rydell - ferret · requirements. ... you’re in good hands when you choose rydell to support your...

Process and Conveyor belts

Rydell offers the most comprehensive range of conveyor belting available, to satisfy all industryrequirements.

www.rydell.com.au

Conveyor belt specificationsStock Range

Rydell Industrial (Belting) Co

Rydell

Process and conveyor belting

Product information

Index

Page 1-2....IntroductionPage 3-4....Ammeraal Beltech specificationsPage 5-6....AMtex specificationsPage 7.......Longitudinal and Lateral ProfilesPage 8.......Crowning, design and tolerancesPage 9.......Splice types, specialised beltingPage 10.....TroubleshootingPage 11.....Contact details

IntroductionRydell Industrial (Belting) Co offers the widest selection of light to medium duty conveyor belting in Australia.

In all industries, many products are transported via conveyor and processing belts. In fact, many of the productsyou see and use daily, could well have been in contact with RYDELL belts before they came to you.

At RYDELL, we are an Australian company servicing all industries across Australia, with the biggest networkacross the country, we offer 24/7 belt replacement to keep your manufacturing plant running around the clock.Our experienced and skilled personnel are on call to service, repair and install the entire range of RYDELL products.

At each of our local offices, our representatives work with every customer to find solutions to their specific requirements. Ourpeople are the most experienced in the industry, and our solid branch network, market segment knowledge and large inventoryis the whole foundation of our innovative and service-oriented organisation.

You’re in good hands when you choose RYDELL to support your conveyor belting and associated products.

We have an engineering division to ensure we have the right solution, the right design and the right selection, giving you peaceof mind for your conveying.

Efficient belts for every market segment

What do airports, food processing plants, paper, cardboard and printing companies, and many other industries have in common?They all transport products on synthetic conveyor and processing belts.

That is why RYDELL offers a huge variety of specific belts for all kinds of market segments. Experienced sales staff leadyou through the specifics of your particular process and will present a variety of belting solutions. Your requirements and uniqueproduct characteristics are taken into account and incorporated in the belt design to achieve the most efficient solution.

RYDELL supply belts and expertise to the following industries:

Food & BeverageLogisticsAirportsPaper and PrintWoodMetal and GlassTobaccoMail processing ........................... and many more

Rydell is a nationally operating solution provider in the conveyor beltingindustry. Our innovative & complete product portfolio is focused on generating maximum client benefits. Our clients, active in a wide range of industries, can depend on us for quality, reliability and the highest possible service level.

1

Rydell, over 40 years servicing Australian industries.....est. 1974


Product information

www.rydell.com.au

AMtex is the latest development in belt technology, utilising modernmanufacturing techniques, hi-tech fabrics and quality compounds, giving AMtex the performance advantage. Sealed construction and exceptional ply adhesion gives AMtex belts long service life.RYDELL is the exclusive supplier of AMtex belting in Australia.

Ammeraal Beltech is a world leader in conveyor and processing belts, whos full range is available exclusively through RYDELL. The Ammeraal Beltech range of belts is synonymous with qualityand high performance. The brand encompasses global recognisedtypes such as Flexam, Nonex, Ropanyl and Silam. Ammeraal Beltech is a world renowned brand used by many OEM’s and isstocked and serviced by Rydell in Australia.

Uni chain is a world leader in plastic and modular conveyor beltingand slat chain wholly owned by Ammeraal Beltech. RYDELL stockand assemble all the popular plastic modular belts right here in Australia, in a variety of types and module constructions. We also carry excellent stock of uni slat chain, case chain and sprockets.

Cog-Veyor is the strongest positively driven homogenous belt on the market. It has gained an excellent reputation as the most hygienicbelt for direct food contact where cleanliness is of the utmost importance. Cog-Veyor is driven by integral lugs bonded to the underside of the belt which engage in sprockets, just like a plasticmodular belt to give unrivaled performance and positive trackingin these areas.

Chemprene is a major manufacturer of belting and Ziplink, whollyowned by Ammeraal Beltech, RYDELL is the exclusive distributorof Chemprene belts in Australia. They specialise in the manufactureof elastomer belts, as well as the innovative Ziplink types, which have revolutionised the industry with their unique splice techniques

We also provide the following belts:

RAPPLON High Performanceflat belts

Please call your nearest branch for professional advice on the best belt for your specific application.

