rss-3000 msb e v b s b - electric vehicle barriers operator... · 15/11/2008  · owner/user...

22
E O P E R E LEC T M OBI L 85 Web S E RAT O R SS- 3 T RIC V E L E S U R Robotic Sec 6530 Ea Panama C 50-871-930 ite: www.ro E-mail: R OR S M 3 000 M E HICL E R FAC E curity Syste ast Highway City, Florida 00/Fax 850-8 oboticsecuri t RSSI@knol o O 15 N M A NU A M SB E B AR E B A R R ems, Inc. y 22 32404 871-4300 tysystems.c ogy.net OWNER/U NOVEMBE A L R RIER R IER com USER ER 2008

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Page 1: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

E

OPE

R

ELECTMOBIL

85Web S

ERATO

RSS-3

TRIC VELE SUR

Robotic Sec6530 Ea

Panama C50-871-930ite: www.ro

E-mail: R

OR’S M3000 M

EHICLERFACE

curity Systeast Highway

City, Florida 00/Fax 850-8oboticsecuritRSSI@knolo

O

15 N

MANUA

MSB

E BARE BARR

ems, Inc. y 22 32404 871-4300 tysystems.c

ogy.net

OWNER/U

NOVEMBE

AL

RRIER RIER

com

USER

ER 2008

Page 2: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL

Page 2 of 22

Table of Contents 1  GENERAL ...................................................................................................................................................................................... 3 

1.1  PURPOSE ................................................................................................................................................................................... 3 1.2  NEXT GENERATION SERVO EM TECHNOLOGY ........................................................................................................ 3 

Figure 1-1, Roller Screw .................................................................................................................................................................. 3 1.3  SAFETY SUMMARY ................................................................................................................................................................... 4 

1.3.1  General Safety Instructions ................................................................................................................................................. 4 1.3.2  Safety Instructions ............................................................................................................................................................... 4 

1.4  OPERATOR RESPONSIBILITIES .................................................................................................................................................. 5 

2  SPECIFICATIONS ....................................................................................................................................................................... 5 

2.1  GENERAL SPECIFICATIONS ....................................................................................................................................................... 5 Figure 2-1, RSS-3000 MSB Electric Mobile Surface Barrier (prototype pictured) ...................................................................... 5 

2.2  OPERATING SYSTEM SPECIFICATIONS ..................................................................................................................................... 6 2.3  SAFETY FEATURES ................................................................................................................................................................... 6 

2.3.1  RSS-3000 MSB: ................................................................................................................................................................... 6 2.3.2  Trailer .................................................................................................................................................................................. 7 

3  OPERATING PROCEDURES ................................................................................................................................................... 7 

3.1  TOW PROCEDURES. .................................................................................................................................................................. 7 3.1.1  Conduct a walk around and ensure general condition. ..................................................................................................... 7 Figure 3-1, RSS-3000 MSB Safety Items ......................................................................................................................................... 7 Figure 3-2, Drop Beam Safety Pin .................................................................................................................................................. 8 Figure 3-3, Transition Plate Safety Pin ........................................................................................................................................... 8 Figure 3-4, Top Plate Safety Bolts ................................................................................................................................................... 8 

3.2  PLACEMENT OF MSB. .............................................................................................................................................................. 9 3.2.1  FORKLIFT. ......................................................................................................................................................................... 9 Figure 3-5, Drop Beam Safety Pin .................................................................................................................................................. 9 Figure 3-6, Transition Plate Safety Pin ........................................................................................................................................... 9 Figure 3-7, Stabilize MSB .............................................................................................................................................................. 10 Figure 3-8, Trailer Jack Lock ........................................................................................................................................................ 10 Figure 3-9, Connect Push Button Operator Controls .................................................................................................................. 10 3.2.2  MSB TRAILER JACK SYSTEM. ....................................................................................................................................... 11 

3.3  OPERATING INSTRUCTIONS. THE FOLLOWING STEPS OUTLINE THE OPERATOR ACTIONS FOR THE RSS-3000 MSB. ........ 18 3.3.1  Sequence of Operation. The RSS-3000MSB has a very simple sequence of operation. ................................................ 18 3.3.2  Standard Push Button Operator Controls, Normal Operations ..................................................................................... 18 Figure 3-25, Standard Push Button Operator Controls ............................................................................................................... 18 3.3.3  Manual Operation ............................................................................................................................................................. 19 Figure 3-26, Access Cowlling ........................................................................................................................................................ 19 Figure 3-27, Manual Brake Dust Cover ....................................................................................................................................... 19 Figure 3-28, Manual Brake Overdrive .......................................................................................................................................... 20 

