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Page 1: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Everywhere to be found ...

RS in the Chemical Industry

Page 2: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

The RS Principles

1.

2.

3.

4.

5.

RS stands for the safe control and delivery of liquids and gases.

Applying intelligent technology to pipesandfittings is our mission.

Innovation, personal service and intelligent systematic thinking are the pillars of our company.

The quality standard for all RS brand products is safety and perfection.

Regular and open information is the way we do business.

Page 3: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Our tradition is performance

The RS mark stands for …

•Atechnicalleaderinhosefittings,loading and safety technology

•Competenceinplanning,developing,designing and manufacturing intelligent systems for industry

•Aconstantdrivetomaximisesafetyforstaff, plantandtheenvironmentintheprocessindustry

We make your concerns our own. And take personal responsibility for them.

Dr.-Ing. Jens Reppenhagen

Managing director

... more than 100 years of experience

We are …

•Amediumsize,owner-managedfamilycompanynow in its third generation

•Mindfulofcombiningthebestoftradition andinnovation

•Internationallyorientedfromourlocation in Hamburg

Roman SeligerCompany founder

Herbert Seliger2nd Generation

Prof. Dr.-Ing. Günther Seliger3rd Generation

Page 4: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Business areas:

Standardfittings

are the basis for safely transporting and controlling manydifferentkindsoffluids.RShasthebroadestproductrangeinthisareaandcansolvenearlyeveryconnection problem.

•Connectors Hosefittings,couplingswiththreadedferrules, adapters,reducers,sockets,flangethreadednipples and many more

•Quickcouplings Tankercouplings,leverarmcouplings,Storz and Cardan couplings

•Specialfittings Madefromhighgradematerial,includingspecial plastics,withspecialisedcoatingsandthreads,these fittingsareusedinthefood,chemicaland pharmaceutical industries.

Hose and hose fittingtechnology

Safety couplings

Protectstaffandtheenvironmentfromdangerousmaterialsandsensitivemediafromcontamination

•Dry-disconnectcouplings ...usedeverydayforsafecouplingandseparationof hoses in tank farms and loading bays. Absolutely leak-free.Couplingandopening,closingand uncoupling take place as one operation – smart couplings as used in Formula 1 pit stops

•Breakawaycouplings ...maintainsafetywhenworkingloadsareexceeded. Hazardousforcesinfluencingthehose,asduring shuntingandmanoeuvring,aretakenupbythe coupling.Whenthesafeloadisexceededthe connectionisseparatedatadefinedpoint,andboth ends close automatically

Technologybringinghighersafetytostaff,materialandtheenvironment.

Page 5: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Loading systems

Safefluidhandling

Loadinghazardousmediaplacesspecialdemandsonstaff and equipment.

The RS contribution to safety

•RSSGAhoseloadingarmscombinedwithRSsafety couplingsmeanincreasedsafetyforstaff,mediaand the workplace.

Technologybringinghighersafetytostaff,materialandtheenvironment.

Reducingrisk

When chemicals are stored that are at risk of runaway chemicalreactions,theinnovativeRSstabilisingsystemcan help.

With RESTAB:

•Chemicalprocessescanbecontrol•Unwantedreactionscanbestabilized.

Technologybringinghighersafetytostaff,materialandtheenvironment.

Safety systems

Page 6: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Our Service to You

RS is a one-stop supplier

Weprovideanintegratedsolutionbyanalysingyourpro-jectneeds,proposingthebestwayforwardanddevelop-ing and manufacturing customised items when needed. Webackthisupwithinstallation,maintenanceandafullservicepackagethatincludesagreedstockholdingandaconsultationservicewhentheinstallationisinuse.

Our Strength in Your System

• Consultancyandadvicefromprojectplanning through daily support. A technology hotline for customers • Constantdialoguewithusers,plantdesignerand suppliers of integrated system components. Knowledge-exchangeatalllevels

•Made-to-fitlogisticsfromset-upthroughsparesand replacements

• Comprehensiveall-roundservice:highavailabilityof parts,guaranteedjust-in-timedeliveryofservice items

Quality

Premium-Products

Perfection is our Standard

With quality we accept no compromise.RigorousproductionqualitycontroltoISO9001:2000;certificationbyTÜV,GermanLloydsandtheDeutschesInstitutfürBautechnik(DIBt).Ourqualityisyourgain!