2

Ammeraal BeltechHigh temp PTFEand silicone belts

Curve conveyor belting

uni slat and knucklechain and accessories

Belt Designation Belt DesignationArticleCode

Min Pulley Dia Thickness Weight Carcass ElectrostaticProperties

Food Temp Belt Strength

Conveying Surface

Drive Surface

Stock Width

Prod. Width

Ropanol EM 4/1 00+00 light green FGRopanyl EM 3/1 00+02 white AS FGRopanyl EM 4/1 00+02 white M1 AS FGRopanyl EM 3/1 00+03 l/blue M2 AS FG AMRopanyl EF 4/1 0+02 white M1 AS FGRopanyl EM05 6/1 00+02 white M2 AS FGRopanol EM 6/2 00+00 (PU) white AS FGRopanyl EM 8/2 00+02 light blue M2 AS FGRopanyl EM 8/2 00+02 white M1 FGRopanyl EM 8/2 00+02 white AS FGRopanyl EM 8/2 00+02 white M1 AS FGRopanyl EM 8/2 00+02 dark green M2 AS FGRopanyl EF 10/2 00+03 light blue M2 FG AM

Flexam EM 4/1 0+05 petrol ASFlexam EX 10/2 0+05 black M2 AS FRNonex EM 8/2 00+05 white AS FGFlexam EX 10/2 0+05 black M2 AS/2.1Pletex EM 10/2 0+30 redFlexam EM 10/2 0+20 petrol AS/4.0Flexam EM 15/3 0+20 petrol AS/5.0Pletex EM 15/3 0+30 red

Silam EM 3/1 00+02 Si white AS FGSilam EM 8/2 00+03 (PVC) white FG

Fabric EC 4/1 00+0 PU naturalFabric EC 9/2 0+0 PU natural FGFabric EC 6/2 00+0 (PU) transparent FGFabric EM 8/2 0+0 white AS FG

Felt NPF 25 FDA whiteFelt NPF 60 AS black

Rapplon TG E18.20 P5CFlexam EX 7/1 0+A54 black ASFlexam EX 8/2 0+P6 black AS FRNonex EM 8/2 00+A18 white AS FGRopanyl EM 8/2 00+P7 white AS FGEPDM EM 8/2 0+C32 green CR HR ORFlexam EX 10/2 0+A32 black ASFlexam EX 10/2 0+A32 black AS FRFlexam EX 10/2 0+A54 black ASSBR EF 16/2 00+C37 blackSBR EF 17/2 00+C37 naturalNR EF 16/2 00+C52 tanNitrile BX EP 10/3 01+C37X(Ni) red

Pletex EZP 10/1 00+30 RedNitrile BX EZP 10/1 01+C37X (NI) blue

SBR EF 23/3 00+C37 black

Ropanol EM 4/1 00+00 light green FGRopanyl EM 3/1 00+02 white AS FGRopanyl EM 4/1 00+02 white M1 AS FGRopanyl EM 3/1 00+03 l/blue M2 AS FG AMRopanyl EF 4/1 0+02 white M1 AS FGRopanyl EM05 6/1 00+02 white M2 AS FGRopanol EM 6/2 00+00 (PU) white AS FGRopanyl EM 8/2 00+02 light blue M2 AS FGRopanyl EM 8/2 00+02 white M1 FGRopanyl EM 8/2 00+02 white AS FGRopanyl EM 8/2 00+02 white M1 AS FGRopanyl EM 8/2 00+02 dark green M2 AS FGRopanyl EF 10/2 00+03 light blue M2 FG AM

Flexam EM 4/1 0+05 petrol ASFlexam EX 10/2 0+05 black M2 AS FRNonex EM 8/2 00+05 white AS FGFlexam EX 10/2 0+05 black M2 AS/2.1Pletex EM 10/2 0+30 redFlexam EM 10/2 0+20 petrol AS/4.0Flexam EM 15/3 0+20 petrol AS/5.0Pletex EM 15/3 0+30 red

Silam EM 3/1 00+02 Si white AS FGSilam EM 8/2 00+03 (PVC) white FG

Fabric EC 4/1 00+0 PU naturalFabric EC 9/2 0+0 PU natural FGFabric EC 6/2 00+0 (PU) trans FGFabric EM 8/2 0+0 white AS FG

Felt NPF 25 FDA whiteFelt NPF 60 AS black

Rapplon TG E18.20 P5CFlexam EX 7/1 0+A54 black ASFlexam EX 8/2 0+P6 black AS FRNonex EM 8/2 00+A18 white AS FGRopanyl EM 8/2 00+P7 white FGEPDM EM 8/2 0+C32 green CR HR ORFlexam EX 10/2 0+A32 black ASFlexam EX 10/2 0+A32 black AS FRFlexam EX 10/2 0+A54 black ASSBR EF 16/2 00+C37 blackSBR EF 17/2 00+C37 naturalNR EF 16/2 00+C52 tanNitrile BX EP 10/3 01+C37X (Ni) redSBR EF 23/3 00+C37 black

