rxq compounding llc, athens, oh. 483 issued 08/08/2017 · 340 w state st unit 9 . ch 'f, st...
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EMPLOYEE(S) SIGNATURE DATE ISSUED
SEE REVERSE Lindsey M Schwierjohann, I nvestigator 8/8/2017 OF THIS PAGE l f'ldwy M klwo!••pll;anr>
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t"ORJ\1 111)1\ 483 (09/08) PRl·.Vl()l j'\ l~UITK.JN onS< >I.I~ m INSPECTIONAL OSSERYA TIONS PAGE I 01' 7 ~AGES
DEPART MENT OF HEAL TH ANO HUMAK SEllVICES FOOD AND DRUG ADM l\llSTRATION
DISTRICT ADDRESS AND PHONE NLirtlBER
6751 Steger Drive Cincinnati , OH 45237-3097 (513)679-2700 Fax: (513)679-2772
UATE(S) OF INSPECTION
7/11/2017 - 8/8/2017* FEfNUMSER
3011509553
NAME ANO TITLE Of INDIVIDUAL TO WHOM REPORT lSSUED
Edward J. za t ta I Managing Part ner Fl~MNAME
RXQ Compounding LLC STREET .-OORESS
340 W State St Unit 9 CH 'f, ST An::, ZIP C .... v~. COUn 1 ~
Athens, OH 45701 - 1564 TYPE cSTASLISHMENT INSP~CTED
503B Outsourcing Facility
This document lists observations made by the FDA reprcscntative(s) during the inspection of your facility. They are inspectional observations, and do not represent a final Agency detennination regarding your compliance. lfyou have an objection regarding an observation, o r have implemented, or plan to implement, corrective action in response to an observation, you may discuss the objection or action with the FDA represenlative(s) during the inspection or submit this information to FDA at the address above. If you have any questions, please contact FDA at the phone number and address above.
The observations noted in this Form FDA-483 are not an exhaustive listing of objectionable conditions. Under the law, your firm is responsible for conducting internal self-audits to identify and correct any and all violations of the quality system requirements.
DURING AN INSPECTION OF YOUR FIRM I OBSERVED:
OBSERVATION 1 Time limits are not established when appropriate for the completion of each production phase to assure the quality of the drug product.
Specifically,
It was observed that the (' b) (4) t rarameters have been changed from the manufactures settings (b) (4)
settings: (b) (4) ~ollowin"---J
(o) (4) Your fi rm has failed to validate the changed parameters used on all ,(b) (4) (room Kb) (4) ,, room :(o) (4) and room :(o) (4) ). In addition, it was observed that the parameters for sterilization were not always met. For example,
•
rMethylpredniso
) lone Acetate 40 mg/ml injection suspension lot 042520 l 7@ 1 was sterilized in
{b)(4) cads using the [(b) (4) ~(b) (4) d_ It was observed thav.(5 ) (4 ),) fthe <4>.Ioads only sterilized at l( b) ( 4 ,with a L(b) (4) J ranging from~
(b)(4) I
DEPARTMENT OF HEALTH AND HUMAN SERVICES FOOD AND DRUG ADMINISTRATION
DISTRICT ADORES$ AM> PliONE NOMSER OATE(S} OFTNSPECTIO>t
6751 Steger Drive 7/ 11/2017-8/8/2017* Cincinnati, OH 45237 - 3097 1-tlNUMcnol"\
(513)679-2700 Fax:(513)679-2772 301 1509553
NAME ANOTrn.e OF INOtV10UAL TO VVl10M REPORT ISSUEO
E:dward J. Zatt a , Managing Partner FIRM NAME STREIIT ADORE$$
RXQ Compounding LLC 340 W State St Unit 9 CiTY, STATE, ZIP CODE, COUNTRY TYPE ESJA8US-£Nl IN6P£CTEO
At hens, OH 45701-1564 5038 Outsourc i ng Fac i lity
EMPl.OYEE(S) SIGNATURE OATEISSUEO
SEE REVERSE Lindsey M Schwie4johann, Invest igator 8/8/201 7 OF THIS PAGE ~M~1;;-.,., --$.igMd 9'- L1m:ll(!~ M
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FORM FDA 483 (09/0I) l'R/·Vl<>US El)l I k >N <lttst>l.F m INSPECTIONAL OBSERVATIONS PAGE 2 Of 7 PAGES
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The r(b) (4) in room(t>) ( lwas observed three times from l/112017 - present to sterilize (wrap~ stor>pers, (wrappef~fg.111 and (wrapped) general laborator supplies ad(l5f(4 ) I
[ 15) (4 ) •with b ( 4 ln addition, it was observed (b) (4>-terilization cycles were rana~(b)(4) temperaturewithasterilizationtimeofr(b (4} and
1
(b} (4} _J minutes.