Development

Perfecting the Standards – ConstantlyInnovating

Innovation “on demand“

Ourspecialists,engineersandtechnologistsarecon-stantlystrivingtooptimiseourproductsandyour processes,workingtoproduceinnovative,market-ready solutions.Thelast20yearshaveshownoneinnovationafter another:arangeofdry-disconnectcouplingsfor diverseapplications,specialisedseriesofbreakawaycouplings,RESTABsafetysystemsandhoseloadingarms.

Production

We manufacture our products ourselves, in Germany

Just in time

Wemakewhatyouneed,thewayyouneedit.Rapid,precise,CNCcontrolled.Absolutely reproducible.Ourbasis:highlyqualifiedpeopleandastate-of-the-art machine shop.

Sales – Logistics – Service

We get things moving

You are important to us

Wehaveabout15,000availableparts,andthenumberisgrowingeveryday.Ourmodernhigh-baystoragefacilitymaximiseseffi-ciency and minimises the time needed to process your orders.The latest computer and transport technology ensures rapidon-timedelivery,justintimeforyourprocess.Yousavetheneedforstorage.For rapid production of customised components we keepalargestockofsemi-finishedgoods.

Page 7: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Our References

Researching new frontiersin speed and safety in loading:

SasolGermanyGmbH,WerkHerne.

Sasol Germany GmbHWerkHerne

Page 8: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Our References

IndustrieparkHöchst: thelargestClariantplantintheworld.

ClariantFrankfurt-Höchst

Page 9: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Our References

Infracor Lager- und Speditions-GmbH, Marl

An explosion-protected areawith dangerous chemicals where

the highest safety standards are applied.

Page 10: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Why we choose RS

DirkBuschmeier, Sasol foreman: “Itisagoodfeelingto uncouple the hose and to be sure that nothing will happen. Thanks to the simple coupling mechanics of the TR andthebalancersolution,thehose is easy to handle despite itsweightof40kg.“

SasolGermanyGmbH,WerkHerne:

Dipl.-Wirt.-Ing. Torsten Wupper, Production engineer: “The outstanding flow characteristicsofthenewABVL100haveconvertedaloadingbottleneck into an optimised process step. The reduced throughput time increases our loading frequency by a factor of 3 and cuts waiting time.“

Infracor Lager- und Speditions-GmbH, Marl:

Clariant,Frankfurt-Höchst:

BertholdTillmann,Employee, Infracor Lager- und Speditions-GmbH: “Forus,everythinghasbecomesimpler.Duringpracticaluse,theTKUconvinceswithitsfaster coupling and decoupling without tools.Practically no leaks mean clean workforus.Andaboveall,safework!“

SiegfriedCyron,Clariant-Superintendent:“Thehoseloadingarmshaveprovedtheirworthineverysense. Hoses and fittings last longer,andwehaveputanendtoheavymanualwork.“

Michael Kluwe,ChiefofFluidFilling,InfracorLager- und Speditions-GmbH: “Intheloadingsector,thenewTKUperfectlyimplementsourhighsafetystandard,andthat without compromises inthe process. Quite the opposite:Wehaveahighflowvolume,fewer process steps and ahigher handling rate.“

Dipl.-Ing. Michael Lang, HPP1 Engineer: “We are leaders in loading technology,andthewordhasspread.Numerouscolleagueshavecometoviewourinstallationandare enthusiastic about the technology we use.“

JörgWittka,ChiefofWarehouseEngineering, Infracor Lager- und Speditions-GmbH: “TheadvantageousgeometryoftheTKUimprovestheflowand protects certain chemicals fromcrystallizing.The high mechanical qualityprovidesasafetybufferwhenthe pumps surge.“

Page 11: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

SGA Hose loading arm

Advantages• Significantly longer hose life

• Significantlylowermaintenanceandservice requirement

• Significantly lower risk

• Optimalhandling

• The hose’s safe bending radius cannot be exceeded

• Higherenvironmentalsafety

TomovealiquidfromAtoBahoseisusuallythebest

way.Buthowtomovethehoseitself?Onewayispull

the end of the hose in the required direction, and hope

that the wear resistance of the hose on the ground,

torsion forces on the hose and the effort needed to lift

the hose up the ramp can be managed while the hose

remains outside its minimum bending radius. Another

way is to use a hose loading arm.