Pletex EZP 10/1 0+30 redNitrile BX EZP 10/1 01+C37X (NI) blue

590498579800573999579781525050579891578180577001577189577190577199577391575411

500408574601575230578491513818500129510328513804

588320 510583

46050146050511736500514

513076513078

57239572692510240575233511411560200574122578812579072 - - - - - -514615560110

(mm)

(mm)

3 6 8 6 8 10 6 14 14 14 14 14 15

10 60 25 30 50100120130

10 30

6 10 15 20

30 100

60 40 40 25 25 50 25 50 50100100 75 75150 60 75

0.500.700.700.800.701.101.201.601.601.601.601.601.60

1.002.502.002.105.304.005.006.50

0.751.80

1.102.401.501.50

2.605.50

2.001.605.302.402.902.792.702.802.808.008.009.007.108.00

6.006.30

(kg/m )2

0.400.800.800.800.801.301.301.701.701.701.701.701.80

1.102.902.302.606.104.605.707.50

0.652.20

0.641.701.401.50

1.203.00

1.801.504.502.602.703.202.202.903.007.007.007.806.008.00

6.202.20

MonofilamentMonofilamentMonofilamentMonofilamentFlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentFlexible

MonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

MonofilamentMonofilament

FlexibleFlexibleFlexibleMonofilament

FlexibleFlexible

FlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentFlexibleFlexibleFlexibleFlexibleFlexible

Spiral FlexibleSpiral Flexible

Non Anti-Static.Anti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-Static

Anti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticAnti-StaticAnti-StaticNon Anti-Static

Anti-StaticNon Anti-Static

Non Anti-StaticNon Anti-StaticNon Anti-StaticAnti-Static

Non Anti-StaticAnti-Static

Anti-StaticAnti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticAnti-StaticAnti-StaticAnti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-Static

Non Anti-StaticNon Anti-Static

FDAFDAFDAFDAFDAFDAFDAFDAFDAFDAFDAFDAFDA - -FDA - - - - - FDAFDAFDAFDAFDAFDAFDA FDA - - - -FDA - - - - - - - - - - - -

Rating

-20 to +80-20 to +90-20 to +90-20 to +90 -20 to +90-20 to +90-20 to +90-20 to +90-20 to +90-20 to +90-20 to +90-20 to +90-20 to +90

-15 to +80-15 to +80-15 to +90-15 to +80-15 to +80-15 to +80-15 to +80-15 to +80

-20 to +90-15 to +80

-20 to +80-20 to +80-20 to +90-15 to +80

-10 to +120-10 to +120

-20 to +100-15 to +80-15 to +80-15 to +80-15 to +80-40 to +149-25 to +80-15 to +80-15 to +80-20 to +80-20 to +80-20 to +80-20 to +90-20 to +80

-15 to +80-18 to +121

4 3 4 3 4 6 6 8 8 8 8 810

410 81010101515

3 8

4 9 6 8

8 8

18 8 7 810 810 10101617161023

1010

TPU ImpregnatedTPU Smooth GlossTPU Smooth M1 MattTPU Smooth M2 MattTPU Smooth M1 MattTPU Smooth M2 Matt TPU Impregnated whiteTPU Smooth M2 MattTPU Smooth M1 MattTPU Smooth GlossTPU Smooth M1 MattTPU Smooth M2 MattTPU Smooth M2 Matt

PVC Smooth PVC Smooth Matt PVC SmoothPVC Smooth M2 MattTPB SmoothPVC SmoothPVC SmoothTPB Smooth

Silicone SmoothSilicone Smooth

Polyester CottonPolyester CottonCotton PolyesterFabric Tufted PolyesterTufted Polyester

NBR Elastomer str.PVC marathon profilePVC grip face profilePVC fine diamond profileTPU mini grip profileLongitudinal rib profileLongitudinal rib profileLongitudinal rib profilePVC marathon profileElastomer rough topElastomer rough topElastomer wedgegripNitrile rough topElastomer rough top

TPB SmoothSupergrip profile

PUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR ImpregnatedLow friction fabricPUR ImpregnatedTPU Impregnated bluePUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR ImpregnatedPUR Impregnated

Low friction fabricLow Noise FabricPUR ImpregnatedLow Noise fabricLow friction fabricLow friction fabricLow friction fabricLow friction fabric

