rsi - vw amarok - evo - assembly instruction guide - 2019 ......vw amarok like share follow please...

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ASSEMBLY INSTRUCTIONS VW AMAROK LIKE SHARE FOLLOW PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE.

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Page 1: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY INSTRUCTIONSVW AMAROK

LIKE SHARE FOLLOW

PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ATTEMPTING TO ASSEMBLE.

Page 2: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

M6 X12 Button Head Screw / End Caps

DESCRIPTION QTY EXAMPLE

8 / 8

Nyloc Nut M6 18

M6 Fastener Block 22

M6 X 25 FENDER WASHER 10

ASSEMBLY KIT CONTENT (HARDWARE)

DESCRIPTION QTY EXAMPLE

REAR END (REAR DOOR & BRAKE LIGHT)1

FRONT END 1

ASSEMBLY KIT CONTENT (COMPONENTS)

ASSEMBLY KIT CONTENTS

ROOF PANEL

SIDE PANELS (LEFT & RIGHT)

1

2 1

M6 Flat Washer 16

M6 X 12 SET SCREWS 22

Load Spreader Plates 22

DOCUMENT REVISION 1.

Page 3: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

CATEGORY TOOLS EXAMPLE

Allen Keys

Flat Spanners

REQUIRED TOOLS

M6 ALLEN KEY

NO. 10 / 13 FLAT

FITMENT KIT CONTENTS

WARNING LABELS

Ensure that only the recommended tools are used during the assembly procedureof the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.Take note to the symbols indicating possible safety hazards during assembly and touse the relevant personal protective equipment and safety measures as indicated.

Pinch Hazard Please Keep Hands & Fingers Safe

Heavy Load Please Lift Correctly

Electrical Hazard Please Use Caution

WARNING!

!

ORIENTATION STICKERS

ORIENTATION FRONT END REAR END

LEFT

RIGHT

2

Page 4: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY OF THE RSI SMARTCANOPY

!1. ONLY USE THE RECOMMENDED TOOLS AS INDICATED IN THE ASSEMBLY INSTRUCTION ON THE PAGE BEFORE2. ONLY USE THE HARDWARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE 3. HANDLE ALL RSI SMARTCANOPY COMPONENTS WITH CARE UPON UNPACKING 4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTCANOPY COMPONENTS ON A ROUGH SURFACE5. NEVER USE ACETONE ON PAINTWORK

STEPONE

1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT EVERYTHING IS ACCOUNTED FOR AS INDICATED ON PAGE BEFORE.2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE (E.G. FOAM) TO ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED.3. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGETO RSI SMARTCANOPY DURING ASSEMBLY.

3

1. PLACE ROOF DOWN ON A PROTECTED SURFACE UPSIDE DOW, PLEASE ENSURE NOT TO DAMAGE THE ROOF AIRVENT.2. PLACE BOARD DOWN ON HONEY COMB BOARD SUPPLIED WITH PACKAGING. (SEE IMAGES DEPICTED BELOW.)

STEPTWO

HONEYCOMB BOARD SUPPLIED WITH ROOF.

Page 5: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY OF THE RSI SMARTCANOPY

4

STEPTHREE

1. LOCATE BOTH SIDE PANELS AND PLACE THEM EITHER SIDE OF THE ROOF AS INDICATED (PLEASE NOTE THAT THE BLUE STICKERS MUST BE ORIENTATED TO THE ONE SIDE OF THE RSI SMARTCANOPY AND THE RED STICKERS TO THE OTHER.2. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.

STEPFOUR

1. INSERT THE SIDE PANEL TABS ALONG THEIR TOP EDGE INTO THE SLOTS ON THE ROOF PANEL.2. THE SIDE PANEL WILL HAVE TO BE INSERTED INTO THE SLOTS AT AN ANGLE TO ALLOW THE BOLTS ON THE ROOF PANEL TO COME THROUGH THE HOLES CUT IN THE SIDE PANEL, PLEASE REFER TO THE BELOW PICTURES. (REPEAT FOR THE OTHER SIDE)3. ENSURE THAT BOTH SIDE PANELS ARE CORRECTLY ORIENTATED. (RED FOR THE FRONT END & BLUE FOR REAR) 4. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.5. USE M6 X 25 FLAT WASHERS & M6 NYLOC NUTS TO FASTEN THE SIDE PANELS TO THE ROOF PANEL AS DEPICTED BELOW.

M6 NYLOC NUTS AND M6 X 25 FENDER WASHER TO FASTEN THE SIDE PANELS DOWN IN PLACE.

Page 6: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY OF THE RSI SMARTCANOPY

5

STEPFIVE

1. ALIGN THE FRONT END TO THE SIDE PANELS AND ROOF ASSEMBLY, THE FL, FR RED ORIENTATIONSTICKERS SHOULD BE ON THE SAME SIDE. USING THE M6 FASTENER BLOCKS AND ITS RELATIVE FASTENERS, BOLT THE FRONT FLANGE TO THE SIDE PANEL AND ROOF. TIGHTEN SUFFICIENTLY.