LessWork,MoreGain.When loading chemicals from a stationary tank to a

mobiletanker,severalsafetyaspectsbecomesignificant.

A hose loading arm like the SGA, especially in combina-

tionwithsafetycouplings,maximisessafetyandease

of handling. When RS dry-disconnect and emergency

release couplings are used the system reaches the highest

possiblesafetystandard–tothebenefitofmaterial,staff

andtheenvironment.

Atthesametime,thetimeandphysicaleffortneeded

are greatly reduced.

Facts and Figures• Material: StainlessSteel(A2/A4),galvanisedsteel

• System description: Mounting(e.g.baseplate,supportpillar), maintenance-freearmcomponents, maintenance-freelinkage, headpiecewithdockingandvariablereach capabilities

• System components: ABVbreakawaycoupling, TRdry-disconnectcoupling, Parkbox(optionallyheated)

• Nominallength:von2,5to6m

• Nominalwidth:DN25toDN100

• Types: Top and bottom support

Technicalchangesreserved

Page 12: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

TR Dry disconnect couplings

Facts and figures•Nominalsizes: DN25,DN32,DN40,DN50,DN65,DN80, DN100

• Material: Stainlesssteel1.4571/1.4401, HandwheelontheTRM40–100polypropyleneThreadsealsPTFE,O-ringsFPM (othermaterialonrequest)

• Working pressure: PN25

•Actuatingpressure:max.6bar

Technicalchangesreserved

Advantages• Increasedsafetyforstaff

• Noproductloss

• Noenvironmentaldamage

• Noconsequentialcost

• Optimisedloadingprocess

• Straightforward maintenance

As countless coffee stains on tablecloths have

shown, without specialised technology it is not so

easy to transfer a liquid from one container to

another with guaranteed freedom from spillage.

While a coffee stain may be acceptable, spillage of

a hazardous chemical on an industrial scale is not.

The solution: TR dry-disconnect couplings.

More than Safety, more than FunctionalityMarketsafetyrequirementsarehigh,andrightlyso.

OurobjectiveatRSisnotjusttomeet,buttoexceed

them. Absolute security for separated couplings and full

functionalityinthecoupledstateisessential.Tothis,

addalongworkinglife,highefficiency,simplemain-

tenance and ease of handling.

TR couplingsexhibitoutstandingefficiencyandmainte-

nance characteristics. The conical sealing mechanism cre-

ateslowwearontheO-ring.Theimprovedflow

characteristicsprovideoutstandingcleaningperfor-

mance.Thehighqualitymaterialsprovideextremely

longlife,andthemodulardesignmakesiteasilypossible

tocreateuser-specificdesignvariations.

Page 13: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

TK Dry disconnect couplings

Advantages• High flow rate

• Improvedplantsafety

• Minimal product loss

• Noenvironmentaldamage

• Noconsequentialcosts

• Optimisedtransferprocess

• Simple maintenance

• Eliminates hose torsion damage

Facts and Figures•Nominalsizes:DN25,DN32,DN50,DN80

• Material: Stainesssteel,ballvalvesealandthreadsealsPTFE,shockabsorberNBR,sealingringsandO-ringsFKM(othermaterialsonrequest)

•Operatingtemperature:-25°Cto+110°C

•Operatingpressure:PN25

• Actuation pressure: 7 bar

•Negativepressure:max.0,6bar(absolute)

•Connectiontype:Neutral(unisex)

•Swivelbearing:Optionalintegrated

• Field of operation: All industrial areas

Highflowrate, low pressure lossFromaprofessionalhosecouplingweexpectfull-flow

performance.Fromaprofessionaldry-disconnect

couplingweexpectmaximumprotectionagainst

product loss when the coupling separates. The new

TK series combines these characteristics without com-

promise.Aclassiccombinationatahighlevelof

performance.

Whatismore,thecouplingintegratestheadvantages

ofanotherproducttype,theswiveljoint,whichpro-

tectshosesfromtorsiondamage.Bothhalvesofthe

couplingareidentical,sotheycanbecombinedand

used freely in any flow direction.