4
The [b) (4) J in roon((b><4>. was observed eighteen times from 11112017 - present to sterilize (wraf'~ sto2pers and (wrapped) general laboratory supplies at !(6 ) (4) I for~ minutes withibf(4)' ·1
The r(b) (4) parameters were stated by the QA Head and not written in a procedure.
OBSERVATION 2 Testing and release of drug product for distribution do not include appropriate laboratory determination of satisfactory conformance to the identity and strength of each active ingredient prior to release.
Specifically,
Your firm released three lots of Vitamin B Complex I 00 and three lots of Betamethasone Acetate 2.5 mg/ml I Betarnethasone Sodium Phosphate 4 mg/ml (6.5 mg/ml) Injection Suspension based on an average of the active ingredients and not each individual specification. For example,
• Vitamin B Complex 100, lot 03302017@1 - The test results obtained from your contract testing laboratory show the potency for Pyridoxine HCl (Vit 86 HCl) to be 120% and Riboflavin to be 84.3%. This is out of specification but the product was released and distributed based on overall evaluation. No out of specification investigation was opened.
OBSERVATION 3 Procedures designed to prevent microbiological contamination of drug products purporting to be sterile are not written and followed.
Specifically,
EMPLOYEE(S) SIGNATURE
SEE REVERSE Lindsey M Schwierjohann, Investigator OF THIS PAGE
OATEISSUEO
8/8/2017
FORM fDA "33 (09/U8) l'1ffVj()IJS 1:1>1 1 IC>N C)llSl>I J!lt-: INSPECTIONAL OBSERVATIONS PAGE 3 OP 7 PAQES
DEPARTMENT OF HEALTH AND HUMAN SERVICES FOOD AND DRUG ADMINISTRATION
DISTRICT AOORESS ANO PHO.'E NUM9ER DATE(S) Of INSPECTION
6751 Steger Drive 7/11/2017-8/8/2017 * Cincinnati, OH 45237-3097 (513)679-2 700 Fax: (513)679-2772
fEI NUwq:Jc.~
3011509553
NAAiE. MOTITlE OF INOM'OUAL tOWHOM REPORT ISSUED
Edward J . Zatta , Manag i ng Partner FIRM NAME STREET ADDRESS
RXQ Compounding LLC 340 W State St Unit 9 CtTY, STA.TC, ZIP CODE. COUNlRY TYPE ESTABLISHMENT I NSPECTED
Athens, OH 45701-1564 5038 Outsourcing Facility
(a) SOP 015 - Sterile Compounding Process Qualification (Media Fills) requires all media fills operations to be documented on Log 021 and Log 29. It was observed that no media fills have been documented using this form. Also, no documentation could be Rrovided for the following media fills: Operator l(b) (6) J third qualification and Operator ;(b) (6µ . 2017 {b) (4) ~ualification. During this ~pection Operato1fbl (6)j was overdue fo~(or(4) ,qualification; last qualification was dqne on 1(b) (4) I 4In addition, the finn allows a maximum of two operators in the clean room(b) ( >at one time; however, no media fill has been conducted to represent this worst-case scenario situation.
(b) The procedure for media fills, SOP Ol5- Sterile Compounding Process Qualification (Media Fills), lacks details for frequency and required challenges during media fills.
(c) Proper aseptic technique was not practiced by personnel engaged in manufacturing drug products. For example,
o
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On 7/ 11/2017, I observed the Operator lean against the wall in the ISO 8 clean room with her sterile gown while putting on her sterile boot covers.
On 7/11/2017, I observed the operator pick up trash that had fallen to the floor in the clean room with her sterile gloves. Afterwards the operator did not change her sterile gloves. The operator was producing Glutathione 200mg/ml, lot 07112017@1.