4  OPERATOR MAINTENANCE ................................................................................................................................................ 21 

ATTACHMENT 1 - GSX40-1202 SPECIFICATIONS ................................................................................................................. 22 

Page 3: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

1 GEThe RSS-provide sigdeployed apoint for evthe jack syAdditional Barriers arthe RSS-3 1.1 PuThis manuElectric Mo

1.2 NEThe GSX4technologyoffers quiemanner ascontrolled internal pla

All actuatooperation incorporatthe barrierinternal hoinverted rofrom movi

USER

NERAL 3000-MSB is agnificant proteand to be comvent control orystem serves areinforcemen

re fully operati3000-MSB req

urpose ual provides baobile Surface

EXT GENE40-1202 Servoy. It uses rolleet operation ans a brushless snumbers of re

anetary roller s

ors have pottedof the barrier Ues an absoluter retains its posolding brake. Woller screw fromng.

an all-electric ction during sp

mpletely functior in areas requas stabilizers tt can be providonal and self-c

quires almost n

asic informatioBarrier and is

ERATION So Actuator deser screw technnd rotational spservomotor. Tevolutions andscrew mechan

d wire leads (wUP or DOWN e encoder withsition so as poWhenever them turning and

Fig

11/15/20

mobile surfacepecial events oonal within 30 uiring increaseto allow for a sded by placingcontained wheno maintenanc

on on the operdesigned to a

SERVO EMsigned by Exlanology, which hpeeds up to 60The servo drived move times. nism of the GS

Figu

water resistantusing a cordle

h commutationower is restoreere is not powe

prevents the o

gure 1-2, GSX40

008

Page 3 of 22

e vehicle barrior during periominutes. The

ed security accsmooth transitig jersey barrieen shipped froce even when

ration and prevassist the Own

M TECHNOLar for RSSI prohas 15 times t000 RPM. The rotates the mThis rotary m

SX40 actuator

gure 1-1, Roller S

t) and a manuess drill with thn signals as thed no “homing”er to the brakeoutput rod from

0 Servo Actuato

RSS-3000

er that is desigods of increaseRSS-3000 MS

cess control. Oion from the rors adjacent to

om the factory there are high

ventative mainer/User and S

LOGY oducts represehe travel life oe GSX40-120

motor at controotion translate.

Screw

ual overdrive fohe proper attache primary rota” or “calibratio, the armaturem back driving

or in RSS-3000 M

0 MSB OPER

gned to stop oed threats. It iSB provides a On unpaved oroadway to the the jack systeready to use.

h traffic volume

ntenance of theSystems Integr

ents a leap aheof an equivalen02 actuator funolled speeds aes into linear m

or the brake thchment. The Gary feedback dn” is required.

e is held in placg, which in turn

MSB

RATOR MANU

or disable vehiis designed to 12 foot acces

r uneven road barrier surfac

em. All MSB V The simple des.

e RSS-3000 Mrators.

ead in electric nt size ball screnctions in the sand torque, formotion by use

hat allows for thGSX40 actuatdevice. If powe

The RSS-20ce preventingn prevents the

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ss control surfaces, e.

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he manual tor er is lost 00 has an the output rod

Page 4: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL

Page 4 of 22

1.3 Safety Summary

1.3.1 General Safety Instructions This manual describes physical operation and maintenance procedures. Please NOTE the procedures may cause injury or death to personnel, or damage to equipment if NOT properly followed. Prior to performing any task, the WARNINGS, CAUTIONS, and NOTES included in that task shall be reviewed and understood.

1.3.1.1 Warnings, Cautions and Notes WARNINGS and CAUTIONS are used in this manual to highlight operating or maintenance procedures, practices, conditions or statements that are considered essential to protection of personnel (WARNING) or equipment (CAUTION). WARNINGS and CAUTIONS immediately precede the step or procedure to which they apply. WARNINGS and CAUTIONS consist of three parts: heading (WARNING, CAUTION, or NOTE); a statement of the hazard; minimum precautions and possible result if disregarded. NOTES are used in this manual to highlight operating or maintenance procedures, practices, conditions or statements that are not essential to protection of personnel or equipment. NOTES may precede or follow the step or procedure, depending upon the information that it pertains. The headings used and their definitions are as follows.