PUR ImpregnatedTPU Impregnated

TPU ImpregnatedLow friction fabricTPU ImpregnatedLow friction fabric

Tufted PolyesterTufted Polyester

Low friction polyesterLow noise fabricLow noise fabric PUR impregnatedTPU impregnatedLow friction fabricLow noise fabricLow noise fabricLow noise fabricPoly NylonPoly NylonPolyester fabricNitrile impregnatedPoly Nylon

Low FrictionLow Friction skim

2000200020002000200020002000200020002000200020002000

20002000200020001500300030001500

20001500

1829183020002000

20002000

15002000200020002000182920002000200015001500183018301830

20001830

2000200020002000200020002000200020002000200020003000

30003000200020003000300030003000

20003000

1829183020003000

20802000

15002000200020002000182920002000200015001500183018301830

20001830

(N/mm at 1% stretch)Flexing Back-flexing

The above information applies at approx 20 degrees Celcius and 65% relative humidity. We endeavor to keep all the information as accurate as possible, but all data is subject to change without notice.

3 10 30 10 15 40 15 50 50 50 50 50 50 20 80 50 60 50150200130 20 50

6 25 20 20 60 200

60 80 50 50 70 50 40 80 80150150150150250 80120

(mm) (mm)( c )

www.rydell.com.auwww.ammeraal-beltech.com

Flame

Anti-

Anti-

Flame

Flame

Retardant

Microbial

Microbial

Retardant

Retardant

Synthetic process and conveyor belting


Product Information

Belt Nomenclature

Nonex EF 10 / 2 A18 + 07 white FG

Ropanyl EM 8 / 2 0 + 02 (PVC) dark green AS FG

123456789

Type of top cover, trade nameType of fabric / constructionTension at 1% elongationNumber of pliesBottom (cover) thickness or profile styleTop (cover) thickness or profile styleInnerlayer if different from top coverColor of the top coverAdditional data

Belt Legend:1. Trade name, Type of cover Ropanol: Polyurethane impregnation, Ropanyl: Thermoplastic polyurethane, Flexam: Polyvinyl chloride - limited oil and grease resistance, Nonex: Polyvinyl chloride - oil and grease resistance, Pletex: Thermoplastic polyblend, Rapplon: Ammeraal Beltech transmission range, Silam: Silicone rubber, Felt: Tufted Polyester, Nitrile: Carboxilated Nitrile, EPDM: Ethylene propylene diene monomer, NR: Natural rubber, SBR: Styrene-butadiene rubber..2. Type of fabric EM: Polyester monofilament, EM05: Extra stable polyester monofilament, EF: polyester flexible, EX: Polyester low noise, EC: Polyester cotton EF/M: Stable Polyester, EZP: Flexible spiral ziplink. 3. Tension and 1% elongation The force / elongation value mentioned is the force needed for 1% elongation according to ISO 2834. Number of plies The total number of layers of fabric needed to construct the belt5. Bottom cover thickness or profile style6. Top cover thickness or profile style 0: bare, 00: Impregnated, 02: Cover thickness in tenth of mm, A54: Marathon profile, A18: Diamond impression A32/C32: longitudinal lines, P6: Rough top, P5: Cloth structure, P7: Low profile rough top, NL: Non logo, C37X: Supergrip rough top7. Innerlayer Interply construction when different from top cover construction8. Color9. Additional data FG: Food approved, M1& M2: fine matt finish, AS: Anti-static construction, FR: Flame retardant.

Flexam EM 4 / 1 0 + 05 petrol AS

43



Product Information

Belt Nomenclature

Belt Designation

Belt DesignationArticleCode

Min Pulley Dia Thickness Weight Carcass ElectrostaticProperties

Food Temp Belt Strength

Conveying Surface

Drive Surface

Stock Width

Prod. Width

AMtex EX 12/2 0+00 black

AMtex EC 8/2 0+0 white FGAMtex EF 10/2 00+08 petrol ASAMtex EF 10/2 00+08 white FG

AMtex EM 8/2 0+05 pastel blue FGAMtex EX 10/2 0+08 black M2 ASAMtex EM 8/2 00+08 light blue FGAMtex EM 8/2 00+08 petrol ASAMtex EM 8/2 00+08 white FGAMtex EM 10/2 S18+07 light blue FGAMtex EM 10/2 S18+07 brown/3.0 FG

AMtex EC 12/3 0+0 white FGAMtex EF 15/3 0+20 white FGAMtex EM 15/3 00+08 light blue FG/3.3AMtex EM 15/3 00+08 petrol AS/3.3AMtex EM 15/3 00+08 brown FG/3.3AMtex EM 15/3 00+08 white FG/3.3AMtex EM 15/3 S18+07 brown FG/4.2Amtex EM 20/4 00+15 petrol/5.0