During the production of Hydroxocobalamin 100 mcg/ml, lot 07112017@3 on 07/11/2017, I observed the following:
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On multiple occasions, the sterile gowned operator would go from ISO 7 clean room to the ISO 8 ante room to get empty sterile vials and return full vials to the ante room. In doing so, the sterile gowned operator crossed paths with the non-sterilely gowned operators who had entered the ante room. The sterile gowned operator never changed her gloves or gowning throughout this process.
On two occasions, the sterile gowned operator was observed in the ante room using her sterile glove to wipe the inside of her goggles to remove condensation. Afterwards she returned to the clean room without changing her sterile gloves.
DEPARTMENT OF HEALTH ANO HUMAN SERVICES FOOD AND DRUG ADMINISTRATION
orSTRICT ADDRESS ANO PHONE NUM"BER OATE[S) OF rNSPECTIOrif
6751 St eger Drive 7/11/2017-8/8/2017 * Ci nc i nnat i, OH 45237-3097 FEINUMBER
(513)679-2700 Fax: (5 13 )679-2772 3011509553
NAME ANO TinE OF INDIVIDUAL 10 \M'fOM REPORT ISSUED
Edward J. zatta I Managing Partner flRMN.AME STRE'ET .ADORESS
RXQ Compounding LLC 340 W State St Unit 9 CITY, SlAT£, ZIP cooe. COUNTRY TYPE ESTABt.ISHMENt INSPECTED
'Athens, OH 45701-1561 503B Ou tsourcing Facility
EMPl.OYEE(S) SIGNATURE DATE ISSUED
SEE REVERSE Lindsey M Schwierjohann, Investigator 8/8/2017 OF THIS PAGE l.induy IA Sc ........ 1pNM
l.vtt~W x g~~~:r" Oat.it S{llltlM f.'&12011
FORM FDA 483 (09/08) PIUNU)ll!i l'.l)fl tON Ol)SOU~IH INSPECTIONAL OBSERVATIONS PAGE 4 Of? PAGES
• On two occasions, while obtaining additional sterile vials, the operator did not remove the outer layer of foil before entering the clean room.
OBSERVATION 4 The batch production and control records are deficient in that they do not include documentation of the accomplishment of each significant step in processing.
Specifically,
-Ibi(15) (4) ' n room p>H4>, does not generate a printout documenting the sterilization cycle (t:>) (4) J (5) (4) I Your firm failed to maintain a use log for the[(6) (4) ~in room<t>) 4J o the use is unknown; however, it was stated that this(b) (4) \erves as the backup and was the primary (b) (4) lused in June and July 2017. In(b) (4)Jlots of product were observed without theI{b) (4) I printout documenting the parameters for the run. For example,
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Betamethasone Acetate 2.5 mg/m l I Betamethasone Sodium Phosphate 4 mg;'ml {6.5 mg/ml) Injection Suspension, lot 0I032017@4 - according to the use log for the(b) (4) in room(6) {4~ the sterilization cycle for this lot failed due to\Df{4) However, there is no print out for the sterilization run or documentation of a rerun. This lot was released and distributed. Hyaluronic Acid Sodium 11 mg/ml injection, lot 01052017@5 - This lot is not documented on
4the use log for the{o) (4) n room (b) 4< >brfb) ( >therefore was most likely[(o) (4) J using theJoH4) Jin room 4(b) ( )There is no print out for the sterilization cycle for this lot. This lot was released and distributed. Betamethasone 6.5 mg/ml injection solution, lot 04132017@2 - This lot was not documented on the use log for room.Cb) 4< lor room[(o) (4)! ccording to the QA Head both1(D) (.4) ere not in use during this time as they were down for maintenance and that your firm was using the [(D) (4) )n room (o) (4) here is no print out for the sterilization cycle for this lot. This lot was released and distributed.
