core construction and solid timber core

construction. 44mm / 1 3/4" (FD 30) 54mm / 2 1/8"

(FD60).

We offer laminates from all the leading

manufacturers including Formica, Polyrey, Trespa,

Abet, Wilson Art and others.

We can also offer the option of manufacturing Fire

Doors that are laminated one side HPL laminate and

one side balancing laminate on the reverse or two

sides with face HPL laminate.

Edging of doors would be hardwood lipped of your

choice (can be concealed or exposed lippings)

Fire Doors can be solid or glazed.

Hygienic

Acoustic Doors

Within our doorsets we can offer acoustic rated doors

and frames complete with dropdown acoustic seals.

Our acoustic doors comply with approved document E

– resistance the passage of sound when fitted with the

appropriate seals.

Fire Doors

Non Fire Doors

Paint Grade / Veneered

High Pressure Laminate Door With Kick Plate

29

Decorative Veneered Fire Doors

A choice from over 300 commercial veneers which can

be applied horizontally, vertically, book matched or

sequence matched

Standard Sizes

Imperial Metric

1981 x 686 (6’6” x 2’3”) 2040 x 726

1981 x 762 (6’6” x 2’6”) 2040 x 826

1981 x 838 (6’6” x 2’9”) 2040 x 926

2040 x 1026*

*FD30 Doors only

Maximum trim to keep within the FD30 Fire Rating

Veneered doors can be trimmed up to 3mm on each

vertical edge and 5mm from the bottom of the door.

The top of the door must not be trimmed, as this edge

carries the Certifire label and if removed would

invalidate the fire rating.

Internal Veneered (Pre–Finished) FD30 Fire Doors

Standard FD30 Fire Doors are made up of a tubular

core (approximate density 520kgm3) with softwood

interior framing, lipped two long edges with

hardwood lippings (6mm lippings are over veneered).

38mm softwood is used for the stiles and rails.

Our veneered doors are pre-finished with a clear

acrylic lacquer providing a surface, where resistance

to physical and chemical properties is required.

Standard door sizes achieve a U Value of 1.8. The

acoustic rating of standard doors complies with

Approved Document E – Resistance to the passage of

sound, when fitted with the appropriate seals.

Moisture content of standard doors is 10% +/- 2%.

Internal Veneered (Pre–Finished) FD60 Fire Doors

Standard FD60 Fire Doors are made up of chipboard

(approximate density 630kgm3) - solid core

construction (no substrate), hardwood lipped two

long edges (to match veneer facing), and have 10mm

lippings over veneered). Pre-finished with a clear

acrylic lacquer providing a surface where resistance to

physical and chemical properties is required. Standard

door sizes achieve a U rating of 1.8. The acoustic

rating of standard doors complies with Approved

Document E – Resistance to the passage of sound,

when fitted with the appropriate seals. Moisture

Content is 10% +/- 2%.

Internal Veneered non-standard FD30 and FD60 Fire

Doors

Non–standard FD30 and FD60 Fire Doors are made

from two types of core:

(1) Chipboard core construction (no substrate) 44mm

(1 ¾”) thick (FD 30) 54mm (2 1/8") thick (FD 60),

hardwood lipped on all four edges to match veneer

facing (please note the 8/9mm lippings can be over

veneered, or can be supplied with exposed lippings.

(2) Solid timber core construction 44mm (1 ¾”) thick

(FD 30) 54mm (2 1/8") thick (FD 60), hardwood lipped

on all four edges to match veneer facing (please note

the 8/9mm lippings (FD 30) 12/13mm lipping (FD60)

can be over veneered, or can be supplied with

exposed lippings. Doors can be pre-finished with a

clear acrylic lacquer, providing a surface where

resistance to physical and chemical properties is

required. Alternatively, they can be kept un-finished

for site polishing or staining.

VENEERED FIRE DOORSDecorative Veneered Fire Doors FD30 & FD60

30

31

PAINT GRADE FIRE DOORSFD30 & FD60

Paint Grade Fire Doors

Standard Sizes

Imperial Metric

1981 x 686 (6’6” x 2’3”) 2040 x 726

1981 x 762 (6’6” x 2’6”) 2040 x 826

1981 x 838 (6’6” x 2’9”) 2040 x 926

1981 x 915 (6’6” x 3’0”) 2040 x 1026

2032 x 813 (6’8” x 2’8”)

Maximum trim to keep within the FD30 Fire Rating

Paint Grade doors can be trimmed up to 3mm on each

vertical edge and 5mm from the bottom of the door.

The top of the door must not be trimmed, as this edge

carries the Certifire label and if removed would

invalidate the fire rating.

Internal Plywood (Paint Grade) FD30 Fire Doors

Standard FD30 doors are made up of flaxboard solid

core construction and are lipped on two long edges

(6mm concealed lippings). The doors are 44mm (1¾”)

in thickness.

External Plywood (Paint Grade) FD30 Fire Doors

Standard FD30 Fire Doors are made up of solid timber

core construction and are lipped on all four edges.

They are 44mm (1 ¾”) in thickness.

External Plywood (Paint Grade) FD60 Fire Doors

Standard FD60 Fire Doors are made up of solid timber

core construction lipped on all four edges. They are

54mm (2 1/8”) in thickness.

External Plywood (Paint Grade) FD30 & FD60

Non–Standard Fire Door

We carry in stock large size door blanks (solid timber

core construction). These are un-lipped and therefore

suitable for applications where doors are of a non-

standard size. We can cut the doors down in our

factory to the required size and they would then be

lipped on all four edges for the FD30 & FD60 fire

rating.

The FD30 door blanks when cut are re-lipped using

9mm thick hardwood lippings in Sapele/Mahogany.

13mm hardwood lippings are used for FD60 door

blanks.

Door Blank Sizes Unlipped

2135 x 915 (7'0” x 3'0”) x 44mm Thick (FD30) & 54mm

Thick (FD60)

2440 X 1220 (8'0” X 4'0”) X 44mm Thick (FD30) &

54mm Thick (FD60)

OUR CUSTOMERSOur Customers Include the Following

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Maple Sapele White Oak Walnut

Ash Beech Cherry Koto

s c u b i c l e s &combined€¦ · with the continued success of selling fire doors, we...

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