AMtex EX 10/2 0+A32 black AS/2.7 AMtex EX 10/2 0+S6 black AS/4.5

Rycon EFV 30/3 00+10 blackRycon 3 Ply Transmission BeltingRycon 4 Ply Transmission Belting

AMtex EF 8/2 A18+08 apple green FG

AMtex EF 18/3 00+C3 white FG

AMtex EXU 12/2 0+00 black

AMtex EC 8/2 0+0 white FGAMtex EF 10/2 00+08 petrol ASAMtex EF 10/2 00+08 white FGAMtex EF 8/2 A18+08 apple green FGAMtex EM 8/2 0+05 pastel blue FGAmtex EX 10/2 0+08 black M2 ASAMtex EM 8/2 00+08 light blue FGAMtex EM 8/2 00+08 petrol ASAMtex EM 8/2 00+08 white FGAMtex EM 10/2 S18+07 light blue FGAMtex EM 10/2 S18+07 brown/3.0 FG

AMtex EC 12/3 0+0 white FGAMtex EF 15/3 0+20 white FG AMtex EM 15/3 00+08 light blue FG/3.3AMtex EM 15/3 00+08 petrol AS/3.3AMtex EM 15/3 00+08 brown FG/3.3AMtex EM 15/3 00+08 white FG/3.3AMtex EM 15/3 S18+07 brown FG/4.2AMtex EM 20/4 00+15 petrol/5.0

AMtex EX 10/2 0+A32 black AS/2.7AMtex EX 10/2 0+S6 black AS/4.5AMtex EF 18/3 00+C3 white FG

Rycon EFV 30/3 00+10 blackRycon 3 ply Transmission BeltingRycon 4 ply Transmission Belting

(mm)

(mm)

40

25 40 40 80 40 40 40 40 40 80 80 100100100100100100150150

80 50 80

200 75 100

2.40

1.802.302.303.102.302.302.302.302.303.103.10

3.003.303.303.303.303.304.205.00

2.704.506.30

7.603.705.00

(Kg/m )2

2.70

1.902.602.603.402.602.602.602.602.603.403.40

3.203.803.803.803.803.804.605.50

3.404.206.80

9.004.005.40

Monofilament

FlexibleFlexibleFlexibleFlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

FlexibleFlexibleMonofilamentMonofilamentMonofilamentMonofilamentMonofilamentMonofilament

MonofilamentMonofilamentFlexible

MonofilamentFlexibleFlexible

Non Anti-Static

Non Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticNon Anti-StaticAnti-Static

Non Anti-StaticNon Anti-StaticNon Anti-StaticAnti-StaticNon Anti-StaticNon Anti-StaticAnti-StaticNon Anti-Static

Anti-StaticAnti-StaticNon Anti-Static

Non Anti-StaticNon Anti-StaticNon Anti-Static

-

Suitable -SuitableSuitableSuitable -Suitable -SuitableSuitableSuitable

Suitable -Suitable -SuitableSuitableSuitable -

- -Suitable

- - -

Rating

-10 to +80

-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80

-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80-10 to +80

-10 to +90-20 to +80-10 to +80

-10 to +90 0 to +80 0 to +80

12

81010 8 810 8 8 810 10 1215151515151520

101018

301624

TPU Impregnated

Cotton/TerylenePVC Smooth PVC SmoothPVC SmoothPVC SmoothPVC Smooth M2 matt PVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC Smooth

Cotton/Terylene PVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC SmoothPVC Smooth

PVC Longitudinal LinePVC Rough TopPVC Crescent top

PVC SmoothElastomer ImpregnatedElastomer Impregnated

Low Noise Fabric

Cotton/Terylene PVC ImpregnatedPVC ImpregnatedPVC Diamond ImpLow Friction FabricLow Friction FabricPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC Diamond Imp.PVC Diamond Imp.