OBSERVATION 5
DEPARTMENT Of HEALTH AND HUMAN SERVICES FOOD AND DRUG ADMINISTRATION
OTSTRTCT AOORESS AK:> PHONE NUMBER OATE{S) Of INSPECTION
675 1 Steger Dr i ve 7/ 11/2017-8/8/2017* Ci ncinnat i, OH 45237- 3097 FEI NUMSER
(513 ) 679-2700 Fax: (513)679 - 2772 3011509553
NAME ANO TITLE OF IN0t\110UAL TO WtiOM REPORT ISSUE.o
Edward J . Za t t a , Managing Part ner ARMNJIME STREET AOORES'S'
RXQ Compounding LLC 340 W St a t e St Unit 9 CITY, STATE, ZJP CODE, COUNTRY TYPE ESTABUSl-NENT INSPECTED
Athens , OH 45701- 1564 5038 Outsourci ng Faci l i ty
EM?t.OYEE(S) SIGNATURE DATE ISSUED
SEE REVERSE Lindsey M Schwier johann , I nves tigator 8/8/2017 OF THIS PAGE ~M$¢~i>"1JM
=~l .............. X :.:r:::..;zo11
fOR/11 FDA 433 (09/08) l'l0:Vf()1.l.'i llDlnONCJl)S()J£ 11~ INSPECTIONAL OBSERVATIONS PAGE S OI' 7 PAOES
Aseptic processing areas are deficient regarding the system for monitoring environmental conditions.
Specifically, (a) Active viable air monitoring is not being conducted each day that sterile production is performed. (b) Pressure gauges monitoring the pressure differential of the processing rooms are not continuously monitored. (c) Your firm has no rationale to support the alert and action limits for environmental monitoring surface and settling plates established.
OBSERVATION 6 There is a failure to thoroughly review any unexplained discrepancy and the failure of a batch or any of its components to meet any of its specifications whether or not the batch has been already distributed.
Specifically,
Deviations and failures are not always fully documented and investigated. For example,
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On 7/11/2017, the Operator fai led to place the[(5) (4~in the sterile product while producing Hydroxocobalamin 100 mcg/ml lot 07112017@3. The Operator had filled approximately'(b ) ~
4vials out oJ(b) < >vials in the lot when this was brought to her attention. This deviation was not documented. Hyaluronidase 175 units/ml (MDV) injection solution, lot 03242017@2 failed sterility. No out of specification investigation was opened. Betamethasone 6.5 mg/m l injection solution, lot 06192017@1 failed potency. No out of specification investigation was opened.
OBSERVATION 7 Written production and process control procedures are not followed in the execution of production and process control functions and documented at the time of performance.
Specifically,
DEPARTMENT OF HEALTH AND HUMAN SERVICES FOOD AND ORUO ADMINISTRAHON
OISTFUCT AOORSSS ANO PHONE NUMBER OAf E(S) OF I NSPECTION
675 1 Steger Drive 7/11/2 017-8/8/2017* Cincinnati, OH 45237-3097 Fi:I NOMBEI<
(513) 679-2700 Fax: (513) 679 - 2772 3011509553
NP.ME ANO TITCE OF 1NOIVfOIJAL TO WHO!¥£ REPORT ISSUED
Edward J. zatta , Managing Partner FIRMNMfE STREET AOORESS
RXQ Compounding LLC 340 W State St Unit 9 CrTY. STA~. ZIP cooE, COUNTRY fVPE ESTA8USH.UENfT~PECTEO
Athens, OH 45701-1564 5038 Outsourcing Facility
EMPlOYEE(SI SIGNATURE OAlE ISSUEO
SEE REVERSE Lindsey M Schwierjohann, Inves tigator 8/8/2017 OF THIS PAGE lMGWVM~Ntll'I
.. __ S.,11-•• 8)' L..is.ey M x ~s:.!~~:Z017
t"ORM FD,< .uJ:l (09/03) l'IU..Vlt)IJS l ~I JI U t IN t JtlS<HJ: ll~ INSPECTIONAL OBSERVATIONS P 110£ 6 OF 7 PAGES
On 7 /1 I /2017, it was observed that the Operators are not following the written procedures and not documenting the process control functions contemporaneously. For example,
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SOP 0 l6 - Sterile Compounding Finished Preparation Testing~uire (5) (4) I (b) ~4) On 7 /11 /2017, the operators
were observed quickly moving the vials of Hydroxocobalamin I 00 mcg~I, lot 07 I 12017@3 back and forth and not always moving the vials fully on thef(b) (4) SOP 002 - Cleanirn:! and Maintenance of the Clean Room and Log 005 require~(b) (4)
,( D) (Lt) On 7I1112017, it was observed that the Operator only cleaned the Laminar Flow Hood using sterilel(b ) (4~ On 7111 /2017, the batch record for Moxifloxacin 0.5% Ophth Solution Syringe, lot 07112017@2 was observed to be incomplete for visual inspection and label accountability. When l reviewed the batch record in the general laboratory the product had been already been visually inspected, labeled and moved to quarantine. In addition, at the end of the day when the batch records were being reviewed by the Pharmacist in Charge he noted that the one batch record was incomplete.