(PLEASE SEE IMAGE BELOW FOR ORIENTATION OF M6 FASTENER CLIP)PLEASE NOT THAT RSI LOGO ON ALL THE M6 FASTENER BLOCKS MUST BE FACING THE REAR OF THE2. E

CANOPY. THE LOGO MUST ALSO BE THE RIGHT SIDE UP AND NOT UPSIDE DOWN.WHEN ASSEMBLING CANOPY WILL BE UPSIDE DOWN SO ALL LOGOS MUST BE FACING THE REAR AND BE UPSIDE DOWN, SO LATER ON WHEN CANOPY IS TURNED RIGHT SIDE UP, ALL LOGOS ARE IN THEIR

CORRECT ORIENTATION.

STEPSIX

1. ALIGN THE REAR FLANGE TO THE SIDE PANEL AND ROOF ASSEMBLY, THE RL, RR BLUE ORIENTATIONSTICKERS SHOULD BE ON THE SAME SIDE. USING THE M6 FASTENER BLOCKS AND ITS RELATIVE FASTENERS, BOLT THE FRONT FLANGE TO THE SIDE PANEL AND ROOF. TIGHTEN SUFFICIENTLY.

(PLEASE SEE IMAGE BELOW FOR ORIENTATION OF M6 FASTENER CLIP)PLEASE NOT THAT RSI LOGO ON ALL THE M6 FASTENER BLOCKS MUST BE FACING THE REAR OF THE2.

CANOPY. THE LOGO MUST ALSO BE THE RIGHT SIDE UP AND NOT UPSIDE DOWN.WHEN ASSEMBLING CANOPY WILL BE UPSIDE DOWN SO ALL LOGOS MUST BE FACING THE REAR AND BE UPSIDE DOWN, SO LATER ON WHEN CANOPY IS TURN RIGHT SIDE UP, ALL LOGOS ARE IN THEIR ED

CORRECT ORIENTATION.

RSI LOGO SHOULD BE UPSIDE DOWN AND FACINGTHE REAR FLANGE

RSI LOGO SHOULD BE UPSIDE DOWN

1DIRECTION OF FASTENING.

DIRECTION OF FASTENING.

1

PLEASE NOTE:1. START FASTENING FROM THE CENTRE.2. DO NOT OVER TIGHTEN.3. TIGHTEN SUFFICIENTLY.

PLEASE NOTE:1. START FASTENING FROM THE CENTRE.2. DO NOT OVER TIGHTEN.3. TIGHTEN SUFFICIENTLY.

Page 7: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY OF THE RSI SMARTCANOPY

6

STEPSEVEN

1. BOLT THE SIDE PANELS TO THE REAR FLANGE USING THE CORRECT FASTENERS.ENSURE THE REAR FLANGE SLIDE OVER THE SIDE PANELS USE 2X M6X12 BUTTON HEAD SCREWS, 4X M6 FLAT WASHERS AND 2X M6 NYLOC2.

NUTS. FASTEN FIXINGS TO 9NM.

STEPEIGHT

1. REMOVE THE ADHESIVE BACKING ON THE BLUE/GREEN TAPE ON THE D-RUBBER.

2. START APPLYING THE BOTTOM THE D - RUBBER.

Cut it flush with the edge

M6 Nyloc Nut

End Cap

M6 FLAT WASHER

M6 FLAT WASHER

M6 FLAT WASHER

M6 FLAT WASHERM6 FLAT WASHER

M6 FLAT WASHERFASTENING POINT.

NOTE: ADD END CAPREPEAT STEP IN ALL 4 CORNERS.

M6 FLAT WASHERFASTENING POINT.FASTENING POINT.

Page 8: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY OF THE RSI SMARTCANOPY

7

STEPNINE

3. APPLY THE D-RUBBER WITH A SMALL OVER HANG, MAKE SURE THE CORNER WHERE THE GLUE IS

APPLIED IS STUCK DOWN PROPERLY BEFORE MOVING ON.

STEPTEN

4. REMOVE THE ADHESIVE BACKING ON THE D-RUBBER PROGRESSIVELY AS YOU START TO STICK DOWN THE

RUBBER ONTO THE RSI SMARTCANOPY FOLLOWING THE EDGE ALL THE WAY ROUND.

When sticking the rubber on the front part of the canopy, when edges start to lift, stick it back down to the canopy using a very small amount of glue

Page 9: RSI - VW AMAROK - EVO - Assembly instruction guide - 2019 ......vw amarok like share follow please ensure to read assembly instructions carefully before attempting to assemble. m6

ASSEMBLY OF THE RSI SMARTCANOPY

8RSISMARTCANOPY SMARTCANOPYDBN 031 700 5925 CPT 021 981 2301JHB 011 974 0370

THANK YOU FOR PURCHASING A RSI SMARTCANOPY. SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US

STEPELEVEN

5. CUT THE OVERHANG ON THE D-RUBBER SHORTER, BE SURE TO LEAVE SOME OVER HANG IN ORDER

TO HELP SEAL THE REAR.

2.3.

1.

Cut straight.

3.