Cotton/Terylene PVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC ImpregnatedPVC Diamond ImpPVC Impregnated

Low Friction FabricLow Friction FabricPVC Impregnated

PVC ImpregnatedElastomer ImpregnatedElastomer Impregnated

2000

20002000200020002000200020002000200020002000

20002000200020002000200020002000

200020002000

183012001200

3000

30003000300030003000300030003000300030003000

30003000300030003000300030003000

200020003000

183012001200

(N/mm at 1% stretch)Flexing Back-flexing

40

40 80 80120 80 80 80 80 80120 120

150150150150150150180200

120100120

350 75100

(mm) (mm)( c )

www.rydell.com.au

AMtex EF 8 / 2 S18 + 08 white FG

AMtex EX 12 / 2 0 + 00 black

12345678

Rydell trade nameType of fabric / construction / compositionTension at 1% elongationNumber of pliesBottom (cover) thickness or profile styleTop (cover) thickness or profile styleColor of the top coverAdditional data / belt thickness

Belt Legend:1. Trade name AMtex: Rydell high quality general purpose conveyor belt range2. Type of fabric EC: Polyester cotton construction, EF: Polyester flexible fabric construction, EM: Polyester monofilament fabric construction, EX: Polyester low noise construction, 3. Tension and 1% elongation The force / elongation value mentioned is the force needed for 1% elongation according to ISO 2834. Number of plies The total number of layers of fabric needed to construct the belt5. Bottom cover thickness or profile style6. Top cover thickness or profile style 0: bare, 00: Impregnated, 08: Cover thickness in tenth of mm, S18: Diamond impression A32: longitudinal lines, S6: Rough top, 7. Color8. Additional data FG: Food approved, AS: Anti-static construction

AMtex EM 13 / 3 00 + 08 green AS

535195

535197535192535191 -535200535207535201535296535193535196535292

535205535202535322535297535204535323535293535294

574122535272 -

- - -

65

RyconAn investment in Quality

The above information applies at approx 20 degrees Celcius and 65% relative humidity. We endeavor to keep all the information as accurate as possible, but all data is subject to change without notice.

The AMtex series is constructed from high quality materials on the most modern belt manufacturing equipment.It has the following advantages, designed to save you money:Improved high performance textile carcasses, for low stretch and improved trackingHigh quality synthetic covers for high abrasion and oil resistanceSealed underside construction for hygiene and long service life.High adhesion levels, manufactured to exacting tolerances ensure consistent belt performance.

Longitudinal and Lateral Profiles

Profile Shape Part Number

Physical Dimensions

B H W

Minimum PulleyDiametre (mm)

Colors Notes

U/side T/side Lateral Green White

H

B

K6K8K10K13K17K22K30

6 81013172230

4 5 6 8111516

3 4 6 9 91118

40 50 60 80110150200

50 60 60 80110150200

40 50 60 80110150200

U10U13U17

101317

6 811

6 9 9

60 80110

60 80110

60 80110

KN10KN13KN17

101317

6 8 11

6 9 9

50 75100

60 80110

36 8

XXXXXX

XXXXX

XXXXXXX

XXX

XXX

X

Trapezoidal profiles arevulcanised to the top orbottom surfaces of conveyor belts for incline, side loading and diverting

Urethane is highlyresistant to attackand hardening fromgreases and oils

Notched profiles allowgreater flexibility andsmaller pulley diameters.Not recommended forreverse flexing.

Rectangular section forincline or as a locationguide underneath the belt.Can be cut to any size.

T20T25T40T40 TUBET50T50SST60 TUBET75T75SST100

20303030303035353535

20 25 40 50 50 50 60 75 75100

350450

100100130130150150150180180220

Lateral profiles arevulcanised to the top coverof conveyor belts for inclineapplications.T cleats are 90 degreesSS cleats are 75 degrees

Tube cleat is particularlysuited to belts where damage to the product isa concern. Eg. Transportof apples, tomatoes etc.

Pulley diameters are approximate only, and are based on ambient temperatures. Belt diameter should be added for extra life on profiles.

H40H50H80

323255

405080

75 80125

XXX

XXXXXX

XXXXXXXXXX

Sidewall belts are suited for productcontainment for unitgoods.

Rectangle

To increase the friction between the beltand the drive roller, we suggest it becovered with an abrasive resistant rubbercovering, either applied hot or cold, dependingon the application. This covering can be a variety of durometers and colours, includingoil and grease resistant. For wet environments,it can be grooved to assist in the dissipationof moisture.

We also sell a variety of self adhesive do-it-yourself lagging materials which can be appliedquickly and easily to many drive rollers to increase friction.