HIGHLIGHTS AN ESSENTIAL OPERATING OR MAINTENANCE PROCEDURE, PRACTICE, CONDITION, STATEMENT, ETC. WHICH IF NOT STRICTLY OBSERVED, COULD RESULT IN INJURY TO, OR DEATH OF, PERSONNEL OR LONG TERM HEALTH HAZARDS.

HIGHLIGHTS AN ESSENTIAL OPERATING OR MAINTENANCE PROCEDURE, PRACTICE, CONDITION, STATEMENT, ETC, WHICH, IF NOT STRICTLY OBSERVED, COULD RESULT IN DAMAGE TO, OR DESTRUCTION OF, EQUIPMENT OR LOSS OF MISSION EFFECTIVENESS.

HIGHLIGHTS AN ESSENTIAL OPERATING OR MAINTENANCE PROCEDURE, CONDITION, OR STATEMENT.

1.3.2 Safety Instructions Operators of the RSS-3000 MSB MUST comply with the following important safety instructions PRIOR TO and DURING the operation of the RSS-3000 MSB.

• Read and comply with all safety rules in this manual before operating the barrier.

• A fully trained maintenance person must perform all maintenance work. • In the case of an unmanned gate operation, vehicles must remain clear of the barrier during the raising and

lowering of the Drop Beam Assembly. Be sure to post signs warning of the barrier operation.

Page 5: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

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ollow all safetyRetain a copy o

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Figure 2-1, RSS

11/15/20

n traffic area, pstarted.

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ties B should be aw

rier without re

ngs and cautioor Manual withsigns on both

arrier area is cle barrier fails tontenance tech

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M Actuator w/ me: Standard dperational speehe use of heat

S-3000 MSB Ele

008

Page 5 of 22

place traffic sa

p Beam and keou are distra

wling, the ma

ection plates aicle, person or

ware that they

ceiving prior c

on statements h the vehicle ba

sides of the veear of vehicleso operate prophnician to main

frame, post, aneet long, and 2

hes wide by 6 m from steel pl2 foot lane cov

patented rolledeployment in eds are constat on the opera

ectric Mobile Surf

RSS-3000

afety cones an

eep all obstrucacted or unde

in electrical di

as these platesr any obstruct

y must:

certification tra

outlined in thisarrier controls.ehicle barrier as before operaperly. ntain and repa

nd beams. 27 inches tall.

inches tall. late drive surfaverage; MSB

r screw technoless than 8 seant in tempera

ating systems.

rface Barrier (pro

0 MSB OPER

nd make every

ctions clear of er the influen

isconnect to th

s are very heavion is in the w

aining, includin

s Operator Ma. as required. ation.

ir the barrier.

The MSB tra

ace. trailer 1,380 l

ology and a Seconds. atures ranging

ototype pictured)

RATOR MANU

y attempt to di

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he barrier will

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ng reading th

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iler is 54 inche

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vert or stop

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es wide, 23

ght MSB &

Assembly.

rees to 200

Page 6: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

2.2 Op• T

A• M

po• Lo

coop

• M• C• E

lo• V

su• T

lin• O

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2.3.1 R

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USER

perating Syhe barrier is o

Assembly. Main Power – ower. oss of Commontinuous cycperating contro

Manual OperatControls - The f

PU/Control Paocations. This Voltage - The upply. he control pannes shall be ru

Operator ContrDOWN”. The

afety Featu

RSS-3000 M

ach unit is equ

Reflective red aoutside corners

ystem Speoperated by a

The Servo E

mercial Powerles in the evenols. ion – Barriers following circuanel - A controcontrol panel control circuit

nel shall be mun to terminal srols – Barrier Operator Con

ures

MSB:

uipped with tw

and white stris) of the Traile

11/15/20

ecificationa Servo EM A

Electromechan

r Operation –nt of primary p

can be manuauits and controol panel shall shall contain at shall operate

ounted in a gestrips. is supplied wtrols are kept

wo safety LED

Figu

ped material er Jacks.

