s aa aux bat&ch lead 48 s (rev.0 2007)

7/26/2019 s Aa Aux Bat&Ch Lead 48 s (Rev.0 2007)

http://slidepdf.com/reader/full/s-aa-aux-batch-lead-48-s-rev0-2007 1/16

STANDARD TECHNICAL SPECIFICATIONS FOR ELECTRIC WORKS

SUBSTATION AUXILIARY EQUIPMENT

( SPECIFICATION )

48V BATTERY (LEAD ACID) AND CHARGER , SINGLE CONFIGURATION

ADDC/AADC STANDARD : 3!"#8!!$%DOC

3!"#8!!$%&' Page ! of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

CONTENTS

! GENERAL%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%

1.1 Drawings..........................................................................................................................

1.2 Eqi!"en# I$en#ifi%a#ion an$ Co&or Co$es.......................................................................

TECHNICAL DESCRIPTION%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%

2.1 'enera& Reqire"en#s.......................................................................................................

2.2 (a##er)..............................................................................................................................

2.* (a##er) C+arger.................................................................................................................

2.*.1 'enera&.............................................................................................................................,

2.*.2 Design De#ai&s...................................................................................................................-2.*.* C+arger Cons#r%#ion........................................................................................................

2.*./ Ins#r"en#a#ion an$ Con#ro&.............................................................................................0

2.*. Son$ Con#ro&.................................................................................................................11

2.*., Na"e!&a#es La3e&s an$ 4ar5ings..................................................................................11

2.*.- Pain#ing6Corrosion Pro#e%#ion.........................................................................................11

3 TESTING AND INSPECTION%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%

*.1 'enera&............................................................................................................................

*.2 Fa%#or) Tes#s...................................................................................................................

*.2.1 T)!e Tes#s.......................................................................................................................12

*.2.2 Sa"!&e Tes#s...................................................................................................................12

*.2.* Ro#ine Tes#s..................................................................................................................1**.2./ S!e%ia& Tes#s...................................................................................................................1*

*.* Si#e Tes#s.........................................................................................................................

*.*.1 (a##er) C+arger...............................................................................................................1*

*.*.2 (a##er)............................................................................................................................1

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48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

48V BATTERY (LEAD ACID) AND CHARGER , SINGLE CONFIGURATION

! GENERAL

T+is s!e%ifi%a#ion %o7ers #+e $esign "anfa%#re fa%#or) #es#ing "ar5ing !a%5ing s+i!!ing

#rans!or#a#ion #o si#e ins#a&&a#ion si#e #es#ing an$ %o""issioning of /8 3a##er) an$ %+arger.

T+e $e#ai&e$ an$ s!e%ifi% $a#a are s!e%ifie$ in #+e Drawings Te%+ni%a& Da#a S+ee#s an$ o#+er

$o%"en#s #+a# for" !ar# of #+is S!e%ifi%a#ion.

T+e reqire$ 3a##eries an$ %+argers s+a&& %onfor" in e7er) res!e%# #o in#erna#iona& re%ognise$

s#an$ar$s of engineering $esign an$ wor5"ans+i! an$ s+a&& 3e %a!a3&e of !erfor"ing %on#inos%o""er%ia& o!era#ion wi#+in #+e !ara"e#ers garan#ee$ 3) #+e "anfa%#rers an$ in a%%or$an%e

wi#+ #+e s!e%ifi%a#ions.

T+e 3a##eries an$ %+argers #o 3e offere$ s+a&& 3e %o"!&e#e in a&& res!e%#s ne%essar) for #+eir

effe%#i7e an$ #ro3&e free o!era#ion as far as !ossi3&e.

For a!!&i%a3&e #e%+ni%a& s#an$ar$s #es#s an$ genera& reqire"en#s referen%e s+a&& 3e "a$e #o

S#an$ar$ Te%+ni%a& S!e%ifi%a#ion Par#9

S:AA:A;<:'EN : 'enera& Reqire"en#s =A!!&i%a3&e Te%+ni%a& S#an$ar$s Tes#s e#%.>

!%! D-*6027

T)!i%a& $rawings for S3s#a#ion S!!&) s)s#e"s !ro7i$e$ in #+e Drawings Se%#ion are as

fo&&ows9

D-*602 N'. T+

ADWEA A;< ?2 ?* Con%e!#a& Design of DC S!!&) S)s#e" =/8> Sing&e Configra#ion

!% E590+ I&0+*+'0 *0& C''- C'&7

Con%erning 3a##eries an$ %+argers i$en#ifi%a#ion referen%e s+a&& 3e "a$e #o S#an$ar$ Te%+ni%a&

S!e%ifi%a#ion Par#9

S:AA:'EN:ID : Co"!onen#s 4ar5ing

TECHNICAL DESCRIPTION

%! G0-* R5-0+7

T+e /8 DC 3a##er)6%+arger s)s#e" s+a&& 3e se$ in #+e 11 58 ** 58 Prefa3ri%a#e$ S#a#ions

116?./ 58 $is#ri3#ion S#a#ions an$ 11 58 or ** 58 Swi#%+ing S#a#ions #o !ro7i$e #+e reqire$

DC s!!&) for #+e !ro#e%#ion eqi!"en# &o%a& in$i%a#ions %on#ro& %o""ni%a#ion e#%.

T+e %+arger #o 3e offere$ s+a&& 3e of #+e "o$&ar %o"!a%# #)!e an$ s+a&& !refera3&) 3ea%%o""o$a#e$ #oge#+er wi#+ i#s 8C; @ $is#ri3#ion 3oar$ in one %3i%&e.

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48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

T+e 3a##er)6%+arger s)s#e" s+a&& %o"!rise9

• One 3a##er) 3an5

• One %+arger of $a& re%#ifi%a#ion "o$&es

• One 7o&#age %on#ro& ni# =8C;> for reg&a#ing #+e DC o#!# 7o&#age a# #+e /8

$is#ri3#ion 3oar$s w+en #+e re%#ifier6%+argers are in f&oa#6#ri%5&e or 3oos# %+arge "o$e

• One $is#ri3#ion 3oar$ for $is#ri3#ing !ower #o #+e 7arios &oa$s

• One 3o wi#+ s!er7ise$ fse$ swi#%+ $is%onne%#ors.