Technical information

p (mm) e (mm)

252550

2.52.52.5

Blue

TransparentTransparentTransparent

XX

7

SUPERSCOOP 75O

TUBE TOP

90O

B

HP

E

X

X

X

X

Crowning Specifications

b

bz

d

h

We suggest the following crowning be appliedto conveyor drive drums to assist belt tracking

Step 1: Calculate crowning height (h)

Drum dia (mm)Height h (mm)

Belt width (mm)Dimension h (mm)

<200 1.0

<500 0.5

200-500 1.5

501-1000 1.0

>500 2.0

>1001 1.5

Step 2: Calculate the cylindrical section (bz)

Width of drum b (mm)Cylindrical part bz

<200ISOR100

<1000 ½ b

>1000 ½ b

Design Criteria for Longitudinal Profiles

bb

b+10b+10

hh

h+2h+2

55

Longitudinal profiles can only absorb brief lateral forces.The tracking of the belt is influenced by the trapezoidalshape of the pulley. Note the clearances suggested asa guide.

Nosebar Specifications

h

Knife edges that return on sharp angles experience increased tension and frictional heat. (Fig 1) For this we suggest rotatingknife edges. The arc of contact of a knife edge should be as limited as possible. (Fig 2) Recommended radius should be 3-7 mm. Generally automatic tracking devices are employed on parallel knife edges. However, crowned knife edges have provensuccessful on shorter conveyors.(Fig 2) Crowned knife edges and automatic trackers should not be used in conjunction with each other.

Fig 1. Fig 2.

Belt length Formula 2 x C + [1.57 x (D+d)] +(D-d) 4xC

2

Belt Tolerances

Belt Lengths

+/- 10 mm+/- 20 mm+/- 0/3%

Belt Widths

0 - 200 mm201- 600 mm601- 1000 mm1001-2000 mm2001-4000mm4001-over

+/- 1 mm+/- 2 mm+/- 4 mm+/- 6 mm+/- 7 mm+/- 8 mm

+/- 2 mm+/- 3 mm+/- 5 mm+/- 6 mm+/- 0.3% +/- 0.3%

(ISO radius crown- refer Rydell Transmission brochure)

The groove depth must be increased when working underhigh contamination conditions. As a rule, the groove widthand depth in the deck should be less than the pulley to ensure correct engagement of the profile.



When measured in accordance with the ISO 15147, the difference between the measured widths and lengths, shall not varyby more than the tolerance specified in the following table.

Polyester Cotton/ Polyamide

0 - 2 mtrs2 - 7 mtrs7 - over

8

3

Splice Types

Specialised Belt Types

Fig 1. Fig 2.

Fig 3. Fig 4.



9

We supply a number of join types to suit specificapplications. Talk to your RYDELL representativeto discuss which option is best suited to your belt.

Standard Finger Splice90 degree or bias.

Finger over Finger Splice90 degree or bias

Lap Splice90 degree or bias

Mechanical Lacing90 degree

Amseal Durable Edge Reinforcement KleenEdge Your Contamination Safeguard

Blue Belts to Meet Hygiene Demands

Cog-Veyor Positive Drive Homogeneous Belt Ultrasync belts for Positive Drive

AntiMicrobial belts for enhanced hygiene

Amseal completely seals the edges of the belt,to prevent soiling and fraying. The sealed edgeprotects the belt from bacteria contamination, which is an important step in assuringcompliance with HACCP programs. Amseal can be applied to a variety of belt constructions. Ask us how Amseal can improveyour belt performance and hygiene protocols.

Our AntiMicrobial range is ideal for criticalareas where bacteria growth is an issue. These belts assist in reducing and lowering the bacterial growth count on the belt using a unique technology based on silver ions.FDA AntiMicrobial belts manufactured withAmseal will help to keep the belt cleaner andreduce bacteria growth on the belt surface.

KleenEdge belts minimise the problem ofbelt edge fray and the associated contamination issues. KleenEdge construction is designedwith high strength fabric held securely in a toughnon-cracking thermoplastic sandwich. Should the edge of a normal belt be abraded, it can shed fibres. KleenEdge belts will notpull out or “string” on the conveyor.

Our Blue Belt range is perfect for the food industry.The non-food color makes it much easier to identify product contamination as impuritiescan be spotted much faster. The selection ofblue belts may assist in your HACCP program.

Ultrasync belts are fabric based positive drivebelts, combining the advantages of syntheticbelts and positive drive belts like modular andtiming belts. Ultrasync belts will not slip, even under wet or oily conditions. They are food grade and run with less tension comparedto synthetic belts, giving excellent performanceand long service life.

Cog-Veyor is a tough, durable belt that positively engages in open tooth sprockets.It does not slip or run off track and requiresminimal tension. It is easily cleaned and lowmaintenance, suited to areas where hygieneis needed. Cog-Veyor is an ideal replacementto plastic modular belt where cleaning is an issue.

Do you have a belt problem?.......We have the solution.

ask for an individual flyer on the types below


Troubleshooting

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Troubleshooting Conveyor belt problems and cures.