Figure

008

Page 6 of 22

ns Actuator w/ pa

nical motor op

– An optionapower loss. C

ally operated wls shall be furnbe provided toall control circue from 120/20

eneral-purpos

with push buttoinside the con

lights, one mo

ure 2-2,LED Saf

is placed alon

e 2-3, Reflective

RSS-3000

atented roller s

perates on 12

al Battery BacControl of the b

with a cordlessnished. o interface beuits necessary08-240V singl

se NEMA 4 me

on operator cntrol panel whe

ounted on eac

afety Light

ng the Drop B

e Safety Tape

0 MSB OPER

screw technol

20/208-240V s

ck-up Systembarrier is acco

s drill fitted wit

etween all opey for barrier ople-phase (thre

etal enclosure

controls to opeen not in use.

h side of the D

Beam on both

RATOR MANU

ogy and a Sp

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e. All device in

erate the MSB

Drop Beam.

h sides and on

AL

pring Assist

(three-wire)

e over 200 ugh normal

drive.

and barrier

0 Hz power

nterconnect

B “UP” and

n two sides

Page 7: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

• Tth

2.3.2 T

• TS

• Tbo

3 OP

3.1 ToThe followlocally app

3.1.1 C

3.1.1.1

• T

USER

here are two hey should sto

Trailer

railer is equiptop Lights andhere is a largeolts that are us

ERATING

ow Procedwing are guidelproved tow pro

Conduct a w

The followi

ires inflated, b

RED/GREEN p or proceed.

pped with elecd Turn Signalse center pin insed to secure

G PROCE

ures. ines to explain

ocedures.

walk aroun

ing items s

brake lights, sa

11/15/20

Traffic Lights

Fi

ctric brakes wis. n the center of the MSB durin

EDURES

n steps used to

nd and ensu

hould be in

afety chains, a

Figure 3-1,

008

Page 7 of 22

mounted on t

igure 2-4, Traffi

ired into the s

f the trailer for ng transport.

S

o prepare to to

ure genera

spected on

nd the trailer w

RSS-3000 MSB

RSS-3000

the rear buttre

fic Lights

standard traile

mounting the

ow the MSB.

l condition

n the Trailer

wiring harness

B Safety Items

0 MSB OPER

ess of the MS

er wiring harne

MSB. This ce

Personnel sho

n.

r.

s all intact.

RATOR MANU

B to advise dr

ess. Trailer ha

enter pin align

ould always us

AL

rivers when

as standard

s four large

se their

Page 8: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

3.1.1.2

• S

• S

• Stra

USER

If a

The followi

afety Pin on th

afety Pins in th

afety Bolts inansportation.

ny of these ite

ing items M

he MSB locate

he MSB trans

n four corners

11/15/20

ems are defect

MUST be pre

ed near front o

Figure 3

ition plate.

Figure 3-3

s of the MSB

Figure 3

008

Page 8 of 22

tive, correct be

esent on th

of Drop Beam.

3-2, Drop Beam S

3, Transition Plat

B plate, used

3-4, Top Plate Saf

RSS-3000

efore attemptin

e MSB.

Safety Pin

te Safety Pin

d to keep the

afety Bolts

0 MSB OPER

ng to tow the M

e MSB secur

RATOR MANU

MSB

red to the tra

AL

ailer during

Page 9: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

3.2 PlaThere are

3.2.1 F

If a forklift

• R• U

Ensu

• R

• R

USER

If a

acement otwo options fo

FORKLIFT.

is available, it

Remove the fouUsing at least a

re to position

Remove the sa

Remove the tra

ny of these ite

of MSB. or placing the M

is the most ex

ur (4) Top Plata 15K forklift, li

MSB so the C

afety pin from t

ansition plate p

11/15/20

ems are defect

MSB.

xpeditious way

te Safety Boltsft the MSB fro

Control Panel is

the front of the

Figure 3

pins and lower

Figure 3-6

008

Page 9 of 22

tive, correct be

y to place the

s used to secuom the trailer a

s on the side o

e MSB Beam.

3-5, Drop Beam S

r transition plat

6, Transition Plat

RSS-3000

efore attemptin

MSB into serv

ure the MSB dand place it in t

of roadway tha

Safety Pin

te.

te Safety Pin

0 MSB OPER

ng to tow the M

vice.

uring transporthe roadway.

at has the elec

RATOR MANU

MSB

rt.

ctrical power se

AL

ervice.

Page 10: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

• Uun

• Oco

USER

Using the mannevenness in

Open the Cononnector cove

nual jack handthe roadway (

If the manuensure th

trol Panel aner and connect

F

11/15/20

dles lower the(road crown).