T+e reqire$ 3a##er)6%+arger s)s#e" s+a&& 3e ra#e$6$esigne$ s%+ as ea%+ re%#ifier "o$&e %an%a#er for 1??B of #+e en#ire %a&%&a#e$ DC &oa$ in%&$ing #+e !&anne$ e#ension of #+e S3s#a#ion

a# #+e fina& s#age. T+e %a&%&a#ion s+a&& 3e !ro7i$e$ !on a!!ro7a& of a&& eqi!"en# an$ af#er #+e

$e#ai&s of i#s "ai"" %ons"!#ion +a7e 3e%o"e 5nown w+i%+ s+a&& e7en#a&&) for" #+e DC

&oa$. (o#+ %+arger "o$&es s+a&& %on#inos&) 3e fee$ing #+e en#ire &oa$ on s+aring 3asis

#+rog+ a %o""on o#!#. Howe7er if ei#+er of #+e "o$&es goes o# of ser7i%e $e #o an)

reason #+e o#+er "o$&e s+a&& 3e a3&e #o fee$ #+e f&& &oa$ an$ #+ere s+o&$ no# 3e an)

in#err!#ion in #+e DC s!!&).

T+e no"ina& ra#ing of #+e DC s!!&) s+a&& 3e /8 a# DC Dis#ri3#ion (oar$ (s3ar.

T+e DC 7o&#age a# #+e re"o#e DC &oa$ !oin# =#+a# +as #o 3e es#a3&is+e$ 3) #+e Con#ra%#or as !er

SS &a)o#> s+a&& nei#+er $ro! in an) e7en# 3e&ow 0?B of i#s no"ina& 7a&e af#er #+e 3a##er) +asrea%+e$ i#s en$ of $is%+arge =#a5en #+e f&& e"ergen%) &oa$ for 1? +rs.> nor e%ee$ 1?B of #+e

no"ina& 7a&e $ring 3oos# or f&oa#6#ri%5&e %+arge.

T+e %+arger s+a&& 3e fe$ se!ara#e&) 3) ei#+er 2*?8 sing&e !+ase ? H or /??8 AC *:!+ase

s)s#e" ? H. T+e reqire$ 4C( a# #+e AC $is#ri3#ion 3oar$ as we&& as #+e wiring an$ !ower

%a3&es s+a&& 3e in%&$e$.

In #+e nor"a& o!era#ion #+e %+arger "o$&es s+a&& 3e o!era#ing ei#+er in f&oa# %+arge or 3oos#

%+arge "o$e an$ #+rog+ #+e %o""on o#!# s+a&& 3e %+arging #+e 3a##er) as we&& as fee$ing 7ia

#+e 8C; #+e %onne%#e$ &oa$.

In #+e %ase of fai&re of ei#+er of %+arger "o$&es #+e o#+er "o$&e s+a&& !ro7i$e #+e en#ire DC&oa$. W+ereas in #+e %ase of %o"!&e#e %+arger fai&re #+e 3a##er) a&one s+a&& 3e fee$ing #+e

%onne%#e$ &oa$ for #+e s!e%ifie$ #i"e =1? +rs>.

T+e 3a##eries an$ %+argers s+a&& 3e sie$ #o !ro7i$e #+e DC &oa$ 1? +rs #a5ing in#o %onsi$era#ion

#+e fo&&owing9

• Con#ro& re&a) an$ %o""ni%a#ion s)s#e" nor"a& DC &oa$s

• T+e &oa$ reqire$ for !erfor"ing #+e o!era#ions &is#e$ 3e&ow9

− Two %&osing o!era#ions on a&& %ir%i# 3rea5ers in #+e s#a#ion

− Two #ri!!ing o!era#ions on a&& %ir%i# 3rea5ers in #+e s#a#ion wi#+ si"&#aneos

#ri!!ing of a&& %ir%i# 3rea5ers on an) one 3s:3ar of ea%+ swi#%+3oar$.

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48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

% B*++-.

T+e 3a##er) %e&&s s+a&& 3e %onne%#e$ in series6!ara&&e& s%+ as #o for" #+e reqire$ 3a##er) 3an5

#+a# !ro7i$es #+e reqire$ #er"ina& 7o&#age as s!e%ifie$ an$ #o %a#er for #+e 7o&#age $ro! w+en #+e

3a##er) is fee$ing #+e DC &oa$ a&one =%+arger is $is%onne%#e$>.

T+e /8 3a##er) #o 3e offere$ s+a&& 3e of #+e Lea$ A%i$ #)!e of &ow $is%+arge ra#e a!!&i%a#ion

an$ s+a&& 3e ra#e$6$esigne$ #o wor5 a# #+e "ai"" a"3ien# #e"!era#re of ??C in #+e

!re7ai&ing si#e %on$i#ions s!e%ifie$ in Te%+ni%a& S!e%ifi%a#ion Par#9

S:AA:'EN:'DF : 'enera& Con$i#ions

(a##er) 3an5 s+a&& 3e for"e$ fro" sing&e %e&&s in or$er #o a%+ie7e %os# effe%#i7e "ain#enan%e

ser7i%es.

T+e nor"a& ser7i%e &ife of #+e reqire$ 3a##er) s+a&& no# 3e &ess #+an 2 )ears wi#+o# se7ere

a$7erse effe%# $e #o #+e !re7ai&ing a"3ien# #e"!era#re %on$i#ions.

T+e %o"!&e#e $e#ai&s of #+e reqire$ 3a##er) %e&&s are gi7en in #+e #e%+ni%a& $a#a s+ee#s of #+is

s!e%ifi%a#ion.

T+e 3a##er) %e&&s s+a&& 3e s!!&ie$ #oge#+er wi#+ #+e reqire$ qan#i#) of e&e%#ro&)#e for #+e ini#ia&

fi&&ing a# si#e.

T+e e&e%#ro&)#e !erfor"an%e an$ #+e $esign of #+e %e&&s s+a&& 3e s%+ #+a# #+e #i"e in#er7a&s 3e#ween s%%essi7e si#e ins!e%#ion an$ ro#ine "ain#enan%e a%#i7i#ies in%&$ing #o!!ing ! of

#+e e&e%#ro&)#e are no# s+or# =no# s+or#er #+an si "on#+s>.

T+e fo&&owing infor"a#ion s+a&& 3e in$e&i3&) "ar5e$ on o#si$e of ea%+ %e&& of #+e 3a##eries9

a> 4anfa%#rers na"e an$ #ra$e "ar5.

3> Con#r) an$ )ear of "anfa%#re.

%> A+ %a!a%i#).

$> ;!!er an$ &ower e&e%#ro&)#e &e7e& in %ase of #rans!aren# %on#ainers.

A# si#e ea%+ 3a##er) %e&& !on "on#ing #+e en#ire %e&&s on #+e 3a##er) s#an$ s+a&& 3e n"3ere$

in a seqen%e s3e%# #o a!!ro7a& 3) ADDC6AADC.

T+e (i$$er6Con#ra%#or "a) frnis+ an) a$$i#iona& #e%+ni%a& !ar#i%&ars re&e7an# #o #+e

#e%+no&og) of #+e 3a##er) offere$ in a$$i#ion #o #+e s!e%ifie$ #e%+ni%a& !ar#i%&ars.

Ear#+ &ea5age re&a) w+i%+ s+a&& o!era#e in #+e e7en# of ear#+ &ea5age %rren# +as #o 3e !ro7i$e$.

