RussianRussianHeadlight AssembliesHeadlight Assemblies

Part VI: Headlight Cavity Part VI: Headlight Cavity for Dnepr MTfor Dnepr MT--99

(Also See Part I: Headlight Cavity, Early Central (Also See Part I: Headlight Cavity, Early Central Switch and Speedometer)Switch and Speedometer)

ErnieErnie FrankeFrankeeafranke@tampabay.rr.comeafranke@tampabay.rr.com

(09/2011)(09/2011)

Dnepr MTDnepr MT--9: 19719: 1971--19761976

Early Dnepr MTEarly Dnepr MT--9 (1975) 9 (1975) ((edslastresortedslastresort.com/.com/dneprdnepr/mt9.html)/mt9.html)

Note: Only Generator Note: Only Generator ““AlarmAlarm””Indicator Present, others Added LaterIndicator Present, others Added Later

FuseFuse

FuseFuseGenerator AlarmGenerator Alarm

Central Ignition SwitchCentral Ignition Switch

The earliest MT-9 headlight cavity contains ignition switching, warning light / fuse, and hi/lo headlight switching..

Dnepr MT-9 Headlight Assembly (www.cossackmotorcycles.com)

Central SwitchCentral Switch

FuseFuseGenerator Generator AlarmAlarm

Note: Only Generator Note: Only Generator ““AlarmAlarm””Indicator PresentIndicator Present

Dnepr MT-9’s have the same dash as early Urals, with the speedometer sunk right into the headlight.

Headlight AssemblyHeadlight Assembly ФараФара ФГФГ--116 (116 (FGFG--116)116) oonn MTMT--99Central Switch

1. Master Switch2. Speedometer / Odometer3. Cavity Body4. Lamp Holder and Hi/Lo Beam Lamp5. Flexible Shaft Speedometer Cable6. and 7. Bundles of Wires8. Parking Light Bulb Socket9. Lamp Holder10. Lens11. Dual Filament (Hi/Lo) Beam Lamp12. Reflector13. Ring (rim) of Lens and Reflector

Dnepr Dnepr MT-9 Master Switch Schematic Master Switch Schematic ((IggyMoIggyMo on on DneprheadsDneprheads))

П(56)

Ф(58)

Я(61)

СС(55)З/С

(15)

ЛС

Б(30/51)

Generator“Charge”

LightFuse

DnDneepr pr ((ДнепрДнепр)) Early KEarly K--650/650/MTMT--99with PMwith PM--05 Breaker/Distributor and B2B Ignition Coil05 Breaker/Distributor and B2B Ignition Coil

19. Generator19. Generator((ГГ--414)414)

18. Ignition Coil18. Ignition Coil(B2B)(B2B)

16. Breaker/Distributor16. Breaker/Distributor(PM(PM--05)05)

22. Voltage Regulator22. Voltage Regulator(PP(PP--302)302)

21. Horn21. Horn(C(C--37A)37A)

11. Horn Button11. Horn Button

13. Oil13. Oil--Pressure SensorPressure Sensor(MM(MM--106A)106A)

9. Dimmer Lever9. Dimmer Lever

20. Battery20. Battery

Handlebar Control SwitchHandlebar Control Switch(P(P--45)45)

6. Dimmer Switch in 6. Dimmer Switch in Headlight Cavity (PHeadlight Cavity (P--45)45)

2. Hi/Lo Beam 2. Hi/Lo Beam LampLamp

7. Oil7. Oil--Pressure AlarmPressure Alarm

8. Generator Alarm8. Generator Alarm

15. Spark Plug15. Spark Plug

15. Spark Plug15. Spark Plug

24. Foot 24. Foot BrakeBrake--Light Light

SwitchSwitch

Early MTEarly MT--9 with 9 with ManualManual (PM(PM--05) Spark Advance05) Spark Advance(Dimmer Switch in Headlight Cavity)(Dimmer Switch in Headlight Cavity)

34. ПереключателЬ Света П45 (Handlebar Light Dimmer Switch P-45)

29. Hi/Lo Beam Lever29. Hi/Lo Beam Lever

27. Horn Button27. Horn Button

16. PM16. PM--05 Manual Spark Advance05 Manual Spark Advance

18. Horn18. Horn

DnDneepr pr ((ДнепрДнепр)) MTMT--9 Headlight Assembly9 Headlight Assembly8. Oil Pressure Sensor8. Oil Pressure Sensor4. Ignition Key4. Ignition Key