Figu

ual jack handlee jack spindle

Figure

d remove thet the push butt

Figure 3-9, Conn

008

Page 10 of 22

e MSB trailer

ure 3-7, Stabilize

e seems to binis not locked,

e 3-8, Trailer Jac

e Yellow Puston cord to the

nect Push Button

RSS-3000

2

jacks to raise

e MSB

nd when attempush/pull to lo

ck Lock

h Button Opee control panel

Operator Contro

0 MSB OPER

e the MSB an

pting to use, ock/unlock.

erator Controll.

rols

RATOR MANU

nd stabilize it

and cord. R

AL

due to any

Remove the

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OWNER/U

• C

• T

3.2.2 M

The MSB operation.

• P

USER

Connect the ele

En

he MSB is rea

MSB TRAIL

design allows

ull the vehicle

ectrical power

nsure a certifie

ady for use, se

ER JACK S

it to be deploy

towing the MS

11/15/20

service to the

• Figure

ed electrician c switch on the

ee paragraph 3

SYSTEM.

yed from the tr

SB trailer in th

Figure

008

Page 11 of 22

Control Pane

e 3-10, Connect

connects the pe exterior of the

3.3 for operatin

railer if a forklif

e middle of th

e 3-11, Position

RSS-3000

2

el.

t Electrical Pow

power service e control pane

ng instructions

ft is not availa

e roadway, ce

MSB Trailer

0 MSB OPER

wer

to the disconnel.

s.

ble. Two peo

entering it.

RATOR MANU

nect

ple can perfor

AL

rm this

Page 12: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

• Spo

• Rfra

USER

top the vehicloint.

Remove the foame from nea

e so the cent

our (4) Safety ar their hole so

11/15/20

ter pin in the M

Fig

Bolts used too they don’t dra

Figure 3-13

008

Page 12 of 22

MSB trailer is

gure 3-12, MSB

o secure the Mag on the grou

3, Remove Top P

RSS-3000

2

in the location

Pivot Pin

MSB during trund when the t

Plate Safety Bo

0 MSB OPER

n you want th

ransport and ptrailer is move

olts

RATOR MANU

he MSB. This

place them ond.

AL

is the pivot

n the trailer

Page 13: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

• Twtra

• Uth

USER

wo individualsailer from the c

Using the manuhe MSB.

s can then puscenter of the r

ual jack handle

If the manuensure th

11/15/20

sh on the MSBroadway to a p

Figure 3-14

e or a power d

Figur

ual jack handlee jack spindle

008

Page 13 of 22

B trailer jack syposition across

4, Position MSB

drill, lower the

re 3-15, Stabiliz

e seems to binis not locked,

RSS-3000

2

ystem on oppos the roadway

B in Roadway

trailer jacks u

ze MSB

nd when attempush/pull to lo

0 MSB OPER

osite corners. T. See below fig

until they touch

pting to use, ock/unlock.

RATOR MANU

The MSB will pgures.

h the roadway

AL

pivot on the

y to stabilize

Page 14: RSS-3000 MSB E V B S B - Electric Vehicle Barriers Operator... · 15/11/2008  · OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL Page 4 of 22 1.3 Safety Summary 1.3.1 General

OWNER/U

• Ta ap

• Pdo

USER

hen working fteam approxi

pproximately 3

ull the vehicleon’t drop from

rom the sameimately 3-4 inc3-4 inches. Re

e and trailer fo trailer and ge

11/15/20

Figu

e end, two indiches. They sepeat this proc

Figure 3-

orward. Replacet damaged.

Figure 3-18

008

Page 14 of 22

re 3-16, Trailer

ividuals using should then mocess until the M

17, Raise MSB

ce and screw

8, Pull MSB Tra

RSS-3000

2

r Jack Lock

the manual jaove to the othMSB Plate cle

Off Trailer

safety bolts i

ailer Clear

0 MSB OPER

ack handles, raher end of the ears the center

nto holes befo

RATOR MANU

aise the MSB MSB and rais

r pin on the tra

ore storing tra

AL

working as se that end ailer.