I# s+a&& 3e !ossi3&e #o easi&) $is%onne%# #+e 3a##er) ear#+ing.

Pro#e%#ion s+a&& 3e !ro7i$e$ #o %a#er for #+e o7er $is%+arge or s+or# %ir%i# in%i$en#s of #+e

3a##er).

T+e 3a##er) s+a&& 3e "on#e$ on s#ee& s#an$s of ro3s# %ons#r%#ion. T+e s#an$s s+a&& 3e #rea#e$

wi#+ a%i$ resis#ing ena"e& or g&oss) !ain# an$ #+e %e&&s s+a&& 3e arrange$ in #+e #iers so #+a# ea%+

%e&& is rea$i&) a%%essi3&e $ring si#e #es#s or ins!e%#ion.

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48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

T+e s#an$s s+a&& 3e "on#e$ on ins&a#ors an$ 3e so $i"ensione$ #+a# #+e 3o##o" of #+e &ower

#ier is no# &ess #+an *??"" a3o7e #+e f&oor.

T+e %o"!1e#e "on#ing s+a&& 3e !&a%e$ in a we&&:7en#i&a#e$ en7iron"en# in #+e res!e%#i7e

s3s#a#ion.

(a##er) s+a&& 3e s!!&ie$ an$ ere%#e$ %o"!&e#e wi#+ a&& ne%essar) %onne%#ions an$ %a3&ing.

Conne%#ions 3e#ween #+e #iers or 3e#ween #+e en$ %e&&s s+a&& 3e 3) P8C %a3&es arrange$ on

si#a3&e ra%5ing or s!!or#s.

T+e %onne%#ions 3e#ween #+e %e&&s s+a&& !refera3&) 3e 3o&#e$ #)!e. T+e 3o&#s an$ n#s #+e

%onne%#ors e#%. s+a&& 3e effe%#i7e&) &ea$:%oa#e$ #o !re7en# %orrosion.Ter"ina& !&a#es of ea%+ %e&& s+a&& 3e %&ear&) "ar5e$ as !osi#i7e an$ nega#i7e. En$ #a5e:off

%onne%#ions s+a&& 3e "a$e 3) sing&e %ore P8C ins&a#e$ %a3&es.

A 3o ="a$e of ga&7anise$ s#ee& an$ si#a3&) !ain#e$ #o "a#%+ o#+er ins#a&&a#ions in #+e sa"e

7i%ini#)> eqi!!e$ wi#+ a se# of fse$ swi#%+ $is%onne%#ors #oge#+er wi#+ ai&iar) a&ar" %on#a%#s

for re"o#e s!er7ision s+a&& 3e "on#e$ %&ose #o #+e 3a##er). T+e n"3er an$ arrange"en# of #+e

fse$ swi#%+ $is%onne%#ors s+a&& 3e s%+ as #o ena3&e $is%onne%#ion of #+e 3a##er) wi#+o#

in#err!#ing #+e s!!&) fro" #+e %+arger #o #+e &oa$ an$ a&so #o ena3&e $is%onne%#ion of #+e

%+arger o#!# wi#+o# in#err!#ing #+e s!!&) fro" #+e 3a##er) #o #+e &oa$ #+rog+ #+e 8C;.

Warning signs s+a&& 3e fi##e$ #o !re%a#ion !ersonne& of #+e $anger of re"o7ing or re!&a%ing a

fse w+i&s# #+e &oa$ is %onne%#e$.

I# s+a&& 3e !ossi3&e #o "oni#or #+e o!era#ion of #+e fse$ swi#%+ $is%onne%#ors w+en

$is%onne%#ing #+e 3a##er) fro" #+e s)s#e" ei#+er for "ain#enan%e or $e #o fa&#s.

One se# of #oo&s %o"!rising #wo s)ringe +)$ro"e#ers one 7o&#"e#er #en %e&&:3ri$ging

%onne%#ors one e&e%#ro&)#e:!oring fnne&s #wo e&e%#ro&)#e #+er"o"e#ers 3a##er) ins#r%#ion

%ar$ for wa&& "on#ing e&e%#ro&)#e air#ig+# %on#ainers &a3e&s o#+er i#e"s ne%essar) for #+e

ere%#ion an$ %orre%# fn%#ioning an$ "ain#enan%e of #+e 3a##er) s+a&& 3e !ro7i$e$ wi#+ #+e

3a##er).

%3 B*++-. C1*-2-

%3%! G0-*

For 3a##er) %+arger 8C; an$ DC 3oar$ %3i%&e reqire"en#s referen%e s+a&& 3e "a$e #o

S#an$ar$ Te%+ni%a& S!e%ifi%a#ion Par#9

S:AA:C;( : C3i%&es @ En%&osres

T+e o!era#iona& %+ara%#eris#i% of #+e %+arger s+a&& 3e in a%%or$an%e wi#+ DIN /1--2 an$ DIN

/1--*.

T+e 3a##er) %+arger an$ i#s 8o&#age Con#ro& ;ni# =8C;> s+a&& 3e of #+e "o$&ar %ons#an# 7o&#age

%ons#an# %rren# #)!e.

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48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

T+e 3a##er) %+arger s+a&& 3e %a!a3&e of %on#inos o!era#ion a# #+e res!e%#i7e ra#e$ &oa$

%+arging #+e 3a##er) ei#+er on f&oa# or 3oos# %+arging "o$es a# #+e 7o&#age !er %e&& w+i&e

s!!&)ing #+e DC &oa$ #+rog+ #+e $is#ri3#ion 3oar$.

%3% D720 D+*7

T+e in!# of #+e %+arger s+a&& 3e eqi!!e$ wi#+ a $e7i%e w+i%+ s+a&& %ase #+e %+arger #o swi#%+

off in #+e e7en# of DC o#!# o7er 7o&#age.

AC an$ DC swi#%+es s+a&& 3e !ro7i$e$ a# #+e in!# an$ o#!# wi#+ #+e a$eqa#e ra#ing

%orres!on$ing&). T+e o!era#ing +an$&e of #+e swi#%+ s+a&& 3e f&&) ins&a#e$. Ra#ing of swi#%+es

s+a&& si#a3&e for #+eir %on#inos &oa$. Swi#%+es s+a&& 3e f&&) !ro#e%#e$ 3) asso%ia#e$ +ig+

r!#ring %a!a%i#) fses $ring a3nor"a& o!era#ing %on$i#ions s%+ as s+or# %ir%i# e#%.

T+e %+arger fai&re $e7i%e s+a&& $e#e%# #+e AC s!!&) 7o&#age fai&re. T+e $e#e%#ing $e7i%e s+a&&

no# o!era#e on swi#%+ing srges or #ransien# &oss of 7o&#age $e #o fa&#s on #+e !ower s)s#e". In

a$$i#ion #+e %+arger s+a&& 3e eqi!!e$ wi#+ an 4C( a# #+e in!# an$ fses an$ an off &oa$

iso&a#or a# #+e DC o#!#.