Technicalchangesreserved

Page 14: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

ABVL Breakaway couplings

Lower transfer time and higher energy efficiency for liquid transfer during loadingRoman Seliger presents its latest range of breakaway

couplings with shear bolts: ABVL.Basedonourproven

valveprinciple,thesecouplingsweredevelopedwith

efficiency in mind and are optimised to reduce pressure

loss across the coupling to a practical minimum.

Followingexamplesofflowefficiencyfoundinnature,

suchasthedolphinandsquid,thedesignwasoptimised

usingcomputer-basedflowdynamics(CFD).

AsforotherRSbreakawaycouplings,ABVLcouplings

preventaccidentsbyprotectinghoses,pipeworkand

fittingsfromexcessivestrainthatcandamageoreven

ruptureahose.Ifthecouplingexceedsthemaximum

safe load it separates and automatically closes both sides

topreventfluidescape.Separationcanbetriggeredeit-

her by shear bolts with a breaking strain specific to the

installation,orwithareleasecablethatisshorterthan

the hose length.

Advantages• Protects hoses and connectors

• Protects staff and the workplace from product spills

• Selectable breaking strain

• Release cable option for cases where the hose maynotbearanyaxialforce

• Safereleaseatanglesupto90°

• Significantly reduced pressure loss

• High flow rates

Facts and Figures• Nominalwidth: DN50bisDN200(othermaterialsonrequest)

• Material: Stainlesssteel1.4571(othermaterialsonrequest)

• Seals: FPM,NBR,FEP,FFKM(othermaterialsonrequest)

• Safe working pressure: PN16(othermaterialsonrequest)

• Separation angle: 90°,inanydirection

• Connections (differentconnectorscanbecombined): BSPorNPT,innerorouterthread/ DIN-,ISO-orASA-flangesandweldedends

Technicalchangesreserved

Page 15: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Lower transfer time and higher energy efficiency for liquid transfer during loadingRoman Seliger presents its latest range of breakaway

couplings with cable release: ASVL.Basedonourproven

valveprinciple,thesecouplingsweredevelopedwith

efficiency in mind and are optimised to reduce pressure

loss across the coupling to a practical minimum.

Followingexamplesofefficientflowfoundinnature,

suchasthedolphinandsquid,thedesignwasoptimised

usingcomputer-basedflowdynamics(CFD).

AsforotherRSbreakawaycouplings,ASVLcouplings

preventaccidentsbyprotectinghoses,pipeworkand

fittingsfromexcessiveload,eveninanon-axialdirec-

tion. A cable that is shorter than the hose connects the

couplingtoafixedpointneartheendofthehose.If

thecableisstretchedtoitsmaximumlengthittriggers

thecouplingtoopen.Valvesonbothsidesoftheopen

couplingautomaticallyclosetopreventproductspillage,

protecting staff and the working area.

ASVL Breakaway couplings

Advantages• Protects hose connections

• Protects staff and the workplace from product spills

• Releasecableprotectsthehosefromanyaxialstrain

• Safereleaseatanglesupto90°

• Significantly reduced pressure loss

• High flow rates

Facts and Figures• Nominalwidth: DN50toDN200(othermaterialsonrequest)

• Material: Stainlesssteel1.4571(othermaterialsonrequest)

• Seals: FPM,NBR,FEP,FFKM(othermaterialsonrequest)

• Safe working pressure: PN25(othermaterialsonrequest)

• Separation angle: 90°,inanydirection

• Connections (differentconnectorscanbecombined): BSPorNPT,innerorouterthread/ DIN-,ISO-orASA-flangesandweldedends

Technicalchangesreserved

Page 16: RS in the Chemical Industry · Roman Seliger presents its latest range of breakaway couplings with shear bolts: ABVL.Based on our proven valve principle, these couplings were developed

Other RS Products:

RS Roman Seliger Armaturenfabrik GmbHAn’nSlagboom20D-22848NorderstedtTelefon+4940523064-0Telefax+4940523064-25info@rs-seliger.de

www.rs-seliger.de RS622Gc05/12·©

byHSPublicRelationsGmbH,D

üsseldorf·www.hs-pr.de

•Dry disconnect couplings

•Breakawaycouplings

• Swivel joints

• Hose loading arms

•Adapters

•Quickcouplings

•Hoseconnectorsandfittings

•Pipeconnectorsandfittings

•Steamcleaners