ailer so they

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OWNER/U

• Aro

• Wwloro

USER

Don’t reresult

After the trailer oadway surfac

Working from tworking as a teower that endoadway surfac

place the safein the bolts str

r has been safce. he same end,eam approxim approximate

ce. Adjust MSB

11/15/20

ety bolts beforeriking the botto

fely removed

, two individuamately 10-12 in

ly 10-12 inchB and stabilize

Figure 3-19,

008

Page 15 of 22

e pulling trailerom of the MSB

from the area

als using the mnches. They ses. Repeat th

e it due to any

Lower MSB to

RSS-3000

2

r from under thB when the tra

a, the MSB ca

manual jack hshould then mhis process uunevenness in

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0 MSB OPER

he MSB. Doingailer is pulled fo

an begin to be

handles or powmove to the otuntil the MSB n the roadway

RATOR MANU

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OWNER/U

• R

• R

USER

Remove the sa

Remove the tra

afety pin from t

ansition plate p

11/15/20

the front of the

Figure 3-20

pins and lower

Figure 3

008

Page 16 of 22

e MSB Beam.

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r transition plat

3-21, Lower Tra

RSS-3000

2

p Beam Safety P

te.

ansition Plates

0 MSB OPER

Pin

RATOR MANU

AL

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OWNER/U

• Oco

• C

USER

Open the Cononnector cove

Connect the ele

If theswitch

trol Panel aner and connect

F

ectrical power

Ensure a cdisco

e traffic lights ais activated, e

11/15/20

d remove thet the push butt

Figure 3-22, Co

service to the

Figure 3-

certified electrnnect switch o

and LED Safetnsure the mai

008

Page 17 of 22

e Yellow Puston cord to the

onnect Push But

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-23, Connect El

ician connectson the exterior

ty Lights do non breakers ins

RSS-3000

2

h Button Opee control panel

tton Operator C

el.

lectrical Power

s the power ser of the control

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0 MSB OPER

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OWNER/U

• T

3.3 Opthe

3.3.1 SThe RSS-

• War

• WG

• Wfla

3.3.2 S

3.3.2.1

• Tunst

3.3.2.2

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USER

he MSB is rea

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he traffic light he barrier reacontinue flashin

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the traffic l

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11/15/20

Figure 3-

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s. The follo

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n Operator C

igure 3-25, Stand

ane press th

olid RED to REfully UP positi

lane press t

ashing GREENDOWN positio

008

Page 18 of 22

-24, MSB Circu

3.3 for operatin

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f operation.

WN position, theRED. position, the

g between the

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dard Push Button

he UP push

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the DOWN p

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RSS-3000

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it Breakers

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push button

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RATOR MANU

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AL

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safety lights

nue to flash safety lights

s flash until safety lights

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OWNER/U

3.3.3 M

3.3.3.1

• P• R

th

• To• R

USER

Manual Ope

Manually L

lace necessarRemove the Ache EPU Contro

ools needed; aRemove the Bla

eration

Lower Barrie

ry traffic safetyccess Cowlingol Panel)

a 1 inch sockeack Dust Cove

11/15/20

er

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Figure

et, a ratchet, aer from the Ma

Figure 3-27

008

Page 19 of 22

p insure workelatches and 4

e 3-26, Access C

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RSS-3000

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rill.

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he actuator (s

AL

side nearest

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OWNER/U

• Umge

• T• S

30• Lo

un

F

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3.3.3.2

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mal

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30• Lo

un

F

• R

USER

Using the sockmechanism. Tuears. hen switch to et the drill to f0 lbs downwaower the barrintil it reaches t

FAILURE TOTHE

Replace the Ac

Manually R

lace necessar

ools needed; aUsing the sockmechanism. Tlign the gears.hen switch to et the drill to r0 lbs downwaower the barrintil it reaches t

FAILURE TOTHE

Replace the Ac

ket and ratcheurn the ratche

a cordless drilforward, deprerd pressure. ier by keepingthe fully down

O FOLLOW BRAKE OV

ccess Cowling

Raise Barrie

ry traffic safety

a 1 inch sockeket and ratcheurn the ratche. a cordless drilreverse, deprerd pressure. ier by keepingthe fully down

O FOLLOW BRAKE OV

ccess Cowling

11/15/20

et wrench, plaet clockwise wh

ll and set the dess the manua

g firm pressureposition.

W THESE PVERDRIVE

Figure 3-2, remove traffi

er

y cones to help

et, a ratchet, aet wrench, plaet counter cloc

ll and set the dess the manua

g firm pressureposition.