T+e 3a##er) %+arger s+a&& 3e !ro7i$e$ wi#+ fa%i&i#) for 3o#+ a#o"a#i% an$ "ana& %on#ro& of

o#!# 7o&#age an$ %rren#.

T+e 3a##er) %+arger s+a&& +a7e %rren# &i"i#ing fa%i&i#) w+i%+ if #+e 7o&#age %on#ro& is in

a#o"a#i% "o$e s+a&& %ase a gra$a& &owering of #+e o#!# 7o&#age w+en #+e DC &oa$ %rren#e%ee$s #+e &oa$ &i"i#ing se##ing of #+e %+arger. T+e %rren# &i"i#ing %+ara%#eris#i%s s+a&& 3e s%+

#+a# an) o7er&oa$ or s+or# %ir%i# in #+e DC s)s#e" s+a&& nei#+er $a"age #+e %+arger nor %ase

3&owing of an) of #+e %+arger fses. T+e %+arger s+a&& no# #ri! on o7er&oa$ or e#erna& s+or#

%ir%i#. Sof# s#ar# fea#re s+o&$ 3e in7aria3&) !ro7i$e$ #o "ini"ie #+e in:rs+ %rren# fro" #+e

f&oa# %+arger #o $is%+arge$ 3a##er).

;nifor" an$ s"oo#+ a$s#"en#s of 7o&#age se##ing =in 3o#+ "ana& an$ a#o"a#i% "o$es> s+a&&

3e !ro7i$e$ on #+e fron# of #+e %+arger !ane&. Dring 3oos# %+arging #+e 3a##er) %+arger s+a&&

o!era#e on %ons#an# %rren# "o$e =w+en a#o"a#i% reg&a#or is in ser7i%e>. I# s+a&& 3e !ossi3&e #o

a$s# #+e 3oos# %+arging %rren# %on#inos&) o7er a range of ? #o 1??B of #+e ra#e$ o#!#

%rren# for 3oos# "o$e.T+e %+arger o#!# 7o&#age s+a&& a#o"a#i%a&&) go on rising w+en i# is o!era#ing on 3oos# "o$e

as #+e 3a##er) %+arges !. For &i"i#ing #+e o#!# 7o&#age of #+e %+arger a !o#en#io"e#er s+a&& 3e

!ro7i$e$ w+ere3) i# s+a&& 3e !ossi3&e #o se# #+e !!er &i"i# of #+e 3oos# 7o&#age as !er #+e

s!e%ifie$ 7a&e.

T+e %+arger s+a&& a#o"a#i%a&&) swi#%+ in#o #+e eqa&iing63oos#ing "o$e w+en #+e 3a##er) +as

$is%+arge$ #o a !re:se# 7a&e. A #i"er #o %on#ro& #+e 3oos# %+arging #i"e s+a&& 3e !ro7i$e$.

T+e %+arger s+a&& 3e a3&e #o re%+arge a f&&) $is%+arge$ 3a##er) fro" #+e en$ %e&& 7o&#age #o 0B

of i#s %a!a%i#) wi#+in a #i"e in#er7a& of no# "ore #+an 1? +rs an$ in #+e "ean #i"e s!!&) #+e

eqi!"en# $esign &oa$.

3!"#8!!$%&' Page ; of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

Si#a3&e fi&#er %ir%i#s s+a&& 3e !ro7i$e$ in #+e %+arger #o re$%e as "%+ as !ossi3&e #+e ri!!&e

%on#en# an$ a&so #o s!!ress noise in #+e o#!# 7o&#age irres!e%#i7e of #+e DC &oa$ es!e%ia&&)

w+en #+e 3a##er) is no# %onne%#e$ #o #+e %+arger. T+e %+arger o#!# 7o&#age =3a##er)

$is%onne%#e$ fro" #+e %+arger> s+a&& 3e free fro" #+e noise =no# "ore #+an "8

!+)so"e#ri%a&&) weig+e$. T+e in#erferen%e 7o&#age freqen%) e7a&a#e$ s+a&& no# e%ee$ 2 "8

a# ,?8 ni#s as !er #+e IT;:T.

T+e $esign of #+e %+arger s+a&& 3e s%+ #+a# w+en #+e 3a##er) is $is%onne%#e$ #+e o#!# 7o&#age

s+a&& 3e "ain#aine$ wi#+in #+e s!e%ifie$ &i"i#s as if #+e 3a##er) is in #+e s)s#e".

S+or# %ir%i# a# #+e %+arger o#!# s+a&& no# %ase an) $a"age #o #+e %+arger.

T+e %ons#r%#ion of #+e %+arger s+a&& 3e s%+ #+a# a%%ess #o a&& %o"!onen#s is rea$i&) a7ai&a3&e

for "ain#enan%e re"o7a& or re!&a%e"en#.

A #+er"a& o7er&oa$ re&a) in%or!ora#ing a $is#in%# sing&e !+asing !ro#e%#ion s+a&& 3e !ro7i$e$ for

#+e AC in!#. T+e re&a) s+a&& #ri! #+e in!# AC %on#a%#or.

T+e re%#ifier #ransfor"er s+a&& 3e %o!!er won$ an$ %on#inos&) ra#e$ na#ra& air:%oo&e$ #)!e.

AC an$ DC 8o&#"e#ers an$ A""e#ers =wi#+ s+n#> s+a&& 3e !ro7i$e$ for #+e %+arger6$is#ri3#ion

3oar$ a# #+e in!# an$ o#!# %orres!on$ing&). T+e ins#r"en#s s+a&& 3e f&s+ #)!e $s# !roof

an$ "ois#re resis#an#. T+e ins#r"en#s s+a&& +a7e easi&) a%%essi3&e "eans for ero a$s#"en#.

A&& fses s+a&& 3e of #+e HRC #)!e wi#+ ai&iar) a&ar" %on#a%#s for re"o#e s!er7ision.Fses s+a&& 3e "on#e$ on fse +o&$ers w+i%+ in #rn are "on#e$ on fse 3ases. Howe7er if i#

is no# !ossi3&e #o "on# fses on +o&$ers #+e) "a) 3e $ire%#&) "on#e$ on !&g:in #)!e 3ase. In

s%+ %ases one ins&a#e$ fse !&&ing +an$&e s+a&& 3e s!!&ie$ for ea%+ %+arger. Fse ra#ing s+a&&

3e %+osen s%+ as #o %a#er for #+e !ro#e%#ion !r!ose asso%ia#e$ wi#+ w+i%+ s+a&& 3e s3e%#e$ #o

#+e a!!ro7a& of ADDC6AADC.