36. Parking Light36. Parking Light

1. Dual1. Dual--Filament HeadlightFilament Headlight

29. Hi/Lo Dimmer Lever29. Hi/Lo Dimmer Lever

27. Horn Button27. Horn Button

30. Neutral Sensor30. Neutral Sensor

28. Flasher Unit28. Flasher Unit

26. Speedometer Light26. Speedometer Light

7. Oil7. Oil--Pressure AlarmPressure Alarm

32. Neutral Gear Indicator32. Neutral Gear Indicator

Dnepr Dnepr ((ДнепрДнепр)) Early MTEarly MT--9 9 with with ManualManual Control of Firing AngleControl of Firing Angle(B2B Ignition Coil (B2B Ignition Coil and PMand PM--05 Breaker05 Breaker/Distributor)/Distributor)

OilOil--Pressure SensorPressure Sensor(MM(MM--106A)106A)

GeneratorGenerator((ГГ--414)414)

Ignition CoilIgnition Coil(B2B)(B2B)

RegulatorRegulator(PP(PP--302)302)

Breaker/DistributorBreaker/Distributor(PM(PM--05)05)

HornHorn(C(C--37A)37A)

Foot BrakeFoot Brake--Light SwitchLight Switch((ВКВК--854)854)

Neutral SensorNeutral Sensor(MT804517)(MT804517)

Right Handlebar Control SwitchRight Handlebar Control Switch((ПП201)201)

Left Handlebar Control SwitchLeft Handlebar Control Switch((ПП25A)25A)

Early MTEarly MT--9 (with 9 (with ManualManual Spark Advance PMSpark Advance PM--05)05)

Bowden Cable from Spark Bowden Cable from Spark Advance / Retard Handlebar Advance / Retard Handlebar

Control LeverControl Lever

FuseFuse

DualDual--Filament Filament HeadlightHeadlight

Flasher UnitFlasher Unit

Parking LightParking Light

SpeedometerSpeedometer

Ignition KeyIgnition Key

Note: Only Generator Note: Only Generator ““AlarmAlarm””Indicator PresentIndicator Present

The early MT-9 headlight assembly (ФГ116) contained a hi/lo beam switch..

Later MTLater MT--9 with 9 with AutomaticAutomatic (PM(PM--201) Spark Advance201) Spark Advance(Dimmer Switch in Handlebar Control, (Dimmer Switch in Handlebar Control, NoNo Spark Advance Lever)Spark Advance Lever)

29. ПереключателЬ Света П25 (Light Switch P-25)

Dnepr Dnepr ((ДнепрДнепр)) Later MTLater MT--9 9 with with AutomaticAutomatic Spark ControlSpark Control(B201 Ignition (B201 Ignition Coil and PMCoil and PM--302 Breaker302 Breaker/Distributor)/Distributor)

OilOil--Pressure SensorPressure Sensor(MM(MM--106A)106A)

GeneratorGenerator((ГГ--414)414)

Ignition CoilIgnition Coil(B2B)(B2B)

RegulatorRegulator(PP(PP--302)302)Breaker/DistributorBreaker/Distributor

(PM(PM--302)302)

Left Handlebar Control SwitchLeft Handlebar Control Switch((ПП25A)25A)

HornHorn(C(C--37A)37A)

Foot BrakeFoot Brake--Light SwitchLight Switch((ВКВК--854)854)

Neutral SensorNeutral Sensor(MT804517)(MT804517)Right Handlebar Control SwitchRight Handlebar Control Switch

((ПП201)201)

Later MTLater MT--9 9 (with (with AutomaticAutomatic Spark Advance PMSpark Advance PM--302)

FuseFuse

DualDual--Filament Filament HeadlightHeadlight

Parking LightParking Light

Flasher UnitFlasher Unit

SpeedometerSpeedometer

Ignition KeyIgnition Key

Note: Increased Indicator Lights in Note: Increased Indicator Lights in Automatic Version Automatic Version og og MTMT--99

302)

The later MT-9 headlight assembly (ФГ-116), with the removal of the spark advance / retard control, used an external hi/lo beam switch..