W THESE PVERDRIVE

, remove traffi

008

Page 20 of 22

ace the sockehile applying a

drill on the slowal socket drive

e on the drill a

ROCEDURE AND INVA

28, Manual Brakc safety cones

p insure worke

nd cordless drace the sockeckwise while a

drill on the slowal socket drive

e on the drill a

ROCEDURE AND INVA

c safety cones

RSS-3000

2

et on the 1 incapproximately

west RPM sette by pressing

and operating

RES COULDALIDATE TH

ke Overdrive s, and contact

er safety.

rill. et on the 1 incapplying appro

west RPM sette by pressing

and operating

RES COULDALIDATE TH

s, and contact

0 MSB OPER

ch nut and de30 lbs downw

ting. on back of dri

it forward on

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t site superviso

ch nut and deoximately 30 lb

ting. on back of dri

it reverse on

D SEVERELHE WARRA

t site superviso

RATOR MANU

epress the spward pressure

ill applying app

the slowest R

LY DAMAGANTY

or.

epress the spbs downward

ill applying app

the slowest R

LY DAMAGANTY

or of problem.

AL

ring loaded to align the

proximately

RPM setting

GE

ring loaded pressure to

proximately

RPM setting

GE

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OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL

Page 21 of 22

4 OPERATOR MAINTENANCE The simple design of the RSS-3000 MSB requires almost no maintenance. If your vehicle barrier needs repair or maintenance at any time, please contact your site supervisor. Robotic Security Systems, Inc. Technical Service contact numbers: Toll Free (866) 249-1029 or (850) 871-9300

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OWNER/USER 11/15/2008 RSS-3000 MSB OPERATOR MANUAL

Page 22 of 22

Attachment 1 - GSX40-1202 SPECIFICATIONS Frame Size

in (mm)

Stroke

in (mm)

Screw Lead

in (mm)

Force Rating 1/2/3 Stack

lb (N)

Max Velocity in/sec

(mm/sec)

Approx* Cont. Motor Torque

1/2/3 Stack lb-in (N-m)

Maximum Static Load lb (N)

Armature Inertia lb-in-s2 (Kg-m2)

Dynamic Load

Rating lb (N)

Weight

lb (Kg) 3.9 (99)

12 (305)

0.2 (5.08)

1196/1983/2692 (5320/8821/11975)

10 (254)

47.6/78.9/107.1 (5.38/8.91/12.1)

5400 (24020)

0.0186 (0.002102)

8300 (36920)

32 (14.5)

Mechanical Nominal Backlash in (mm) 0.004 (.10) Maximum Backlash (pre-loaed) in (mm) 0 Lead Accuracy in/ft (mm/300 mm) 0.001 (.025) Maximum Radial Load lb (N) 40 (179) Environmental Rating: Std / Opt. IP65/67

MOTOR STATOR 338

RMS Sinusoidal Commutation Continuous Motor Torque Lbf-in / (N-m) 107.1 / (12.10) Torque Constant (Kt) Lbf-in/A 8.4 +/- 10% @ 25 °C (N-m/A) (0.95) Cont. Current Rating: Greased (IG), A 14.2 Oiled (IL), A 28.5 Peak Current Rating A 28.5 Trapezoidal Commutation Continuous Motor Torque Lbf-in / (N-m) 102.3 / (11.56) Torque Constant (Kt) Lbf-in/A 6.6 +/- 10% @ 25 °C (N-m/A) (0.74) Cont. Current Rating:Greased (IG), A 17.4 Oiled (IL), A 34.9 Peak Current Rating A 34.9 Motor Stator Data Voltage Constant (Ke) Vrms / Krpm 57.4 +/- 10% @ 25 °C Vpk / Krpm 81.2 Pole Configuration 8 Resistance (L-L) +/- 5% @ 25 °C Ohms 0.5 Inductance (L-L) +/- 15% mH 4.0 Brake Inertia lbf-in-sec2 0.00096 Kg-cm2 (1.08) Brake Current @ 24 Vdc A 0.67 Brake Holding Torque lb / (N) 97 / (11) Brake Engage/Disengage Time ms 20/29 Mechanical Time Constant (tm), ms min / max 1.5 / 2.1 Electrical Time Constant (te) ms 8.2 Damping Constant lbf-in/krpm 3.25 (N-m/krpm) (0.37) Friction Torque lbf-in / (Nm) 4.50 / (0.51) Bus Voltage Vrms 230 Speed @ Bus Voltage RPM 3000 Thermal Switch, case temperature deg C 100 Motor Wire Insulation Class H Motor Stator Rating Class H