T+e 3&o%5ing $io$es s+a&& 3e !ro7i$e$ a# #+e %+arger o#!# in s%+ a wa) #o !re7en# an) re7erse

%rren# f&ow fro" #+e DC 3a##er) in#o #+e %+arger.

%3%3 C1*-2- C'07+-5+'0

T+e 3a##er) 3a##er) %+arger an$ DC $is#ri3#ion !ane& s+a&& 3e ins#a&&e$ in an in$oor f&oor:

"on#e$ se&f:s!!or#ing s+ee# "e#a& en%&ose$ %3i%&e.

T+e DC $is#ri3#ion !ane& s+a&& in%or!ora#e $o3&e:!o&e swi#%+es wi#+ ai&iar) %on#a%# for

a&ar"ing in #+e %ase of #ri!!ing6swi#%+ing off for ea%+ of #+e o#going DC %ir%i#s an$ $o3&e:

!o&e iso&a#ors for #+e in%o"ing DC s!!&) fro" #+e %+arger an$ for #+e 3a##er) %onne%#ions. T+e

!ane& s+a&& 3e !ro7i$e$ wi#+ a 7o&#"e#er an$ %en#re ero a""e#er.

W+ere ne%essar) o7er 7o&#age $e#e%#ion eqi!"en# s+a&& 3e in%&$e$ #o iso&a#e #+e AC s!!&) #o

#+e %+argers w+en #+e o#!# 7o&#age e%ee$s #+e s!e%ifie$ +ig+ &i"i#.

A #i"e $e&a) s+a&& 3e in%or!ora#e$ #o !re7en# o!era#ion w+en a 3a##er) wi#+ +ig+ o!en %ir%i#

7o&#age is swi#%+e$ fro" #+e 3oos# #o f&oa# %on$i#ion.

3!"#8!!$%&' of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

T+e (i$$er6Con#ra%#or s+a&& s!!&) a&& ne%essar) 3ase fra"es an%+or 3o&#s an$ +ar$ware. T+e

+osing s+a&& 3e fa3ri%a#e$ fro" %o&$ ro&&e$ s+ee# s#ee& an$ s+a&& +a7e fo&$e$ #)!e of

%ons#r%#ion. Re"o7a3&e g&an$ !&a#es s+a&& 3e !ar# of #+e %+arger6$is#ri3#ion !ane&. T+e &gs for

!ower %a3&es s+a&& 3e "a$e of e&e%#ro&)#i% %o!!er wi#+ #in %oa#. Power %a3&e sies s+a&& 3e

$efine$ 3ase$ on %a&%&a#ion for #+e 7o&#age $ro! o7er ea%+ s#age an$ a%%or$ing&) #+e si#a3&e

%a3&e &gs an$ $ri&&ing of g&an$ !&a#es %an 3e $efine$.

T+e +osing s+a&& 3e #ro!i%a&ise$ an$ 7er"in !roof. 8en#i&a#ion &o7ers if !ro7i$e$ s+a&& 3e

3a%5e$ wi#+ s%reens. A&& $oors an$ %o7ers s+a&& 3e fi##e$ wi#+ s)n#+e#i% r33er gas5e#s.

T+e +osing s+a&& +a7e +inge$ $o3&e &eaf $oors a# #+e fron# an$ a# #+e 3a%5si$e i.e. %+arger

+osing s+a&& +a7e 3o#+ fron# an$ rear en$ o!enings for a$eqa#e a%%ess #o #+e %+arger in#erior.C+arger %3i%&e $oors s+a&& 3e !ro!er&) ear#+e$. T+e $egree of !ro#e%#ion of %+arger %3i%&e s+a&&

3e a# &eas# IP:/2.

A&& in$i%a#ing ins#r"en#s %on#ro& swi#%+es an$ in$i%a#ing &a"!s s+a&& 3e "on#e$ on #+e fron#

si$e of #+e +osing.

T+e %on#ro& wiring s+a&& 3e %arrie$ o# wi#+ P8C ins&a#e$ of a# &eas# 2. "" 2 s#ran$e$ %o!!er

wires. Con#ro& #er"ina&s s+a&& 3e si#a3&e for %onne%#ing #wo wires wi#+ 2. ""2 s#ran$e$

%o!!er %on$%#ors. A&& #er"ina&s s+a&& 3e n"3ere$ for ease of %onne%#ions an$ i$en#ifi%a#ion.

Ea%+ wire s+a&& 3ear a ferr&e or #ag on ea%+ en$ for i$en#ifi%a#ion. A# &eas# 2?B s!are #er"ina&s

s+a&& 3e !ro7i$e$ for %on#ro& %ir%i#s.

T+e ins&a#ion of a&& %ir%i#s e%e!# #+e &ow 7o&#age e&e%#roni% %ir%i#s s+a&& wi#+s#an$ #es#

7o&#age of 2 58 AC for one "in#e. An air %&earan%e of a# &eas# 1?"" s+a&& 3e "ain#aine$

#+rog+o# for s%+ %ir%i#s rig+# ! #o #+e #er"ina& &gs. W+ene7er #+is %&earan%e is no#

a7ai&a3&e #+e &i7e !ar#s s+a&& 3e ins&a#e$ or s+ro$e$.

%3%4 I07+-50+*+'0 *0& C'0+-'

%3%4%! D<7 '0 +1 I07+-50+ P*0

T+e fo&&owing $e7i%es s+a&& 3e frnis+e$ an$ "on#e$ on #+e ins#r"en# !ane& of #+e %+argers9

a> 4AN;AL :A;TO4ATIC %+ange:o7er swi#%+. 3> One AC 7o&#"e#er for rea$ing #+e AC in!# s!!&) 7o&#age.

%> One AC a""e#er for rea$ing #+e AC in!# %rren#.

$> T+ree $% 7o&#"e#ers wi#+ s!!resse$ ero =one for #+e %+arger o#!# one for #+e 3a##er)

7o&#age an$ one for #+e &oa$ 7o&#age>.

e> T+ree $% a""e#er =one for #+e %+arger o#!# %rren# one for #+e 3a##er) %rren# 3i:

$ire%#iona& an$ one for #+e &oa$ %rren#> wi#+ in#erna&&):"on#e$ s+n# if %+arger o#!#

e%ee$s ? a"!eres.

f> Po#en#io"e#er for eqa&iing %+arge %rren# se##ing =in 4AN;AL !osi#ion>.

g> Po#en#io"e#er for f&oa# %+arge 7o&#age se##ing =in A;TO4ATIC !osi#ion>.

3!"#8!!$%&' Page $ of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

+> Po#en#io"e#er for a$s#ing $:% o#!# 7o&#age =in 4AN;AL !osi#ion> wi#+ #+e ranges of

!osi#ions ne%essar) #o se# #+e %+arger fro" f&oa# %+arge #o eqa&iing %+arge.

i> A #i"er wi#+ a range of ? #o 2/ +ors #o %on#ro& #+e eqa&iing !erio$. T+e #i"er s+a&&

a#o"a#i%a&&) 3e a%#i7a#e$ !on res#ora#ion of AC s!!&) 7o&#age fo&&owing #+e &oss of AC

in!# !ower.