Belt Stretches excessively1. Tension on the belt is too high 1. Reduce tension to where the belt will run without slippage, increase arc of contact or lag roller2. Conveyor under-belted 2. Replace with a stronger construction belt3. Material build up on rollers 3. Clean all pulleys and rollers of contamination4. Frozen rollers 4. Remove icing on the rollers to increase friction, consider lagging and grooving the drive roller face.

Belt slips and squeals1. Belt too loose, insufficient take up 1. Increase arc of contact on drive roller, lag drive pulley, increase tension slightly2. Conveyor under-belted 2. Replace with a heavier rated belt

Belt creeps to one side1. Improper off centre belt loading 1. Load in direction of belt run, at belt speed on centre of belt

2. Frozen or jammed rollers 2. Lubricate rollers, improve maintenance, square rollers if necessary3.Frame or structure crooked or not level. 3. Check alignment by stretching a string along frame edge, make correction, level frame4. Material build up on pulleys / rollers 4. Clean and improve maintenance by mounting scrapers or other devices5. Pulleys / rollers out of line 5. Recheck and square with a T-square against conveyor edge

Belt creeps to one side on head pulley1. Head pulley or rollers out of line 1. Realign the pulley / rollers perpendicular to the belt centre line, or move (in direction of belt run)

that pulley / roller end to which the belt has shifted

Belt wanders irregularly1. Conveyor is over belted as belt is too stiff to properly run over pulley dia.

1. Replace with proper belt or use larger pulley diameter

2. Improper off centre loading 2. Correct loading procedure or use a belt with a V-guide

Belt fasteners pulling out1. Incorrect size fastener used 1. Re-lace with proper size fasteners2. Excessive tension on belt 2. Reduce tension to the point where the belt will run without slip, increase arc of contact or lag roller3. Pulleys too small for belt thickness 3. Use larger pulley diameter or a thinner belt if practical4. Belt tension too high caused by slippage 4. Increase arc of contact on drive roller to reduce belt tension and the effect of stiffness

of the fastener joint or install an endless spliced beltBelt splice failure1. Pulleys too small 1. Increase the pulley diameter

Belt ply separation1. Edge of belt worn or broken due to excessive rubbing

1. Check alignment of frame, pulleys and rollers (also see tracking)

2. Pulley dia. too small for belt 2. Increase pulley diameter, reduce tension3. Damage by abrasives, acid, heat chemicals or oil 3. Select a belt resistant to these items4. Excessive pulley crowning 4. Check crowning recommendations

Excessive bottom side wear1. Belt slipping on drive pulley 1. Lag drive pulley, install snub roller for better wrap around pulley, increase tension slightly2. Material build up on belt 2. Remove accumulation and install scraper to keep the underside clean3. Frozen or dirty rollers 3. Lubricate rollers, improve maintenance

Excessive edge wear1. Belt edges are folding up on conveyor guards 1. Use stiffer belt if practical, provide more lateral clearance, smooth rough areas on frame 2. Side loading causes belt to shift to opposite side and rub excessively

2. Improve by loading in direction of belt run, use a belt with a V-guide

3. Material build up on pulleys 3. Install scrapers to prevent build up, apply a belt with a V-guide

Belt cover softening and cracking1. Damage by abrasives, acids, heat, chemicals or oil

1. Use belt resistant to these items

2. Pulley dia too small for belt thickness 2. Increase pulley diameter or use more flexible belt3. Excessive belt tension 3. Reduce tension, lag drive pulley or provide self compensating take-up

We stock and assemble in Australia uni plastic modular beltand chain, so when you next need some replacement belt, call your nearest branch for a competitive quote or we can visit you and recommend the best belt for your application.

uni belt with “pop up” flights

148-150 Cochranes RoadMoorabbin VIC 3189

22 Binney RoadKings Park NSW 2148

12 Machinery StreetDarra QLD 4076

8 Machinery StreetDarra QLD 4076

17-19 Churchill Road NorthDry Creek SA 5094

Unit 2-3 / 75 Crocker DriveMalaga WA 6090

VICTORIA NEW SOUTH WALES QUEENSLAND

SOUTH AUSTRALIA

QUEENSLAND MODULAR DIVISION

WESTERN AUSTRALIA HASTINGS (VIC)

16 / 24 Kanowna StreetHastings VIC 3915

Ph: (03) 9555-7922Fax: (03) [email protected]







148-150 Cochranes RoadMoorabbin VIC 3189

HEAD OFFICE AND ADMINISTRATION


Rydell Industrial (Belting) Co

Rydell

www.rydell.com.au

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