I
OBSERVATION 8 Aseptic processing areac; are deficient regarding the system for cleaning and disinfecting the room and equipment to produce aseptic conditions.
Specifically,
The contact time for the sporicidal used in the clean room of[(5) (4) [s not adequate.
OBSERVATION 9 The number of qualified personnel is inadequate to supervise the manufacture, processing, packing and holding of each drug product.
Specifically,
DEPARTMENT or HEAL TH AND HUMAN SERVICES FOOD AND DRUG ADMINISTRATION
OISTRICT ADDRESS ANO PHONE NUMBER OATE(S} OF= INSPECTION
6751 Steger Drive 7/11/2017-8/8/2017 * Cinc innat i , OH 45237 - 3097 FEI NUMBER
(513)679-2700 Fax : (513)679-2772 3011509553
,.,,,._E ANO TITLE OF IND VIOUAt. TO WHOM REPORT ISS\JEO
Edward J . zatta , Managing Partner f lRMNAME STREET ADDRESS
RXQ Compounding LLC 340 W State St Unit 9 CITY, STATE. "~ <..ODE, COUNTRY TYPE ESTABL1SHMENT INSPECTED
Athens, OH 45701-1564 5038 Outsourcing Facility
Lonou~ M Sc"-rpNt1n lnYOll;)•IAI 31f111ed&t U.Mf I.A
X g~~~~~~'l·itou
FORM FDA 483 (09/08) l'Kf.VfOU~ EDt If~ OIJSULE n~ INSPECTIONAL OBSERVATIONS PAGE 7 Of 7 Pl\GES
The firm's Quality Control Unit is not staffed to meet the demands of the workload. For example,
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Equipment is not properly maintained in that the pressure gauges used to monitor the pressure differential for the clean rooms have not been calibrated since installation (room (ll} (4jqo 15 and room{D) {4 )1 mid 2016) and the routine maintenance has not been done on thel(6) (4) as required by the operation manual and your standard operating__Qrocedure, SOP 024 Use and Maintenance of the'(b) (4) The beyond use date (BUD) of l 94 days was assigned to two lots of Hyaluronidase (04102017@2 and 04212017@4) prior to obtaining the data to support the 194 beyond use date. The 194 BUD was assigned to these lots on 4/ 10/2017 and 4/l 2/2017. The firm obtained the supporting BUD data on the following dates: 12/28/2016, 06/22/2017 and 07/ 11/2017.
*DATES OF INSPECTION 7/ l l/20 I 7(Tue),7/l 2/20 \ 7(Wed), 7/13/2017(Thu), 7/14/20 l 7(Fri), 7/ 19/20 l 7(Wed),7/20/20 l 7(Thu), 7/21/
20 I 7(Fri),8/03/2017(Thu),8/08/20 J 7(Tue)
SEE REVERSE OF THIS PAGE
EMPl.OYEE(S) SIGNATURE
Lindsey M Schwierjohann, Tnvestigator DATE ISSUED
8/8/2017
Date: September 14, 2017 Edward J. Zatta RXQ Compounding LLC 340 W State St Unit 9 Athens, OH 45701-1564 Subject: System Notification Dear Edward J. Zatta, We are notifying you that due to a technical error related to a software update, the FDA Form 483 you received recently inadvertently included a sentence meant only for medical device firms. That statement says, “Under the law, your firm is responsible for conducting internal self-audits to identify and correct any and all violations of the quality system requirements.” This statement refers to quality system requirements applicable only to medical device establishments, but was inadvertently included on certain Form 483’s issued to non-device establishments for a brief period of time. Please note that the statement has no bearing on the inspection observations themselves, which remain applicable as of the date that you were issued the Form FDA 483. Should you have any questions, please send to [email protected]. Sincerely,
Lisa Creason Director, Office of Information Systems Management Office of Regulatory Affairs Food and Drug Administration
U.S. Food & Drug Administration 10903 New Hampshire Avenue Silver Spring, MD 20903 www.fda.gov