%3%4% V75* *0& A*- I0&*+'07

T+e fo&&owing in$i%a#ions s+a&& 3e !ro7i$e$ in #+e %+arger an$ $is#ri3#ion !ane& #o annon%e an$

"oni#or #+e fo&&owing e7en#s res!e%#i7e&)9

• AC s!!&) on

• AC s!!&) fai&

• Re%#ifier fai&re

• HRC fse fai&re

• Loa$ &i"i#er o!era#e$

• DC o#!# +ig+

• DC o#!# &ow

•

C+arger on 3oos#• (a##er) ear#+ &ea5age for !osi#i7e an$ nega#i7e

• ;n$er 7o&#age an$ o7er 7o&#age

• (a##er) A+ a7ai&a3&e.

%3%4%3 P-'++'0 *0& C'0+-' S.7+7

T+e %+arger s+a&& 3e eqi!!e$ 3# no# &i"i#e$ #o wi#+ #+e fo&&owing !ro#e%#i7e an$ %on#ro&

$e7i%es9

a> C+arger s+a&& 3e se&f:!ro#e%#e$ agains# +ig+ #ransien# o7er:7o&#ages in $% an$ a% %on#ro& an$

!ower %ir%i#s. T+is !ro#e%#ion s+a&& 3e 3i&# in#o #+e eqi!"en# an$ no s!e%ia& e#erna&%onne%#ions %onfigra#ion of &ea$s or %onne%#ions of an) e#erna& eqi!"en# s+a&& 3e

reqire$.

3> AC in!# #+er"a& "agne#i% air %ir%i# 3rea5er =n"3er of !o&es an$ in#err!#ing %a!a%i#)

in a%%or$an%e wi#+ s)s#e" reqire"en#s>.

%> Pro#e%#ion agains# $is%+arge of #+e 3a##er) in#o #+e 3a##er) %+argers !on fai&re of #+e AC

s!!&) wi#+ a#o"a#i% res"!#ion of !re:se# %+arging ra#e w+en !ower is res#ore$.

$> Loss of AC !ower re&a)s =a&& #+ree !+ases if a #+ree:!+ase ni# is s!e%ifie$>.

e> Low DC 7o&#age re&a).

f> DC o7er:7o&#age re&a).

3!"#8!!$%&' Page !# of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

g> An) fai&re of #+e %+arger $e#e%#e$ 3) an) of #+ese a&ar"s or !ro#e%#i7e $e7i%es s+a&& 3e

in$i%a#e$ &o%a&&) ei#+er 3) &ig+#s or on #+e fron# of #+e re%#ifier an$ on &o%a& annn%ia#ion

!ane&. T+ese a&ar"s s+a&& 3e !ossi3&e for gro!ing in one %o""on a&ar" for re"o#e

#rans"ission.

+> For%e$ air %oo&ing s)s#e" fai&re a&ar" s+a&& 3e !ro7i$e$ if s%+ a %oo&ing s)s#e" is se$.

i> HRC fses o!en.

%3%" S'50& C'0+-'

T+e &e7e& of #+e son$ genera#e$ 3) #+e %+arger68C; eqi!"en# w+i%+ is s!!&ie$ n$er #+iss!e%ifi%a#ion s+a&& "ee# reqire"en#s as s!e%ifie$ in #+e Te%+ni%a& Da#a S+ee#s.

In %ase #+e "ai"" &e7e& of #+e son$ e%ee$s #+e s!e%ifie$ a&&owa3&e 7a&e =see Te%+ni%a&

$a#a s+ee#s> #+e (i$$er6Con#ra%#or s+a&& se a%os#i%a& #rea#"en# fea#res s3e%# #o

ADDC6AADCs re7iew an$ a%%e!#an%e #o a%+ie7e #+e son$ %on#ro& $esign o3e%#i7es.

%3% N*9*+7, L*=7 *0& M*->027

T+e na"e!&a#es s+a&& 3e w+i#e wi#+ 3&a%5 engra7e$ &e##ers. On #o! of ea%+ 3a##er) 3an5 %+arger

on fron# as we&& as rear si$es &arger an$ 3o&$ na"e!&a#es s+a&& 3e !ro7i$e$ #o i$en#if) #+e

%+arger. Na"e!&a#es wi#+ f&& an$ %&ear ins%ri!#ion s+a&& a&so 3e !ro7i$e$ on an$ insi$e of #+e

!ane&s for i$en#ifi%a#ion of #+e 7arios eqi!"en# an$ ease of o!era#ion an$ "ain#enan%e.

%3%; P*0+02/C'--'7'0 P-'++'0

For Corrosion Pro#e%#ion "easres referen%e s+a&& 3e "a$e #o S#an$ar$ Te%+ni%a& S!e%ifi%a#ion

Par#9

S:AA:CORR : Corrosion Pro#e%#ion

3 TESTING AND INSPECTION

3%! G0-*

Tes#ing of #+e 3a##er) an$ %+arger s+a&& 3e !erfor"e$ in &ine wi#+ #+is s!e%ifi%a#ion an$ in

a%%or$an%e wi#+ #+e re&e7an# IEC S#an$ar$s =as "ini"" reqire"en#> an$ o#+er S#an$ar$s as

"a) 3e a!!ro7e$ 3) ADDC6AADC.

T+e 3a##er) an$ %+arger s)s#e" s+a&& 3e s3e%# #o ins!e%#ion an$ #es# 3) ADDC6AADCGs

engineers.

A%%e!#an%e 3) ADDC6AADCGs re!resen#a#i7e of an) ni# s+a&& no# re&ie7e #+e "anfa%#rer

fro" an) of +is !erfor"an%e garan#ees or fro" an) o#+er o3&iga#ions.

Tes# %er#ifi%a#es for ea%+ ni# s+a&& 3e s3"i##e$ !rior #o $e&i7er) of #+e ni#.

3!"#8!!$%&' Page !! of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

ADDC6AADC reser7e #+e rig+# #o !erfor" %+e%5s $ring "anfa%#ring !ro%ess a# an) #i"e or

a&& #+e #i"es. I# s+a&& 3e a# #+e $is%re#ion of ADDC6AADC #o wi#ness #es#s on 1??B or an)

!er%en#age qan#i#) of ea%+ &o# for ro#ine #es#s a!ar# fro" #+e #)!e #es#s w+ere7er %a&&e$ for.

Tes#ing of #+e 3a##er) %+arger s)s#e" s+a&& in%&$e #+e fa%#or) an$ si#e #es#s.

3% F*+'-. T7+7

3%%! T.9 T7+7

T+e 3a##er) an$ %+arger s)s#e"6eqi!"en# s+a&& 3e f&&) #)!e #es#e$. T+ese #es#s s+a&& in%&$e a&&#)!e #es#s as $efine$ in #+e re&e7an# &a#es# IEC re%o""en$a#ion =as a "ini"" reqire"en#>.

E7i$en%e s+a&& 3e gi7en #+a# #+e 3a##er) an$ %+arger #oge#+er wi#+ #+e 8C; #o 3e !ro7i$e$ n$er

#+ese s!e%ifi%a#ions +a7e s%%essf&&) !asse$ a&& #)!e #es#s of $esign ser7i%e freqen%) i"!&se

ins&a#ion &e7e& $)na"i% o!era#ing range an$ e&e%#ri%a& an$ "e%+ani%a& en$ran%e !erfor"an%e

as a!!ro!ria#e an$ as s!e%ifie$.

Howe7er if $ee"e$ ne%essar) ADDC6AADC s+a&& $e%i$e if a$$i#iona& #es#s are reqire$ #o 3e

!erfor"e$ 3) #+e (i$$er6Con#ra%#or.

T+e (i$$er6Con#ra%#or s+a&& s!!&) %er#ifie$ %o!ies of #)!e #es# %er#ifi%a#es %o7ering #+e

!ro!ose$ 3a##er) %+arger s)s#e" of si"i&ar6+ig+er ra#ing o!era#ing range $a#a fea#res $esign

an$ %ons#r%#ion.

An in#erna#iona&&) re%ognise$ &a3ora#or) s+a&& %er#if) #+e #)!e #es# re!or#s.

T)!e #es#s %er#ifi%a#es6re!or#s s+a&& 3e %onsi$ere$ a%%e!#a3&e if #+e) are in %o"!&ian%e wi#+ #+e

re&e7an# S#an$ar$s an$ #+e fo&&owing9

1. T)!e Tes#s %on$%#e$ a# an in#erna#iona&&) re%ognise$ &a3ora#or) a%%e!#a3&e #o

ADDC6AADC.

2. T)!e Tes#s %on$%#e$ a# #+e "anfa%#rerGs &a3ora#or) an$ wi#nesse$ 3) re!resen#a#i7es fro"

an in#erna#iona&&) re%ognise$ &a3ora#or) a%%e!#a3&e #o ADDC6AADC.

If #+e !resen#e$ #)!e #es# re!or#s are no# in a%%or$an%e wi#+ #+e a3o7e reqire"en#sADDC6AADC "a) $e%i$e #o as5 for #+e #)!e #es#s #o 3e %arrie$ o# in #+e "anfa%#rerGs

!re"ises or o#+er !&a%es s3e%# #o #+e a!!ro7a& of ADDC6AADC a# no a$$i#iona& %os# an$ in

#+e !resen%e of an in#erna#iona&&) re%ognise$ &a3ora#or) w+o s+o&$ isse #+e re&e7an# #)!e #es#

%er#ifi%a#es !on s%%essf& #es#.

3%% S*9 T7+7

Sa"!&e Tes#s s+a&& 3e !erfor"e$ %o"!rising as a "ini"" #+e fo&&owing #es#s9

• 8isa& %+e%5s an$ "easre"en#s of $i"ensions

•

(a##er) an$ C+arger &a3e&ing as !er #+is s!e%ifi%a#ion• Fn%#iona& #es#s.

3!"#8!!$%&' Page ! of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

3%%3 R'5+0 T7+7

T+e (i$$er6Con#ra%#or is reqire$ #o %arr) o# ro#ine #es#s on ea%+ asse"3&e$ an$ finis+e$

3a##er) @ %+arger s)s#e" #o $e"ons#ra#e #+e in#egri#) of #+e DC s!!&) s)s#e".

Ro#ine #es# %er#ifi%a#es s+a&& 3e s3"i##e$ for ADDC6AADCGs re7iew an$ a!!ro7a& 3efore

s+i!"en# of #+e 3a##er) @ %+arger.

T+e 3a##er) @ %+arger s+a&& !ass a&& #+e ro#ine #es#s as &ai$ $own in #+e re&e7an# IEC S#an$ar$s.

T+e 7isa& Ins!e%#ion w+i%+ s+a&& $e#er"ine %onfor"i#) of #+e 3a##er) @ %+arger eqi!"en# wi#+

#+e reqire"en# s+a&& 3e !ar# of #+e ro#ine #es#s. In a$$i#ion #o #+e s#an$ar$ ro#ine #es#s on #+e

%+arger #+e fo&&owing #es#s s+a&& 3e !erfor"e$9• Loa$ #es#

• A#o"a#i% 7o&#age reg&a#or o!era#ion

• Perfor"an%e #es# on #+e %o"!&e#e$ !ane&

• Ins&a#ion #es#

• Srge wi#+s#an$ %a!a3i&i#) #es#

• Loa$ &i"i#ing fea#re.

3%%4 S9* T7+7

T+e fo&&owing #es#s s+a&& 3e %arrie$ o# in a$$i#ion #o w+a# +as 3een s#i!&a#e$ in #+e IEC

S#an$ar$9 :

• Ri!!&e Tes# =wi#+ an$ wi#+o# 3a##er)>

• Noise "easre"en# in a%%or$an%e wi#+ IT;:T

• Hig+ 7o&#age #es# on !ower an$ %on#ro& %ir%i#s.

3%3 S+ T7+7

;!on ins#a&&a#ion of #+e 3a##er) an$ 3a##er) %+arger s)s#e" #+e) s+a&& 3e #es#e$ in #+e !resen%e of ADDC6AADC engineers or #+eir re!resen#a#i7es.

T+e si#e #es#s s+a&& %o"!rise 3# no# &i"i#e$ #o #+e fo&&owing #es#s9

3%3%! B*++-. C1*-2-

3%3%!%! P1.7* S+ I079+'0

a> C+e%5ing of #+e 3a##er) %+arger %a3ine# in#erior #o 7erif) %&earan%es 3e#ween &i7e e&e%#ri%a&

!ar#s ins&a#ion of !+ase an$ ne#ra& 3ses fro" %a3ine# an$ #ig+#ness of a&& "e%+ani%a&

%onne%#ions.

3!"#8!!$%&' Page !3 of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

3> C+e%5ing of "ain 3rea5er #ri! e&e"en# $i"ensions an$ ra#ings a# #+e 3a##er) %+arger %a3ine#

s+a&& 3e !erfor"e$ an$ %o"!arison wi#+ #+e ADDC6AADCGs e&e"en#ar) wiring $iagra"

$rawings.

%> C+e%5ing #+e o!era#ion of #+e "ain 3rea5er 3) a!!&i%a#ion o!en:%&ose:o!en seqen%e

"ana&&).

$> C+e%5ing of wiring #er"ina#ion an$ %on$%#or sies.

e> C+e%5ing of &e7e&&ing an$ a&ign"en# of ins#a&&e$ 3a##er) %+arger %a3ine#s.

f> C+e%5ing of #ig+#ness of %onne%#ions an$ fas#enings an$ se of !ro!er #oo&s.

g> C+e%5ing #+e %orre%# !+asing of eqi!"en# %onne%#ions.

+> C+e%5ing #+e !ro!er gron$ing.

i> C+e%5ing of a&& %rren# %arr)ing %onne%#ions in%&$ing 3s %onne%#ions an$ wiring as

ins#a&&e$ 3) (i$$er6Con#ra%#or in agree"en# wi#+ wiring $rawings.

> C+e%5ing of !+)si%a& in#egri#) of "aor !ar#s an$ a&& ins#r"en#s an$ %o"!onen#s.

5> C+e%5ing of !ro!er 3a##er) %+arger %a3ine# an$ %a3&e i$en#ifi%a#ion.

&> C+e%5ing #+e %orre%# %ir%i# fsing.

"> C+e%5ing #+e ra#ings $i"ensions !ro#e%#ion %&ass of a&& "aor %o"!onen#s as !ane&s

%3i%&es si&i%on re%#ifiers 3ses %ir%i# 3rea5er fses re&a)s #ransfor"ers e#%. an$

%onfir"a#ion #+a# #+e eqi!"en# %o"!&ies wi#+ #+e s!e%ifi%a#ion. An) non:%o"!&ian%e s+a&&

3e re!or#e$ #o #+e Con#ra%#ing Offi%er.

3%3%!% T7+7

a> Po&ari#) %+e%5.

3> (a##er) 7o&#age %+e%5.

%> Pro!er se##ings an$ %a&i3ra#ions.

$> 4e#er %a&i3ra#ion an$ o!era#ion.

e> Fn%#iona& %+e%5 of a&& a&ar" %ir%i#s in%&$ing &ow 7o&#age gron$ $e#e%#ion an$ AC

fai&re.

f> Ins&a#ion resis#an%e #es#.

g> O#!# ri!!&e #es#.

+> T+e a3i&i#) of #+e %+arger #o "ain#ain #+is $esire$ o!era#ing 7o&#age &e7e&.

i> Tes#ing of 3rea5er #ri! se##ings.

> 4easre"en# #+e %on#ini#) of ea%+ %rren# %arr)ing %onne%#ions 3) 4E''ER.

5> Tes#ing #+e %+anging o#!# 7o&#age fn%#ion 3) $is%onne%#e$ 3a##er).

&> Tes#ing #+e qi%5 %+arge an$ #ri%5&e %+arge "o$e.

3!"#8!!$%&' Page !4 of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

"> Tes#ing #+e %+arging %rren# &i"i#ing ="ai"" %rren#> 3) s+or#:%ir%i#e$ DC o#!#.

n> Tes#ing of a#o"a#i% !erio$i% $is:%+arging6re:%+arging.

o> Tes#ing #+e (a##er) C+arger in!#s6$igi#a& o#!#s an$ %on#ro& =LEDGs> an$ !ro#e%#ion

fn%#ions a#6fro" #+e (a##er) C+arger (oar$ fro" #+e s#a#ion &e7e& 7ia #+e 4(SC S)s#e"

=s3s#a#ion %on#ro& roo"> an$ fro" #+e Area Con#ro& Cen#re &e7e&.

!> Tes#ing #+e (a##er) C+arger in!#s6$igi#a& o#!#s a&ar" in$i%a#ions =LEDGs> an$ fa&#

"oni#oring a# #+e (a##er) C+arger (oar$ an$ a# #+e seqen%e e7en# re%or$er =s3s#a#ion

%on#ro& roo"> an$ a# #+e Area Con#ro& Cen#re &e7e&.

3%3% B*++-.

3%3%%! P1.7* S+ I079+'0

a> C+e%5ing of 3a##er) roo". I# s+a&& 3e %&ean an$ $r).

3> C+e%5ing of 7en#i&a#ion s)s#e" o!era#ing.

%> Was+ing wa#er is easi&) a7ai&a3&e an$ a%%essi3&e.

$> C+e%5ing of #+e 3a##er) asse"3&) #o 7erif) %&earan%es.

e> C+e%5ing of !ro!er&) ins#a&&e$ %e&& #er"ina& %o7erings.

f> (a##er) %e&&s are !ro!er&) ins#a&&e$ an$ n"3ere$.

g> C+e%5ing of 3a##er) asse"3&) wiring an$ %o"!arison wi#+ ADDC6AADCGs e&e"en#ar)

wiring $iagra" $rawings.

+> C+e%5ing of wiring #er"ina#ion an$ %on$%#or sies #o an$ fro" 3a##er) asse"3&).

i> C+e%5ing a&& wire %onne%#ions #o 7erif) #+a# wire %onne%#ions are a$eqa#e&) #ig+#ene$.

> C+e%5ing of &e7e&&ing an$ a&ign"en# of ins#a&&e$ 3a##er) asse"3&).

5> C+e%5ing of #ig+#ness of %onne%#ions an$ fas#enings an$ %e&& &in5s are #ig+# an$ se of !ro!er

#oo&s.

&> C+e%5ing of %orre%# !o&ari#) "ar5ing are %&ear&) "a$e for ea%+ %e&& an$ eqi!"en#%onne%#ions.

"> C+e%5ing of !ro!er gron$ing.

n> 4easre"en# #+e %on#ini#) of ea%+ %rren# %arr)ing %onne%#ion =4E''ER>.

o> C+e%5ing of !+)si%a& in#egri#) of "aor !ar#s an$ a&& ins#r"en#s an$ %o"!onen#s.

!> C+e%5ing of !ro!er 3a##er) an$ %a3&e i$en#ifi%a#ions.

q> C+e%5ing of %orre%# %ir%i# fsing.

r> C+e%5ing of ra#ings of a&& "aor %o"!onen#s an$ 7erifi%a#ion eqi!"en#Gs a%%or$an%e wi#+

#+e s!e%ifi%a#ion. An) non:%o"!&ian%e s+a&& 3e re!or#e$ #o ADDC6AADC.

3!"#8!!$%&' Page !" of !




48V B*++-. (L*& A&) *0& C1*-2-, S02 C'025-*+'0

s> C+e%5 for %ra%5s an$6or so&#ion &ea5age a# 3a##er) +osing.

#> C+e%5 (a##er) e&e%#ro&)#e i.e. &e7e& %o&or an$ s!e%ifi% gra7i#).

> C+e%5ing of fse 3o a&ar".

3!"#8!!$%&' Page ! of !

s aa aux bat&ch lead 48 s (rev.0 2007)

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